Fujitsu fi-6140, fi-6240, fi-6130, fi-6230 Maintenance Manual

fi-6140/fi-6240 fi-6130/fi-6230

Image Scanner

fi-614PR, Imprinter

Maintenance Manual

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

08 July 27, 09 07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

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Revision Record

Edition Date published Revised contents

01 July 27, 2007 First version released

02 August 31, 2007

03 September 20, 2007

04 November 14, 2007

47, 48: Error Recovery Guide messages added. 77, 106-107, 114: Replacement procedure changed. 78, 122, 128, 171: Photos changed. 93: Reference step changed. fi-6130/fi-6230/fi-614PR added. P30, 44: Maintenance parts numbers revised. P12, 13: Specification revised. Chapter 5 and Section 8-6: Screw classification added.

05 December 18, 2007

P110: Tension when the spring balance touches the rib revised. P226: Tips for removing the inner cover added. P233-234: LF Motor belt tension adjustment procedure revised. P253-254: Screw specifications added.

06 March 10, 2008 P49, 68: “J0” error added.

Section 1-1-2: Minimum document (A8) size changed.

07 November 12, 2008

Section 4-3-11: Procedures on “Vertical straight streaks appear in scanned image” added. Section 5-3-4: Procedure for cleaning “Glass inside of Flatbed” changed. Appendix 2: Emulation mode” added. Section 4-3-23 (P61): Troubleshooting for “F4: Background changeover unit alarm” revised.

08 July 27, 2009

Section 5-9-5 (P95): Notes on US Sensor FX installation added. Section 6-1, 6-1-5 (P156, 167): Notes on Maintenance mode (white level adjustment) added.

The contents of this manual are subject to change without prior notice.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

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08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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This manual provides the technical information such as maintenance, troubleshooting procedure and parts replacement procedure for field Engineers on fi-6140/fi-6240/fi-6130/fi-6230 image scanner. This manual is for use as a maintenance tool only.

For information that is not contained in this manual, refer to the following manuals:

Item Manuals P/N * Remarks 1 fi-6140/fi-6240 Image Scanner Operator’s Guide P3PC-2062-xxEN Attached to fi-6140/fi-6240 (CD-ROM) 2 fi-6140/fi-6240 Image Scanner Getting Started P3PC-2052-xxEN Attached to fi-6140/fi-6240 (booklet) 3 fi-6130/fi-6230 Image Scanner Operator’s Guide P3PC-2162-xxEN Attached to fi-6130/fi-6230 (CD-ROM) 4 fi-6130/fi-6230 Image Scanner Getting Started P3PC-2152-xxEN Attached to fi-6130/fi-6230 (booklet) 5 fi-614PR Imprinter Operator’s Guide P3PC-2112-xxEN Attached to fi-614PR (CD-ROM) 6 fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR

Illustrated Parts Catalog

* xx represents revision number of the manuals.

Special information, such as warnings, cautions, is indicated as follows:

P4PA03540-B0XX/6

WARNING

This indication alerts operators to an operation that, if not strictly observed, may result in severe injury or death.

This indication alerts operators to an operation that, if not strictly observed, may result in safety hazards to personnel or damage to equipment.

NOTICE provides 'how-to" tips or suggestions to help you perform a procedure correctly.

Be careful not to power off the scanner while communicating with the host computer. In case that the scanner is accidentally

powered off during communication with the host, follow the procedure below:

1. Power off the host computer

2. Power on the scanner.

3. Power on the host computer.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Microsoft, Windows, and Windows NT are registered trademarks of Microsoft Corporation in the United States and/or other countries. ISIS, QuickScan and their respective logos are trademarks or registered trademarks of Pixel Translations, a division of Captiva Software Corporation in the United States.

Adobe, the Adobe logo, and Acrobat are either registered trademarks of Adobe Systems Incorporated in the United States and/or

other countries.

Other product names are the trademarks or registered trademarks of the respective companies.

References to operating systems (OS) and applications are indicated as follows:

Windows 2000: Microsoft® Windows® 2000 Professional operating system.

Windows XP: Microsoft® Windows® XP Professional operating system (32-bit/64-bit)

Microsoft® Windows® XP Home Edition operating system.

Windows Server2003: Microsoft® Windows ServerTM 2003 Standard Edition operating system (32-bit/64-bit)

Windows Vista: Microsoft® Windows Vista

Home Basic operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Home Premium operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Business operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Enterprise operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Ultimate operating system (32-bit/64-bit)

Where there is no distinction between the different versions of the above operating system, the general term “Windows” is used.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Contents

Chapter 1 Overview ................................................................................................................ 10

1-1 Specification.......................................................................................................................................... 10

1-1-1 Features ..................................................................................................................................................................... 10

1-1-2 Scanner Specifications ............................................................................................................................................... 11

1-1-3 Environmental Specifications .................................................................................................................................... 12

1-1-4 Appearance ................................................................................................................................................................ 13

1-1-5 Outer Dimensions ...................................................................................................................................................... 16

1-1-6 Document Specifications ........................................................................................................................................... 17

1-1-7 Multi feed Detection Condition ................................................................................................................................. 18

1-2 Scanner Configuration .......................................................................................................................... 19

1-2-1 ADF Unit................................................................................................................................................................... 19

1-2-2 Reading Station ......................................................................................................................................................... 20

1-2-3 Controller .................................................................................................................................................................. 22

1-2-4 Electric Component Block Diagram.......................................................................................................................... 24

Chapter 2 Description of Scanner Operation....................................................................... 25

2-1 Unpacking the scanner .......................................................................................................................... 25

2-2 Installing the scanner ............................................................................................................................ 27

2-2-1 For safety installation ................................................................................................................................................ 27

2-2-2 Installation ................................................................................................................................................................. 27

Chapter 3 Maintenance Parts ................................................................................................ 29

3-1 BASE UNIT.......................................................................................................................................... 31

3-2 BASE ASSY ......................................................................................................................................... 31

3-3 INVERTER........................................................................................................................................... 32

3-4 LAMP ................................................................................................................................................... 32

3-5 US SENSOR FX (Multifeed detection)................................................................................................ 33

3-6 OPT UNIT ............................................................................................................................................ 33

3-7 BW MOTOR......................................................................................................................................... 34

3-8 GUIDE P ASSY (Sheet Guide) ............................................................................................................ 34

3-9 PICK MOTOR ASSY ........................................................................................................................... 35

3-10 PICK MOTOR .................................................................................................................................... 35

3-11 PICK SHAFT ASSY........................................................................................................................... 36

3-12 SWITCH (ADF open detection) ......................................................................................................... 36

3-13 UPPER UNIT...................................................................................................................................... 37

