Garland MWE3S Installation Manual

INSTALLATION AND

OPERATION MANUAL

GARLAND GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W

MWE3S

MWG3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland grills, please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224 TOLL FREE: [phone] PHONE: [phone] FAX: [phone]

E-mail: [e-mail] http://www.garland-group.com

PART #4521777 (03/30/10)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

CONTENTS

	INTRODUCTION . . . . . . . . . . . . . . . . .		. 4	DESCRIPTION OF GRILL CONTROL . . . . . . . .			. 23
	WARRANTY . . . . . . . . . . . . . . . . . . .		. 4	POSSIBLE ERROR MESSAGES . . . . . . . . . . .				23
	SAFETY . . . . . . . . . . . . . . . . . . . . .		. 5	OPERATING PROCEDURES . . . . . . . . . . . .			. 24
	SHIPPING DAMAGE CLAIM PROCEDURE . . . . . . . 6			General Overview: . . . . . . . .	. . . .	. . . . . . . .	. 24
				To turn the grill on: . . . . . . . . . . . . . . . . . . .			.	24
	CLEANING & MAINTENANCE . . . . . . . . . . . . 6
				To Select a Menu item: . . . . . . . . . . . . . . . . . .				. 24
	SPECIFICATIONS . . . . . . . . . . . . . . . . . 10			Menu Item Library . . . . . . . .	. . . .	. . . . . . . .	. 24
				Indicator Lights . . . . . . . . . .	. . .	. . . . . . . .	. 25
	Dimensions: Model MWE3S . . . . . . . . . . . . . . .		. 11
				Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
	Input Specifications, Electric Grills, United States: . . . . .		. 12
				To display the current temperatures: . . . . . . . . . . .				. 25
	Input Specifications, Electric Grills, Canada: . . . . . . . .		. 12
				Breakfast In Manual mode . . . . . . . . . . . . . . . .				. 25
	Input Specifications, Electric Grills, CE Approved . . . . .	.	12
				Lunch In Manual mode . . . . . . . . . . . . . . . . .			.	25
	Input Specifications, Electric Grills, Export, Non-CE . . . . . 12
				To Change The Cook Time for a Menu Item		. . . . . . . . . 25
	Input Specifications, GAS Grills, North America: . . . . . .		. 13
				Breakfast In Auto mode . . . . . . . . . . . . . . . . .			.	25
	Input Specifications, GAS Grills, CE Approved . . . . . . .		. 13
				Lunch In Auto mode . . . . . . . . . . . . . . . . . . .				. 26
	INSTALLATION & STARTUP . . . . . . . . . . . .		14
				Transition Cooking . . . . . . . . . . . . . . . . . . .			.	26
	Exhaust hood Type & Platen Height . . . . . . . . . . .	.	17	PRODUCT RECOGNITION . . . . . . . . . . . . .				26
	Startup Procedure . . . . . . . . . . . . . . . . . . .	.	18
				TO PERFORM FORCED AUTO CALIBRATION . . . . . . . . . 26
	INSTALLATION OF WRAP AROUND RELEASE MATERIAL
				COMMON PRODUCT RECOGNITION ISSUES . . . . . 27
	MOUNTING BRACKETS . . . . . . . . . . . . . .		19
				PATTY PLACEMENT . . . . . .	. . .	. . . . . .	. 28
	INSTALLATION OF SPLASH SHIELD . . . . . . . . . 19
				PROGRAM LOGIC . . . . . . .	. . .	. . . . . .	. 29
	INSTALLATION OF RELEASE MATERIAL . . . . . . . 20
				CONTROL PROGRAMMING . . . . . . . . . . . . 30
	INSTALLATION OF VAPOR SHIELD . . . . . . . . .		20
				Programming Modes; System Setup . . . . . . . . . . . . 30
	AVAILABLE ACCESSORIES . . . . . . . . . . . . . 21			Programming Modes; Menu Items	. . . . . . . . . . . . . 31
	Splash Shield . . . . . . . . . . . . . . . . . . . . . .	.	21	PROBE CALIBRATION . . . . . . . . . . . . . .			. 34
	Vapor Shield . . . . . . . . . . . . . . . . . . . . . . . . 21			THERMOCOUPLE LOCATIONS . . . . . . . . . . .				34
	Teflon Wraparound kits . . . . . . . . . . . . . . . . .	.	21
	Quick Disconnect Gas Hose . . . . . . . . . . . . . . .	.	22	FACTORY DEFAULT SETTINGS . . . . . . . . . . .				35
	Interlock Cord - 5-Wire . . . . . . . . . . . . . . . . . . . 22
	3Phase 4Wire 50 AMP Cord . . . . . . . . . . . . . . .	.	22
	3Phase 4 Wire 30 AMP Cord . . . . . . . . . . . . . . .	.	22

