Flowserve T4E-1, T4E-2, T4E-3 Technical Manual

Register: 18
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Page: 1
Revision: 02.2009
Register 18
Contents - T4E
Contents Page
Technical Data T4E-1, DN½“ to DN6“ ...................................................................2
Technical Data T4E-1, DN8“ to DN12“ ..................................................................3
Technical Data T4E-2, DN15 to DN150 .................................................................4
Technical Data T4E-2, DN200 to DN300 ...............................................................5
Technical Data T4E-3, DN½“ to DN6“ ...................................................................6
Technical Data T4E-3, DN8“, DN10“ .....................................................................7
Material specication T4E-1, DN½“ to DN6“ .........................................................8
Material specicationT4E-1, DN8“ to DN12“ .........................................................8
Material specication T4E-2, DN15 to DN150 .......................................................9
Material specication T4E-2, DN200 to DN300 .....................................................9
Material specication T4E-3, DN½“ to DN6“ .......................................................10
Material specication T4E-3, DN8“, DIN10“ ........................................................10
Assembly instructions T4E ..................................................................................11
Disassembly instructions T4E .............................................................................12
T4E - Recommended tightening torques .............................................................13
T4E - Dimension sheet for actuator mounting .....................................................14
T4E - K
Data and Cv Data ..................................................................................15
v
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Technical Data T4E-1
DN½“ to DN6“
Register: 18
Page: 2
Face-to-Face Dimensions ANSI B16.10 (Short Pattern) Flange Connections ANSI B 16.5 (150lbs)
DN / ANSI L f1 f b H1 H Ød4
mm 108 1,5 3 14 53,8 139 36
½“
inch 4,25 0,06 0,12 0,55 2,12 5,47 1,42 mm 117,5 1,5 3 15,5 53,8 139 43
¾“
inch 4,6 0,06 0,12 0,61 2,12 5,47 1,69 mm 127 1,5 3 15,6 53,8 139 51
1“
inch 5 0,06 0,12 0,61 2,12 5,47 2,01 mm 165 2 4 20 62,9 145 73
1½“
inch 6,5 0,08 0,16 0,79 2,48 5,71 2,87 mm 178 1,5 3,5 21 73,8 165 92
2“
inch 7 0,06 0,14 0,83 2,91 6,5 3,62 mm 203 1,5 3 25,5 86,4 179 127
3“
inch 8 0,06 0,12 1 3,4 7,05 5 mm 229 2 4 26,5 106,9 222 157
4“
inch 9 0,08 0,16 1,04 4,21 8,74 6,18 mm 267 2 4 28 141,4 - 208
*
6“
inch 10,5 0,08 0,16 1,1 5,57 - 8,19
DN / ANSI ØD R Øk nxd2
mm 88,9 260 60,5 4x16 kg 3,7
½“
inch 3,5 10,24 2,38 4x0,63 lbs 8,2 mm 98,6 260 69,9 4x16 kg 4,1
¾“
inch 3,88 10,24 2,75 4x0,63 lbs 9,0 mm 107,9 260 79,2 4x16 kg 4,9
1“
inch 4,25 10,24 3,12 4x0,63 lbs 10,8 mm 127 260 98,6 4x16 kg 7,4
1½“
inch 5 10,24 3,88 4x0,63 lbs 16,3 mm 152,4 410 120,7 4x19 kg 11,3
2“
inch 6 16,14 4,75 4x0,75 lbs 24,9 mm 190,5 410 152,4 4x19 kg 17,5
3“
inch 7,5 16,14 6 4x0,75 lbs 38,6 mm 228,6 674 190,5 8x19 kg 31,1
4“
inch 9 26,54 7,5 8x0,75 lbs 68,5 mm 282 - 240,5 8x23 kg 43,2
*
6“
inch 11,1 - 9,5 8x0,91 lbs 95,2