3-14 UPPER ASSY ..................................................................................................................................... 37

3-15 ADF MOTOR ..................................................................................................................................... 38

3-16 (Reserved) ........................................................................................................................................... 38

3-17 (Reserved) ........................................................................................................................................... 38

3-18 (Reserved) ........................................................................................................................................... 38

3-19 US SENSOR RV (Multifeed detection).............................................................................................. 38

3-20 SENSOR EMP (Paper e

3-21 PANEL PCA ....................................................................................................................................... 39

3-22 BR SHAFT ASSY .............................................................................................................................. 39

3-23 CONTROL PCA ................................................................................................................................. 40

3-24 (Reserved) ........................................................................................................................................... 41

3-25 STACKER UNIT ................................................................................................................................ 41

3-26 CHUTER UNIT (ADF paper chute)................................................................................................... 41

3-27 AC ADAPTER.................................................................................................................................... 42

3-28 AC CORDSETS.................................................................................................................................. 42

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

mpty detection)............................................................................................. 39

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3-29 USB CABLE....................................................................................................................................... 42

3-30 FB TOP COVER................................................................................................................................. 43

3-31 FB MOTOR UNIT.............................................................................................................................. 43

3-32 FB MOTOR ........................................................................................................................................ 44

3-33 OPT BOX UNIT ................................................................................................................................. 44

3-34 (Reserved) ........................................................................................................................................... 44

3-35 (Reserved) ........................................................................................................................................... 44

3-36 (Reserved) ........................................................................................................................................... 44

3-37 CR CABLE ......................................................................................................................................... 45

3-38 DOC COVER ASSY .......................................................................................................................... 45

3-39 JOINT PCA......................................................................................................................................... 46

6-40 (Reserved) ........................................................................................................................................... 46

Chapter 4 Troubleshooting..................................................................................................... 47

4-1 Operation Panel Sequence at Power-on ................................................................................................ 47

4-2 Temporary errors and Alarm detection algorithm................................................................................. 48

4-2-1 Temporary errors ....................................................................................................................................................... 48

4-2-2 Alarms ....................................................................................................................................................................... 48

4-2-3 Error Recovery Guide ............................................................................................................................................... 48

4-3 Troubleshooting .................................................................................................................................... 49

4-3-1 Scanner is not turned ON (Display of the operator panel goes out)........................................................................... 51

4-3-2 Scanning does not start .............................................................................................................................................. 51

4-3-3 Scanned image is distorted ........................................................................................................................................ 51

4-3-4 Resolution is not satisfactory or tone error is too large ............................................................................................. 52

4-3-5 Too much jitter on scanned image with FB scanning fi-6240/fi-6230 .................................................................... 52

4-3-6 Scanned image is misaligned with FB scanning fi-6240/fi-6230............................................................................ 53

4-3-7 Scan magnification factor abnormal with FB scanning fi-6240/fi-6230 ................................................................. 53

4-3-8 Too much jitter on scanned image with ADF scanning ............................................................................................. 54

4-3-9 Scanned image is misaligned with ADF scanning ..................................................................................................... 55

4-3-10 Scan magnification factor abnormal with ADF scanning ........................................................................................ 55

4-3-11 Vertical streaks appear in scanned image ................................................................................................................ 56

4-3-12 When calibrating white of scanned image............................................................................................................... 56

4-3-13 Frequent “J1: paper jam” error at scanner section ................................................................................................... 57

4-3-14 Frequent “J2: multi feed error”................................................................................................................................ 58

4-3-15 Error detection of “U4: Scanner Cover open” ......................................................................................................... 58

4-3-16 Error detection of “No paper on the ADF paper chute (Chuter Unit)” .................................................................... 58

4-3-17 Frequent “U0: Shipping lock error” or “E0: Carrier drive alarm”........................................................................... 59

4-3-18 “E1/E2/E3: Optical alarm” ...................................................................................................................................... 59

4-3-19 “E6: Operator panel alarm” ..................................................................................................................................... 60

4-3-20 “E7: EEPROM alarm”............................................................................................................................................. 60

4-3-21 “E8: SCSI alarm” .................................................................................................................................................... 60

4-3-22 “E9: Image memory alarm”..................................................................................................................................... 60

4-3-23 “F4: Background changeover unit alarm” ............................................................................................................... 61

4-3-24 “C0: LSI alarm” ...................................................................................................................................................... 61

4-3-25 “H0/H8: Motor alarm” ............................................................................................................................................ 62

4-3-26 “Lamp alarm” .......................................................................................................................................................... 63

4-3-27 “L6: US sensor alarm”............................................................................................................................................. 63

4-3-28 “F: ROM sum check alarm” .................................................................................................................................... 63

4-3-29 Driver error.............................................................................................................................................................. 63

4-3-30 “Abnormal command”............................................................................................................................................. 64

4-3-31 “Interface alarm” ..................................................................................................................................................... 64

4-3-32 Frequent “J1: paper jam” error at Imprinter (with Imprinter installed) fi-6140/fi-6130 ......................................... 64

4-3-33 Error detection of “U5:Imprinter cover open” (with Imprinter installed) fi-6140/fi-6130 ..................................... 64

4-3-34 Imprinter does not initially operate (with Imprinter installed) fi-6140/fi-6130 ...................................................... 65

4-3-35 “U6: No print cartridge” (with Imprinter installed) fi-6140/fi-6130 ...................................................................... 65

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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P1PA03540-B0XX/6

No.

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4-3-36 “H6: Imprinter fuse blown” (with Imprinter installed) fi-6140/fi-6130.................................................................... 66

4-3-37 “A0: Imprinter control board alarm” (with Imprinter installed) fi-6140/fi-6130 ................................................... 66

“A1: Imprinter communication timeout” (with Imprinter installed) fi-6140/fi-6130 ........................................................... 66

“A2: Ink head alarm” (with Imprinter installed) fi-6140/fi-6130......................................................................................... 66

“A3: Imprinter EEPROM alarm” (with Imprinter installed) fi-6140/fi-6130....................................................................... 66

“A4: Imprinter ROM alarm” (with Imprinter installed) fi-6140/fi-6130.............................................................................. 66

4-3-38 No printing / Printed letters are distorted (with Imprinter installed) fi-6140/fi-6130 ............................................. 67

4-3-39 Print form is dirty (with Imprinter installed) fi-6140/fi-6130 ................................................................................ 67

4-3-40 Printing is interrupted in process (with Imprinter installed) fi-6140/fi-6130 ......................................................... 67

4-3-41 Frequent “J0: paper jam” (paper protection function) fi-6140/fi-6240 .................................................................. 68

Chapter 5 Disassembly/Assembly.......................................................................................... 69

