Flowserve PMV D3 User Instructions
®
USER INSTRUCTIONS
Installation
Operation
Maintenance
FCD PMENIM0001-06 A5 - 09/16
PMV D3 Digital Positioner
2
Contents
1.Introduction .......................................................................................................... 3
Safety instruction ................................................................................................. 3
2. Storage ................................................................................................................ 5
General ................................................................................................................. 5
Storage indoors ................................................................................................... 5
Storage outdoors or for a longer period ............................................................... 5
Storage in a warm place ....................................................................................... 5
3. Design ..................................................................................... 6
4. Variants ................................................................................... 7
5. Function .............................................................................................................. 8
6. Installation .......................................................................................................... 9
Removal of covers ............................................................................................... 9
Tubing .................................................................................................................. 9
Air supply requirements ....................................................................................... 9
Mounting .............................................................................................................10
Connections ......................................................................................................... 11
Single action positioner, Direct function...............................................................12
Double action positioner, Direct function .............................................................12
Electrical connections ..........................................................................................13
Signs .................................................................................................................... 15
D3 Digital Positioner model code ......................................................................... 16
7. Control ................................................................................................................17
Menus and pushbuttons ......................................................................................17
Other functions ....................................................................................................17
Menu indicator ..................................................................................................... 18
Menus .................................................................................................................. 18
Changing parameter values .................................................................................. 18
Menu system .......................................................................................................19
First start (with calibration sequence) .................................................................. 20
ISA100 Wireless function (WL) ...........................................................................23
Expert Calibration ................................................................................................. 35
8. Maintenance/service ..........................................................................................37
Disassembling PMV D3 .......................................................................................37
Silencer ................................................................................................................ 39
Potentiometer ......................................................................................................40
Transmitter boards ............................................................................................... 40
Disassembling PMV D3 Ex ................................................................................... 43
Filter change ........................................................................................................44
9. Trouble shooting .................................................................................................45
10. Technical data ................................................................................................... 46
11. Dimensions ....................................................................................................... 48
12. Spare parts .......................................................................................................51
PMV D3 Digital Positioner FCD PMENIM0001-04 - 02/15
3
Safety instruction
Read the safety instructions in this manual carefully before using the product. The installation, operation, and maintenance of the product must be done by staff with the necessary
training and experience. If any questions arise during installation, contact the supplier/
sales office before continuing work.
Warning
• The valve package moves when in operation and can cause severe personal injury or
property damage if handled incorrectly.
• If the input signal fails or is switched off, the valve moves quickly to its end position.
• If the compressed air supply fails or is turned off, fast movements can occur.
• The valve is not controlled by the input signals when in the Out of Service mode. It will
open/close in the event of a leak.
• If a high value is set for Cut off, fast movements can occur.
• When the valve is controlled in the Manual mode, the valve can move quickly.
• Incorrect settings can cause self-oscillation, which can lead to damage.
Important
• Always turn off the compressed air supply before removing or disconnecting the air
supply connection or the integral filter. Remove or disconnect with care because air
connection ”C-” is still under pressure even after the air supply is turned off.
• Always work in an ESD protected area when servicing the circuit boards. Make sure the
input signal is switched off.
• The air supply must be free from moisture, water, oil and particles.
The Flowserve PMV D3 is a digital positioner
designed primarily for controlling modulating
control valves.
The positioner can be used with single or
double acting actuators with either rotary or
linear movement.
The PMV D3 can be equipped with modules
for feedback, limit switches and pressure
gauges. Pressure sensors can be installed
in the pneumatic block to offer advanced
diagnostics.
1. Introduction
The modules can be factory assembled before
delivery or fitted later.
The modules for feedback and limit switches
can contain the following:
Feedback 4-20 mA and one of the following
functions:
- Two mechanical contacts
- Two reed switches
- Two inductive sensors, EN60947-5-6
PMV D3 Digital Positioner FCD PMENIM0001-04 - 02/15
4
Special Conditions for Safe Use
The enclosure of PMV D3I (Intrinsically safe) is made of aluminum and any impact or friction
caused by external objects should be avoided in the application.
Spare parts for certified products for hazardous locations
Flowserve will only supply spare parts for PMV Explosion Proof or Intrinsically Safe
products to certified purchasers.
In order to be allowed to purchase spare parts for IS and EX products the
purchaser must be registered by a proper Notified Body and covered under PMV
QAN.
According to IEC 60079-19 section 4 - 4.4.3.2 modifications to the positioner are
not permitted.
If the equipment is modified the user shall be informed in writing that the equipment
is no longer suitable for use in an explosive atmosphere.