* Gear operated
weight
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Technical Data T4E-1
DN8“ to DN12“
Register: 18
Page: 3
Revision: 02.2009
Face-to-Face Dimensions ANSI B16.10 (Short Pattern) Flange Connections ANSI B 16.5 (150lbs)
DN / ANSI L f1 f b H1 H Ød4
mm 292,1 2 4 27,5 235,4 402 262
8“
inch 11,5 0,08 0,16 1,08 9,27 15,83 10,31 mm 330,2 2 4 37 280,2 495,0 316
10“
inch 13 0,08 0,16 1,46 11 19 12,44 mm 355,6 2 4 40 301,6 517 381
12“
inch 14 0,08 0,16 1,57 11,87 20,35 15
DN / ANSI ØD Øk nxd2 Ød1 nxM
mm 342,9 298,5 6x22 63,4
8“
inch 13,5 11,75 6x0,87 2,5 lbs 346,1 mm 406,4 362 10x25 76,2
10“
inch 16 14,25 10x0,98 3 lbs 418,9 mm 482,6 431,8 10x25 76,2
12“
inch 19 17 10x0,98 3 lbs 485,0
2xUNC 3/4“
2xUNC 7/8“
2xUNC 7/8“
weight
kg 157,0
kg 190,0
kg 220,0
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Technical Data T4E-2
DN15 to DN150
Register: 18
Page: 4
Face-to-Face Dimensions DIN EN 558 (Basic series 1) Flange Connections DIN EN 1092-2 (PN16)
DN / DIN L f1 f b H1 H Ød4
mm 130 2 6 18 53,8 139 42
015
inch 5,12 0,08 0,24 0,71 2,12 5,47 1,65 mm 150 2 6 22 53,8 139 56
020
inch 5,91 0,08 0,24 0,87 2,12 5,47 2,2 mm 160 2 6,5 20,5 53,8 139 65
025
inch 6,3 0,08 0,26 0,81 2,12 5,47 2,56 mm 200 2 6,5 21,5 62,9 145 85
040
inch 7,87 0,08 0,26 0,85 2,48 5,71 3,35 mm 230 2 6,5 23,5 73,8 165 98
050
inch 9,06 0,08 0,26 0,93 2,91 6,5 3,86 mm 310 2,0 7 26 86,4 179 133
080
inch 12,2 0,08 0,28 1,02 3,4 7,05 5,24 mm 350 2 7 28 106,9 222 152
100
inch 13,78 0,08 0,28 1,1 4,21 8,74 5,98 mm 267 2 4 28 141,4 - 208
150 *
inch 10,51 0,08 0,16 1,1 5,57 - 8,19
DN / DIN ØD R Øk nxd2
mm 95 260 65 4x14 kg 4,2
015
inch 3,74 10,24 2,56 4x0,55 lbs 9,3 mm 105 260 75 4x14 kg 4,9
020
inch 4,13 10,24 2,95 4x0,55 lbs 10,8 mm 115 260 85 4x14 kg 5,8
025
inch 4,53 10,24 3,35 4x0,55 lbs 12,8 mm 150 260 110 4x19 kg 9,1
040
inch 5,91 10,24 4,33 4x0,75 lbs 20,1 mm 165 410 125 4x19 kg 13,2
050
inch 6,5 16,14 4,92 4x0,75 lbs 29,1 mm 200 410 160 8x19 kg 20,8
080
inch 7,87 16,14 6,3 8x0,75 lbs 45,8 mm 220 674 180 8x19 kg 34,7
100
inch 8,66 26,54 7,09 8x0,75 lbs 76,5 mm 282 - 240,5 8x23 kg 43,2
150 *
inch 11,1 - 9,47 8x0,91 lbs 95,2
* Face-to-Face Dimensions acc. ANSI B 16.10 (Short Pattern) & Gear operated
weight
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Technical Data T4E-2
DN200 to DN300
Register: 18
Page: 5
Revision: 02.2009
Face-to-Face Dimensions ANSI B16.10 (Short Pattern) Flange Connections DIN EN 1092-2 (PN10)
DN / DIN L f1 f b H1 H Ød4
mm 292,1 2 4 27,5 235,4 402 262
200
inch 11,5 0,08 0,16 1,08 9,27 15,83 10,31 mm 330,2 2 4 37 280,2 495,0 316
250
inch 13 0,08 0,16 1,46 11 19 12,44 mm 355,6 2 4 40 301,6 517 381
300
inch 14 0,08 0,16 1,57 11,87 20,35 15
DN / DIN ØD Øk nxd2 Ød1 nxM
mm 342,9 295 6x22 63,4
200
inch 13,5 11,61 6x0,87 2,5 lbs 346,1 mm 406,4 350 10x22 76,2
250
inch 16 13,78 10x0,87 3 lbs 418,9 mm 482,6 400 10x22 76,2
300
inch 19 15,75 10x0,87 3 lbs 485,0
2xM20
2xM20
2xM20
weight
kg 157,0
kg 190,0
kg 220,0
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Technical Data T4E-3
DN½“ to DN6“
Register: 18
Page: 6
Face-to-Face Dimensions ANSI B 16.10 Flange Connections ANSI B 16.5 (300lbs)
DN / ANSI L f1 f b H1 H Ød4
mm 139,5 2 4 17 53,8 139 36
½“
inch 5,5 0,08 0,16 0,67 2,12 5,47 1,42 mm 152,5 2 6 21,5 53,8 139 43
¾“