5-1 For the safety operation ........................................................................................................................ 69

5-2 Periodic Maintenance ........................................................................................................................... 70

5-3 Cleaning ................................................................................................................................................ 71

5-3-1 OPT Unit (common to ADF front/backside and Flatbed) ......................................................................................... 71

5-3-2 Glass inside of Base Unit .......................................................................................................................................... 71

5-3-3 Glass inside of Upper Unit ........................................................................................................................................ 71

5-3-4 Glass inside of Flatbed fi-6240/fi-6230 .................................................................................................................. 72

5-3-5 White reference inside of Base Unit.......................................................................................................................... 72

5-3-6 White reference inside of Upper Unit ....................................................................................................................... 72

5-4 Maintenance tool .................................................................................................................................. 73

5-5 Parts that should not be Disassembled.................................................................................................. 74

5-6 (Reserved) ............................................................................................................................................... 74

5-7 Removing Flatbed fi-6240/fi-6230 .................................................................................................... 75

5-8 Chuter Unit (ADF Paper Chute), Stacker Unit ..................................................................................... 77

5-8-1 Chuter Unit (ADF Paper Chute)................................................................................................................................ 77

5-8-2 Stacker Unit fi-6140/fi-6130 ..................................................................................................................................... 78

5-9 Base Unit .............................................................................................................................................. 79

5-9-1 Base Unit................................................................................................................................................................... 79

5-9-2 Base ASSY................................................................................................................................................................ 84

5-9-3 Inverter (for front side scanning)............................................................................................................................... 85

5-9-4 Lamp (for front side scanning) .................................................................................................................................. 87

5-9-5 US Sensor FX (Multifeed detection) ......................................................................................................................... 93

5-9-6 OPT Unit (for front side scanning)............................................................................................................................ 96

5-9-7 BW Motor ................................................................................................................................................................. 98

5-9-8 Guide P ASSY (Sheet Guide) ................................................................................................................................. 100

5-9-9 PICK Motor ASSY ................................................................................................................................................. 101

5-9-10 PICK Motor........................................................................................................................................................... 103

5-9-11 PICK Shaft ASSY ................................................................................................................................................. 105

5-9-12 Switch (ADF open detection) ................................................................................................................................ 106

5-10 Upper Unit ........................................................................................................................................ 107

5-10-1 Upper Unit ............................................................................................................................................................ 107

5-10-2 Upper ASSY ......................................................................................................................................................... 108

5-10-3 ADF Motor............................................................................................................................................................ 109

5-10-4 OPT Unit (for backside scanning) ......................................................................................................................... 112

5-10-5 Inverter (for backside scanning) ............................................................................................................................ 114

5-10-6 Lamp (for backside scanning) ............................................................................................................................... 116

5-10-7 US Sensor RV (Multifeed detection) .................................................................................................................... 123

5-10-8 Sensor EMP (Paper empty detection).................................................................................................................... 124

5-10-9 Panel PCA ............................................................................................................................................................. 125

5-10-10 BR Shaft ASSY................................................................................................................................................... 127

5-10-11 Top Cover ........................................................................................................................................................... 128

5-11 Control PCA ..................................................................................................................................... 130

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

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08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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P1PA03540-B0XX/6

No.

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5-12 Flatbed .............................................................................................................................................. 133

5-12-1 FB Top Cover fi-6240/fi-6230 ........................................................................................................................... 133

5-12-2 FB Motor Unit fi-6240/fi-6230 .......................................................................................................................... 134

5-12-3 FB Motor fi-6240/fi-6230 .................................................................................................................................. 138

5-12-4 OPT Box Unit fi-6240/fi-6230 ........................................................................................................................... 140

5-12-5 OPT Unit fi-6240/fi-6230................................................................................................................................... 143

5-12-6 Inverter fi-6240/fi-6230...................................................................................................................................... 145

5-12-7 Lamp fi-6240/fi-6230 ......................................................................................................................................... 147

5-12-8 CR Cable fi-6240/fi-6230................................................................................................................................... 150

5-12-9 Document Cover fi-6240/fi-6230 ....................................................................................................................... 153

5-12-10 Joint PCA fi-6240/fi-6230 ................................................................................................................................ 154

Chapter 6 Adjustment/Settings............................................................................................ 156

6-1 Maintenance mode .............................................................................................................................. 156

6-1-1 Activating the Maintenance mode ........................................................................................................................... 156

6-1-2 Maintenance mode #1: Paper feeding / Sensor / Background changeover test........................................................ 158

6-1-3 Maintenance mode #2: Main scanning / Sub-scanning magnification adjustment .................................................. 160

6-1-4 Maintenance mode #3: Offset adjustment ............................................................................................................... 164

6-1-5 Maintenance mode #4: White level adjustment....................................................................................................... 167

6-1-6 Maintenance mode #5: Consumable counter display and reset ............................................................................... 170

6-1-7 Maintenance mode #6: Miscellaneous information display .................................................................................... 172

6-1-8 Maintenance mode #7: EEPROM data restore ........................................................................................................ 174

6-2 Saving EEPROM data ........................................................................................................................ 175

Chapter 7 Basic Operation and Daily Care........................................................................ 177

7-1 Basic Operation .................................................................................................................................. 177

7-1-1 Turn ON/OFF the Scanner ...................................................................................................................................... 177

7-1-2 Loading Documents on the ADF for Scanning ....................................................................................................... 178

7-1-3 Loading Documents on the Flatbed for Scanning fi-6240/fi-6230 ....................................................................... 181

7-2 Daily Care ........................................................................................................................................... 182

7-2-1 Cleaning the ADF ................................................................................................................................................... 182

7-2-2 Cleaning the Flatbed fi-6240/fi-6230 ................................................................................................................... 185

7-3 Replacing the consumables................................................................................................................. 186

7-3-1 Consumables ........................................................................................................................................................... 186

7-3-2 Checking and Resetting the Consumables Counters ............................................................................................... 187

7-3-3 Brake roller replacement ......................................................................................................................................... 189

7-3-4 Pick roller replacement ........................................................................................................................................... 191

Chapter 8 Imprinter (Optional)........................................................................................... 194

8-1 Imprinter Specifications...................................................................................................................... 194

8-1-1 Printing Functions ................................................................................................................................................... 194

8-1-2 Environmental Specifications.................................................................................................................................. 195

8-1-3 Appearance ............................................................................................................................................................. 196

8-1 Imprinter Operation ............................................................................................................................ 198

8-2-1 Imprinter Operation................................................................................................................................................. 198

8-2-2 Circuit Block Diagram ............................................................................................................................................ 199

8-3 Unpacking and Installation of Imprinter............................................................................................. 200