Should you have any questions regarding the above, please feel free to contact us
anytime.
PMV D3 Digital Positioner FCD PMENIM0001-04 - 02/15
5
2. Storage
General
The PMV D3 positioner is a precision
instrument. It is essential that it is handled
and stored correctly. Always follow the
instructions below!
Note: As soon as the positioner is connected
and started, internal air leakage will provide
protection against corrosion and prevent the
ingress of moisture. For this reason, the air
supply pressure should always be kept on.
Storage indoors
Store the positioner in its original packaging.
The storage environment must be clean, dry,
and cool (15 to 26°C, 59 to 79°F).
Storage outdoors or for a longer
period
If the positioner must be stored outdoors,
it is important that all the cover screws
are tightened and that all connections are
properly sealed. The unit should be packed
with a desiccant (silica gel) in a plastic bag
or similar, covered with plastic, and not
exposed to sunlight, rain, or snow.
This is also applicable for long-term storage
(more than 1 month) and for transport by
sea.
Storage in a warm place
When the positioner is stored in a warm place
with a high relative humidity and is subjected
to daily temperature variations, the air inside
the unit will expand and contract.
This means that air from outside the unit may
be drawn into the positioner. Depending on
the temperature variations, relative humidity,
and other factors, condensation and corrosion
can occur inside the unit, which in turn can
give rise to functional disorders or a failure.
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
6
3. Design
Filter Pressure sensors Display, control
push buttons
Positional feedback
Valve block
Air vent protection cap
Integrated
Gauge block
The PMV D3 positioner contains:
• Electronic board with microprocessor,
HART modem, Profibus, Foundation
Fieldbus, display, etc.
• Valve block
• Positional feedback with potentiometer
• Sealed compartment for electrical
connections.
The push buttons and display are accessible
underneath the aluminum cover, which is
sealed with an O-ring.
The figure shows the PMV D3
with the cover removed.
(Make sure it is installed, facing upwards, before putting the unit into service.)
(Three ports)
The figure shows the PMV D3E
with the covers removed.
A PC configurator is available free of charge
on our webpage www.pmv.nu
The only requirements are: D3 positioner
must have HART communication and a
HART modem for connection between PC
and positioner.
With the configurator, settings can be done
and saved in the PC, then downloaded to the
positioner.
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
7
4. Variants
PMV D3 General purpose
The PMV D3 digital positioner has an easy
to use user interface with 5 pushbuttons and
local graphic LCD display. Communication
options include 4-20mA HART, Foundation
Fieldbus and Profibus PA. All PMV D3 positioners are available with Feedback, Fail Freeze
(Fail in last position and hold when power
is lost), 270-degree rotation (for extended
travel) and gauge block.
PMV D3 Intrinsically safe
The PMV D3 digital positioner is available in
intrinsically safe version for installation in
hazardous areas. The intrinsically safe PMV
D3 has all the same features and options as
the general purpose version, gauge block,
local graphic LCD display and feedback option
etc. Communication with Hart, Profibus and
Foundation Fieldbus is possible.
ATEX:
II 1G Ex ia IIC T4 Ga Ta:80 ˚C / IP66
Pressure sensors
Pressure sensors can be installed in the
pneumatic block in order to provide advanced
diagnostics in combination with ValveSight
software.
PMV D3 Explosion proof
The PMV D3 digital positioner is available
in explosion proof enclosure. The explosion
proof PMV D3 features the same easy to use
interface for local configuration as the general
purpose version. Communication with Hart,
Foundation Fieldbus and Profibus is possible.
Further features are gauge ports and local
graphic LCD display.
ATEX:
II 2G Ex d IIB+H2 T6 Gb (-20°C to +60 °C)
II 2D Ex tb IIIC T100°C Db (-20°C to +80°C)
CSA, FM:
Class I, Div.1 Grps B, C, D
Class II, Div.1 Grps E, F, G
Class III, Div.1
T6, T5 / Type 4X
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
8
5. Function
The control signal function and the feedback
from the potentiometer position are converted
to digital signals that are processed with a PID
algorithm in the microprocessor. This provides control signals to the two piezo-valves.
Valves B and E deliver air to the actuator while
valves C and F exhaust air from the actuator
to atmosphere. Valves B and C are controlled
by Piezo-valve 1 and valve A. Valves E and F
are controlled by Piezo-Valve 2 and valve D.
Full supply pressure is directed to valves B
and E. Air with filtered and reduced pressure
is supplied to valves A, C, D and F.
For double acting actuators, connect C+ and
C- to the actuator.
C-
Venting
Air supply 2 - 6 bar (29-87 psi)
Pressure
regulator
Piezo-valve 1
Piezo-valve 2
Control signal 4 - 20 mA
Potentiometer
D
E
C
F
B
A
1.2 bar (17.4 psi)
Replacable
Filter
Actuator
Diaphragm
C+
Venting
Signal converter
and
microprocessor
For single acting (spring return) actuators
connect C+ to the actuator and plug port
C-. Single acting versions have the air block
plugged in one end as default. To convert from
double to single acting function - see page 11.
Increasing input signal changes position in
piezo-valve 1, causing valve A to close.
Supply pressure is then allowed to open valve
B and flow to the actuator via the C+ port.
When the actuator reaches its new steady
state position piezo-valve 1 closes which
causes valves B and C to close shutting off
supply air to the actuator.
A decreasing input signal functions in the
same manner, except uses piezo-valve 2 and
valves D, E and F.
2 - 7 bar (30 - 105 psi)
Internal pilot valve A
Internal pilot valve D
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
9
Tubing
Use tubes with a minimum inner diameter of
Ø 6 mm (1/4”).
Air supply requirements
Poor quality in air supply is the main
cause of problems in pneumatic systems.
The air supply must be free from moisture,
water, oil and particles and delivered @ 2-7
bar (30-105 psi)
Standard: DIN/ISO 8573-1-2001 3.2.3
Filtered to 5 Micron, dew point -40°C/F
Oil 1mg/m³ (0,83 ppm by weight)
The air must come from a refrigeration dried
supply or be treated in such a way that its dew
point is at least 10°C (18°F) below the lowest
expected ambient temperature.
To ensure a stable and problem-free air
supply, we recommend the installation of a
filter/pressure regulator <5µ as close to the
positioner as possible.
Before the air supply is connected to the
positioner, we recommend the hose is opened
freely for 2 to 3 minutes to allow any contamination to be blown out. Direct the air jet
into a large paper bag to trap any water, oil, or
other foreign materials. If this indicates that
the air system is contaminated, it should be
properly cleaned.
WARNING! Do not direct the
open air jet towards people or
objects because it may cause
personal injury or damage.
6. Installation
Removal of cover
General purpose / Intrinsically safe
Remove cover by first loosening the screw 1
and then the two screws 2.
To install cover, first tighten the screw 1, then
the two screws 2.
Tighten to 1,5 — 2 Nm.
2
1
Explosion proof
To remove covers, first unscrew securing
screws, then unscrew covers.
To install, screw covers on as far as possible.
Mount the securing screws. Back off slightly
on the large cover to be able to screw down
the securing screw completely.
Securing
screws
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
10
Mounting
Note: If the positioner is installed in a
hazardous environment, it must be of a
type approved for this purpose.
All versions of the PMV D3 positioner have
an ISO F05 footprint, A. The holes are used to
attach the PMV D3 to the mounting bracket B.
Please contact PMV or your local distributor
representative with actuator specifics for the
proper mounting bracket and hardware.
The spindle adapter C can be changed to suit
the actuator in question.
It is important that the positioner’s spindle
and the lever arms, that transfer the actuator
movements, are correctly mounted.
Any tension between these parts can cause
incorrect operation and abnormal wear.
Assembly examples
A B
C
C
Rotary movement Linear movement
Spindles
S09 S23 S39
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
11
C– S C+
C– S C+
For data for air and electrical
connections, see section
Technical Data on page 46.
Connections
Air:
Port S Supply air, 2-7 bar (30–105 psi)
Port C+ Connection to actuator, opening
Port C- Connection to actuator, closing
(only for double action)
Plug for single action, see below
Electrical connection
See pages 13, 14.
Dimensions
Air connections:
¼” NPT alt. G ¼”
Electrical connection:
M20 x 1.5 alt. NPT ½”
Loctite 577 or equivalent is recommended
as a sealant to protect all connections.
Converting the D3 between single acting
and double acting mode
When using the D3 (all versions) in single
acting mode, the external C- port as well as
the air block need to be blocked. (Air block
plug installed per default when ordered for
single acting use.)
Plug the air block (acc. to the picture) with the
nylon plug and o-ring. (item 3-45).
When in double acting mode, the nylon plug
must be removed and the C- port connection
opened.
Must be plugged when converting to
single action function.
External air
Connection
Plug p/n #3-45
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
12
Single acting positioner,
Direct function
Actuator with closing spring
When the control signal increases, the pressure C+ to the actuator is increased. The
valve stem moves upward and rotates the
positioner spindle counter-clockwise. When
the control signal drops to zero, C+ is vented
and the valve closes.
Reverse function
Actuator with opening spring
When the control signal increases the pressure C+ to the actuator is increased. The valve
stem moves downward and the positioner
spindle rotates clockwise. When the control
signal drops to zero, C+ is vented and the
valve opens.
Double acting positioner,
Direct function
Double action actuator
When the control signal increases, the pressure
C+ to the actuator is increased. The valve stem
is pressed upward and rotates the positioner
spindle counter-clockwise. When the control
signal is reduced, the pressure C- to the
actuator increases and the valve spindle
is pressed downward. If the control signal
disappears, the pressure goes to C-, C+ vents,
and the valve closes.
Fail in place (Fail Freeze)
When the input signal drops below 3,75 mA,
the Fail Freeze function holds the actuator/
valve at current position.
Drift rate in midrange <0,1% after 30 seconds
and < 2% after 30 minutes.
C–
S
C+
C–
S
C+
C–
S
C+
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
13
Warning! In a hazardous
environment where there is
a risk of explosion, electrical
connections must comply with
the relevant regulations.
Electrical connections
Terminal block diagram for the PMV D3 and
PMV D3 Ex.
PMV D3
The terminal block (below) for the positioner
is accessible when the aluminum cover and
inner cover are removed, see Section 8.
Remote unit
The remote unit shall be connected between
terminals 3, 4 and 5 in the PMV D3 and 7, 8
and 9 in the remote unit. Use a shielded cable
and ground it to the PMV D3 or to the remote
unit. (Not both units at the same time.)
Max distance between PMV D3 and remote
unit: 5m (16.4 ft).
When installing the PMV D3 Intrinsically
safe unit - always consider control drawing
3-86 found at www.pmv.nu/downloads.
1 Input signal + 4-20 mA ,
Hart, Profibus PA, Foundation Fieldbus
2 Input signal – 4-20 mA ,
Hart, Profibus PA, Foundation Fieldbus
3 Switch 1 NO/Remote
4 Switch 1 NC/Remote
5 Switch 1 COM/Remote
6 Switch 2 NO
7 Switch 2 NC
8 Switch 2 COM
9 4-20 mA + Feedback, 11-28 V DC
10 4-20 mA – Feedback, 11-28 V DC
11 Alarm output +, 8-28 V DC
12 Alarm output –, 8-28 V DC
PMV D3, 12 terminals
Option
Connection
Connecting a remote unit
+ – + – + –
Remote unit
1 2 3 4 5 6 7 8 9 10 11 12
Optional
PMV D3/D3Ex Remote unit
3
4
5
7
8
9
Shielded cables,
grounded on
the PMV D3.
7 8 9
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
14
PMV D3 Ex
The terminal (below) for the positioner is
accessible when the terminal cover is removed, see Section 8.
Warning! In a hazardous
environment where there is
a risk of explosion, electrical
connections must comply with
the relevant regulations.
For more data with electrical ratings and
barrier values - please download control
drawing cdwg 3-86 from www.pmv.nu/
downloads
1 Input signal + 4-20 mA ,
Hart, Profibus PA, Foundation Fieldbus
2 Input signal – 4-20 mA ,
Hart, Profibus PA, Foundation Fieldbus
3 Remote unit
4 Remote unit
5 Remote unit
9 4-20 mA + Feedback, 11-28 V DC
10 4-20 mA – Feedback, 11-28 V DC
11 Alarm output +, 8-28 V DC
12 Alarm output –, 8-28 V DC
1 Input signal +24V Profibus DP
2 Input signal -24V Profibus DP
3 Remote unit
4 Remote unit
5 Remote unit
-P Profibus DP Communication
-N Profibus DP Communication
DGND Digital Ground
Optional
Optional
PMV D3 Ex PMV D3 Ex Profibus DP
Connection Connection
+ – + – + – + –
1 2 3 4 5 9
10 11 12
+ - 3 4 5 -P
-N DGND
Remote unit Remote unit
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
15
General purpose and Intrinsically safe housing
Explosion proof housing
Type sign examples
compromettre a securite intrinsique.
FISCO field device
0470
S/N
AVERTISSEMENT! La substition de composants peut
II 1G
WARNING! Substitution of components may impair intrinsic safety.
IP66/Nema 4x
3-88C
When installed in accordance with installation drawing:3-86C
Ex ia IIC T4 Ga , Ta=-30..+80
C, NEMKO 03ATEX110X
INTRINSICALLY SAFE/SECURITE INTRINSIQUE-Exia
Flowserve, Sweden
Palmstierna International
Solna, Sweden
www.flowserve.com
D3IGU-D23PVA-Z5XX
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
16
D3 Digital Positioner model code
A=
Model no
D3X Digital positioner with display and indicator, General purpose
D3Z Digital positioner with display and indicator, General purpose, Direct mount to FlowAct
D3I Digital positioner with display and indicator, Intrinsically safe ATEX
D3Y Digital positioner with display and indicator, Intrinsically safe ATEX, Direct mount to FlowAct
D3E Digital positioner with display, no indicator, Explosion proof ATEX, CSA/FM
D3F Digital positioner with display, Explosion proof ATEX, FM, IEC Direct mount to FlowAct
B=
Connections
G 1/4” G air, M20 x 1,5 electrical
N 1/4” NPT air, 1/2” NPT electrical
M 1/4” NPT air, M20 x 1,5 electrical
C=
Surface treatment
U Powder epoxy
D=
Function
S Single acting
L Single acting, Fail Freeze
P Single acting, Fail freeze remote mounted
M Single acting, remote mounted
D Double acting acting
H Double acting high-flow (A=D3X only)
T Double acting high-flow remote (A=D3X only)
K Double acting Fail Freeze function
Q Double acting Fail freeze remote mounted
R Double acting Remote mounted
E=
Spindle
23 Rotary VDI/VDE 3845
39 D type with thread/nut for Linear actuators
09 Double D type & adator spindle for 01/02/06/21/26/30/36/41
BA BASF special unit with, Spindel 39 With adapter
F= Cover and Indicator (No indicator on D3E, D3F)
PVA Black PMV, 90 deg, Arrow indicator
PVB Black, Extended travel, 270 deg Arrow indicator
FSW White cover, Flowserve, 90 deg, Arrow indicator
FSY Yellow cover, Flowserve, 90 deg, Arrow indicator
WCA Worcester Controls, Arrow indicator
G=
Sensors/Temperature/seals
Z No pressure sensors, NBR -30 to 80 deg C (-40 deg C for non-certified versions)
Y On Board pressure sensors, NBR -30 to 80 deg C (-40 deg C for non-certified versions)
H= Input signal/Protocol
4 4-20 mA
5 HART, 4-20 mA
P Profibus PA
D Profibus DP
F Foundation Fieldbus
I=
Feedback option (Limitations for D3E)
X No feedback option
T* Plug in 4-20 mA transmitter only + Alarm module
S* Limit switches MEC + 4-20 mA + Alarm
N* Limit sensors NAM + 4-20 mA + Alarm
P* Limit switches PXY + 4-20 mA + Alarm
4* Slot type Namur sensor, P+F SJ2 S1N + Alarm
5* Slot type Namur sensor, P+F SJ2 SN + Alarm
6* Slot type Namur sensor, P+F SJ2N + Alarm
J=
Accessories
X No accessories
M Gauge block For D3X, D3I only, For D3E (default) Gauge ports D3E, D3F (default)
1 Gauge block incl 1 gauge included stainless/brass
2 Gauge blocks incl 2 gauges included stainless/brass
3 Gauge blocks incl 2 gauges included stainless/brass
A A A B C - D E E F F F - G H I J
*Not for D3E, D3F
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
17
7. Control
Menus and pushbuttons
The positioner is controlled using the five
pushbuttons and the display, which are accessible when the aluminum cover is removed.
For normal functioning, the display shows the
current value. Press the ESC button for two
seconds to display the main menu.
Use the pushbuttons to browse through
the main menu and the sub-menus.
The main menu is divided up into a basic menu
and a full menu, see page 19.
Other functions
ESC
Exit the menu without making any changes (as
long as any changes have not been confirmed
with OK).
FUNC
To select function and change parameters.
OK
To confirm selection or change of parameters.
MENU INDICATOR
Displays the position of the current menu row
in the menu.
IN SERVICE
The positioner is following the input signal.
This is the normal status when the positioner
is working.
ESC FUNC
OK
BASIC MENU
MAN/AUTO
OUT OF SERVICE
MANUAL
UNPROTECTED
OUT OF SERVICE
The positioner is not following the input
signal. Critical parameters can be changed.
MANUAL
The positioner can be adjusted manually
using the pushbuttons. See section “Man/
Auto”, page 28.
UNPROTECTED
Most of the parameters can be changed when
the positioner is in the ”Unprotected” position.
However, critical parameters are locked when
the positioner is in the “In service” position.
PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16
Loading...