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INSTALLATION/OPERATION MANUAL

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for efficient two-sided cooking, while accommodating a variety of products. The unit will also serve as a flat grill, and meets all of McDonald’s standards for safety, efficiency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a)the equipment has not been accidentally or intentionally damaged, altered or misused.

b)the equipment is properly installed, adjusted, operated and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c)the warranty serial number affixed to the appliance by us has not been defaced, obliterated or removed.

d)an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.

We exclude broken glass, paint and porcelain finish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.

We exclude damage or dysfunction caused by fire, flood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

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INSTALLATION/OPERATION MANUAL

SAFETY

THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER. DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the fixed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance.  Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a“danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstuffs in a McDonald’s store.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the floor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or cleaning is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

PART #4521777 (03/30/10)

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INSTALLATION/OPERATION MANUAL

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1.File a claim immediately regardless of the extent of damage.

2.Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3.Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and file a concealed damage claim.

CLEANING & MAINTENANCE

McD

Hi-T emp Grill Cleaner

Nettoyant à chaud pour grils

Limpiador de parrilla	s
de alta temperatur	a
CAUTION:May cause eye and skin
irritation. See precautionary and

KEEP OUT OF REACH OF CHILDREN

CUIDADO:Puede causar irritación de los ojos y la piel. Véanse

las precauciones y los primeros auxilios al reverso.

MANTENGASE FUERA DEL

ALCANCEDE LOS NIÑOS

AVIS : Peut irriter les yeux et la peau. Voir précautions et premiers soins au verso.

CONSERVER HORS DE LA

PORTÉE DES ENFANTS

3.6 oz (106 ml)

McD® Hi-Temp	KAY ® Grill Cleaning Pad Holder
Grill Cleaner	& KAY ® Grill Cleaning Pad

Heat-Resistant Gloves	Clean, Sanitizer-Soaked	Lid	Grill Squeegee
				Grill Scraper
	Grill Cloths

AM AUTO		P
PM	MAN
1
2

3

•Select Clean Mode. Once Clean Mode has been reached turn grill OFF.

•After turning grill OFF, platens can be controlled by pressing green button

•Wipe the Release Material® sheets with a clean, sanitizer-soaked grill cloth.

•Remove the locking clips, bars, and release sheets.

•Take the clips and bars to the 3-compartment sink to be washed and rinsed; set aside.

•Set release sheets aside on a flat surface.

4

5

6

•If splash guards are installed, detach and take to the

3-compartment sink to be washed and rinsed; set aside.

•Scrape the lower grill surface with the grill scraper.

•Use grill squeegee to push residual grease into trough.

•Take grill scraper to the 3-compartment sink to be washed and rinsed.

•Empty and replace the grease troughs.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION/OPERATION MANUAL

CLEANING & MAINTENANCE continued

ml)

			.		LAANTS
			peau		DE
				premiers		ENF
				la	.	HORS
				et	versoDEL
			NIÑOS		et
				yeux
					n	merosTÉE
						auUERA
		and	.		irriterprécautionslos
			e	.LOS les		CONSERVERi
						F
			Véans	irritacióCHILDRENpsoinsr
				reversoDE
		s	piel	al		F y
	sa	and	causala	MANTENGASEALCANCEariosO Peutoir
			y		lH	:V
			precaucionesauxi			VIS
			PuedeecautionREACojos			A
				los
				OF
	parrilla		CUIDADO:UT
				O
				prdelas
	chaud		KEEP
Cleanergrilsde
®	àpour altaCAUT
	Grill	Limpiadorde
McD
	Nettoyant
	emp

T

-

Hi

7

•Open one packet of McD Hi-Temp Grill Cleaner and empty the contents into a lid or stainless steel pan.

•Put on the heat-resistant gloves.

•Dip the KAY Grill Cleaning Pad Holder into the grill cleaner.

9

10

11

•Apply McD Hi-Temp Grill Cleaner to front side of platens starting from right platen to left platen.

•DO NOT SCRUB

•Apply the grill cleaner to platen surfaces starting from right platen to left platen.

•DO NOT SCRUB

•Apply the grill cleaner to back side of platens from right platen to left platen.

