Gateway Home TP Installation Guide

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Sigen Gateway Home TP Installation Guide
Version: 03 Release date: 2024-08-23
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Trained or experienced electrical personnel are required to operate the equipment.
Operators should be familiar with national/regional laws, regulations and standards, the structure and working principle of relevant systems.
Please read carefully the operating requirements and precautions in this document and Important Notice before operating. Failure to do so may
1 Product Description
1.1 Appearance and Dimensions
Wall mounting hardware
Lock
Support frame
Front panel
1.2 Port Description
Bottom view
S/N Name Marking
1 Wire-in port of power grid GRID 2 Wire-in port of backup household loads BACKUP 3 Wire-in port of inverter INV 4 Wire-in port of communication COM
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Interior view
S/N Label Description
1 - FE, RS485, DI, and DO interfaces
2 QF30 Miniature circuit breaker (Inverter)
3 GND GND
4 - Cable clamp
5 - Grounding bar
6 QF10 Miniature circuit breaker (Power grid)
7 QF50 Miniature circuit breaker (Backup household loads)
Please check that all switches are turned off at the factory. Always avoid hot-line work.
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2 Pre-installation Check
Check whether the components are entirely supplied against the packing list and whether the appearance is in good condition. For any problem, contact your sales representative.
Parts and accessories supplied with the packing box are personal assets of the owner and must not be taken away from the installation site.
Check personal protective equipment and installation tools to ensure that they are complete; If not, please make them up.
Check and ensure the completeness of personal protective equipment and installation tools; replenish if necessary.
Protective equipment
Safety hat Safety glasses Dust mask Protective gloves Insulating gloves Insulating shoes
Installation tool
Power
drill
Heat gun
cleaner
Insulation
screwdriver
set
Wire cutter Heat shrinkable
sleeve set
Crimp tool Crimping pliers Wire stripper
Torque socket
wrench
MarkerInsulation
Cable tieScissorsVacuum
Level Tape measure
sleeve
Multimeter
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The specifications of the Installer-provided cable must comply with the cable regulations and standards of the country/region standards.
L1, L2, L3, N and PE should be connected to other equipment in sequence without mixing.
Installer-provided cable
S/N Cable name Recommended specifications
1 Functional ground cable Outdoors single-copper flexible cable
Cross-sectional area of core conductor: 6–10 mm²; Outer diameter: 5–8 mm
2 AC cable Connected to inverter
Outdoors five-core copper flexible cable (L1, L2, L3, N, PE)
SigenStor EC/SigenStor AC/Sigen Hybrid (5.0–15.0) TP: Cross-sectional area of core conductor: 4–6 mm²; outer diameter: 10–21 mm
SigenStor EC/SigenStor AC/Sigen Hybrid (17.0–20.0) TP: Cross-sectional area of core conductor: 6–10 mm²; outer diameter: 19–22 mm
SigenStor EC/SigenStor AC/Sigen Hybrid 25.0 TP: Cross-sectional area of core conductor: 10–16 mm²; outer diameter: 22–25 mm
3 Connected to backup household
loads
Outdoor five-core copper flexible copper cable(L1, L2, L3, N, PE) Cross-sectional area of core conductor: 10–16 mm²; Outer diameter: 22–25 mm
4 Connected to power grid
5 RJ45 network cable Outdoor eight-conductor shielded twin-twisted pair cable
Cross-sectional area of core conductor: 0.13–0.2 mm²; Outer diameter: 4–7.5 mm Single Cable length: ≤ 100 m
[1]
RJ45 network cables are EIA/TIA 568B standard network cables
6 DI/DO signal cable (Optional) Outdoor two-conductor shielded cable
Cross-sectional area of core conductor: 0.2–1.5 mm²; Outer diameter: 2–4 mm
Note [1]: The cable length should be limited for good communication. Too long cable degrades the communication effect. FE communication distance: ≤ 100 m.
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3 Site Selection Requirements
The warranty applies when the equipment has been installed properly for its intended use and in accordance with the operating instructions.
