Garland 36ES11, 36ES11SF, 36ES11BL, 36ES11SFBL, 36ET11 Operation Manual

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Garland 36ES11, 36ES11SF, 36ES11BL, 36ES11SFBL, 36ET11 Operation Manual

INSTALLATION AND OPERATION MANUAL

GARLAND ELECTRIC FRYERS, MODELS: 36ES11, 36ES11SF, 36ES11BL, 36ES11SFBL, 36ET11, 36ST11SF, 36ES21, 36ET21, 680-31F, 680-31SF, 680-31FBL,

680-31SFBL, E24-31F & E24-31SF

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

GARLAND COMMERCIAL INDUSTRIES

GARLAND COMMERCIAL RANGES, LTD.

Enodis UK LTD.

185 East South Street

1177 Kamato Road, Mississauga, Ontario L4W 1X4

Swallowfield Way, Hayes, Middlesex UB3 1DQ ENGLAND

Freeland, Pennsylvania 18224

CANADA

Telephone: 081-561-0433

Phone: (570) 636-1000

Phone: 905-624-0260

Fax: 081-848-0041

Fax: (570) 636-3903

Fax: 905-624-5669

 

Part # 1009086 (01/31/08)

© 2004 Garland Commercial Industries, Inc.

Part # 19009086 (01/31/08)

Page 1

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.

Page 2

Part # 1009086 (01/31/08)

TABLE OF CONTENTS

IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Uncrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Extended Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Rating Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Siting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Legs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Storage Base Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Counter top/Modular Models – Rated Greater Than 48 Amperes . . . . . . . . . . . . . . . . . . .6 Counter Top/Modular Models – Rated Less Than 48 Amperes . . . . . . . . . . . . . . . . . . . . . .7 Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Preparation Before Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Proper Method of Filling the Fryer Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Fryers With Automatic Basket Lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Fryers With Manual Lift Baskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 High Temperature Cutof f/Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Suggestions For Quality Fried Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fry Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Part # 19009086 (01/31/08)

Page 3

SPECIFICATIONS

 

 

THREE PHASE

 

 

NOMINAL AMPERES PER LINE

 

 

 

 

KW PER PHASE

 

 

 

 

 

TOTAL

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

208, 240, 460

1 PHASE

 

 

 

THREE PHASE

 

 

 

KW

 

 

 

 

 

 

 

X-Y

Y-Z

X-Z

<![if ! IE]>

<![endif]>208

<![if ! IE]>

<![endif]>240

<![if ! IE]>

<![endif]>460

 

208

 

 

240

 

 

460

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

Y

Z

X

Y

Z

X

Y

Z

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36ES11 36ES11BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36ST11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

680-31F

12

4

4

4

58

51

26

33

33

33

30

30

30

15

15

14

680-31FBL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E24-31F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36ES11SF 36ES11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SFBL 36ET11SF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

680-3SF

16

4.5

4.5

7

77

68

35

49

38

49

43

33

43

22

17

22

680-31SFBL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E24-31SF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36ES21, 36ET21

20

4.8

5.6

9.6

96

85

43

60

44

64

54

39

57

28

20

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 4

Part # 1009086 (01/31/08)

INTRODUCTION

Uncrating

Garland strongly recommends this unit be inspected for possible freight damage now while carrier driver is on site.

1.Remove carton. In case of damage, all packaging materials must be retained for carrier inspection.

2.Inspect top, sides, front and rear with special attention to:

A.All knobs and dials in place?

B.Legs attached and square?

C.Body parts dented or scratched?

D.Check handles, tops and body paint for rub marks, scraps.

3.With carrier driver on your site, note damage on freight bill. Call carrier for inspection.

If you are checking equipment after carrier has departed, you have approximately fifteen (15 ) days to request a freight damage inspection be made by the carrier’s agent. If concealed damage claim is filed with carrier beyond 15 days, Garland cannot be held responsible and carrier will make it incumbent upon the consignee to offer reasonable evidence that the carrier was at fault.

Extended Warranty

With a tradition of superior equipment quality and performance, offers you, our valued customer, an additional one year limited warranty beyond our standard one year coverage.

This additional coverage for parts and labor may be purchased on a new equipment order or up to 60 days after the equipment purchase. Please contact your Equipment Dealer or Maintenance & Repair Center (list enclosed) to take advantage of this exceptional offer.

Thank you for using Garland products. It is our pleasure to serve you.