inch 6 0,08 0,24 0,85 2,12 5,47 1,69 mm 165 2 6,5 22,5 53,8 139 51
1“
inch 6,5 0,08 0,26 0,89 2,12 5,47 2,01 mm 190,5 2 6,5 25,5 62,9 145 73
1½“
inch 7,5 0,08 0,26 1 2,48 5,71 2,87 mm 216 2 6,5 28,5 73,8 165 92
2“
inch 8,5 0,08 0,26 1,12 2,91 6,5 3,62 mm 282,5 2 7 34 86,4 179 127
3“
inch 11,12 0,08 0,28 1,34 3,4 7,05 5,00 mm 305 2 7 37 106,9 222 157
4“
inch 12 0,08 0,28 1,46 4,21 8,74 6,18 mm 403,5 2 7 42 141,4 - 208
*
6“
inch 15,88 0,08 0,28 1,65 5,57 - 8,19
DN / ANSI ØD R Øk nxd2
mm 95 260 66,5 4x16 kg 4,5
½“
inch 3,74 10,24 2,6 4x0,63 lbs 9,9 mm 117,3 260 82,5 4x19 kg 5,6
¾“
inch 4,62 10,24 3,25 4x0,75 lbs 12,3 mm 123,9 260 88,9 4x19 kg 6,5
1“
inch 4,88 10,24 3,5 4x0,75 lbs 14,3 mm 155,4 260 114,3 4x22,5 kg 10,1
1½“
inch 6,12 10,24 4,5 4x0,89 lbs 22,3 mm 165 410 127 8x19 kg 14,0
2“
inch 6,5 16,14 5 8x0,75 lbs 30,9 mm 209,5 410 168 8x22,5 kg 23,7
3“
inch 8,25 16,14 6,61 8x0,89 lbs 52,2 mm 254 674 200 8x22,5 kg 42,4
4“
inch 10 26,54 7,87 8x0,89 lbs 93,4 mm 317,5 - 269,7 12x22,5 kg 69,2
*
6“
* Gear operated
inch 12,5 - 10,62 12x0,89 lbs 152,5
weight
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Technical Data T4E-3
DN8“, 10“
Register: 18
Page: 7
Revision: 02.2009
Face-to-Face Dimensions ANSI B 16.10 Flange Connections ANSI B 16.5 (300lbs)
DN / ANSI L f1 f b H H1 Ød4
mm 419 2 4 43 402 235,4 262
8“
inch 16,5 0,08 0,16 1,69 15,83 9,27 10,31 mm 457 2 4 50 495 280,3 316
10“
inch 18 0,08 0,16 1,97 19,49 11,04 12,44
DN / ANSI ØD Øk nxd2 Ød1
mm 381 330,2 12x25,4 63,4 kg 156,0
8“
inch 15 13 12x1 2,5 lbs 343,9 mm 445 387,5 8x28,5 76,2 kg 216,0
10“
inch 17,5 15,26 8x1,1 3 lbs 476,2
T4E - PFA lined Plug Valve
weight
Register: 18
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Page: 8
Material specication T4E-1
DN½“ to DN6“
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050* metal diaphragm 1 302 SS 1.4310 060 thrust gland 1 machining steel 1.0718 070 grounding spring 1 302 SS 1.4310 080 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 090 adjuster bolt 1 set ASTM A193 GRADE B7 100 top cap bolt 1 set ASTM A193 GRADE B7 110 stop 1 ASTM A351/A744 Grade CF-8M (316 SS) 1.4408 / DIN EN 10213-4 120 stop fastener 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 stop collar 1 carbon steel, protective plated 140 stop collar retainer 1 302 SS 1.4310 150 wrench 1 EN-JS1082 (GGG-50) 0.7050 / DIN EN 1563 180 washer 1 Stainless Steel 1.4301 / DIN EN 10088-3 190 hexagon bolt 1 Stainless Steel 1.4301 / DIN EN 10088-3
*
optional
Material specication T4E-1
DN8“ to DN12“
Ductile Cast Iron
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 030 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050 thrust gland 1 ASTM A995 Gr CD4MCuN 060 adjuster 1 ASTM A995 Gr CD4MCuN 070 grounding spring 1 302 SS 1.4310 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3
Stainless Steel
No. Designation Pieces Material Material-No. / DIN
010 body 1 ASTM A744 Gr. CF-8M / PFA lined 1.4408 / DIN EN 10213-4 020 plug 1 ASTM A995 Gr CD4MCuN / PFA lined 030 top cap 1 ASTM A995 Gr CD4MCuN 040 diaphragm 1 PFA 050 thrust gland 1 ASTM A995 Gr CD4MCuN 060 adjuster 1 ASTM A995 Gr CD4MCuN 070 grounding spring 1 302 SS 1.4310 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3
T4E - PFA lined Plug Valve
Register: 18
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Page: 9