8-3-1 Unpacking the Imprinter ......................................................................................................................................... 200

8-3-2 Installing the Imprinter............................................................................................................................................ 201

8-3-3 Loading the Print cartridge...................................................................................................................................... 203

8-3-4 Operation Test ......................................................................................................................................................... 205

8-4 Maintenance Parts for the Imprinter ................................................................................................... 206

8-4-1 SENSOR ................................................................................................................................................................. 207

8-4-2 IMP CT ................................................................................................................................................................... 207

8-4-3 IMP JNT.................................................................................................................................................................. 208

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

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08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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8-4-4 PR HARNESS......................................................................................................................................................... 208

8-4-5 IM FELT ................................................................................................................................................................. 209

8-4-6 LF MOTOR ............................................................................................................................................................ 209

8-4-7 IM HOLDER ASSY3 ............................................................................................................................................. 210

8-4-8 IM HOLD LEVER3 ................................................................................................................................................ 210

8-4-9 FPC CABLE ........................................................................................................................................................... 211

8-4-10 IM PINCH ASSY3................................................................................................................................................ 211

8-4-11 IM LOCK LEVER ................................................................................................................................................ 212

8-4-12 SWITCH (Cover open detection) .......................................................................................................................... 212

8-4-13 GUIDE SHEET ..................................................................................................................................................... 213

8-4-14 PAPER GUIDE3 ................................................................................................................................................... 213

8-5 Troubleshooting .................................................................................................................................. 214

8-6 Disassembly/Assembly ....................................................................................................................... 215

8-6-1 For Safety operation ................................................................................................................................................ 215

8-6-2 Maintenance tool ..................................................................................................................................................... 215

8-6-3 (Reserved) ............................................................................................................................................................... 215

8-6-4 Removing Imprinter ................................................................................................................................................ 216

8-6-5 IM HOLD LEVER3 ................................................................................................................................................ 217

8-6-6 IM PINCH ASSY3.................................................................................................................................................. 218

8-6-7 IMP JNT.................................................................................................................................................................. 221

8-6-8 IM HOLDER ASSY3/FPC CABLE ....................................................................................................................... 223

8-6-9 IMP CT ................................................................................................................................................................... 225

8-6-10 SENSOR ............................................................................................................................................................... 227

8-6-11 SWITCH (Cover open detection) .......................................................................................................................... 230

8-6-12 LF MOTOR........................................................................................................................................................... 232

8-6-13 PR HARNESS....................................................................................................................................................... 235

8-6-14 IM FELT ............................................................................................................................................................... 236

8-6-15 IM LOCK LEVER ................................................................................................................................................ 238

8-6-16 GUIDE SHEET ..................................................................................................................................................... 239

8-7 Adjustment/Settings............................................................................................................................ 240

8-8 Basic Operation and Daily Care of the Imprinter ............................................................................... 241

8-8-1 Setting The Print Position ....................................................................................................................................... 241

8-8-2 How to Use the Paper Guides.................................................................................................................................. 242

8-8-3 Print Setup............................................................................................................................................................... 244

8-8-4 Removing Jammed Documents ............................................................................................................................... 247

8-9 Cleaning and Consumables................................................................................................................. 248

8-9-1 Cleaning the Print Cartridge.................................................................................................................................... 248

8-9-2 Cleaning the Imprinter ............................................................................................................................................ 249

8-9-3 Cleaning the Imprinter Rollers ................................................................................................................................ 250

8-9-4 Replacing the Print Cartridge .................................................................................................................................. 251

Appendix 1 Screws ................................................................................................................ 253

Appendix 2 Emulation Mode ............................................................................................... 255

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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Chapter 1 Overview

1-1 Specification

1-1-1 Features

The fi-6140/fi-6240/fi-6130/fi-6230 (hereinafter called “the scanner”) offers high-speed color/gray/monochrome scanning with 600 dpi of optical resolution, up to A4 size (Legal size for ADF). It supports two interfaces, SCSI interface and USB interface, either of which can be used at a time.

The following points have been improved for the scanner compared to the previous type (fi-5120C/fi-5220C).

(1) Improvement of color scanning speed

By changing the CCD, color scanning speed (A4 Portrait 300dpi) is improved from 30 ppm to 40 ppm.

(2) Ultrasonic multi feed sensor

As with the previous model, the scanner introduces ultrasonic sensor in order to perform very reliable multi feed detection.

(3) Prevention of image chipping at overscan

Increasing the number of CCD pixels enables to extend overscan width, so that the image will not be chipped even when the document is skewed.

(4) Thicker card transportation

Feeding thick cards up to 1.4mm thick (including emboss) is available by improving the ADF transportation path.

(5) Specified number of scanned pages ejected to the stacker

Pre-pick is operable when the number of documents to be scanned is specified.

fi-6140/fi-6130

An exclusive imprinter (fi-614PR, option) can be installed under fi-6140/fi-6130 as shown in the photo below. See Chapter 8 for the details of the imprinter.

Section 1-1

Scanner

Imprinter

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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1-1-2 Scanner Specifications

No. Items

1 Operating method Automatic Document Feeder (ADF)

2 Optical resolution 600 dpi

3 Output resolution

4 Bit depth

6 Document size

7 Paper weight

8 Card transport

9 Capacity of ADF 50 sheets @ A4, 80g/m2 or 20lb

10 Background Selectable (black or white)

12 Document size --- Maximum: 216 x 297mm / 8.5 x 11.7 in.

13 Scanning time ---

14 background --- White (Option: black)

15 Scanning sensor Color CCD x 2 Color CCD x 3

16 Light source White cold cathode discharge lamp x2 White cold cathode discharge lamp x3

17 Interface

18 Image memory 256 MB 64 MB 256 MB 64 MB

19 Attached driver

20 Operator panel

21 Supported Options fi-614PR Imprinter Black document pad 05

Scanning speed (Engine speed)

@A4, 200dpi

Multi feed detection

fi-6140 fi-6130 fi-6240 fi-6230

Binary: 50 – 600dpi (unit: 1dpi), 1200dpi (by driver) Gray: 50 – 600 dpi (unit: 1dpi), 1200dpi (by driver) Color: 50 – 600 dpi (unit: 1dpi), 1200dpi (by driver) Color 24 bit/pixel, 8 bit/pixel (by driver), 4 bit/pixel (by driver) Gray 8 bit/pixel, 4 bit/pixel (by driver) Binary 1 bit

Simplex/Duplex Simplex/Duplex Simplex/Duplex Simplex/Duplex

60 ppm / 120 ipm

40 ppm / 80 ipm 30 ppm / 60 ipm 40 ppm / 80 ipm 30 ppm / 60 ipm

Max: A4 (210 x 297 mm) or Legal (216 x 355.6 mm / 8.50 x 14 in.) Up to 3045 3048 mm (120 in.) of long page scanning is available. Min: A8 (53 52 x 74 mm) Portrait / Landscape 07