•DO NOT SCRUB

• Apply the grill cleaner to outer edges of right and left platens.

• DO NOT SCRUB

12

• Press green button to lower center platen.

13

• Apply grill cleaner to inner edges of the right

and left platens.

• DO NOT SCRUB

• Press green button to

raise right platen.

14

• Pour remaining McD Hi-

Temp Grill Cleaner over bottom grill surface.

15

• Spread the cleaner over the entire lower grill surface from front to

back using even strokes.

• DO NOT SCRUB

16

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INSTALLATION/OPERATION MANUAL

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CLEANING & MAINTENANCE continued

• Scrub front side of platens from right platen to left platen with KAY Grill Cleaning Pad Holder and Pad.

17

• Scrub flat grill surfaces starting from right platen to left platen.

18

• Scrub back side of platens from right platen to left platen.

19

• Scrub outer edges of right and left platens.

20

21

•Press green button to lower center platen.

• Scrub inner edges of the right and left platens.

• Press green button to raise the center platen.

22

• Scrub lower grill surface.

23

• Rinse front, side and

back of platen surfaces

with a clean, sanitizersoaked grill cloth, starting from right to left platens.

24

• Press the green button to lower right platen, rinse inner edges of both platens; then, raise.

25

26

•Wipe back of lower grill with a clean, sanitizersoaked grill cloth.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION/OPERATION MANUAL

CLEANING & MAINTENANCE continued

27

28

29

•Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and wipe off residue.

•Place upper platen Release Material sheets flat on grill surface.

•Gently clean both sides of the Release Material sheets with the KAY Grill Cleaning Pad Holder.

•Rinse both sides of the Release Materialsheets with a clean, sanitizersoaked grill cloth.

•Reinstall upper Release Material sheets; secure in place with bars and clips.

• Empty, wash, rinse, and replace the grease troughs.

31

• Wipe remaining grill surfaces with a clean, sanitizer-soakedgrill cloth.

32

• Apply a thin coat of fresh shortening to the lower grill surface only.

33

• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no visible soil remains.

30

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INSTALLATION/OPERATION MANUAL

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS
Dimensions:	19.001			7.110
Models MWE3W, MWG3W	[483mm]			[181mm]
				4.895
	7.111
				[124mm]
	[181mm]
	24.000
	[610mm]
	(PLATE DEPTH)
34.968
[888mm]	5.475
				36.000
	[139mm]
			[914mm]
		(PLATE WIDTH)

		4.064				38.000
						[965mm]
		[103mm]
.737
		"COLD ZONE"
[19mm]
				SK07-587 (GAS)
		48°
FLUE EXIT
[MWG3W ONLY]
1.146					1.500
[29mm]					[38mm]
22.835		28.771	.787
[850mm]		[731mm]		15.384
	1.598		[20mm]
30.714	[41mm]			[391mm]
		1.516
[780mm]					30.750
	24.084	[39mm]	7.875 [200mm]		[781mm]
	[612mm]				TO
					33.000
					[838mm]
				9.684	(COOKING
			[246mm]		HEIGHT)
2.993		26.679				23.812
[76mm]
		[678mm]			6.106	[605mm]
					[155mm]
9.335		10.730			13.123	9.901
						[251mm]
		[273mm]
[237mm]					[333mm]	3/4" NPT GAS INLET
		3/4" NPT GAS INLET
BOTTOM CABLE					BOTTOM CABLE	[MWG3W ONLY]
ENTRANCE		[MWG3W ONLY]			ENTRANCE	36.027
						[915mm]

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION/OPERATION MANUAL

SPECIFICATIONS

Dimensions:

Model MWE3S

21.65

[550mm] PLATE DEPTH

5.475

[139mm]

36.00

[914mm] PLATE WIDTH

32.60

[828mm]

38.00

[965mm]

1.70 [43mm] “COLD ZONE”

48°

				1.50
				[38mm]
30.714	26.42
[780mm]
	[671mm]	.787
			15.384
1.598		[20mm]
			[391mm]
[41mm]	1.516			30.75 [781mm]
	[39mm]
				TO
24.084
		7.875 [200mm]		33.00 [838mm]
[612mm]
				COOKING HEIGHT
		9.684 [246mm]
2.993	24.33				23.812
[76mm]	[618mm]			6.106
					[605mm]
				[155mm]
9.335					13.123
[237mm]
				BOTTOM CABLE	[333mm]
BOTTOM CABLE
				ENTRANCE
ENTRANCE
					36.027
					[915mm]

PART #4521777 (03/30/10)

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