Revision: 02.2009
Material specicationT4E-2
DN15 to DN150
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050* metal diaphragm 1 302 SS 1.4310 060 thrust gland 1 machining steel 1.0718 070 grounding spring 1 302 SS 1.4310 080 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 090 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 100 top cap bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 110 stop 1 ASTM A351/A744 Grade CF-8M (316 SS) 1.4408 / DIN EN 10213-4 120 stop fastener 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 stop collar 1 carbon steel, protective plated 140 stop collar retainer 1 302 SS 1.4310 150 wrench 1 EN-JS1082 (GGG-50) 0.7050 / DIN EN 1563 180 washer 1 Stainless Steel 1.4301 / DIN EN 10088-3 190 hexagon bolt 1 Stainless Steel 1.4301 / DIN EN 10088-3
optional
*
Material specicationT4E-2
DN200 to DN300
Ductile Cast Iron
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 030 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050 thrust gland 1 ASTM A995 Gr CD4MCuN 060 Adjuster 1 ASTM A995 Gr CD4MCuN 070 grounding spring 1 302 SS 1.4310 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3
Stainless Steel
No. Designation Pieces Material Material-No. / DIN
010 body 1 ASTM A744 Gr. CF-8M / PFA lined 1.4408 / DIN EN 10213-4 020 plug 1 ASTM A995 Gr CD4MCuN / PFA lined 030 top cap 1 ASTM A995 Gr CD4MCuN 040 diaphragm 1 PFA 050 thrust gland 1 ASTM A995 Gr CD4MCuN 060 adjuster 1 ASTM A995 Gr CD4MCuN 070 grounding spring 1 302 SS 1.4310 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3
T4E - PFA lined Plug Valve
Register: 18
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Page: 10
Material specicationT4E-3
DN½“ to DN6“
No. Designation Pieces Material Material-No. / DIN
010 body 1 ASTM A216 Grade WCB / PFA lined ~1.0619 / DIN EN 10213-2 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050* metal diaphragm 1 302 SS 1.4310 060 thrust gland 1 machining steel 1.0718 070 grounding spring 1 302 SS 1.4310 080 top cap 1 ASTM A351 Gr CD4MCuN 090 adjuster bolt 1 set ASTM A193 GRADE B7 ~1.7225 / DIN EN 10083-1 100 top cap bolt 1 set ASTM A193 GRADE B7 ~1.7225 / DIN EN 10083-1 110 stop 1 ASTM A351/A744 Grade CF-8M (316 SS) 1.4408 / DIN EN 10213-4 120 stop fastener 1 set stainless steel 1.4301 / DIN EN 10088-3 130 stop collar 1 carbon steel, protective plated 140 stop collar retainer 1 302 SS 1.4310 150 wrench 1 EN-JS1082 (GGG-50) 0.7050 / DIN EN 1563 180 washer 1 stainless steel 1.4301 / DIN EN 10088-3 190 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3
optional
*
Material specication T4E-3
DN8“, 10“
No. Designation Pieces Material Material-No. / DIN
010 body 1 ASTM A216 Grade WCB / PFA lined ~1.0619 / DIN EN 10213-2 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 030 top cap 1 ASTM A995 Gr CD4MCuN 040 diaphragm 1 PFA 050 thrust gland 1 ASTM A995 Gr CD4MCuN 060 adjuster 1 ASTM A995 Gr CD4MCuN 070 grounding spring 1 302 SS 1.4310 080 adjuster bolt 1 set Class 8.8 (yellow chromated) 090 hexagon bolt 1 set Class 8.8 (yellow chromated)
T4E - PFA lined Plug Valve
Register: 18
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Page: 11
Revision: 02.2009
Assembly instructions T4E
The general installation and maintenance instructions must be observed.
1. Plug Subassembly:
1.1 Assemble PFA diaphragm (040) over the plug stem (020) with the aid of dia-
phragm guide.
1.2 Place metal diaphragm (050) (optional) and thrust gland (060) over the plug stem
and slide it down to the PFA diaphragm.
1.3 Remove the guide.
1.4 Place the grounding spring (070) over the plug stem and slide it down to the thrust
gland.
2. Top Cap Subassembly:
2.1 Adjusting the hexagon bolts (090) so the bottom of the thrust gland is ush with the bottom face of the top cap (080).
2.2 Assemble the stop (110) using the hexagon bolts (120).
3. Apply a thin, even lm of silicone to the entire outside surface of the plug.
4. Place the pre-assembled plug into the body. The plug ports shall be lined up in the open position.
5. Slide the pre-assembled top cap over the plug stem down until it rests on the thrust gland.
6. Apply Loctite to the top cap fasteners. Place the four bolts (100) and tighten them using the criss-cross method according the recom­mended torques.
7. Loosen the adjuster bolts
(¼-½ turn) and rotate the plug three times to
make it move upward.
8. Retighten the adjuster bolts according to the recommended torques.
9. Open and close the valve a couple of times to make sure the stops lines the plug ports properly with the runs in the body.
10. Slide the stop collar (130) over the stem afterwards place the stop collar retainer (140).
11. Place the wrench (150) and fasten it by using the washer (180) and the bolt (190).
12. All valves shall be seat tested in both ow direc­tions.
T4E - PFA lined Plug Valve
Register: 18
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
Page: 12
Disassembly instructions T4E
For all jobs which are to be carried out on an installed valve, the works safety requirements and the general accident prevention instructions must be observed. Moreover, the general installation
and maintenance instructions for atomac uorcarbon resin lined valves must be considered.
1. Prior to disassembly, the valve must be cleaned of all uid according to the above-mentioned instructions. Particular care must be taken that during rinsing and
draining of the piping, the valve is opened and closed repeatedly. These cycles (open-
ing and closing) are to be repeated during draining of the piping. Only when following this procedure, it is ensured that all remaining pressure inside the body is eliminated.
2. For disassemble the valve put the body on a work bench with a soft cover (rubber mat).
3. Disassemble the wrench by removing the bolt (190) and washer (180).
4. By pushing up the stop collar (130) the stop collar retainer (140) can easily be removed.
5. Unscrew the top cap bolts (100) and remove the top cap (080) from the body (010).
6. Turn the plug (020) several timer to make it move upwards.
7. Remove the grounding spring (070), thrust gland (060), metal diaphragm (050) (optional) and the
PFA diaphragm (040).
8. If necessary the stop (110) can be removed by unscrew the stop fasteners (120).
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Register: 18
Page: 13
Technical Manual
Revision: 02.2009
T4E1 and T4E2 - Recommended
tightening torques* (150lbs & PN16)
top cap bolts adjuster bolts
DN (100) (090)
Nm in.lbs Nm in.lbs
015 ½“ - - - -
020 ¾“ - - - -
025 1“ 10 89 4 35
040 1½“ 10 89 4 35
050 2“ 18 159 4 35
080 3“ 33 292 6 53
100 4“ 44 389 8 71
150 6“ 70 620 17 150
200 8“ 108 956 14 124
250 10“ 165 1460 50 443
300 12“ 150 1328 50 443
* maximum values
T4E3 - Recommended tightening torques*
(300lbs)
top cap bolts adjuster bolts
DN (100) (090)
Nm in.lbs Nm in.lbs
½“ - - - -
¾“ - - - -
1“ 14 124 4 35
1½“ 14 124 4 35
2“ 27 239 4 35
3“ 48 425 6 53
4“ 84 743 8 71
6“ 150 1328 17 150
8“ 150 1328 14 124
* maximum values
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
T4E - Dimension sheet for actuator mounting
Technical Manual
Register: 18
Page: 14
DN SW ØG ØP J E H2 C ØB nxO R ØS ØT
15 ½“
20 ¾“
25 1“
40 1½“
50 2“
80 3“
100 4“
150 6“
200 8“
250 10“
300 12“
mm 16,6 20 13 15,5 38 38,5 92,5 50
inch 0,65 0,79 0,51 0,61 1,5 1,52 3,64 1,97 2,13 0,63 1,38 0,08
mm 16,6 20 13 15,5 38 38,5 92,5 50
inch 0,65 0,79 0,51 0,61 1,5 1,52 3,64 1,97 2,13 0,63 1,38 0,08
mm 16,6 20 15 15,5 38 38,7 92,5 50
inch 0,65 0,79 0,59 0,61 1,5 1,52 3,64 1,97 2,28 0,79 1,38 0,08
mm 16,6 20 15 19 38 37,7 102 50
inch 0,65 0,79 0,59 0,75 1,5 1,48 4,02 1,97 2,28 0,79 1,38 0,08
mm 22,2 27,2 15 25,2 47 49 103 70
inch 0,87 1,07 0,59 0,99 1,85 1,93 4,06 2,76 2,64 0,79 2,17 0,08
mm 22,1 27,2 22 25,2 54 50,6 137 70
inch 0,87 1,07 0,87 0,99 2,13 1,99 5,39 2,76 3,15 1,02 2,17 0,16
mm 36 42,8 22 40,4 73 70,2 177 102
inch 1,42 1,69 0,87 1,59 2,87 2,76 6,97 4,02 3,9 1,02 2,76 0,16
mm 36 42,8 35 40,4 86 67,7 209 125
inch 1,42 1,69 1,38 1,59 3,39 2,67 8,23 4,92 4,96 1,57 3,35 0,2
mm 50 63,5 53 100 133,4 166,6 402 190,5
inch 1,97 2,5 2,09 3,94 5,25 6,56 15,83 7,5 7,48 2,2 5,12 0,31
mm 60 76,2 37 125 130,2 214,8 495 254
inch 2,36 3 1,46 4,92 5,13 8,46 19,49 10 7,87 0,35
mm 60 76,2 37 125 130,2 215,4 517 254
inch 2,36 3 1,46 4,92 5,13 8,48 20,35 10 7,87 0,39
54 16 35 2
4xM6
54 16 35 2
4xM6
58 20 35 2
4xM6
58 20 35 2
4xM6
67 20 55 2
4xM8
80 26 55 4
4xM8
99 26 70 4
4xM10
126 40 85 5
4xM12
190 56 130 8
8xM16
8xM16 - -
8xM16 - -
Adjast-
200 9
200 10
DN250, DN300
F-Size
DIN/ISO
ment
521
F05
F05
F05
F05
F07
F07
F10
F12
-
F25
F25
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Technical Manual
T4E - Kv Data and Cv Data
(DIN EN 60534-2-3)
Register: 18
Page: 15
Revision: 02.2009
K
DIN ANSI
015 ½“ 12,6 14,6
020 ¾“ 15,3 17,8
025 1“ 26,1 30,3
040 1 ½“ 67,1 78,0
050 2“ 156,0 181,3
080 3“ 235,0 273,1
100 4“ 404,0 469,6
150 6“ 667,0 775,3
200 8“ 1564,0 1817,8
250 10“ 2121,0 2464,1
300 12“ - -
V
m³/h gal/min
C
V
T4E - PFA lined Plug Valve
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