0.05 ~ 0.26 mm (41 ~ 210 g/m2, 9.4 ~ 56 lbs) A8 size: 0.15 ~ 0.26 mm (127 ~ 210 g/m2) Available, Portrait/Landscape feeding, Continuous feeding (up to 3 sheets of continuous feeding) Thickness: 1.4mm or less (fi-6140/fi-6240 models: Monochrome, 200dpi or smaller, Landscape, Card thickness:

1.25mm or smaller) 05

Ultrasonic sensor and paper detection sensor Document overlapping and document length detection

Ultra SCSI (x1) USB 2.0 (x1)

FJ TWAIN / ISIS, ScandAll PRO, Adobe Acrobat, QuickScan Pro.Demo (Trial), Image processing software option (Trial) Buttons: Function, Send to, Scan/Stop, Power Lamps: Check LED, Power LED, Scanner status (Function No. Display)

40 ppm / 80 ipm

USB 2.0 (x1)

Specifications

Automatic Document Feeder (ADF) and Flatbed (FB)

60 ppm / 120 ipm

Binary/Gray/Color: approx.1.7 sec. @A4 Portrait, 200dpi

Ultra SCSI (x1) USB 2.0 (x1)

40 ppm / 80 ipm

USB 2.0 (x1)

Section 1-1-2

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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1-1-3 Environmental Specifications

No. Items

Input

power

3 Noise 50 dB or less (excluding operator’s area)

5 Weight 4.2kg (9.3 lb) 8.8kg (19.4 lb)

7 Calorific value 05

8 Weight at shipping 6.5 kg 13.0 kg

Power consumption

(Rated power)

Outer dimensions

(Without ADF paper

Chute and Stacker Unit)

Ambient

condition

Voltage 100 to 240V

Frequency 50/60 Hz

Temperature 5 to 35 oC / 41 to 95 oF (Operating) -20 to 60 oC / -4 to 140 oF (Not operating)

Humidity 20 to 80 % (Operating) 8 to 95 % (Not operating)

fi-6140 fi-6130 fi-6240 fi-6230

42 W or less 38 W or less 50 W or less 45W or less

301 (W) x 160 (D) x 158 (H) mm

11.8 (W) x 6.3 (D) x 6.2 (H) inch

36.2 kcal/H or less

Specifications

37.7 kcal/H or less

301 (W) x 567 (D) x 229 (H) mm

11.8 (W) x 22.3 (D) x 9.0 (H) inch

43.0 kcal/H or less

Section 1-1-3

38.7 kcal/H or less

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 1-1-4

1-1-4 Appearance

[Front]

fi-6140/fi-6130

No. Parts name Function

1 ADF (Automatic Document Feeder) Transports the documents to the reading position automatically. 2 ADF Paper Chute (Chute Unit) 3 Paper chute extension 1

Holds in place the document pages / sheets that are fed into the ADF. 4 Paper chute extension 2 5 Side Guide Adjusted to the width of the paper in order not to scan skewed pages. 6 ADF open lever Pull this lever toward you to open the ADF.

7 Operator Panel

8 Stacker 9 Stacker extension

This panel consists of a Function No. Display, four operating push

buttons, and a LED.

Scanned documents are ejected from the ADF onto this stacker.

10 Flatbed (FB) [fi-6240/fi-6230 only] Place documents on the glass sheet by sheet for single-sheet scanning.

Transport lock switch

[fi-6240/fi-6230 only]

Used to lock the carrier unit inside the flatbed during transportation.

[Inside]

fi-6240/fi-6230

No. Parts name Function

1 Document bed Place documents on the glass when scanning through the flatbed. 2 Document holding pad Holds documents down on the document bed. 3 Document cover Holds the document loaded at the reading position when closed.

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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[Rear]

fi-6140/fi-6130 fi-6240/fi-6230

No. Parts name Function 1 Security sot Attaches the antitheft chain 2 EXT connector (for imprinter)

Connects the cable from the Imprinter.

[fi-6140/fi-6130 only] 3 SCSI connector Connects the SCSI interface cable from the host system. 4 SCSI ID switch Sets the SCSI ID. (default setting: SCSI ID=5) 5 USB connector Connects the USB cable from the host system. 6 DC inlet Connects the AC Adapter.

Section 1-1-4

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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[Operator Panel]

No. Name Function

2 1 Function Number Display Indicates the function number and error status. 3 [Function] button Changes the Function activated by the [Send to] button. 4 [Send to] button Launches the linked application software. Resets an error.

Section 1-1-4

Check LED Lights when an error occurs.

[Scan / Stop] button Launches the linked application software.

Resets and error. Cancels ongoing scanning.

Power button / LED Turns the scanner ON and OFF.

Lights when the scanner is turned ON.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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1-1-5 Outer Dimensions

fi-6140/fi-6130

fi-6240/fi-6230

ection 1-1-5

(Unit: mm)

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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1-1-6 Document Specifications

- Document Type

The following paper types are recommended for document use:

- Woodfree paper

- Wood containing paper

When using documents of paper type other than the above, check whether or not the document can be scanned by test-scanning a few sheets before executing the actual document.

Any other paper types of documents can be scanned through the Flatbed.

- Document Thickness

Paper thickness is expressed by “paper weight”. The following shows the paper weights that can be used on this scanner:

0.05~0.26mm, 41~210 g/m2 Only paper weight of 127 to 210 g/m2 is acceptable for A8-size documents.

- Precautions

The following documents may not be scanned successfully.

- Documents of non-uniform thickness (e.g. envelopes and photo-attached documents)

- Wrinkled or curled documents (See right figure)

- Folded or torn documents

- Tracing paper

- Coated paper

- Carbon paper

- Photosensitive paper

- Perforated documents

- Documents that are not square or rectangular

- Very thin documents

- Photographs

Do not use the following documents:

- Paper-clipped or stapled documents

- Documents on which the ink is still wet

- Documents smaller than A8 (Portrait) in size

- Documents wider than A4 or Letter size (216mm)

- Documents other than paper such as fabric, metal foil, or transparencies

- Important documents such as certificate and cash vouchers that must not get scratched or become smeared

Note: - Carbonless paper contains chemical substances that may harm the Brake roller or paper feeding rollers (e.g. Pick

roller) when documents are fed. Pay attention to the following:

Cleaning:

7-2-1. Replacing parts: The service life of the Brake roller and the Pick roller may be shortened compared to that of

- If paper containing wood is scanned, the service life of the Brake roller and the Pick roller may become shorter

If document jams occur frequently, clean the Brake roller and the Pick roller, by referring Section

the rollers used for scanning wood containing paper documents.

than that of the rollers used for scanning only woodfree paper.