Rating Plate

When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the prefix and suffix letters and numbers) and the warranty serial number. The rating plate affixed to the unit contains this information.

INSTALLATION

Siting

Proper placement of the fryer will ensure operator and satisfactory performance. Adequate clearance must be provided for servicing, ventilation (if applicable), and proper operation. The fryer must be kept free and clear of combustible material.

Legs

All units are shipped with N.S.F. approved legs. These legs must be installed to provide clearance of 6” between the floor and bottom of the unit in order to meet National Sanitation foundation requirements.

1.Locate unit in its final position

2.Raise the rear and block it. Insert the bullet foot into the leg cone. Tap with mallet until the bullet foot seats up to the collar. Unit may now be leveled by adjusting hex head portion of the bullet foot. Repeat for all four legs.

3.All that remains is to install the automatic basket lift holders (if applicable).

Electrical Connection

Before attempting the electrical connection, the rating plate should be checked to ensure that the unit’s electrical characteristics and the supply characteristics agree.

Part # 19009086 (01/31/08)

Page 5

INSTALLATION Continued

The Garland 36E series complies with the standards CSA C222 no. 109-latest edition, the UL197-latest edition and the NSF #4 latest edition. The installation & Connection of this appliance must comply with the current codes. In Canada

– the Canadian Electrical Code part 1 and in the USA-The National Electrical Code.

1.Switch panel size.

2.Overload protection.

3.Wire type.

4.Wire size.

5.Temperature limitations of the wires.

6.Method of connection (Cable, conduit, etc.)

The service line will enter through the rear of the unit and is to be connected to the terminal block. Input voltage and phasing must match the units voltage and phasing.

Visual check all electrical connections.

Energize electric service to units.

According to Underwriters Laboratories, Inc. Specifications, fryers with rated loads above 48 Amperes require divided branch circuits with overcurrent protection (circuit breaker, fuses, etc.).

NOTE: Select following installation instruction according to appropriate model.

Storage Base Models

The internal wiring connection can be accomplished from the front of the unit.

1.Open front door in storage base and remove field wiring to terminal box (F.W.T. box) cover, located internally at rear of cabinet base, by removing fasteners from front cover. On some models, the fryer tank can be removed for added convenience.

2.Provide proper output cable hole by removing rings in F.W.T. box knockout and add appropriate cable for supply wire.

3.Feed input power cable through rear, snap connector hole in cabinet base and then into F.W.T. box through knockout hole/clamp added per 2 above.

4.Attach power input, lead wires to input power terminal block (single or three phase) according to appliance wire diagram.

5. Replace F.W.T. box cover and attach with two (2) fasteners.

Upon completion of power input supply connection test fryer for operation by following the procedure as described in the section “Proper Method of Filling Fryer Tank”.

Counter top/Modular Models – Rated Greater Than 48 Amperes

NOTE: An externally mounted Field Wiring terminal box (F.W.T. box) is factory supplied with counter top and modular models rated greater than 48 amperes, per Underwriters Laboratories, Inc. requirements.

1.Locate the F.W.T. box, supplied with fryer, and take off cover by removing the front fasteners.

2.Place F.W.T. box in convenient mounting location and attach to surface through holes inside rear of box 3. Provide proper size “Input Power Cable” hole in F.W.T. box knockout (located below terminal block) add appropriate cable clamp for input power supply cable.

3.Provide proper size “Input Power Cable” hole in F.W.T. box knockout (located below terminal block) add appropriate cable clamp for input power supply cable.

4.Provide proper output branch circuit “appliance supply Cable” hole in F.W.T. box knockout located below circuit breakers and add appropriate cable clamp to secure cable.

NOTE: The appliance supply cable between F.W.T. box and dryer is NOT factory supplied.

5.Place input power supply cable through knockout hole provided in F.W.T. box (per 3 above) and attach to field wiring terminal block (single or three phase as required) according to appliance diagram supplied.

6.Using wiring diagram as a guide, identify and number wires on each end of “appliance supply Cable”.

7.Place output branch circuit, “appliance supply Cable”, through knockout hole provided in F.W.T. box per

(4 above) and attach at proper circuit breaker (output branch circuit) terminals (see wiring diagram).

8.Open appliance front control panel by removing fasteners.

9.Run “appliance Supply Cable” to counter top/module fryer. Feed cable first through rear snap connector hold and then through knockout in bottom of wiring chamber.

Page 6

Part # 1009086 (01/31/08)

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