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190-01007-C1 GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page A
RECORD OF REVISIONS
RevisionRevision DateDescription
101/03/20Initial release.
190-01007-C1 GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page B
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
This document may contain information that is subject to the Export Administration Regulations (EAR)
issued by the United States Department of Commerce (15 Code of Federal Regulations (CFR),
Chapter VII, Subchapter C) and may not be exported, released, or disclosed to foreign nationals inside or
outside of the United States without first obtaining an export license. Include this notice with any
reproduced portion of this document.
The information in this document is subject to change without notice. Visit Garmin’s Dealer Resource
Center for current updates and supplemental information concerning the operation of Garmin products.
DEFINITIONS OF WARNINGS, CAUTIONS, AND NOTES
WARNING
Warnings indicate that injury or death is possible if the instructions are
disregarded.
CAUTION
Cautions indicate that damage to the equipment is possible.
NOTE
Notes provide additional information.
WARNING
This product, its packaging, and its components contain chemicals known to the State of
California to cause cancer, birth defects, or reproductive harm. This notice is being
provided in accordance with California’s Proposition 65. If you have any questions, or
would like additional information, please refer to our website at www.garmin.com/prop65
CAUTION
GTN Xi units have a special anti-reflective coated display that is sensitive to waxes and
abrasive cleaners. CLEANERS CONTAINING AMMONIA WILL HARM THE ANTIREFLECTIVE COATING. It is important to clean the display using a clean, lint-free cloth
with a cleaner that is safe for anti-reflective coatings.
NOTE
All screen shots used in this document are current at the time of publication. Screen shots
are intended to provide visual reference only. All information depicted in screen shots,
including software file names, versions, and part numbers, is subject to change and may
not be up-to-date.
.
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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1.5 Distribution .......................................................................................................................................1-4
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page 1-1
1.1Content, Scope, and Purpose
This document provides Instructions for Continued Airworthiness (ICA) and Maintenance Manual (MM)
for the GTN Xi and GMA 35/35c as installed under STC SA02019SE-D. This document satisfies the
requirements for continued airworthiness, as defined by 14 CFR Part 23.1529 and 14 CFR Part 23
Appendix G. Information in this document is required to maintain the continued airworthiness of the
GTN Xi, GMA 35/35c, Flight Stream 210, and Flight Stream 510.
1.2Organization
The following outline briefly describes the organization of this manual:
Section 2: System Description
Provides a description of the equipment installed by STC SA02019SE-D. An overview of the GTN Xi,
GMA 35/35c, Flight Stream 210, and Flight Stream 510 system interfaces are provided.
Section 3: Control and Operation
Presents basic control and operation information related to maintenance of the GTN Xi, GMA 35/35c,
Flight Stream 210, and Flight Stream 510.
Section 4: Instructions for Continued Airworthiness
Provides Instructions for Continued Airworthiness of the GTN Xi, GMA 35/35c, Flight Stream 210, and
Flight Stream 510 systems.
Section 5: Troubleshooting
Provides troubleshooting information to aid in diagnosing and resolving potential problems with the
GTN Xi, GMA 35/35c, Flight Stream 210, and Flight Stream 510 equipment.
Section 6: Equipment Removal and Re-installation
Provides instructions for the removal and re-installation of the GTN Xi, GMA 35/35c, Flight Stream 210,
and Flight Stream 510 equipment.
Section 7: Equipment Configuration and Testing
Provides instructions for configuration and testing of the GTN Xi, GMA 35/35c, Flight Stream 210, and
Flight Stream 510 equipment.
Section 8: Return to Service Procedure
Specifies return to service procedures required after completion of maintenance of the GTN Xi,
GMA 35/35c, Flight Stream 210, and Flight Stream 510 equipment.
Appendix A: Aircraft-Specific Information
Provides a form to record aircraft-specific installation and configuration data for the GTN Xi,
GMA 35/35c, Flight Stream 210, and Flight Stream 510 equipment.
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page 1-2
1.3Definitions and Abbreviations
Except where specifically noted, references made to GMA 35 will apply equally to GMA 35 and
GMA 35c.
The following terminology is used within this document:
ILS Instrument Landing SystemVHF Very High Frequency
IRU Inertial Reference UnitVOR VHF Omni-Directional Range
LED Light Emitting DiodeWAAS Wide Area Augmentation System
LOC LocalizerWXR Weather Radar
LRU Line Replaceable Unit
XPDR Transponder
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page 1-3
1.4Publications
When performing system maintenance on the GTN Xi, GMA 35, or Flight Stream 210/510, it is
recommended that the following documents be made available:
Table 1-1 Recommended Documents
Garmin DocumentPart Number
Master Drawing List, GTN 6XX/7XX Part 23 AML STC
Equipment List, GTN Xi Part 23 AML STC
GTN Xi Series Pilot’s Guide
AFMS or SAFM Garmin GTN Xi GPS/SBAS Navigation System
Installation Manual, GTN Xi Part 23 AML STC
Guideline for GTN Flight Plan and User Waypoint Files
Notes:
[1] Contact Garmin technical support for a copy of this document.
005-00533-C0
005-00533-L1
190-02327-03
190-01007-C2
190-01007-C0
190-01007-F0 [1]
1.5Distribution
This document is required for maintaining the continued airworthiness of the aircraft. When this document
is revised, every page will be revised to indicate current revision level. Garmin dealers may obtain the
latest revision of this document at the Garmin Dealer Resource
Dealers are notified of manual revision changes via a Garmin Service Bulletin.
Owner/operators may obtain the latest revision of this document at flyGarmin.com
Garmin dealer. Garmin contact information is available at flyGarmin.com
website.
or by contacting a
.
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2.1Equipment Descriptions
2.1.1GTN Xi Navigators and GMA 35
NOTE
For pinouts and wiring diagrams, refer to GTN Xi Part 23 AML STC Installation Manual
(P/N 190-01007-C0).
The GTN Xi SBAS navigators are a family of aviation panel-mounted retrofit products. The following
sections will describe the available functions for each unit in the GTN Xi family.
2.1.1.1GTN 6XX Xi
The GTN 6XX Xi navigators are a family of panel-mounted GPS/NAV/COM navigators that include the
GTN 625Xi, GTN 635Xi, and GTN 650Xi. GTN 6XX Xi units are 6.25 inches wide and 2.65 inches tall.
They feature an 834 × 370 pixel color LCD touchscreen.
The GTN 625Xi is a GPS/SBAS unit that meets the requirements of TSO-C146c and may be approved for
IFR en route, terminal, oceanic, non-precision, and precision approach operations when installed in
accordance with the instructions in the manuals referenced in the GTN AML STC. The GTN 635Xi
includes all of the features of the GTN 625Xi in addition to an airborne VHF/COM transceiver. The
GTN 650Xi includes all of the features of the GTN 635Xi in addition to an airborne VOR/localizer (LOC)
receiver and glideslope (G/S) receiver.
2.1.1.2GTN 7XX Xi
The GTN 7XX Xi navigators are a family of panel-mounted GPS/NAV/COM navigators that include the
GTN 725Xi and GTN 750Xi. GTN 7XX Xi units are 6.25 inches wide and 6.00 inches tall. They feature an
834 × 986 pixel color LCD touchscreen.
The GTN 725Xi is a GPS/SBAS unit that meets the requirements of TSO-C146c and may be approved for
IFR en route, terminal, oceanic, non-precision, and precision approach operations when installed in
accordance with the instructions in the manuals referenced in the GTN AML STC. The GTN 750Xi
includes all of the features of the GTN 725Xi in addition to an airborne VHF communications transceiver
and airborne VOR/localizer (LOC) and glideslope (G/S) receivers. Additionally, GTN 7XX Xi units have
the capability to remotely control GMA 35 audio panel functions.
2.1.1.3GMA 35 Audio Panel
The GMA 35 Audio Panel is a remote-mounted marker beacon receiver and audio panel with a six-position
intercom system (ICS) that interfaces to the communications and navigation radios, headsets,
microphones, and speakers. The ICS includes electronic cabin noise de-emphasis, two stereo music inputs,
and independent pilot/co-pilot/passenger volume controls. The intercom provides three selectable isolation
modes. A pilot-selectable cabin speaker output can be used to listen to the selected aircraft radios or to
broadcast PA announcements.
The audio panel relies on a GTN 7XX Xi to control and display the audio functions. The GMA 35
interfaces to the GTN 7XX Xi through RS-232 for control and display of audio panel functions.
The GMA 35c provides the functionality of the GMA 35, with the capability to pair Bluetooth™ audio
sources. This enables the distribution of audio to ICS positions when using a compatible iOS or Android™
device. The GMA 35c supports up to ten stored devices and one active Bluetooth device.
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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2.1.1.4Flight Stream 210
NOTE
Only one Flight Stream system should be installed per aircraft.
NOTE
Flight Stream supports connection to one navigator at a time.
The Flight Stream 210 interfaces to the GTN Xi through RS-232 for attitude information, flight plan
information, and GPS PVT. The information displays on a portable electronic device (PED). The
Flight Stream interfaces to the GDL 88 through RS-422 and the GDL 69 through RS-232.
2.1.1.5Flight Stream 510
The Flight Stream 510 is a wireless-enabled data card that is inserted into the GTN data card slot.
The Flight Stream 510 interfaces to the GTN Xi by replacing the front-loaded data card to allow wireless
database synchronization with PEDs. Synchronized information is then disseminated to various LRUs
through their existing GTN interface connections.
2.1.2NAV Antenna Cable Splitter
The navigation antenna cable splitter (Garmin P/N 013-00112-00) is used for installations involving dual
VHF navigation capable GTNs or a single VHF navigation capable GTN installation with a second
non-Garmin aviation unit.
2.1.3NAV Antenna Cable Diplexer
GTN 650Xi/750Xi navigation units have a single navigation antenna port and require a composite signal
for installations that include separate VOR/LOC and G/S antennas. The navigation diplexer (Comant
diplexer VOR/GS, Model CI-507) is used for these installations.
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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3.1GTN Xi Normal Mode Overview
Photocell
HOME key
Direct-To Key
Large and
Small Knobs
Transpond er
Panel Controls
Annunciations
Locking
Screw
SD Card
Volume, Squelch,
and NAV I D
Function
Keys
Active COM
Frequen cy
Standby COM
Frequency
Messag e
Annunciation
Photocell
HOME key
Direct-To Key
Large and
Small Knobs
Transpond er
Panel Controls
Annunciations
Locking
Screw
SD Card
Volume, Squelch,
and NAV I D
Audio Panel
Controls
Active NAV Frequency
Standby NAV
Frequency
Function
Keys
Active COM
Frequency
Standby COM Frequency
Message
Annunciation
Figure 3-1 GTN 650Xi Normal Mode Screen
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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Figure 3-2 GTN 750Xi Normal Mode Screen
3.2GTN Xi Configuration Mode Overview
NOTE
When configuring the GTN Xi, ensure that configuration module service messages are not
displayed in the message queue. This indicates an improperly wired or damaged
configuration module.
Configuration mode is used to configure the GTN Xi settings for each specific installation. To access
Configuration mode, perform the following steps:
1. Remove power from the GTN Xi by opening the circuit breaker.
2. Press and hold the HOME key and re-apply power to the GTN Xi.
3. Release the HOME key when the display activates and “Garmin” appears fully lit on the screen.
The Configuration mode home page is the first page displayed. For detailed information regarding how to
configure the GTN Xi, refer to GTN Xi Part 23 AML STC Installation Manual. While in Configuration
mode, select pages by touching the desired key on the display. Some pages may require page scrolling to
view all of the information and keys. Scrolling is done by touching the screen and dragging the page in the
desired direction or by touching the Up or Down keys.
NOTE
The configuration pages shown reflect main software version 20.00. Some differences in
operation may be observed when comparing information in this manual to later software
versions.
Figure 3-3 GTN 6XX Xi and GTN 7XX Xi Configuration Mode Pages
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page 3-3
3.2.1Updates
The GTN Xi comes pre-loaded with software. However, to make sure it is loaded with the software that is
applicable to this STC, a GTN Xi Software Loader Card must be created. For dual GTN Xi installations,
the software loading procedures in Section 3.2.1.2 must be carried out on each GTN Xi; however, the same
GTN Xi Software Loader Card created in Section 3.2.1.1 may be used.
NOTE
Prior to installing a version of the GTN Xi main board software that is older than the
currently installed version, all RS-232 and ARINC 429 ports should be configured Off.
NOTE
Screen shots in this section are provided for reference only. Refer to Equipment List,
GTN Xi Part 23 AML STC for actual GTN Xi software versions.
3.2.1.1GTN Xi Software Loader Card
A GTN Xi Software Loader Card may be created using a GTN Xi Downloadable Software SD Card
(P/N 010-01000-00) in conjunction with a GTN xi software application downloaded from the Dealer
Resource Center on Garmin’s website. As an alternative, a pre-programmed software loader card may be
purchased from Garmin. Refer to Equipment List, GTN Xi Part 23 AML STC (P/N 005-00533-L1) for the
correct part number of the pre-programmed GTN Xi Software Loader Card.
NOTE
The downloadable application to create the GTN Xi Software Loader Card only runs on
Windows PCs (Windows 2000, XP, Vista, Windows 7, and Windows 10 are supported).
There is no Mac support at this time.
NOTE
An SD card reader is needed to create the GTN Xi Software Loader Card using the
application that is downloaded from Garmin. The approved readers are SanDisk
SDDR-999 and SDDR-93, although other SD card readers may work.
®
CAUTION
It is recommended to use an SD card with capacity of 2 GB or smaller for loading
software. If a card larger than 2 GB is used, a version mismatch error will display after
files have finished loading. Load software again after cycling power on the unit or the
update may be incomplete.
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
Rev. 1Page 3-4
Create a GTN Xi Software Loader Card as follows:
1. Go to the Dealer Resource Center
2. Download the GTN Software Loader Image. Refer to Equipment List, GTN Xi Part 23 AML STC
for the correct Software Loader Image part number.
3. Run the executable file. The window shown in Figure 3-4 will appear. Click Setup.
Figure 3-4 Software Update Installer
4. The window shown in Figure 3-5 will appear to guide you through the software loader card
creation process.
on Garmin’s website.
Figure 3-5 System and Software Version
5. Make sure you have an SD card reader connected to the PC. Insert the GTN Downloadable
Software SD Card (P/N 010-01000-00) into the card reader. Click Next.
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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6. Read and accept the license agreement, as shown in Figure 3-6. Click Next when finished.
Figure 3-6 Software Loader Card License Agreement
7. Click FindDrive or select the correct drive from the drop-down menu. Click Next.
CAUTION
In order to create a GTN Xi Software Loader Card, the drive that you select will be
completely erased.
Figure 3-7 Software Loader Card Drive
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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8. The progress window shown in Figure 3-8 will appear while the card is being created.
Figure 3-8 Software Loader Card Progress Window
9. After the card has been created, the window shown in Figure 3-9 will appear. Click Finish to
complete the update process.
Figure 3-9 Software Loader Card Completion
10. Eject the card from the card reader (or stop the card reader in Windows). The GTN Xi Software
Loader Card is now ready to use.
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3.2.1.2GTN Xi Software Loading
To update the GTN Xi software, perform the following steps:
1. Remove power from the GTN Xi by opening the circuit breaker.
2. Remove the database card and insert the correct GTN Xi Software Loader Card created in
Section 3.2.1.1 into the data card slot.
3. Restore power to the GTN Xi by closing the circuit breaker.
4. The GTN Xi will automatically power on in Configuration mode. Touch Updates to display the
available software updates.
5. Ensure the software version being loaded to the GTN Xi matches the software version listed in
Equipment List, GTN Xi Part 23 AML STC. The Updates page displays the version that is installed
on the unit and the version installed on the loader card.
6. Ensure the available GTN Xi software updates are displaying by ensuring that GTN Software Updates key is highlighted in the upper-left corner (upper-right for GTN 6XX Xi) of the display.
7. To update the GTN Xi with all available software, touch Select All. Alternatively, individual
updates can be manually selected by touching them. A green checkmark will appear when
selected.
8. To begin the software update, touch Update on the bottom of the display.
9. The GTN Xi will display “Start GTN Software Updates?”
10. Touch OK to allow the GTN Xi to begin the update process.
11. When the updates are complete, the GTN Xi will display “Update Complete!”.
12. When finished, remove power from the GTN Xi and remove the Software Loader Card. Re-insert
the database card into the data card slot.
13. Power on the GTN Xi in Configuration mode and ensure the software was correctly updated by
touching System Information and verifying the software version. Refer to Section 3.2.2 for more
information on the System Information page.
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3.2.1.3GMA 35 Software Loading
NOTE
The GMA 35 software will be present on the SD card when creating a GTN Xi Software
Loader Card. A separate card is not required to perform GMA 35 software updates. Refer
to Section 3.2.1.1.
1. Remove power from the GTN 7XX Xi by opening the circuit breaker.
2. Insert the GTN Xi Software Loader Card into the GTN Xi data card slot.
3. Apply power to the GTN Xi. It will automatically power on in Configuration mode.
4. Ensure the GMA 35 circuit breaker is closed.
5. Touch the Updates key to display available software.
6. To select GMA 35 software updates, touch the GTN Software Updates key and select GMA 35 Software Updates.
7. To update the GMA 35 with all available software, touch Select All. Alternatively, individual
updates can be manually selected by touching them. A green checkmark will appear when
selected.
8. Touch the Update key on the bottom of the display.
9. The GTN Xi will display “Start GMA 35 Software Updates?”
10. Touch OK to allow the GTN Xi to update the GMA 35.
11. When the updates are complete, the GTN Xi will display “Update Complete!”.
12. Power off the GTN Xi and GMA 35 (i.e., open the circuit breaker) and remove the Software
Loader Card.
13. Re-insert the database card in the data card slot.
14. Power on the GTN Xi in Configuration mode by holding the HOME button while closing the
circuit breaker.
15. Power on the GMA 35 by closing the circuit breaker.
16. Verify the software was updated correctly by going to the System Information page and selecting
the GMA 35. Refer to Section 3.2.2 for more information on the System Information page.
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3.2.1.4GMA 35 Boot Block Loading
NOTE
The GMA 35 Boot Block Loader Card is separate from the GMA 35 Software Loader Card
and is required to update Boot Block software to v4.10.
1. Remove power from the GTN 7XX Xi.
2. Insert the GTN Boot Block Loader Card into the GTN 7XX Xi data card slot. For instructions on
how to create a GTN Boot Block Loader Card, refer to Section 3.2.1.1.
3. Apply power to the GTN Xi unit. The GTN Xi will automatically power on in Configuration
mode.
4. Ensure the GMA 35 circuit breaker is closed.
5. Select all GMA 35 Boot Block updates.
6. To begin the software update, touch the Update key on the bottom of the display.
7. The GTN Xi will display the prompt, “Start GMA 35 Software Updates?”
8. To allow the GTN Xi to update the GMA 35, touch OK.
9. When updates complete, the GTN Xi will display, “Update Complete!”
10. Power off the GTN Xi and GMA 35 by opening the circuit breaker.
11. Remove the Boot Block Loader Card.
12. Re-insert the database card in the data card slot.
13. Restore power on the GTN Xi and GMA 35 by closing the circuit breakers.
14. To ensure the software correctly updated, go to the System Information page and select the
GMA 35. Refer to Section 3.2.2 for more information on the System Information page.
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3.2.2System Information
View the System Information page by touching the System Information key on the Configuration mode
home page. The System Information page displays the unit type, serial number, and System ID for the
GTN Xi unit. It contains the software and hardware versions of the Main, I/O, Display, Keypad, LED,
GPS/WAAS, COM, and NAV boards. System information is available for certain other LRUs connected
to the GTN Xi. Touch the key at the top of the screen and choose which LRU to display. Touch UP or
DOWN to view all the information.
Figure 3-10 System Information Page
190-01007-C1GTN Xi Part 23 AML STC Maintenance Manual
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