- The Brake roller or Pick rollers of the scanner could be damaged if photographs or sheets of paper attached to the scanned document have contact with the Brake or Pick rollers during scanning.

- Scanning documents of calendered paper such as photographs may damage the surface of them.

Note: - When scanning semi-transparent documents,

slide the [Brightness] bar to light to avoid bleed through.

- To prevent the rollers from becoming dirty, avoid scanning documents containing large areas written or filled in pencil. If scanning of such document is inevitable, clean the rollers more frequently.

Section 1-1-6

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 1-1-7

1-1-7 Multi feed Detection Condition

One of the following method of multi feed detection is selected by the driver.

- Check overlapping

- Check length

- Check overlapping and length

The following condition is required for each selection:

1) Check overlapping

Paper weight: 0.05 – 0.26 mm, 41~210 g/m

- Punched holes are not allowed within 35 mm (2.12 in) of the vertical centerline of the document.

- Other paper shall not be glued within 35 mm (2.12 in) of the vertical centerline of the document.

2) Check length

- Document length deviation: 1 % or less

- Punched holes are not allowed within 35 mm (2.12 in) of the vertical centerline of the document.

3) Check overlapping and length

Paper weight: 0.05 – 0.26 mm, 41~210 g/m

- Document length deviation: 1 % or less

- Punched holes are not allowed within 35 mm (2.12 in) of the vertical centerline of the document.

- Other paper shall not be glued within 35 mm (2.12 in) of the vertical centerline of the document.

When the overlapping check is specified, the papers which contact closely each other, such as glued paper or electro-statically charged paper, can result in the miss-detection of multi feed.

Multifeed detection monitoring area

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 1-2-1

1-2 Scanner Configuration

1-2-1 ADF Unit

(1) Paper separation

When scanning with the ADF, documents loaded on the ADF paper chute (Chute Unit) are separated respectively by the Pick

rollers and Brake rollers and fed into the ADF. Separated documents are transported by the feed rollers at the speed that

corresponds to specified reading resolution until they are ejected to the stacker.

Paper feeding unit includes Hopper empty sensor (Sensor EMP), PICK sensor, TOP sensor, Multi feed sensor (US Sensor), Paper

protection roller (fi-6140/fi-6240 only) and Cover Open Sensor.

Background for front

OPT Unit

Lamp (back)

Eject roller

Background for backside

Brake roller

Feed roller

Hopper empty sensor

(Sensor EMP)

Control PCA

Paper protection roller (fi-6140/fi-6240 only)

Pick roller

Pick Sensor

Cover Open Sensor

US Sensor (US Sensor Upper and US Sensor Lower)

TOP Sensor

OPT Unit

Lamp (front)

(2) Consumables

The Pick roller and Brake roller are consumables and need to be replaced by a user. (Refer to Section 7-3 for detail.)

The scanner supports two consumable counters, Pick roller counter and Brake roller counter, which indicate the number of sheets

that have been scanned so far. Users can check the counters from the driver screen or scanner built-in Maintenance mode, and

reset the counter after replacing the consumables. (See Section 6-1-6 for details.)

(3) Drive unit

The Pick rollers are driven by the PICK Motor. The Brake rollers, Feed rollers, and Eject rollers are turned by the ADF Motor.

The PICK Motor and ADF Motor are controlled separately. This can widen the gap between documents and extend the amount

of overscan while overscanning.

The motor drive circuit and motor fuse are located in the Control PCA. If abnormal electric current runs through the motor drive

circuit, the current is cut off by the motor fuse in the Control PCA.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 1-2-2

1-2-2 Reading Station

(1) ADF optical system

Documents are set in the ADF paper chute (Chuter Unit) facing front side down. The front side of a document is scanned by the Optical Unit in the Base Unit, and the backside of a document is scanned by the Optical Unit in the Upper Unit. These two Optical Units have the same part number. An image on a document is projected to a color CCD through lens and mirror system and converted to signals with 10 bit per pixel at 600 dpi resolution.

(2) FB optical system fi-6240/fi-6230

When FB scanning is specified, a document set on the document bed (glass) is scanned by the Optical Unit of the Carrier unit,

which moves in the direction of sub scanning.

The Carrier unit also includes the Lamp and the Inverter to illuminate the document. The Optical Unit, Lamp and Inverter used in

FB are the same type as those used in ADF.

(3) FB scanning control fi-6240/fi-6230

During initial processing immediately after power-on, the Carrier unit moves to the home position (the opposite side of ADF).

When FB scanning is specified, the scanner moves the Carrier unit to scan the white reference in FB and then adjust the gain of

CCD amplifier as a result of scanning the white reference. At that time, if the CCD output does not reach the standard level even

after increasing the gain to the maximum level, an optical alarm occurs.

After successful gain adjustment, the scanner scans the specified length of the document while shifting the Carrier unit in the sub

scanning direction at the speed that corresponds to the specified scanning resolution. If abnormal electric current runs through the

FB Motor, the current is cut off by the motor fuse (the same type as that used in ADF) in Control PCA.

(4) Light source

The scanner uses three Lamps (Incandescent fluorescent lamp) which illuminate the scanning areas in order to get sufficient CCD output. The Lamps are turned ON/OFF by the Inverters that are controlled by the Control PCA. The life of a Lamp is about 10,000 hours, which means the Lamp lasts during the life of device and is not a consumable.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 1-2-2

(5) Scan controller

Before scanning a document, the scanner scans white background of the scanning area and adjusts the gain of CCD amplifier. If

the CCD output does not reach a certain level after the gain adjustment, Optical alarm is issued.

Whit e

25 5

Stored in White level memory

Standard output

Low output

Op tical al arm

Initial output

Bl ack

Left edge

Center

Right edge

Pixel

When the gain adjustment completes successfully, the scanner feeds the document to the scanning area at the speed that

corresponds to specified scanning resolution. Then the leading edge of the document is detected by the TOP sensor in front of the

scanning area. After the document is fed from TOP sensor by some defined length for front and back side scanning (the length

which determines sub-scanning offset), the scanner starts scanning the image. The scanner terminates scan operation when the

length specified from the host is scanned (Fixed size scanning) or when the TOP sensor detects the trailing edge of a document

(Page end detection scanning).

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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1-2-3 Controller

(1) Control PCA

Control PCA controls the units shown in the figure below. It includes the following connectors and a switch.