During actual installation, the selection of installation location should comply with local firefighting, environmental protection regulations, and
other relevant laws. The specific installation location planning should be subject to the installer or engineering, procurement, and construction (EPC) contracts.
Installation environment
Do not install the equipment in smoky, flammable, or explosive environments.
Avoid exposing the equipment to direct sunlight, rain, standing water, snow, or dust. Install the equipment in a sheltered place. Take preventive measures in operating areas prone to natural disasters such as floods, mudslides, earthquakes, and typhoons.
Do not install the equipment in an environment with strong electromagnetic interference.
Ensure that the temperature and humidity of the installation environment comply with the equipment's requirements.
The equipment should be installed in an area that is at least 500 m away from corrosion sources that may result in salt damage or acid damage (corrosion sources include but are not limited to seaside, thermal power plants, chemical plants, smelters, coal plants, rubber plants, and electroplating plants).
Installation position
Do not tilt or overturn the equipment to ensure that it is installed horizontally.
Do not install the equipment in places easily touched by children.
Do not install the equipment in places with fire or damp.
Please keep away from the daily work and living places.
Do not install the equipment in a sealed, poorly ventilated
location without fire protection measures and difficult access for firefighters.
The equipment is hot when it is running. If the equipment is installed indoors, please ensure good indoor ventilation and avoid significant indoor temperature rise by 3°C while the equipment is running. Otherwise, the equipment will be derated.
Do not install the equipment in mobile scenarios such as RVS, cruise ships, and trains.
You are advised to install the equipment in places that are easy to access, install, operate, maintain status.
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Mounting surface
Do not install the equipment on a flammable carrier.
The installation carrier must meet load-bearing requirements. Solid
brick-concrete structure, concrete walls is recommended.
The surface of the installation carrier must be smooth and the installation area must meet the installation space requirements.
No water or electricity is routed inside the carrier to prevent drilling hazards during equipment installation.
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4 Equipment Installation
1
2
Wall
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3
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5 Cable Connection
5.1 Recommended Routing
Do not perform operations on the equipment with power on. Before operation, please make sure all power supplies to the equipment have been disconnected, including but not limited to the grid side, inverter and diesel generator power switches.
Connect cables according to the corresponding labels to prevent personal injury and equipment damage caused by incorrect cable connection.
To ensure that the inverters, loads, and the Gateway are connected to the common ground point, connect the PE cable.
AC cable
Communication cable (FE and DI, DO)
Functional ground cable
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Power grid
household loads
InverterBackup
Communication cable/ Functional ground cable
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5.2 Opening Equipment Door
1
2
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5.3 Connecting Functional ground cable
5.4 Connecting Power Grid / Backup household
loads / Inverters
In off-grid mode, the N wire in the system is short-connected to the functional grounding wire through the relay to create a grounding system. When earth leakage or short circuit occurs in loads, leakage protection and overcurrent protection devices are triggered to prevent these faults.
To ensure that the inverters, loads, and the Gateway are connected to the common ground point, connect the PE cable.
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5.5 Introductions to FE, RS485, DI, and DO Terminals
interface.
Refer to Appearance 1 when the label bottom is printed with SGW1PWR3 and Appearance 2 when the label bottom is not printed with SGW1PWR3.
Identify the cable connection and table content suiting you according to the label appearance.
Appearance 1
SGW1PWR3
Label Definition Description FE
(Network cable interface)
(Reserved)485 (RS485 interface)
DI1 (Digital input 1)
DI2 (Digital input 1)
DO3 (Dry contact 3)
DO2 (Dry contact 2)
DO1 (Dry contact 1)
FE1 Fast Ethernet 1 Used to connect an inverter. FE2 Fast Ethernet 2 Reserved
PE 485-A RS485 signal 2_A+ 485-B RS485 signal 2_B-
GND Signal GND Universal digital input interfaces. DI1 Digital input 1
GND Signal GND DI2 Digital input 2 DO3-NO Digital output 3 - Normal Open Universal d
DO3-COM Digital output 3 - Common DO3-NC Digital output 3 - Normal Close
DO2-NO Digital output 2 - Normal Open DO2-COM Digital output 2 - Common
- ­DO1-NO Digital output 1 - Normal Open
- ­DO1-COM Digital output 1 - Common
PE signal shielding ground
Used to connect the equipment over RS485.
DI1 is used to connect the feedback contact of the bypass switch.
DO1 has a contact capacity of 250 Va.c./1 A or 30 Vd.c./1 A.
DO2 and DO3 have a contact capacity of 30 Vd.c./1 A.
NO/COM is normally open contact and NC/COM is normally close contact.
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igital output
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Appearance 2
Label Definition Description
FE (Network cable interface)
FE1 Fast Ethernet 1 Used to connect an inverter.
FE2 Fast Ethernet 2 Reserved
(Reserved)485 (RS485 interface)
DI (Digital input)
DO1
(Dry contact 1)
DO2 (Dry contact 2)
DO3 (Dry contact 3)
DO4 (Dry contact 4)
PE PE signal shielding ground Used to connect the 485-A RS485 signal 2_A+ 485-B RS485 signal 2_B­GND Signal GND Universal digital input DI1/RSD Digital input 1 / Rapid shutdown DI2 Digital input 2 GND Signal GND DI3 Digital input 3 DI4/SPD Digital input 4 / Surge protection
device GND Signal GND DO1-NO Digital output 1 - Normal Open Universal digital output DO1-COM Digital output 1 - Common
DO2-NO Digital output 2 - Normal Open DO2-COM Digital output 2 - Common DO3-NO Digital output 3 - Normal Open
DO3-COM Digital output 3 - Common DO3-NC Digital output 3 - Normal Close
DO4-NO Digital output 4 - Normal Open DO4-COM Digital output 4 - Common DO4-NC Digital output 4 - Normal Close
equipment over RS485.
interfaces.
DI1 support rapid shutdown input signal.
DI4 support surge protection device status feedback input signal, among others.
interface. The contact capacity of
24 Vd.c./40
mA.
NO/COM is normally open contact and NC/COM is normally close contact.
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5.5.1 Connecting RJ45 Network Cable
White orange Orange White green Blue White blue Green ⑦ White brown ⑧ Brown
5.5.2 Connecting DI, DO Cable
DI and DO interfaces are available in two appearances. Please make connections based on your actual needs. For details, refer to "5.5 Introductions to FE, RS485, DI, and DO Terminals."
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5.6 Installing Inner panel
Check the following items against the provided table, tighten routing holes, and install the protective covers.
S/N Check Item
1 The equipment has been securely installed.
2 Ground cables, DC cables, signal cables, etc. are installed
accurately without leftovers.
3 The cable fastening screws or terminals are properly
installed.
4 There are no sharp spikes or acute angles at the cut point
of the cable tie.
5 The Gateway protective cover is locked.
6 There is no construction left inside or outside the
equipment.
Measure the voltage of the switch QF1 on the power grid side and check that the measured value is within the allowable range. Ensure that the cable is connected properly, tighten routing holes, and install protective covers.
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6 Equipment Power-On
Turn on the front switch of the equipment.
There is a risk of electric shock if the Gateway is left ungrounded.
If the surge protective device is not switched on, failure of surge protection may lead
to damage to household loads and Gateway.
1
Do not turn on the miniature circuit breaker when it is not connected to its corresponding device.
Switch on the miniature circuit breaker (Power grid) QF10.
1
Switch on the miniature circuit breaker (Inverter) QF30.
2
Wait until inverter is powered on.
3
Switch on the miniature circuit breaker (Backup household loads) QF50.
4
2
Upon completion of the operation, close the front panel of the Gateway and lock the sides with the key key delivered with the case; the power-on is completed.
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www.sigenergy.com
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statements regarding financial and operating results,
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