Flowserve SLM-6000 User Manual

Durametallic® SLM-6000, SLM-6100
Self contained cartridge medium duty slurry seal
Installation
Instructions
Experience In Motion
1 Cartridge Installation Instructions
The following instruction manual is designed to simplify the installation of a typical SLM-6000 or SLM-6100 slurry seal. The SLM-6000 is a single seal with no quench port connections, the SLM-6000 QCD adds an elastomer type quench containment device (V-ring or lip seal) and 2 quench port connections to the single seal and the SLM-6100 adds a basic end face quench containment mechanical seal to make a tandem design with a circulating device and 2 quench port connections to the single seal.
By reading this manual and following its guidelines, seal performance can be improved by eliminating the chances of premature failure due to improper installation. In addition to
these instructions, consult the seal assembly drawing included for your specic seal design,
materials of construction, critical dimensions, and any auxiliary piping connections.
As you go through this manual you will nd some of the instructions referenced with gure
numbers. These illustrations are provided to help you visualize what the instruction is trying to explain. If these instructions are followed faithfully, the seal installation will be successful, and maintenance personnel will understand the proper procedures to follow when pump adjustment is necessary.
For special problems encountered during installation, contact your nearest Flowserve Sales and Service Representative or Authorized Distributor.
Typical Single SLM-6000 Cartridge Seal Figure 1
Gland O-ring
Stator O-ring
Spring
Stator
Rotor
Rotor O-ring
Rotor Pin
Sleeve
Sleeve O-ring
Snap Ring
Flow Guide
Gland
Centering Plate
Centering Plate Locking Screws
Sleeve Collar
Collar Cap Screw
Snap Spring
without QCD
(top view)
with QCD
(bottom view)
Snap Ring
QCD Stator
V-ring
QCD Stator O-ring
2 Recommendations
To ensure that your SLM-6000 Mechanical Seal will provide you with the longest possible life, we recommend the following:
2.1 New radial and thrust bearings be installed in the pump.
The images of parts shown in these instructions may differ visually from the actual
parts due to manufacturing processes that do not affect the part function or quality.
2.2 The saddle ts of the bearing assembly should not be worn.
2.3 The axial end oat of the pump shaft must not exceed 0.25 mm (0.010"). See Figure 2.
Check Axial Shaft Travel Figure 2
0.25 mm (0.010") Maximum
Acceptable Axial Movement
2.4 Shaft radial runout should be less than 0.0005 mm per mm (0.0005" per inch) of
shaft/sleeve diameter. See Figure 3. Turn the shaft through 360° and observe the range of indicator movement.
Check Radial Shaft Runout Figure 3
Maximum Acceptable Radial
Run Out 0.0005 mm per mm (0.0005" per inch) of shaft
diameter
2.5 The shaft should deect no more than 0.30 mm (0.012") at the seal chamber face.
See Figure 4.
Check Radial Shaft Deection Figure 4
Shaft should Deect no more than 0.30 mm (0.012")
2.6 Ensure that the shaft or shaft sleeve has a 1.6 mm (0.06") x 30° chamfer on the
leading edge to prevent O-ring damage at seal installation.
2.7 Hardened shaft sleeves must not be used when cartridge sleeve locking is accomplished by set screws bearing directly into the shaft sleeve. Any of the sleeve collars that clamp the cartridge sleeve to the shaft sleeve may be used on hardened shaft sleeves.
3 General Instructions
3.1 Ensure that the bearing assembly is mounted correctly (central and square) to the pump pedestal and securely fastened.
3.2 Ensure that all t locations on the pedestal are clean and free of burrs.
3.3 Clean the pump shaft/sleeve surface, making sure it is clean of product and rust and has no burrs.
3.4 If the pump design requires it, bolt seal adapter plate to equipment case/pedestal (hand tighten only).
3.5 Locate the seal t of the adapter to the shaft by use of a dial indicator or centering jig.
The equipment shaft must be concentric to the seal adapter bore to within 0.38 mm
(0.015"). See Figure 5.
Center Adapter Plate to Shaft Figure 5
Centering Jig
Adapter to be Concentric with
Shaft within 0.38 mm (0.015")
3.6 For adapters provided with a centering jig, simply insert the centering jig into the adapter and tighten adapter bolts alternately, adjusting the cover location until the centering jig can be removed by hand without binding.
3.7 Apply a light coat of O-ring lubricant to the seal sleeve O-ring. (Silicone grease must be used with EPDM gaskets.)
Warning: Do not apply anti-seize or other lubrication to the pump shaft/sleeve. Keep
the shaft/sleeve clean and dry. The use of lubricants will cause improper clamping pressure by the clamp collar.
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