■ SCSI connector (fi-6140/fi-6240 only)

■ USB connector

■ DC voltage input connector

■ SCSI ID setting rotary switch

If both SCSI and USB cables are connected,

- SCSI is selected when selection phase is recognized first.

- USB is selected when H level VBUS signal is detected first.

The firmware can be updated through a SCSI/USB interface using firmware update tool.

fi-6140/fi-6130

ADF Front

ADF Back

CCD

(600 dpi)

Imprinter (option)

(600 dpi)

Amp

(1024 levels)

Amp

ADC

White

Level

Memory

White Level

Control

Pre-processing

･ Emphasis ･ Moire removal ･ LUT conversion

Monochrome

Fixed

Threshold

Dither /

Error diffusion

Simplified

Dynamic

Threshold

Grayscale

Dropout color

selection

Color

Image

Memory

Image

Memory

Control

Section 1-2-3

Operator Panel

ADF Sensors

PICK Motor

ADF Motor

BW Motor

EEPROM

Controller

Motor

Driver

CCD

Controller

JPEG compression

Timer

Micro Processor

Interrupts

Controller

USB

SCSI *

*only fi-6140 has SCSI.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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fi-6240/fi-6230

ADF Front

ADF Back

Flatbed

(600 dpi)

Amp

(600 dpi)

Amp

(1024 levels)

ADC

White Level

Memory

White

Level

Control

Pre-processing

･ Emphasis ･ Moire removal ･ LUT transmission

Monochrome

Fixed

Threshold

Dither /

Error diffusion

Simplified

Dynamic

Threshold

Grayscale

Dropout color

selection

Color

Image

Memory

Image

Memory

Control

Section 1-2-3

Operator Panel

ADF Sensors

FB Home Position Sensor

PICK Motor

ADF Motor

FB Motor

BW Motor

EEPROM

Controller

Motor Driver

CCD

Controller

JPEG

Timer

Micro Processor

Interrupts

Controller

USB

SCSI *

*only fi-6240 has SCSI.

(2) Panel PCA

The Panel PCA in operator panel includes not only the switch and operator panel described in Section 1-1-4, but also EEPROM

that records the information below. When replacing the Panel PCA with new one, you need to move all data stored in the

EEPROM to the Control PCA, and then return the data from the Control PCA to the new Panel PCA.

■ Magnification correction value for main/sub scanning direction

■ Offset correction value for main/sub scanning direction

■ White level correction value

■ Values of Brake roller counter and Pick roller counter

■ First date of the scanner operation, ADF scanned number of documents

(3) Joint PCA fi-6240/fi-6230

This is a PCA installed in carrier unit (a unit including Optical Unit, Lamp, Lamp Inverter) of flatbed and used to convert the connector interface among CR Cable, the cable from Optical Unit and Lamp Inverter.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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1-2-4 Electric Component Block Diagram

Section 1-2-4

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 2-1

Chapter 2 Description of Scanner Operation

2-1 Unpacking the scanner

Follow the procedure below to unpack the scanner package. Make sure that all the accessories are included in the package.

1. Remove the tape to open the package box.

2. Take out the CD tray and other accessories.

3. Take out the scanner and cushions. And remove the cushioning materials.

4. Open the polyethylene bag to take out the scanner.

5. Take out all the accessories and remove the tape protecting the scanner.

The following table lists the packaging configuration.

fi-6140/fi-6130

No. Items Quantity

1 Package box 1

2 CD tray (including accessories) 1

3 Cushion TR 1

4 Cushion TL 1

5 Cushion BR 1

6 Cushion BL 1

7 Scanner in Polyethylene bag 1

8 ADF paper chute (Chute Unit) and other accessories 1

4. Cushion TL

8. ADF Paper Chute

6. Cushion BL

2. CD Tray

3. Cushion TR

7. Scanner

5. Cushion BR

1. Package Box

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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No.

PFU LIMITED

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fi-6240/fi-6230

No. Items Quantity

1 Package box 1

2 CD tray (including accessories) 1

3 Cushion TR 1

4 Cushion TL 1

5 Cushion BR 1

6 Cushion BL 1

7 Scanner in Polyethylene bag 1

8 ADF paper chute (Chute Unit) and other accessories 1

4. Cushion TL

Section 2-1

2. CD Tray

8. ADF Paper Chute

6. Cushion BL

3. Cushion TR

7. Scanner

5. Cushion BR

1. Package Box

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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Section 2-2-1

2-2 Installing the scanner

2-2-1 For safety installation

Before installing the scanner, read the following cautions carefully to avoid scanner trouble.

Refer to Section 1-1-3 “Environmental Specifications” for information of power source and scanner dimensions.

■ Install the scanner away from strong magnetic fields and other sources of noise.

■ Do not install the scanner near heating apparatus or in the direct sunlight.

■ Install the scanner in a location which is level and subject to minimal vibration.

■ Do not install the scanner in locations subject to humidity and dust.

■ Do not block the ventilation ports.

■ Protect the scanner from static electricity.

■ Use proper AC voltage.

■ Make sure the rubber pads on the bottom of the scanner grounds evenly.

2-2-2 Installation

(1) fi-6140/fi-6130 If you wish to install the imprinter (optional), refer to Section 8-3-2 before performing the following

procedures.

(2) fi-6240/fi-6230 Unlock the Transport lock.

The carrier unit inside the fi-6240/fi-6230 is fixed in place with the transport lock to prevent the scanner from being damaged during transportation. To unlock the transport lock, slide the transport lock switch on the scanner front.

(3) Referring to Section 5-8-1, attach the ADF paper chute (Chuter Unit).

(4) Connect the AC cable to the AC Adapter.

Note: Use only the supplied AC adapter.

(5) Connect the AC adapter connector to the scanner’s DC inlet. (right

figure)

(6) Plug the AC cable into an outlet. If you want to plug it into a two-slot

outlet, use the supplied adapter plug.

Notes:

- Before plugging the adapter plug into an outlet, be sure to establish a ground.

- The Function Number Display and LED of the operator panel of the scanner may flash for an instant when the AC cable is plugged into an outlet. This is a phenomenon due to the initial diagnosis, but not a failure.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

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Section 2-2-2

(7) Connect either with the USB cable or the SCSI cable. (fi-6130/fi-6230 has USB cable only.)

Note 1: Connect only one of the USB or SCSI cable.

Note 2: Be sure to use the USB cable which comes as an accessory with this scanner. Scanning operation with commercially

available cables is not guaranteed.

Note 3: When connecting to a USB hub, use the first stage USB hub that is closest to the computer. If you use the second or

later hub stages, the scanner may not operate correctly.

Note 4: If you connect the scanner with USB 2.0, it is required that the USB port and Hub are compliant with USB 2.0. The

scanning speed may slow down if it is connected with USB 1.1.

