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T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 1
Date: 03.2004
Revision: 02.2007
Technical Manual
Contents Page
Technical Data T4E-1, DN½“ to DN6“ ...................................................................2
Technical Data T4E-1, DN8“ to DN12“ ..................................................................3
Technical Data T4E-2, DN15 to DN150 .................................................................4
Technical Data T4E-2, DN200 to DN300 ...............................................................5
Technical Data T4E-3, DN½“ to DN6“ ...................................................................6
Technical Data T4E-3, DN8“, DN10“ .....................................................................7
Material specification T4E-1, DN½“ to DN6“ .........................................................8
Material specificationT4E-1, DN8“ to DN12“ .........................................................8
Material specification T4E-2, DN15 to DN150 .......................................................9
Material specification T4E-2, DN200 to DN300 .....................................................9
Material specification T4E-3, DN½“ to DN6“ .......................................................10
Material specification T4E-3, DN8“, DIN10“ ........................................................10
Assembly instructions T4E ..................................................................................11
Disassembly instructions T4E .............................................................................12
T4E - Recommended tightening torques .............................................................13
T4E - Dimension sheet for actuator mounting .....................................................14
T4E - Kv Data and Cv Data ..................................................................................15
Register 18
Contents - T4E
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 2
Date: 03.2004
Revision: 02.2007
Technical Manual
DN / ANSI L f1 f b H1 H Ød4
½“
mm 108 1,5 3 14 53,8 139 36 inch 4,25 0,06 0,12 0,55 2,12 5,47 1,42
¾“
mm 117,5 1,5 3 15,5 53,8 139 43 inch 4,6 0,06 0,12 0,61 2,12 5,47 1,69
1“
mm 127 1,5 3 15,6 53,8 139 51 inch 5 0,06 0,12 0,61 2,12 5,47 2,01
1½“
mm 165 2 4 20 62,9 145 73 inch 6,5 0,08 0,16 0,79 2,48 5,71 2,87
2“
mm 178 1,5 3,5 21 73,8 165 92 inch 7 0,06 0,14 0,83 2,91 6,5 3,62
3“
mm 203 1,5 3 25,5 86,4 179 127 inch 8 0,06 0,12 1 3,4 7,05 5
4“
mm 229 2 4 26,5 106,9 222 157 inch 9 0,08 0,16 1,04 4,21 8,74 6,18
6“
mm 267 2 4 28 141,4 - 208 inch 10,5 0,08 0,16 1,1 5,57 - 8,19
DN / ANSI ØD R Øk nxd2
½“
mm 88,9 260 60,5 4x16 kg 3,7 inch 3,5 10,24 2,38 4x0,63 lbs 8,2
¾“
mm 98,6 260 69,9 4x16 kg 4,1 inch 3,88 10,24 2,75 4x0,63 lbs 9,0
1“
mm 107,9 260 79,2 4x16 kg 4,9 inch 4,25 10,24 3,12 4x0,63 lbs 10,8
1½“
mm 127 260 98,6 4x16 kg 7,4 inch 5 10,24 3,88 4x0,63 lbs 16,3
2“
mm 152,4 410 120,7 4x19 kg 11,3 inch 6 16,14 4,75 4x0,75 lbs 24,9
3“
mm 190,5 410 152,4 4x19 kg 17,5 inch 7,5 16,14 6 4x0,75 lbs 38,6
4“
mm 228,6 674 190,5 8x19 kg 31,1 inch 9 26,54 7,5 8x0,75 lbs 68,5
6“
mm 282 - 240,5 8x23 kg 43,2 inch 11,1 - 9,5 8x0,91 lbs 95,2
Face-to-Face Dimensions ANSI B16.10 (Short Pattern) Flange Connections ANSI B 16.5 (150lbs)
weight
Technical Data T4E-1
DN½“ to DN6“
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 3
Date: 03.2004
Revision: 02.2007
Technical Manual
Technical Data T4E-1
DN8“ to DN12“
weight
Face-to-Face Dimensions ANSI B16.10 (Short Pattern) Flange Connections ANSI B 16.5 (150lbs)
DN / ANSI L f1 f b H1 H Ød4
8"
mm 292,1 2 4 27,5 235,4 362 262
inch 11,5 0,08 0,16 1,08 9,27 14,25 10,32
10"
mm 330,2 2 4 37 280,2 431,8 316
inch 13 0,08 0,16 1,46 11 17 12,44
12"
mm 355,6 2 4 40 301,6 454 381
inch 14 0,08 0,16 1,57 11,87 17,87 15
DN / ANSI ØD Øk nxd2 Ød1 nxM
8"
mm 342,9 298,5 6x22 63,4
2xUNC 3/4"
kg 157,0
inch 13,5 11,75 6x0,87 2,5 lbs 346,1
10"
mm 406,4 362 10x25 76,2
2xUNC 7/8"
kg 190,0
inch 16 14,25 10x0,98 3 lbs 418,9
12"
mm 482,6 431,8 10x25 76,2
2xUNC 7/8"
kg 220,0
inch 19 17 10x0,98 3 lbs 485,0
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 4
Date: 03.2004
Revision: 02.2007
Technical Manual
Technical Data T4E-2
DN15 to DN150
Face-to-Face Dimensions DIN EN 558-1 (Basic series 1) Flange Connections DIN 2501 (PN16)
* Face-to-Face Dimensions acc. ANSI B 16.10 (Short Pattern)
weight
DN / DIN L f1 f b H1 H Ød4
015
mm 130 2 6 18 53,8 139 42 inch 5,12 0,08 0,24 0,71 2,12 5,47 1,65
020
mm 150 2 6 22 53,8 139 56 inch 5,91 0,08 0,24 0,87 2,12 5,47 2,2
025
mm 160 2 6,5 20,5 53,8 139 65 inch 6,3 0,08 0,26 0,81 2,12 5,47 2,56
040
mm 200 2 6,5 21,5 62,9 145 85 inch 7,87 0,08 0,26 0,85 2,48 5,71 3,35
050
mm 230 2 6,5 23,5 73,8 165 98 inch 9,06 0,08 0,26 0,93 2,91 6,5 3,86
080
mm 310 2,0 7 26 86,4 179 133 inch 12,2 0,08 0,28 1,02 3,4 7,05 5,24
100
mm 350 2 7 28 106,9 222 152 inch 13,78 0,08 0,28 1,1 4,21 8,74 5,98
150 *
mm 267 2 4 28 141,4 - 208 inch 10,51 0,08 0,16 1,1 5,57 - 8,19
DN / DIN ØD R Øk nxd2
015
mm 95 260 65 4x14 kg 4,2 inch 3,74 10,24 2,56 4x0,55 lbs 9,3
020
mm 105 260 75 4x14 kg 4,9 inch 4,13 10,24 2,95 4x0,55 lbs 10,8
025
mm 115 260 85 4x14 kg 5,8 inch 4,53 10,24 3,35 4x0,55 lbs 12,8
040
mm 150 260 110 4x19 kg 9,1 inch 5,91 10,24 4,33 4x0,75 lbs 20,1
050
mm 165 410 125 4x19 kg 13,2 inch 6,5 16,14 4,92 4x0,75 lbs 29,1
080
mm 200 410 160 8x19 kg 20,8 inch 7,87 16,14 6,3 8x0,75 lbs 45,8
100
mm 220 674 180 8x19 kg 34,7 inch 8,66 26,54 7,09 8x0,75 lbs 76,5
150 *
mm 282 - 240,5 8x23 kg 43,2 inch 11,1 - 9,47 8x0,91 lbs 95,2
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 5
Date: 03.2004
Revision: 02.2007
Technical Manual
weight
Technical Data T4E-2
DN200 to DN300
Face-to-Face Dimensions ANSI B16.10 (Short Pattern) Flange Connections DIN 2501 (PN10)
DN / DIN L f1 f b H1 H Ød4
200
mm 292,1 2 4 27,5 235,4 362 262
inch 11,5 0,08 0,16 1,08 9,27 14,25 10,32
250
mm 330,2 2 4 37 280,2 431,8 316
inch 13 0,08 0,16 1,46 11 17 12,44
300
mm 355,6 2 4 40 301,6 454 381
inch 14 0,08 0,16 1,57 11,87 17,87 15
DN / DIN ØD Øk nxd2 Ød1 nxM
200
mm 342,9 295 6x22 63,4
2xM20
kg 157,0
inch 13,5 11,61 6x0,87 2,5 lbs 346,1
250
mm 406,4 350 10x22 76,2
2xM20
kg 190,0
inch 16 13,78 10x0,87 3 lbs 418,9
300
mm 482,6 400 10x22 76,2
2xM20
kg 220,0
inch 19 15,75 10x0,87 3 lbs 485,0
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 6
Date: 03.2004
Revision: 02.2007
Technical Manual
Technical Data T4E-3
DN½“ to DN6“
Face-to-Face Dimensions ANSI B 16.10 Flange Connections ANSI B 16.5 (300lbs)
weight
DN / ANSI L f1 f b H1 H Ød4
½“
mm 139,5 2 4 17 53,8 139 36 inch 5,5 0,08 0,16 0,67 2,12 5,47 1,42
¾“
mm 152,5 2 6 21,5 53,8 139 43 inch 6 0,08 0,24 0,85 2,12 5,47 1,69
1“
mm 165 2 6,5 22,5 53,8 139 65 inch 6,5 0,08 0,26 0,89 2,12 5,47 2,56
1½“
mm 190,5 2 6,5 25,5 62,9 145 85 inch 7,5 0,08 0,26 1 2,48 5,71 3,35
2“
mm 216 2 6,5 28,5 73,8 165 98 inch 8,5 0,08 0,26 1,12 2,91 6,5 3,86
3“
mm 282,5 2 7 34 86,4 179 133 inch 11,12 0,08 0,28 1,34 3,4 7,05 5,24
4“
mm 305 2 7 37 106,9 222 152 inch 12 0,08 0,28 1,46 4,21 8,74 5,98
6“
mm 403,5 2 7 42 141,4 - 208 inch 15,88 0,08 0,28 1,65 5,57 - 8,19
DN / ANSI ØD R Øk nxd2
½“
mm 95 260 66,5 4x16 kg 4,5 inch 3,74 10,24 2,6 4x0,63 lbs 9,9
¾“
mm 117,3 260 82,5 4x19 kg 5,6 inch 4,62 10,24 3,25 4x0,75 lbs 12,3
1“
mm 123,9 260 88,9 4x19 kg 6,5 inch 4,88 10,24 3,5 4x0,75 lbs 14,3
1½“
mm 155,4 260 114,3 4x22,5 kg 10,1 inch 6,12 10,24 4,5 4x0,89 lbs 22,3
2“
mm 165 410 127 8x19 kg 14,0 inch 6 16,14 5 8x0,75 lbs 30,9
3“
mm 209,5 410 168 8x22,5 kg 23,7 inch 8,25 16,14 6,61 8x0,89 lbs 52,2
4“
mm 254 674 200 8x22,5 kg 42,4 inch 10 26,54 7,87 8x0,89 lbs 93,5
6“
mm 317,5 - 269,7 12x22,5 kg 69,2 inch 12,5 - 10,62 12x0,89 lbs 152,5
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 7
Date: 03.2004
Revision: 02.2007
Technical Manual
weight
Technical Data T4E-3
DN8“, 10“
Face-to-Face Dimensions ANSI B 16.10 Flange Connections ANSI B 16.5 (300lbs)
DN / ANSI L f1 f b H H1 Ød4
8“
mm 419 2 4 43 362 235,4 262
inch 16,5 0,08 0,16 1,69 14,25 9,27 10,32
10“
mm 457 2 4 50 432 280,3 316
inch 18 0,08 0,16 1,97 17,01 11,04 12,44
DN / ANSI ØD Øk nxd2 Ød1
8“
mm 381 330,2 12x25,4 63,4 kg 156,0
inch 15 13 12x1 2,5 lbs 343,9
10“
mm 445 387,5 8x28,5 76,2 kg 216,0
inch 17,5 15,26 8x1,1 3 lbs 476,2
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 8
Date: 03.2004
Revision: 02.2007
Technical Manual
Material specification T4E-1
DN½“ to DN6“
Material specification T4E-1
DN8“ to DN12“
Stainless Steel
Ductile Cast Iron
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 040 diaphragm 1 PFA
050* metal diaphragm 1 302 SS ~1.8815
060 thrust gland 1 304 SS ~1.5523 070 grounding spring 1 302 SS ~1.8815 080 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 090 adjuster bolt 1 set ASTM A193 GRADE B7 ~1.7225 / DIN EN 10083-1 100 top cap bolt 1 set ASTM A193 GRADE B7 ~1.7225 / DIN EN 10083-1 110 stop 1 D4 ASTM A351/A744 Grade CF-8M (316 SS) 1.4408 / DIN EN 10213-4 120 stop fastener 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 stop collar 1 carbon steel, protective plated 140 stop collar retainer 1 302 SS ~1.8815 150 wrench 1 EN-JS1082 (GGG-50) 0.7050 / DIN EN 1563 180 washer 1 Stainless Steel 1.4301 / DIN EN 10088-3 190 hexagon bolt 1 Stainless Steel 1.4301 / DIN EN 10088-3
*
optional
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 CD4M ASTM A351 Gr CD4MCu / PFA lined 030 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050 thrust gland 1 CD4M ASTM A351 Gr CD4MCu 060 adjuster 1 CD4M ASTM A351 Gr CD4MCu 070 grounding spring 1 302 SS ~1.8815 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 locking screw 1 X 5 CrNiMo 17-12-2 1.4401 / DIN EN 10088
No. Designation Pieces Material Material-No. / DIN
010 body 1 D4 ASTM A744 Gr. CF-8M / PFA lined 1.4408 / DIN EN 10213-4 020 plug 1 CD4M ASTM A351 Gr CD4MCu / PFA lined 030 top cap 1 CD4M ASTM A351 Gr CD4MCu 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050 thrust gland 1 CD4M ASTM A351 Gr CD4MCu 060 adjuster 1 CD4M ASTM A351 Gr CD4MCu 070 grounding spring 1 302 SS ~1.8815 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 locking screw 1 X 5 CrNiMo 17-12-2 1.4401 / DIN EN 10088
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 9
Date: 03.2004
Revision: 02.2007
Technical Manual
Material specificationT4E-2
DN15 to DN150
Material specificationT4E-2
DN200 to DN300
Stainless Steel
Ductile Cast Iron
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 040 diaphragm 1 PFA
050* metal diaphragm 1 302 SS ~1.8815
060 thrust gland 1 304 SS ~1.5523 070 grounding spring 1 302 SS ~1.8815 080 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 090 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 100 top cap bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 110 stop 1 D4 ASTM A351/A744 Grade CF-8M (316 SS) 1.4408 / DIN EN 10213-4 120 stop fastener 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 stop collar 1 carbon steel, protective plated 140 stop collar retainer 1 302 SS ~1.8815 150 wrench 1 EN-JS1082 (GGG-50) 0.7050 / DIN EN 1563 180 washer 1 Stainless Steel 1.4301 / DIN EN 10088-3 190 hexagon bolt 1 Stainless Steel 1.4301 / DIN EN 10088-3
*
optional
No. Designation Pieces Material Material-No. / DIN
010 body 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 020 plug 1 CD4M ASTM A351 Gr CD4MCu / PFA lined 030 top cap 1 DCI ASTM A395 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050 thrust gland 1 CD4M ASTM A351 Gr CD4MCu 060 Adjuster 1 CD4M ASTM A351 Gr CD4MCu 070 grounding spring 1 302 SS ~1.8815 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 locking screw 1 X 5 CrNiMo 17-12-2 1.4401 / DIN EN 10088
No. Designation Pieces Material Material-No. / DIN
010 body 1 D4 ASTM A744 Gr. CF-8M / PFA lined 1.4408 / DIN EN 10213-4 020 plug 1 CD4M ASTM A351 Gr CD4MCu / PFA lined 030 top cap 1 CD4M ASTM A351 Gr CD4MCu 0.7043 / DIN EN 1563 040 diaphragm 1 PFA 050 thrust gland 1 CD4M ASTM A351 Gr CD4MCu 060 adjuster 1 CD4M ASTM A351 Gr CD4MCu 070 grounding spring 1 302 SS ~1.8815 080 adjuster bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 090 hexagon bolt 1 set Stainless Steel 1.4301 / DIN EN 10088-3 130 locking screw 1 X 5 CrNiMo 17-12-2 1.4401 / DIN EN 10088
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 10
Date: 03.2004
Revision: 02.2007
Technical Manual
Material specificationT4E-3
DN½“ to DN6“
Material specification T4E-3
DN8“, 10“
No. Designation Pieces Material Material-No. / DIN
010 body 1 DS ASTM A216 Grade WCB / PFA lined ~1.0619 / DIN EN 10213-2 020 plug 1 DCI ASTM A395 / PFA lined 0.7043 / DIN EN 1563 040 diaphragm 1 PFA
metal diaphragm 1 302 SS ~1.8815
060 thrust gland 1 304 SS ~1.5523 070 grounding spring 1 302 SS ~1.8815 080 top cap 1 CD4M ASTM A351 Gr CD4MCuN 090 adjuster bolt 1 set ASTM A193 GRADE B7 ~1.7225 / DIN EN 10083-1 100 top cap bolt 1 set ASTM A193 GRADE B7 ~1.7225 / DIN EN 10083-1
110 stop 1 D4 ASTM A351/A744 Grade CF-8M (316 SS) 1.4408 / DIN EN 10213-4 120 stop fastener 1 set stainless steel 1.4301 / DIN EN 10088-3 130 stop collar 1 carbon steel, protective plated 140 stop collar retainer 1 302 SS ~1.8815 150 wrench 1 EN-JS1082 (GGG-50) 0.7050 / DIN EN 1563 180 washer 1 stainless steel 1.4301 / DIN EN 10088-3 190 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3
*
optional
No. Designation Pieces Material Material-No. / DIN
010 body 1 DS ASTM A216 Grade WCB / PFA lined ~1.0619 / DIN EN 10213-2 020 plug 1 CD4M ASTM A351 Gr CD4MCu / PFA lined 030 top cap 1 CD4M ASTM A351 Gr CD4MCu 040 diaphragm 1 PFA 050 thrust gland 1 CD4M ASTM A351 Gr CD4MCu 060 adjuster 1 CD4M ASTM A351 Gr CD4MCu 070 grounding spring 1 302 SS ~1.8815 080 adjuster bolt 1 set Class 8.8 (Metric) yellow chromated 090 hexagon bolt 1 set Class 8.8 (Metric) yellow chromated 130 locking screw 1 X 5 CrNiMo 17-12-2 1.4401 / DIN EN 10088
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 11
Date: 03.2004
Revision: 02.2007
Technical Manual
Assembly instructions T4E
The general installation and maintenance instructions must be observed.
1. Plug Subassembly:
1.1 Assemble PFA diaphragm (040) over the plug stem (020) with the aid of dia-
phragm guide.
1.2 Place metal diaphragm (050) (optional) and thrust gland (060) over the plug stem
and slide it down to the PFA diaphragm.
1.3 Remove the guide.
1.4 Place the grounding spring (070) over the plug stem and slide it down to the thrust
gland.
2. Top Cap Subassembly:
2.1 Adjusting the hexagon bolts (090) so the bottom of the thrust gland is flush with the bottom face of the top cap (080).
2.2 Assembly the stop (110) using the hexagon bolts (120).
3. Apply a thin, even film of silicone to the entire outside surface of the plug.
4. Place the pre-assembled plug into the body. The plug ports shall be lined up in the open position.
5. Slide the pre-assembled top cap over the plug stem down until it rests on the thrust gland.
6. Apply Loctite to the top cap fasteners. Place the four bolts (100) and tighten them using the criss-cross method according the recom­mended torques.
7. Loosen the adjuster bolts
(¼-½ turn) and rotate the plug three times to
make it move upward.
8. Retighten the adjuster bolts according to the recommended torques.
9. Open and close the valve a couple of times to make sure the stops lines the plug ports properly with the runs in the body.
10. Slide the stop collar (130) over the stem afterwards place the stop collar retainer (140).
11. Place the wrench (150) and fasten it by using the washer (180) and the bolt (190).
12. All valves shall be seat tested in both flow direc­tions.
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 12
Date: 03.2004
Revision: 02.2007
Technical Manual
Disassembly instructions T4E
For all jobs which are to be carried out on an installed valve, the works safety requirements and the general accident prevention instructions must be observed. Moreover, the general installation and maintenance instructions for atomac fluorcarbon resin lined valves must be considered.
1. Prior to disassembly, the valve must be cleared of all fluid according to the above-mentioned instructions. Particular care must be taken that during rinsing and
draining of the piping, the valve is opened and closed repeatedly. These cycles (open-
ing and closing) are to be repeated during draining of the piping. Only when following this procedure, is it ensured that all remaining pressure inside the body is eliminated.
2. For disassemble the valve put the body on a work bench with a soft cover (rubber mat).
3. Disassemble the wrench by removing the bolt (190) and washer (180).
4. By pushing up the stop collar (130) the stop collar retainer (140) can easily be removed.
5. Unscrew the top cap bolts (100) and remove the top cap (080) from the body (010).
6. Turn the plug (020) several timer to make it move upwards.
7. Remove the grounding spring (070), thrust gland (060), metal diaphragm (050) (optional) and the
PFA diaphragm (040).
8. If necessary the stop (110) can be removed by unscrew the stop fasteners (120).
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 13
Date: 03.2004
Revision: 02.2007
Technical Manual
T4E1 and T4E2 - Recommended
tightening torques* (150lbs a. PN16)
* maximum valve
top cap bolts adjuster bolts
T4E3 - Recommended tightening torques*
(300lbs)
* maximum valve
top cap bolts adjuster bolts
DN (100) (090)
Nm in.lbs Nm in.lbs
015 ½“ - - - -
020 ¾“ - - - -
025 1“ 10 89 4 35
040 1½“ 10 89 4 35
050 2“ 18 159 4 35
080 3“ 33 292 6 53
100 4“ 44 389 8 71
150 6“ 70 620 17 150
200 8“ 108 956 14 124
250 10“ 165 1460 50 443
300 12“ 150 1328 50 443
DN (100) (090)
Nm in.lbs Nm in.lbs
½“ - - - -
¾“ - - - -
1“ 14 124 4 35
1½“ 14 124 4 35
2“ 27 239 4 35
3“ 48 425 6 53
4“ 84 743 8 71
6“ 150 1328 17 150
8“ 150 1328 14 124
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 14
Date: 03.2004
Revision: 02.2007
Technical Manual
T4E - Dimention sheet for actuator mounting
DN
SW ØG ØP
J E H2 C ØB nxO
R ØS
ØT
Adjast-
ment
F-Size
DIN/ISO
521
015
mm 16,6 20 13 15,5 38 38,5 92,5 50
4xM6
54 16 35 2
F05
inch 0,65 0,79 0,51 0,61 1,5 1,52 3,64 1,97 2,13 0,63 1,38 0,08
020
mm 16,6 20 13 15,5 38 38,5 92,5 50
4xM6
54 16 35 2
F05
inch 0,65 0,79 0,51 0,61 1,5 1,52 3,64 1,97 2,13 0,63 1,38 0,08
025
mm 16,6 20 15 15,5 38 38,7 92,5 50
4xM6
58 20 35 2
F05
inch 0,65 0,79 0,59 0,61 1,5 1,52 3,64 1,97 2,28 0,79 1,38 0,08
040
mm 16,6 20 15 19 38 37,7 102 50
4xM6
58 20 35 2
F05
inch 0,65 0,79 0,59 0,75 1,5 1,48 4,02 1,97 2,28 0,79 1,38 0,08
050
mm 22,2 27,2 15 25,2 47 49 103 70
4xM8
67 20 55 2
F07
inch 0,87 1,07 0,59 0,99 1,85 1,93 4,06 2,76 2,64 0,79 2,17 0,08
080
mm 22,1 27,2 22 25,2 54 50,6 137 70
4xM8
80 26 55 4
F07
inch 0,87 1,07 0,87 0,99 2,13 1,99 5,39 2,76 3,15 1,02 2,17 0,16
100
mm 36 42,8 22 40,4 73 70,2 177 102
4xM10
99 26 70 4
F10
inch 1,42 1,69 0,87 1,59 2,87 2,76 6,97 4,02 3,90 1,02 2,76 0,16
150*
mm 36 42,8 35 40,4 86 67,7 209 125
4xM12
126 40 85 5
F12
inch 1,42 1,69 1,38 1,59 3,39 2,67 8,23 4,92 4,96 1,57 3,35 0,2
* Face to Face Dimentions acc. ANSI B 16.10
T4E - PFA lined Plug Valve
Ahaus GmbH
von-Braun-Straße 19a D-48683 Ahaus Postfach 1162 D-48661 Ahaus Telefon: +49(0) 2561-686-100 Fax: +49(0) 2561-686-200
Page: 15
Date: 03.2004
Revision: 02.2007
Technical Manual
T4E - Kv Data and Cv Data
(DIN EN 60534-2-3)
* estimated value
DIN ANSI
K
V
C
V
m³/h gal/min
015 ½“ - -
020 ¾“ - -
025 1“ 32 37
040 1 ½“ 70* 81*
050 2“ 133 155
080 3“ 230* 267*
100 4“ 472* 549*
150 6“ 863* 1003*
200 8“ - -
250 10“ - -
300 12“ - -
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