Note 5: When using the scanner with a SCSI interface, the following SCSI cable and SCSI card must be purchased.

- SCSI cable:

Use a cable which complies with a 50 Pin Contact Shielded High-Density SCSI Device Connector for Ultra SCSI.

- SCSI card:

Find the recommended SCSI card information in the Fujitsu web site (FAQ).

http://imagescanner.fujitsu.com/

Note 6: When connecting the SCSI cable, be sure to first connect the SCSI cable, and, then turn on the scanner and the PC.

Note 7: In a SCSI daisy chain formation, connect the scanner so that it is the terminated device.

(8) The SCSI ID initially set at the factory is [5]. If the SCSI ID of another

SCSI device is set to the same ID, either change the scanner’s SCSI ID or SCSI ID of the other SCSI device. Turn off the scanner, and then set the SCSI ID using the SCSI ID switch on the back of the scanner.

ID No. Description 0 to 7 Can be set as the ID 8, 9 Works with the factory default value (SCSI ID=5).

(9) Press the Power button to turn ON the scanner.

(10) Turn ON the computer.

(11) Install either of the scanner drivers below and ScandAll PRO and Error Recovery Guide.

Scanner drivers: Scanning Application:

- FUJITSU TWAIN 32 - ScandAll PRO (Supports both FUJITSU TWAIN 32 and ISIS)

- FUJITSU ISIS

Information at scanner error:

- Error Recovery Guide

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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Chapter 3 Maintenance Parts

POS Description Part Number

Quantity

fi-6140 fi-6240 fi-6130 fi-6230

Ref. for appear-

ance

ADF Section

BASE UNIT PA03540-D941 1 1

BASE UNIT L PA03540-D951 1 1

BASE ASSY

PA03540-E941 1 1

BASE ASSY L PA03540-E951 1 1

3 INVERTER PA03540-K910 1 1 1 1 3-3 5-9-3

4 LAMP PA03540-K911 1 1 1 1 3-4 5-9-4

5 US SENSOR FX PA03540-K913 1 1 1 1 3-5 5-9-5

6 OPT UNIT PA03540-E903 1 1 1 1 3-6 5-9-6

7 BW MOTOR PA03540-F901 1 1 1 1 3-7 5-9-7

GUIDE P ASSY

GUIDE P ASSY L(Sheet guide)

(Sheet guide)

PA03540-E908 1 1

PA03540-E909 1 1

9 PICK MOTOR ASSY PA03540-F904 1 1 1 1 3-9 5-9-9

10 PICK MOTOR PA03540-F903 1 1 1 1 3-10 5-9-10

11 PICK SHAFT ASSY PA03540-F907 1 1 1 1 3-11 5-9-11

Ref. for

replace-

ment

3-1 5-9-1

3-2 5-9-2

3-8 5-9-8

Chapter 3

Remarks

Multifeed

detection

12 SWITCH PA03484-K804 1 1 1 1 3-12 5-9-12

UPPER UNIT PA03540-D961 *1

UPPER UNIT C PA03540-D967

UPPER UNIT

UPPER UNIT C PA03540-D977

UPPER UNIT L PA03540-D981 *1

UPPER UNIT LC PA03540-D987

UPPER UNIT L PA03540-D991 *1

UPPER UNIT LC PA03540-D997

PA03540-D971

3-13 5-10-1

ADF open

detection.

* 2

14 UPPER ASSY PA03540-E931 1 1 1 1 3-14 5-10-2

15 ADF MOTOR PA03540-K915 1 1 1 1 3-15 5-10-3

16 OPT UNIT PA03540-E903 1 1 1 1 3-6 5-10-4

17 INVERTER PA03540-K910 1 1 1 1 3-3 5-10-5

18 LAMP PA03540-K911 1 1 1 1 3-4 5-10-6

19 US SENSOR RV PA03484-K905 1 1 1 1 3-19 5-10-7

20 SENSOR EMP PA03540-K906 1 1 1 1 3-20 5-10-8

Multifeed

detection *3 Paper empty

detection

21 PANEL PCA PA03540-K907 1 1 1 1 3-21 5-10-9

22 BR SHAFT ASSY PA03540-F905 1 1 1 1 3-22 5-10-10

*1: For Europe, North America

*2: For China

*3: Shared with fi-5120C/fi-5220C.

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.

06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

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Maintenance Parts (Cont’d)

POS Description Part Number

Quantity

Ref. for appear-

fi-6140 fi-6240 fi-6130 fi-6230

23 CONTROL PCA

24 CONTROL PCA L

PA03540-K901 1

PA03540-K917

1 PA03540-K918 1 PA03540-K919 1

25 STACKER UNIT PA03540-E904 1 1 3-25 5-8-2

CHUTER UNIT

(ADF paper chute)

PA03540-E905 1 1 1 1 3-26 5-8-1

27 AC ADAPTER PA03334-K920 1 1 1 1 3-27 *4

AC CORDSET E PA63083-1831 For Europe

AC CORDSET UK PA63098-1831 For UK

AC CORDSET U PA63082-1831

1 1 1 1 3-28

AC CORDSET C PA63084-1831 29 USB CABLE PA61001-0142 1 1 1 1 3-29 Flatbed

30 FB TOP COV ASSY PA03540-E961 1 1 3-30 5-12-1

31 FB MOTOR UNIT PA03540-E919 1 1 3-31 5-12-2

32 FB MOTOR

PA03540-E909

PA03540-F90904

1 1 3-32 5-12-3

33 OPT BOX UNIT PA03540-E910 1 1 3-33 5-12-4

34 OPT UNIT PA03540-E903 1 1 3-6 5-12-5

35 INVERTER PA03540-K910 1 1 3-3 5-12-6

36 LAMP PA03540-K911 1 1 3-4 5-12-7

37 CR CABLE PA70002-0928 1 1 3-37 5-12-8 *5

38 DOC COV ASSY PA03540-E921 1 1 3-38 5-12-9

39 JOINT PCA PA03540-K916 1 1 3-39 5-12-10

*4: Shared with fi-5530C2 *5: Shared with fi-5220C

Ref. for replace-

ance

ment

3-23 5-11

For North

For China

Chapter 3

Remarks

America

fi-6140/fi-6240/fi-6130/fi-6230/fi-614P

TITLE

08 July 27, 09 K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.

07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST. 06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2.

Rev. DATE DESIGN CHECK APPR. DESCRIPTION Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai

Maintenance Manual

DRAW

P1PA03540-B0XX/6

No.

PFU LIMITED

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+ 227 hidden pages

Fujitsu fi-6140, fi-6240, fi-6130, fi-6230 Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual