Flowserve PMV D3 User Instructions

®

USER INSTRUCTIONS

Installation

Operation

Maintenance

FCD PMENIM0001-06 A5 - 09/16

PMV D3 Digital Positioner

2

Contents

1.Introduction .......................................................................................................... 3

Safety instruction ................................................................................................. 3

2. Storage ................................................................................................................ 5

General ................................................................................................................. 5

Storage indoors ................................................................................................... 5

Storage outdoors or for a longer period ............................................................... 5

Storage in a warm place ....................................................................................... 5

3. Design ..................................................................................... 6

4. Variants ................................................................................... 7

5. Function .............................................................................................................. 8

6. Installation .......................................................................................................... 9

Removal of covers ............................................................................................... 9

Tubing .................................................................................................................. 9

Air supply requirements ....................................................................................... 9

Mounting .............................................................................................................10

Connections ......................................................................................................... 11

Single action positioner, Direct function...............................................................12

Double action positioner, Direct function .............................................................12

Electrical connections ..........................................................................................13

Signs .................................................................................................................... 15

D3 Digital Positioner model code ......................................................................... 16

7. Control ................................................................................................................17

Menus and pushbuttons ......................................................................................17

Other functions ....................................................................................................17

Menu indicator ..................................................................................................... 18

Menus .................................................................................................................. 18

Changing parameter values .................................................................................. 18

Menu system .......................................................................................................19

First start (with calibration sequence) .................................................................. 20

ISA100 Wireless function (WL) ...........................................................................23

Expert Calibration ................................................................................................. 35

8. Maintenance/service ..........................................................................................37

Disassembling PMV D3 .......................................................................................37

Silencer ................................................................................................................ 39

Potentiometer ......................................................................................................40

Transmitter boards ............................................................................................... 40

Disassembling PMV D3 Ex ................................................................................... 43

Filter change ........................................................................................................44

9. Trouble shooting .................................................................................................45

10. Technical data ................................................................................................... 46

11. Dimensions ....................................................................................................... 48

12. Spare parts .......................................................................................................51

PMV D3 Digital Positioner FCD PMENIM0001-04 - 02/15

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Safety instruction

Read the safety instructions in this manual carefully before using the product. The installa­tion, operation, and maintenance of the product must be done by staff with the necessary
training and experience. If any questions arise during installation, contact the supplier/
sales office before continuing work.

Warning

• The valve package moves when in operation and can cause severe personal injury or
property damage if handled incorrectly.

• If the input signal fails or is switched off, the valve moves quickly to its end position.

• If the compressed air supply fails or is turned off, fast movements can occur.

• The valve is not controlled by the input signals when in the Out of Service mode. It will
open/close in the event of a leak.

• If a high value is set for Cut off, fast movements can occur.

• When the valve is controlled in the Manual mode, the valve can move quickly.

• Incorrect settings can cause self-oscillation, which can lead to damage.

Important

• Always turn off the compressed air supply before removing or disconnecting the air
supply connection or the integral filter. Remove or disconnect with care because air
connection ”C-” is still under pressure even after the air supply is turned off.

• Always work in an ESD protected area when servicing the circuit boards. Make sure the
input signal is switched off.

• The air supply must be free from moisture, water, oil and particles.

The Flowserve PMV D3 is a digital positioner
designed primarily for controlling modulating
control valves.

The positioner can be used with single or
double acting actuators with either rotary or
linear movement.

The PMV D3 can be equipped with modules
for feedback, limit switches and pressure
gauges. Pressure sensors can be installed
in the pneumatic block to offer advanced
diagnostics.

1. Introduction

The modules can be factory assembled before
delivery or fitted later.
The modules for feedback and limit switches
can contain the following:
Feedback 4-20 mA and one of the following
functions:

- Two mechanical contacts

- Two reed switches

- Two inductive sensors, EN60947-5-6

PMV D3 Digital Positioner FCD PMENIM0001-04 - 02/15

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Special Conditions for Safe Use

The enclosure of PMV D3I (Intrinsically safe) is made of aluminum and any impact or friction
caused by external objects should be avoided in the application.

Spare parts for certified products for hazardous locations

Flowserve will only supply spare parts for PMV Explosion Proof or Intrinsically Safe
products to certified purchasers.
In order to be allowed to purchase spare parts for IS and EX products the
purchaser must be registered by a proper Notified Body and covered under PMV
QAN.

According to IEC 60079-19 section 4 - 4.4.3.2 modifications to the positioner are
not permitted.

If the equipment is modified the user shall be informed in writing that the equipment
is no longer suitable for use in an explosive atmosphere.

Should you have any questions regarding the above, please feel free to contact us
anytime.

PMV D3 Digital Positioner FCD PMENIM0001-04 - 02/15

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2. Storage

General

The PMV D3 positioner is a precision
instrument. It is essential that it is handled
and stored correctly. Always follow the
instructions below!

Note: As soon as the positioner is connected
and started, internal air leakage will provide
protection against corrosion and prevent the
ingress of moisture. For this reason, the air
supply pressure should always be kept on.

Storage indoors

Store the positioner in its original packaging.
The storage environment must be clean, dry,
and cool (15 to 26°C, 59 to 79°F).

Storage outdoors or for a longer
period

If the positioner must be stored outdoors,
it is important that all the cover screws
are tightened and that all connections are
properly sealed. The unit should be packed
with a desiccant (silica gel) in a plastic bag
or similar, covered with plastic, and not
exposed to sunlight, rain, or snow.

This is also applicable for long-term storage
(more than 1 month) and for transport by
sea.

Storage in a warm place

When the positioner is stored in a warm place
with a high relative humidity and is subjected
to daily temperature variations, the air inside
the unit will expand and contract.

This means that air from outside the unit may
be drawn into the positioner. Depending on
the temperature variations, relative humidity,
and other factors, condensation and corrosion
can occur inside the unit, which in turn can
give rise to functional disorders or a failure.

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3. Design

Filter Pressure sensors Display, control
push buttons

Positional feedback

Valve block

Air vent protection cap

Integrated
Gauge block

The PMV D3 positioner contains:

• Electronic board with microprocessor,
HART modem, Profibus, Foundation
Fieldbus, display, etc.

• Valve block

• Positional feedback with potentiometer

• Sealed compartment for electrical
connections.

The push buttons and display are accessible
underneath the aluminum cover, which is
sealed with an O-ring.

The figure shows the PMV D3
with the cover removed.

(Make sure it is installed, facing upwards, before putting the unit into service.)

(Three ports)

The figure shows the PMV D3E

with the covers removed.

A PC configurator is available free of charge
on our webpage www.pmv.nu

The only requirements are: D3 positioner
must have HART communication and a
HART modem for connection between PC
and positioner.

With the configurator, settings can be done
and saved in the PC, then downloaded to the
positioner.

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4. Variants

PMV D3 General purpose

The PMV D3 digital positioner has an easy
to use user interface with 5 pushbuttons and
local graphic LCD display. Communication
options include 4-20mA HART, Foundation
Fieldbus and Profibus PA. All PMV D3 posi­tioners are available with Feedback, Fail Freeze
(Fail in last position and hold when power
is lost), 270-degree rotation (for extended
travel) and gauge block.

PMV D3 Intrinsically safe

The PMV D3 digital positioner is available in
intrinsically safe version for installation in
hazardous areas. The intrinsically safe PMV
D3 has all the same features and options as
the general purpose version, gauge block,
local graphic LCD display and feedback option
etc. Communication with Hart, Profibus and
Foundation Fieldbus is possible.

ATEX:
II 1G Ex ia IIC T4 Ga Ta:80 ˚C / IP66

Pressure sensors

Pressure sensors can be installed in the
pneumatic block in order to provide advanced
diagnostics in combination with ValveSight
software.

PMV D3 Explosion proof

The PMV D3 digital positioner is available
in explosion proof enclosure. The explosion
proof PMV D3 features the same easy to use
interface for local configuration as the general
purpose version. Communication with Hart,
Foundation Fieldbus and Profibus is possible.
Further features are gauge ports and local
graphic LCD display.

ATEX:
II 2G Ex d IIB+H2 T6 Gb (-20°C to +60 °C)

II 2D Ex tb IIIC T100°C Db (-20°C to +80°C)
CSA, FM:
Class I, Div.1 Grps B, C, D
Class II, Div.1 Grps E, F, G
Class III, Div.1
T6, T5 / Type 4X

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5. Function

The control signal function and the feedback
from the potentiometer position are converted
to digital signals that are processed with a PID
algorithm in the microprocessor. This provi­des control signals to the two piezo-valves.

Valves B and E deliver air to the actuator while
valves C and F exhaust air from the actuator
to atmosphere. Valves B and C are controlled
by Piezo-valve 1 and valve A. Valves E and F
are controlled by Piezo-Valve 2 and valve D.

Full supply pressure is directed to valves B
and E. Air with filtered and reduced pressure
is supplied to valves A, C, D and F.

For double acting actuators, connect C+ and
C- to the actuator.

C-

Venting

Air supply 2 - 6 bar (29-87 psi)

Pressure
regulator

Piezo-valve 1

Piezo-valve 2

Control signal 4 - 20 mA

Potentiometer

D

E

C

F

B

A

1.2 bar (17.4 psi)

Replacable
Filter

Actuator

Diaphragm

C+

Venting

Signal converter

and

microprocessor

For single acting (spring return) actuators
connect C+ to the actuator and plug port
C-. Single acting versions have the air block
plugged in one end as default. To convert from
double to single acting function - see page 11.

Increasing input signal changes position in
piezo-valve 1, causing valve A to close.

Supply pressure is then allowed to open valve
B and flow to the actuator via the C+ port.
When the actuator reaches its new steady
state position piezo-valve 1 closes which
causes valves B and C to close shutting off
supply air to the actuator.

A decreasing input signal functions in the
same manner, except uses piezo-valve 2 and

valves D, E and F.

2 - 7 bar (30 - 105 psi)

Internal pilot valve A

Internal pilot valve D

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Tubing

Use tubes with a minimum inner diameter of
Ø 6 mm (1/4”).

Air supply requirements

Poor quality in air supply is the main

cause of problems in pneumatic systems.

The air supply must be free from moisture,
water, oil and particles and delivered @ 2-7
bar (30-105 psi)
Standard: DIN/ISO 8573-1-2001 3.2.3
Filtered to 5 Micron, dew point -40°C/F
Oil 1mg/m³ (0,83 ppm by weight)

The air must come from a refrigeration dried
supply or be treated in such a way that its dew
point is at least 10°C (18°F) below the lowest
expected ambient temperature.

To ensure a stable and problem-free air
supply, we recommend the installation of a
filter/pressure regulator <5µ as close to the
positioner as possible.

Before the air supply is connected to the
positioner, we recommend the hose is opened
freely for 2 to 3 minutes to allow any conta­mination to be blown out. Direct the air jet
into a large paper bag to trap any water, oil, or
other foreign materials. If this indicates that
the air system is contaminated, it should be
properly cleaned.

WARNING! Do not direct the
open air jet towards people or
objects because it may cause
personal injury or damage.

6. Installation

Removal of cover

General purpose / Intrinsically safe

Remove cover by first loosening the screw 1
and then the two screws 2.
To install cover, first tighten the screw 1, then
the two screws 2.
Tighten to 1,5 — 2 Nm.

2

1

Explosion proof

To remove covers, first unscrew securing
screws, then unscrew covers.

To install, screw covers on as far as possible.
Mount the securing screws. Back off slightly
on the large cover to be able to screw down
the securing screw completely.

Securing
screws

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Mounting

Note: If the positioner is installed in a

hazardous environment, it must be of a
type approved for this purpose.

All versions of the PMV D3 positioner have
an ISO F05 footprint, A. The holes are used to
attach the PMV D3 to the mounting bracket B.
Please contact PMV or your local distributor
representative with actuator specifics for the
proper mounting bracket and hardware.

The spindle adapter C can be changed to suit
the actuator in question.

It is important that the positioner’s spindle
and the lever arms, that transfer the actuator
movements, are correctly mounted.
Any tension between these parts can cause
incorrect operation and abnormal wear.

Assembly examples

A B

C

C

Rotary movement Linear movement

Spindles

S09 S23 S39

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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C– S C+

C– S C+

For data for air and electrical
connections, see section
Technical Data on page 46.

Connections

Air:

Port S Supply air, 2-7 bar (30–105 psi)
Port C+ Connection to actuator, opening
Port C- Connection to actuator, closing
(only for double action)
Plug for single action, see below

Electrical connection

See pages 13, 14.

Dimensions

Air connections:
¼” NPT alt. G ¼”
Electrical connection:
M20 x 1.5 alt. NPT ½”

Loctite 577 or equivalent is recommended
as a sealant to protect all connections.

Converting the D3 between single acting
and double acting mode

When using the D3 (all versions) in single
acting mode, the external C- port as well as
the air block need to be blocked. (Air block
plug installed per default when ordered for
single acting use.)

Plug the air block (acc. to the picture) with the
nylon plug and o-ring. (item 3-45).

When in double acting mode, the nylon plug
must be removed and the C- port connection
opened.

Must be plugged when converting to
single action function.

External air
Connection

Plug p/n #3-45

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Single acting positioner,
Direct function

Actuator with closing spring

When the control signal increases, the pres­sure C+ to the actuator is increased. The
valve stem moves upward and rotates the
positioner spindle counter-clockwise. When
the control signal drops to zero, C+ is vented
and the valve closes.

Reverse function

Actuator with opening spring

When the control signal increases the press­ure C+ to the actuator is increased. The valve
stem moves downward and the positioner
spindle rotates clockwise. When the control
signal drops to zero, C+ is vented and the
valve opens.

Double acting positioner,
Direct function

Double action actuator

When the control signal increases, the pressure
C+ to the actuator is increased. The valve stem
is pressed upward and rotates the positioner
spindle counter-clockwise. When the control
signal is reduced, the pressure C- to the
actuator increases and the valve spindle
is pressed downward. If the control signal
disappears, the pressure goes to C-, C+ vents,
and the valve closes.

Fail in place (Fail Freeze)

When the input signal drops below 3,75 mA,
the Fail Freeze function holds the actuator/
valve at current position.

Drift rate in midrange <0,1% after 30 seconds
and < 2% after 30 minutes.

C–
S
C+

C–
S
C+

C–
S
C+

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Warning! In a hazardous
environment where there is
a risk of explosion, electrical
connections must comply with
the relevant regulations.

Electrical connections

Terminal block diagram for the PMV D3 and
PMV D3 Ex.

PMV D3

The terminal block (below) for the positioner
is accessible when the aluminum cover and
inner cover are removed, see Section 8.

Remote unit

The remote unit shall be connected between
terminals 3, 4 and 5 in the PMV D3 and 7, 8
and 9 in the remote unit. Use a shielded cable
and ground it to the PMV D3 or to the remote
unit. (Not both units at the same time.)

Max distance between PMV D3 and remote
unit: 5m (16.4 ft).

When installing the PMV D3 Intrinsically
safe unit - always consider control drawing
3-86 found at www.pmv.nu/downloads.

1 Input signal + 4-20 mA ,

Hart, Profibus PA, Foundation Fieldbus

2 Input signal – 4-20 mA ,

Hart, Profibus PA, Foundation Fieldbus

3 Switch 1 NO/Remote
4 Switch 1 NC/Remote
5 Switch 1 COM/Remote
6 Switch 2 NO
7 Switch 2 NC
8 Switch 2 COM
9 4-20 mA + Feedback, 11-28 V DC
10 4-20 mA – Feedback, 11-28 V DC
11 Alarm output +, 8-28 V DC
12 Alarm output –, 8-28 V DC

PMV D3, 12 terminals

Option

Connection

Connecting a remote unit

+ – + – + –

Remote unit

1 2 3 4 5 6 7 8 9 10 11 12

Optional

PMV D3/D3Ex Remote unit

3

4

5

7

8

9

Shielded cables,
grounded on
the PMV D3.

7 8 9

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PMV D3 Ex

The terminal (below) for the positioner is
accessible when the terminal cover is remo­ved, see Section 8.

Warning! In a hazardous
environment where there is
a risk of explosion, electrical
connections must comply with
the relevant regulations.

For more data with electrical ratings and
barrier values - please download control
drawing cdwg 3-86 from www.pmv.nu/
downloads

1 Input signal + 4-20 mA ,
Hart, Profibus PA, Foundation Fieldbus
2 Input signal – 4-20 mA ,
Hart, Profibus PA, Foundation Fieldbus

3 Remote unit
4 Remote unit
5 Remote unit
9 4-20 mA + Feedback, 11-28 V DC
10 4-20 mA – Feedback, 11-28 V DC
11 Alarm output +, 8-28 V DC
12 Alarm output –, 8-28 V DC

1 Input signal +24V Profibus DP
2 Input signal -24V Profibus DP

3 Remote unit
4 Remote unit
5 Remote unit

-P Profibus DP Communication

-N Profibus DP Communication
DGND Digital Ground

Optional

Optional

PMV D3 Ex PMV D3 Ex Profibus DP

Connection Connection

+ – + – + – + –

1 2 3 4 5 9

10 11 12

+ - 3 4 5 -P

-N DGND

Remote unit Remote unit

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General purpose and Intrinsically safe housing

Explosion proof housing

Type sign examples

compromettre a securite intrinsique.

FISCO field device

0470

S/N

AVERTISSEMENT! La substition de composants peut

II 1G

WARNING! Substitution of components may impair intrinsic safety.

IP66/Nema 4x

3-88C

When installed in accordance with installation drawing:3-86C

Ex ia IIC T4 Ga , Ta=-30..+80

C, NEMKO 03ATEX110X

INTRINSICALLY SAFE/SECURITE INTRINSIQUE-Exia

Flowserve, Sweden
Palmstierna International
Solna, Sweden
www.flowserve.com

D3IGU-D23PVA-Z5XX

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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D3 Digital Positioner model code

A=

Model no

D3X Digital positioner with display and indicator, General purpose

D3Z Digital positioner with display and indicator, General purpose, Direct mount to FlowAct

D3I Digital positioner with display and indicator, Intrinsically safe ATEX

D3Y Digital positioner with display and indicator, Intrinsically safe ATEX, Direct mount to FlowAct

D3E Digital positioner with display, no indicator, Explosion proof ATEX, CSA/FM
D3F Digital positioner with display, Explosion proof ATEX, FM, IEC Direct mount to FlowAct

B=

Connections

G 1/4” G air, M20 x 1,5 electrical

N 1/4” NPT air, 1/2” NPT electrical
M 1/4” NPT air, M20 x 1,5 electrical
C=

Surface treatment

U Powder epoxy

D=

Function

S Single acting
L Single acting, Fail Freeze
P Single acting, Fail freeze remote mounted
M Single acting, remote mounted
D Double acting acting
H Double acting high-flow (A=D3X only)
T Double acting high-flow remote (A=D3X only)
K Double acting Fail Freeze function
Q Double acting Fail freeze remote mounted
R Double acting Remote mounted
E=

Spindle

23 Rotary VDI/VDE 3845
39 D type with thread/nut for Linear actuators
09 Double D type & adator spindle for 01/02/06/21/26/30/36/41
BA BASF special unit with, Spindel 39 With adapter
F= Cover and Indicator (No indicator on D3E, D3F)
PVA Black PMV, 90 deg, Arrow indicator
PVB Black, Extended travel, 270 deg Arrow indicator
FSW White cover, Flowserve, 90 deg, Arrow indicator
FSY Yellow cover, Flowserve, 90 deg, Arrow indicator
WCA Worcester Controls, Arrow indicator
G=

Sensors/Temperature/seals
Z No pressure sensors, NBR -30 to 80 deg C (-40 deg C for non-certified versions)

Y On Board pressure sensors, NBR -30 to 80 deg C (-40 deg C for non-certified versions)
H= Input signal/Protocol

4 4-20 mA
5 HART, 4-20 mA
P Profibus PA
D Profibus DP
F Foundation Fieldbus
I=

Feedback option (Limitations for D3E)

X No feedback option
T* Plug in 4-20 mA transmitter only + Alarm module
S* Limit switches MEC + 4-20 mA + Alarm
N* Limit sensors NAM + 4-20 mA + Alarm
P* Limit switches PXY + 4-20 mA + Alarm
4* Slot type Namur sensor, P+F SJ2 S1N + Alarm
5* Slot type Namur sensor, P+F SJ2 SN + Alarm
6* Slot type Namur sensor, P+F SJ2N + Alarm
J=

Accessories

X No accessories
M Gauge block For D3X, D3I only, For D3E (default) Gauge ports D3E, D3F (default)
1 Gauge block incl 1 gauge included stainless/brass
2 Gauge blocks incl 2 gauges included stainless/brass
3 Gauge blocks incl 2 gauges included stainless/brass

A A A B C - D E E F F F - G H I J

*Not for D3E, D3F

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7. Control

Menus and pushbuttons

The positioner is controlled using the five
pushbuttons and the display, which are acces­sible when the aluminum cover is removed.
For normal functioning, the display shows the
current value. Press the ESC button for two
seconds to display the main menu.

Use the pushbuttons to browse through
the main menu and the sub-menus.

The main menu is divided up into a basic menu
and a full menu, see page 19.

Other functions

ESC

Exit the menu without making any changes (as
long as any changes have not been confirmed
with OK).

FUNC

To select function and change parameters.

OK

To confirm selection or change of parameters.

MENU INDICATOR

Displays the position of the current menu row
in the menu.

IN SERVICE

The positioner is following the input signal.
This is the normal status when the positioner
is working.

ESC FUNC

OK

BASIC MENU
MAN/AUTO

OUT OF SERVICE

MANUAL

UNPROTECTED

OUT OF SERVICE

The positioner is not following the input
signal. Critical parameters can be changed.

MANUAL

The positioner can be adjusted manually
using the pushbuttons. See section “Man/
Auto”, page 28.

UNPROTECTED

Most of the parameters can be changed when
the positioner is in the ”Unprotected” position.
However, critical parameters are locked when
the positioner is in the “In service” position.

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Menu indicator

There are indicators at both sides of
the display window and they indicate as
follows:

Flashing in position Out of service

Flashing in position Manual

Displayed in position Unprotected

The indicators on the right-hand side show
the position in the current menu.

Menus

To display the menus you can select:

- Basic menu, which means you can browse
through four different steps

- Full menu, which comprises ten steps. Use
the Shift Menu to browse through the steps

Full Menu can be locked out using a passcode.

The main menus are shown on the next page
and the sub-menus on the subsequent pages.

FULL MENU
CALIBRATE

FULL MENU
MAN/AUTO

FULL MENU
SHIFT MENU

Changing parameter values

Change by pressing until the desired
figure is flashing.

Press to step to the desired figure.
Confirm by pressing OK.

A change can be undone by pressing the ESC
button, which returns you to the previous
menu.

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BASIC MENU
READ

BASIC MENU
MAN/AUTO

BASIC MENU
CALIBRATE

BASIC MENU
SHIFT MENU

FULL MENU
READ

FULL MENU
MAN/AUTO

FULL MENU
CALIBRATE

FULL MENU
SHIFT MENU

FULL MENU
STATUS

FULL MENU
SETUP

FULL MENU
TUNING

FULL MENU
ALARMS

FULL MENU
FACT SET

Menu system

The menus are described
on the following pages.

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BASIC MENU
CALIBRATE

First start

“Calibrate” is displayed in the basic menu
automatically, the first time power is applied.
It can be selected from the basic/main menu
at any time.

A complete auto-calibration takes up to 30
minutes depending on size of actuator and
includes end limit calibration, auto-tuning,
leak test and a check of the movement speed.
Start the automatic calibration by selecting
Auto-Cal and then answer the questions in
the display by pressing OK or the respective
arrow. The menu is described on page 24.

Calibration error messages

If a fault occurs during calibration, one of the
following error messages can be displayed:

No movement/press ESC to abort

Typically the result of an air delivery issue to
the actuator, or incorrect mounting and/or
linkage arrangement. Check for proper supply
air to the positioner, pinched tubing, proper
actuator sizing, proper linkage and mounting
arrangement.

Pot uncalibrated/press ESC to abort

The potentiometer has been set to an illegal
value. The potentiomenter is aligned using
the Calibrate - Expert cal - pot Menu. The
calibration sequence must be restarted after
the fault is corrected.

Air leak detected/ESC = abort
OK = go on

An air leak has been detected. The calibration
sequence should be restarted after the fault
is corrected.

First start, Profibus PA/DP

For Profibus PA, connect the input signal
at pos 1 and 2 on the terminal block. For
Profibus DP, connect power to pos 1(+) and
2(-) and communication to pos 6 and 7. See
Electrical connections on Page 13.

In the SETUP/Devicedata/Profibus: change
the address from 126 to any number between
1-125.

Never use the same number with more than
one unit. Install values in failsafe mode, for
communication when there is loss of signal.
Calibrate the unit.
GSD files are available at our web-page
www.pmv.nu

To install the D3_PROFIBUS.DDL file to
Siemens SIMATIC PDM.

1. Move the files to the directory where the
DeviceInstall.exe is located.

2. Run DeviceInstall.exe

For Expert Calibration parameters - see page 35

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21

Parameter Description BYTE

SP Setpoint The SP has 5 bytes, 4 bytes for the float value 4+1=5
and one status byte. The status byte needs to be
128 (0x80Hex) or higher for the D3 to accept it.

READBACK Position The READBACK has 5 bytes, 4 bytes for the 4+1=5
float value and one status byte.

POS_D Digital position Returns actual position as a digital value with 2
definitions as below
0 = Not initialized
1 = Closed
2 = Opened
3 = Intermediate

CHECKBACK Detailed information of the device, coded bit wise. 3
Several messages can occur at the same time.

RCAS_IN Remote Cascade The RCAS_IN has 5 bytes, 4 bytes for the 4+1=5
float value and one status byte.

RCAS_OUT Remote Cascade The RCAS_OUT has 5 bytes, 4 bytes for 4+1=5
the float value and one status byte.

Status Byte Table
MSB LSB Meaning D3 info

0 0 0 0 1 0 x x Not connected
0 0 0 0 1 1 x x Device failure PROFIbus PA module failure
0 0 0 1 0 0 x x Sensor failure No sensor value
0 0 0 1 1 1 x x Out of service AI Function Block in O/S mode
1 0 0 0 0 0 x x Good - Non cascade Measured value OK
All Alarm values used
1 0 0 0 0 0 0 0 OK
1 0 0 0 1 0 0 1 Below low limit Lo Advisory alarm
1 0 0 0 1 0 1 1 Above high limit Hi Advisory alarm
1 0 0 0 1 1 0 1 Lo-Lo Critical alarm
1 0 0 0 1 1 1 1 Hi-Hi Critical alarm

Example SP = 43.7% and 50%

Float Hex Status

43.7 42 2E CC CD 80

50.0 42 48 00 00 80

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

22

(FF) Foundation Fieldbus function
blocks

Function blocks are sets of data sorted by function
and use. They can be connected to each other to
solve a control process, or to a controlling DCS.
To get a good introduction and understanding of
FF look at www.fieldbus.org and download the

“Technical Overview” from the About FF pages.

(TB) Transducer Block

The TB contains unit specific data. Most of the
parameters are the same as parameters found on
the display. The data and the order of data varies
between different products.
The AO-block setpoint (SP) and process value (PV)
parameters are transceived to the TB through a
channel. The TB has to be in AUTO for the AO-block
to be in AUTO.

The positioner has to be in menu-auto mode and in
service to be controlled from the fieldbus.
If the positioner is placed in menu-manual mode
then the transducer block will be forced to (LO)
local override. In this way an operator in the field
will be able to control the positioner from the
keypad, without affecting a control loop.

(RB) Resource Block

The RB is a set of parameters that looks the same
for all units and products. The values of the RB
define unit information that concerns the Fieldbus
Protocol such as MANUFAC_ID which informs
the unique manufacturer id. For Flowserve it is
0x464C53.
The RB has to be in AUTO for the AO-block to be
in AUTO.

(AO) Analogue Output Block

The AO follows Fieldbus Foundation’s standard on
content and action. It is used for transferring (SP)
setpoints from the bus to the positioner.

CAS_IN (cascade input) and RCAS_IN (remote
cascade input) are selected as inputs to the AO
block depending on the MODE_BLK parameter. The
selected input will be relayed to the SP parameter of
the AO block. BKCAL_OUT (back calculated output)

is a calculated output that can be sent back to a
controlling object so that control bumps can be
avoided. Usually the BKCAL_OUT is set to be the
(PV) process value of the AO-block, i.e. the actual
measured position of the valve.

OUT is the primary calculated output of the AO
block. During a limited action (ramping) of the AO
block the RCAS_OUT parameter will supply the
final setpoint and the OUT parameter will be the
limited output.
The transducer block is connected through a
channel to the AO block. Through this channel the
OUT value and SP are transceived.

In order to set the AO block to AUTO, the TB and
the RB have to be in AUTO. Further, the AO block
has to be scheduled. Using a fieldbus configura­tor from, for example, National Instruments or
Honeywell, scheduling can be done by adding the
unit to a project and then clicking on the “upload
to device” icon.

To write a setpoint value by hand, add Man to
MODE->Permitted parameter, and then choose
MODE->Target to Man. Make sure that the unit
is scheduled.

Example

A typical FF block loop control might look like the
following:

Where the positioner is represented by the AO­block.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

23

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

(WL) ISA100 Wireless function

The wireless D3 can be connected to an ISA100
wireless control system and perform regular
control tasks. A normal update rate of the wireless
AO block automatic control setpoint (OP) is 1
s

econd. This setpoint is published to the device
from the gateway. The variable to publish is
configured in a wireless

configurator tool. The

readback value is also

configured in this tool.

After configuring the wireless network and
gateway, the D3 will join the network after a joining
time. The D3 is then ready to start receiving the
OP setpoint and do control work. The OP status
is then Good Cascade and the AO block mode is
Cascade/Auto.

In case the setpoint is lost for a time of the stale
limit + FSTATE_TIME, the D3 will go into a safe
state as defined by the FSTATE_OPT parameter.

D3 parameters can be viewed and set by a device
management application that communicates with
the gateway.

This application is DD-based. Before starting to
get the D3 to join the network, the D3 has to be
autocalibrated and provisioned for the network.

With a provisioning tool, the network number and
device tag can be set.

To get the wireless D3 DD and recommendations
for configuration tools, please contact PMV at:

Palmstierna International AB
Korta gatan 9
171 54 Solna
Sweden
infopmv@flowserve.com

24

The various menu texts are described below.

Auto-Cal Auto-tuning and calibration of end positions

Start tune Starts the tuning. Questions/commands are displayed during

calibration. Select the type of movement, function, etc. with

and confirm with OK.
Lose prev value? OK? A warning that the value set previously will be lost (not during
the first auto-tuning).
Actuator? rotating Select for rotating actuator.
Actuator? linear Select for linear actuator.
Actuator single act Select for single act.
Actuator double act Select for double act.
Direction? direct Select for direct function.
Direction? reverse Select for reverse function.

In service? Press OK Calibration finished. Press OK to start positioner functioning.
(If ESC is pressed, the positioner assumes the “Out of service”
position but the calibration is retained).

TravelCal Calibration of end positions
Start cal Start end position calibration.
Lose prev value? OK? A warning that the previously set value will be lost.
Confirm with OK.
The calibration sequence starts.
In service? Press OK Calibration finished. Press OK to start positioner functioning.
(If ESC is pressed, the positioner assumes the “Out of service”
position but the calibration is retained).

Perform Setting gain
Normal 100% gain
Perform 50%, 25%,
12%, L, M, S Possibility to select a lower gain in steps.
L, M, S Preset values for L, M, S actuators
Factory set Resets all set values and enters Factory Mode. Should only

be used by authorized staff.

Note. Original P. I. D. will always be shown in display

BASIC MENU
CALIBRATE

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

25

BASIC MENU
READ

Current values can be read using the Read Menu and some values can be reset.

Statistics
n cycles

Statistics
pulse rate

Statistics
acc travel

Statistics
mean dev

Statistics
m. abs dev

Statistics
runtime

Statistics
# of resets

Statistics
extr. temp

Statistics
histogram

Statistics
Reset stat

Pos Shows current position

Set&pos Set point and position

Set&dev Set point and deviation

Pos graph Shows position graph

Temp Shows current temperature

Statistics

n cycles Shows number of

movements (turns)

Pulse rate Shows pulse rate

Acc travel Shows accumulated
movement

mean dev Shows accumulated
deviation in %

m.abs dev Shows accumulated

absolute deviation in %

# of resets Shows number of resets

runtime

Shows accumulated runtime

since last reset

Extr temp

Shows extreme min and max

temperature

Histogram

Shows position and time for

position value

Alarms Displays tripped alarms

The menu contents are shown in the figures on the right and the texts are described below:

READ

pos

READ

set&pos

READ

S&P Actual

READ

set&dev

READ

Pos Graph

READ

temp

READ

Statistics

READ

Alarms

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

26

BASIC MENU
MAN/AUTO

AUT, OK=MAN
POS= 12,3%

OK

MAN, OK=AUT
POS= 12,3%

The menu contents are shown in the figures
on the right and the various texts are described
below:

AUT, OK = MAN
Positioner in automatic mode

MAN, OK = AUT

Positioner in manual mode

In the MAN mode, the value of POS can be
changed using . The push-buttons
increase/decrease the value in steps. The
value can also be changed in the same way as
for the other parameter values, as described
on page 18

Other functions

C+ can be fully opened by pressing
and then immediately OK simultaneously.

C- can be fully opened by pressing
and OK simultaneously.

C+ and C- can be fully opened for blowing
clean by pressing and OK
simultaneously.

When changing between MAN
and AUT mode, the OK button
must be pressed for 3 seconds.

The Man/Auto menu is used to change between manual and automatic modes.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

27

BASIC MENU
SHIFT MENU

Full menu
no

OK

Full menu
yes

OK

The Shift Menu is used to choose between the basic menu and the full menu.

The menu contents are shown in the figures
on the right and the various texts are described
below:

No Full menu selected.

Yes Basic menu selected.

Full Menu can be locked with a
passcode, see Setup menu.

FULL MENU
STATUS

OK

OK

STATUS
o o service

The Status Menu is used to select whether or not the positioner is in service.

The menu contents are shown in the figures
on the right and the various texts are
described below:

o o service Not in service. Flashing
indicator in upper left­ hand corner of display.

in service Positioner in service.
Critical parameters
cannot be changed.

When changing between In
service and Out of service,
the OK button must be
pressed for 3 seconds.

STATUS
in service

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

28

Actuator Type of actuator Size of actuator Time out
Rotating Rotating actuator. Small 10 s
Linear Linear actuator. Medium 25 s
Large 60 s
Texas 180 s

Lever Only for linear actuator.
Lever stroke Stroke length to achieve correct display.
Level cal Calibration of positions to achieve correct display.

Direction

Direct Direct function (signal increase opens). Indicator/spindle rotates
counter-clockwise.
Reverse Reverse function.

Character Curves that show position as a function of input signal.
Linear
Equal % See diagram.
Quick open
Sqr root
Custom Create own curve.

Cust chr

# of point Specify number of points
(3, 5, 9, 17, or 33)
Cust curve Enter values on X and Y axes.

Curr range
0%=4.0 mA
100%=20.0 mA Possibility of selecting which input signal values will correspond to

0% and 100% movement respectively. Examples of settings:
4 mA = 0%, 12 mA = 100%, 12 mA = 0%, 20 mA = 100%.

FULL MENU
SETUP

The Setup Menu is used for various settings.

Qo
Sqr
Lin
Eq%

Signal

Movement

x

y

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

29

TRVL range Setting end positions
0%=0.0% Select Out of Service.

Set percentage value
for desired end position
(e.g. 3%).

Set 0% Select In Service.

Connect calibrator.
Move forward to desired
end position (0%) and
press OK.

100%=100.0% Select Out of Service.

Set percentage value for
desired end position
(e.g. 97%).

Set 100% Select In Service.

Connect calibrator. Move
forward to desired end
position (100%) and
press OK.

Trvl ctrl Behavior at set end

position

Set low Choose between Free (go

to mechanical stop),
Limit (stop at set end
position), and Cut off (go
directly to mechanical
stop at set end position).

Set high Similar to Set low.
Values Select position for Cut off

and Limit at the
respective end positions.

Passcodes Setting passcodes for

various functions

Full menu Passcode for access to

full menu.

Write prot Passcode for removing

write protect.

Expert Passcode for access to

Expert menu (TUNING).

Fact set Passcode to return to

default values applicable
when positioner was
delivered.

Numbers between 0000 and 9999 can be
used as passcodes. 0 = no passcode required.

Appearance On display
Language Select menu language.

Units Select units.

Def. Display

Select value(s) to be
displayed during service.
The display reverts to
this value 10 minutes
after any change is made.

Start menu

Start in Basic menu or
Full menu.

Orient

Orientation of text on
display.

Par mode

Display of control para­ meters such as P, I, D or
K, Ti, Td.

Devicedata
HW rew
SW rew

General parameters

.

Capability

HART

Menu with HART para­ meters. Only amendable
with HART communi­ cator. It is possible to read
from display.

Profibus PA/DP
Status

Indicates present status

Device ID

Serial number

Address

1-126

Tag

Allotted ID

Descriptor

ID description

Date

SW release date

Failsafe

Value = preset pos
Time = Set time +10sec=
time before movement
Valve act = failsafe
(preset pos) or last value
(present pos)
Alarm out= On/Off

Foundation Fieldbus
Device ID

Serial number

Nod address

Address on the bus
provided by the DCS
system

TAG–PD_TAG

Name provided by the
DCS system

Descriptor

PMV D3 positioner

Date

SW release date

Sim jumper

Simulate jumper, FF
simulation functionality

activated = ON

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

30

FULL MENU
TUNING

Close time Minimum time (Min 0.005) from fully open to closed.

Open time Minimum time (Min 0.05) from closed to fully open.

Deadband Setting deadband. Min. 0.2%.

Expert Advanced settings.

Control See explanations below.

Togglestep Test tool for checking functions. Overlays a square wave on the

set value.

Self test Internal test of processor, potentiometer, etc.

Leakage Air leakage in actuator/tubing can be compensated by settings.

Undo You can read last 20 changes.

P,I,D and K,Ti,Td parameters

If one of the gains is changed, the correspon­ding value in the other gain set is changed
accordingly.

Min Pulse

The minimum pulse lengths (the “minpul­ses”) are displayed in the menu, and can be
changed.
Normal values are:
DN1, DN2: 2750 to 4300
UP1, UP2: 3750 to 5220

Reduction of pulses

This function monitors the number of pulses
vs time. In case of an excessive number
of pulses vs. time, an automatic reduction
of pulses is enabled in order to extend the
service life.
This function is enabled as default.

Spring adjust

The spring adjust function compensates the
airflow linearly with the actuator C+ chamber
volume (for a constant position error), so that
low volumes get less flow. This is needed for
linear single-acting actuators, where a low
C+ volume means that the actuator spring is
extended, its force is reduced, and less flow
is needed for stable position changes.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

31

FULL MENU
ALARMS

Deviation Alarm generated when deviation occurs
On/Off Alarm on/off.
Distance Allowed distance before alarm is generated.
Time Total deviation time before alarm is generated.
Alarm out Select ON/OFF offers output on terminals.
Valve act Behavior of valve when alarm is generated.

Limit 1 Alarm above/below a certain level.
On/Off Alarm on/off.
Minipos Setting of desired min. position.
Maxpos Setting of desired max. position. See diagram below!
Hysteresis Desired hysteresis.
Alarm on Select ON/OFF offers output on terminals.
Valve act Behaviour of valve when alarm is generated.

Limit 2 See Limit 1.

Limit 1, max
Hysteresis

Limit 2, max
Hysteresis

Hysteresis
Limit 2, min

Hysteresis
Limit 1, min

0%

100%

Alarm Limit 1 on

Alarm Limit 2 on

Alarm Limit 1 off

Alarm Limit 2 off

Alarm Limit 2 on

Alarm Limit 1 on

Alarm Limit 1 off

Alarm Limit 2 off

Travel

Set alarm and hysteresis values

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

32

Temp Alarm based on temperature
On/Off Temperature alarm on/off.

Low temp Temperature setting.

High temp Temperature setting.

Hysteresis Allowed hysteresis.

Alarm out Select ON/OFF offers output on terminals.

Valve act Behavior of valve when alarm is generated.

Valve act

No action Alarm generated only. Operations not affected.

Goto open C+ gives full pressure and valve moves to fully

open position. Positioner changes to position
Manual.

Goto close C- gives full pressure and valve moves to fully
closed position. Positioner changes to position
Manual.

Manual Valve stays in unchanged position. Positioner
moves to position Manual.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

33

FACT SET
no

FACT SET
yes

OK

OK

Press OK
for 3 sec

OK

OK

Discard
settings?

Input
accepted

OK

FACT SET
Done

OK

FULL MENU
FACT SET

The menu contents are shown in the chart below.

The default values that were set on delivery can be reset using the Fact Set menu. Values
from calibration and from other settings will then be lost.

Set point LO: Use the calibrator set to 4 mA
(or set another value on the display). Press
OK.

Set point HI: Use a calibrator of 20 mA
(or set another value on the display). Press OK.

Pressure LO: Use a supply of 2 bar (30 psi)
(or set another value on the display). Press OK.
Pressure read out only possible on PMV D3
with built in pressure sensor.

Pressure HI: Use a supply of 7 bar (105 psi)
(or set another value on the display). Press OK.

Pressure read out only possible on PMV D3
with built in pressure sensor.

When entering ”ExpertCal” mode - walk through the list of parameters described below.
Set values where applicable. Confirm by pressing OK.

Transmitter: Connect 10 - 28 VDC.
Connect an external mA meter to the loop.
Read low value on mA meter and adjust
with up/down key. Press OK to set low
value. Repeat procedure to set High value.
Also see video on www.pmv.nu

Pot: Potentiometer setting, see section 8.
Also see video on www.pmv.nu

Full reset: Resets all set values.

Expert Calibration

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

34

READ pos

set&pos

MAN/AUTO AUT,OK=MAN se

Menu HART version

lcyc nlautca P&STUA=KO,NAM

set&dev acc travel

CALIBRATE ved naemhparG soPlamronlaCotuA

ved sba .m**rP ylppuS%05laClevarT

emitnur**-C & +C%52tset kaeL

teser fo #pmet%21enut esluP
pmet rtxescitsitatsL teserptniopteSenut petS
margotsihsmralaM teserperusserPtse yalP

tats teserS teserp.msnarTtse tcirF

es yrotcaftopmrofreP

teser lluflac trepxE

SHIFT MENU Basic menu

Full menu

O O SERVIC

STATUS llamsgnitatoRECIVRES NI

type Linear single act medium

egraltca elbuodnoitcnuf

SETUP

Actuator

ezis-saxeTezis

Lever (*) Stroke

Lever cal direct

esrev

ernoitceriD

Character linear

equal %

nepo kciuq=0Xstniop fo#rhc tsuC

Cust curve Y0= 0% = custom

toor rqs%0 teS= %0egnar rruC

=%001=%001

%001 teSegnar lvrT

direct

Trvl ctrl Set low free Cutoff Low Direction reverse

Set high cutoff Cutoff Hi

noitisoPwoL timiLdetimil

tnioP teSteS/soPiH timiLseulaV

draC.snarT.msnarT

D3-38

18-3DffO=0 weNdlOedocssaP

TurnOn/off (***)

sutatSTSP otuA

potS/tratSedoM .liaF

Status

Appearance Language English

Svenska
Deutsch percent
français mA
Italiano mm percent
español cm mm

inch cm

Units Setpoint degrees inch bar

C darGispseergednoitisoP
F darGaPk**erusserP

nivleKpmeT

Message

pos Tag

rotpircseDsop&teslpsiD .feD

etaDved&tesunem tratS

DI eciveDunemeulav tsalogoL tratS

rda lloPcisabffo/nOlamron.tneirO

onylbmessA ver WHllufdeppilf

Devicedata SW rev univ cmd

)VP( soPdmc cepsytilibapaC

)VS( teSffo/nOtsruBtraHD,I,P)x(lortnoC

TUNING cimanyD 4edoM tsruBdT,iT,KpetselggoTemit esolC

esluP niMtset fleSemit nepO

emit nuretorPtoohSegakaeldnabdaeD

emit elcycelbasiD / sesluP# .deRjdA gnirpSodnUtrepxE
size
start

ALARMS Deviation Abort step

ffo/nOffo/nO1 timiL

ecnatsiDsopniM2 timiL

emiTsopxaM

tuo mralAffo/nOffo/nOs

iseretsyH

tca evlaVserP niMffidxaMtuo mralA

Valve act Alarm out Max Pres

ffo/nOsiseretsyHtca evlaVserP=soP

Alarm out Low temp

noitca onpmet hgiHtca evlaVerusserP

nepo otogsiseretsyH

esolc otogtuo mralApmeT

launamtca evlaVtca evlaV

FACT SET no

yes

(*) appear if Linear set
(**) appear if pressure sensor exist
(***) only settable when In Service mode
(x) Position is show in upper row (PID, KTiTd, Min Pulse)

Single Board

12 terminals

Menu also available for
download on www.pmv.nu

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

35

8. Maintenance/service

Disassembling PMV D3

Removing cover and inner cover

• Unscrew the screws A and remove the
cover. When mounting cover – see page 9.

• Pull off the arrow pointer, B, using a small
screw driver.

•

Unscrew the screws C, pull the inner
cover slightly in the direction of the arrow,
and remove the cover. Do not remove the
filter plug.

When carrying out service, replacing a circuit board, etc., it may be necessary to remove
and refit various parts of the positioner. This is described on the following pages.

Read the Safety Instructions on page 3 and 4 before starting work on the positioner.

Cleanliness is essential when working with the positioner. Contamination in the air
ducts will inevitably lead to operational disturbances. Do not disassemble the unit
more than that described here.

Do not take the valve block apart because its function will be impaired.

When working with the PMV D3 positioner, the work place must be equipped with
ESD protection before the work is started.

Always turn off the air and electrical supplies before starting any work.

Please see section for special conditions for safe use and spare

parts on page 4.

Please contact a Flowserve office for information regarding proper procedures.

www.pmv.nu or infopmv@flowserve.com

A

B C

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

36

Circuit boards (PCB)

Disconnect or switch off the electric
power supply before starting any
work.

• Lift off the display PCB, D.

• Release the cable connections E, F and G,

• Unscrew the spacers H and lift up the
terminal board I.

D

E F G

I

H

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

37

Valve block

Turn off the air and electric power
supply before starting any work.

• Remove the four screws and lift out the

valve block

Note: Do not disassemble the valve block

• When installing the valve block — torque

the four screws cross-wise to 2,5 Nm
and seal with Loctite® 222.

Silencer

A silencer, L (option) can be mounted under
the plate M on the PMV D3. Contact PMV.

M L

I

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

38

Transmitter boards

The equipment for transmitter feedback
consists of a circuit board A, cam assembly
B and screws.

General PCB versions:

- with mechanical switches, SPDT

- with NAMUR sensors, DIN 19234

- with proximity switches

- with feedback transmitter and/or remote only

A

B

K

Potentiometer

90° and 270° spring loaded potentiometer

The spring-loaded potentiometer K can be
removed from the gearwheel for calibration
or replacement.

If the potentiometer is replaced or the setting
is changed, it must be calibrated.

• Select the menu Calibrate - Expert - Cal pot.
The display shows Set gear (1).

• Turn the spindle shaft (2) clockwise to
end position and press OK. Turn counter
clockwise to the end and press OK.

• Unmesh the potentiometer (3) and turn
it according to display until OK is shown.
Press OK.

• Re-align spring on potentiometer to secure
it.

1

2

3

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

39

B

Transmitter board installation

Maintenance and repairs on PMV

D3 units with hazardous area
approvals should only be made
by authorized staff.

• Remove the cover, indicator and inner

cover according to the description on page

37.

• Check that both spacers C are installed.

• Carefully mount the PCB in its position. The

pins D should fit in the connector and the
positioner’s motherboard. Make sure that
the feedback PCB is properly connected.

• Secure the PCB with the enclosed screws

E.

• Install the cam asssembly B on the shaft

and push it down to its position. If the
board has microswitches, be careful not
to damage the levers.

E

D

C

C

Caution! Turn off the power and air supply before starting the installation.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

40

•

Tighten the screws F, on the cam assembly

.
Do not tighten the screws too hard. The
cams should be able to move relative to
each other.

• Install the inner cover with the two screws,
G.

• Connect the wiring for the transmitter feed­back on the terminal block, according to
the drawings on the following two pages.

• Adjust the position where the switches/
sensors should be affected, by turning the
cams with a screwdriver.

• Tighten the cam assembly screws F when
the cams are correctly adjusted.

• Install the indicator and cover. To calibrate
the feedback transmitter, see drawings on
the following two pages.

F

G

F

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

41

Feedback option

When installing the transmitter card, make sure it is placed correctly over the
connector pins before gently pushing it down until it rests on the supports.
Secure the PC board with the 2 screws. Make sure the holes are centred before
tightening the screws.

Note: When installing the cam assembly for mechanical switches,
retract both the switch arms first. Install the cam assembly and
tighten the screws loosely to obtain enough friction to lock the cams.
Adjust the lower cam first, and then the upper cam. Secure cams
setting by tightening the two screws hard. The upper cam should trip
switch/sensor no. 2.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Feedback option (cont.)

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Disassembling PMV D3 Ex

Caution! Turn off the power and air supply

before disassembling the PMV D3 EX

• Loosen the screws A and B and remove the
caps C and D.

• Remove the inner display cover E by

loosening the four screws F.

• Carefully remove the display board and
loosen the connection H and I.

• Release the wide cable from the connector
J on the terminal board.

• Loosen the three screws K.

• Remove the circuit board package L,
consisting of terminal and processor board.

• Remove the four screws M and lift the block
N.

• Pressure sensor board O, (option) can only
be moved after the block N is removed.

A

D

F

E

G

K
H
L
I
J
M
N

B C

O

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Filter change

Turn off the compressed air supply
before starting any work.
Otherwise the filter can be
blown out of the positioner by the air
pressure, which can be dangerous.

•

Remove the filter cap using a coin of
suitable size.

Note! Do not use a screwdriver. The filter
cap might crack and cause air leakage.

• When installing the filter/filter plug, start
by installing the O-ring in the bottom of
the cavity in the pneumatic block. Do not
try to install it on the threaded filter plug.

Insert filter in the filter plug, then thread

the filter plug into pneumatic block.

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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9. Trouble shooting

Symptom

Input signal change to positioner does not
affect actuator position.

Change in input signal to positioner
makes actuator move to its end position.

Inaccurate control.

Slow movements, unstable regulation.

Action

•

Check air supply pressure, air cleanliness

,
and connection between positioner and
actuator.

• Out of service, in manual mode.

• Check input signal to positioner.

• Check mounting and connections of
positioner and actuator.

• Check input signal.

• Check mounting and connections of
positioner and actuator.

• Perform Auto-calibration and check for
any leaks.

• Uneven air supply pressure.

• Uneven input signal.

• Wrong size of actuator being used.

• High friction in actuator/valve package.

• Excess play in actuator/valve package.

• Excess play in mounting of positioner
on actuator.

• Dirty/humid supply air.

• Implement auto-tuning.

• Increase the deadband (Tuning menu).

• Adjust Performance (Calibrate menu).

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Rotation angle min. 30° max 100°, option 270°
Stroke 5-130 mm (0.2” to 5.1”)
Input signal 4-20 mA DC
Air supply 2-7 bar (30-105 psi)
DIN/ISO 8573-1 3.2.3
Free from oil, water and moisture.
Air delivery 350 nl/min (13.8 scfm)
Air consumption <0.3 nl/min (0.01 scfm)
Air connections ¼” G or NPT
Cable entry 3 x M20x1,5 or ½” NPT (D3E 2x)
Electrical connections Screw terminals 2.5 mm2 /AWG14
Linearity <1%
Repeatability <0.5%
Hysteresis <0.4%
Dead band 0.2-10% adjustable
Display Graphic, view area 15 x 41mm (0.6 x 1.6”)
UI 5 push buttons
CE directives 93/68EEC, 89/336/EEC, 92 /31/EEC
EMC EN 50 081-2, EN 50 082-2
Voltage drop, without HART < 8.0 V => resistance 400 Ω
Voltage drop, with HART < 9.4 V => resistance 470 Ω
Vibrations <1% up to 10 g at frequency 10-500 Hz
Enclosure IP66/NEMA 4X
Material Die-cast Aluminum/Stainless Steel
A2/A4 fasteners
Surface treatment Powder epoxy (Aluminum version only)
Temperature range –30 to +80 °C / –22 to 176 °F
(-40 °C / – 40 °F for non-certified versions)
Weight PMV D3X, 1.4 kg (3 lbs).
PMV D3E, 3 kg (6.6 lbs)
PMV D3E Stainless Steel, 6 kg (13.2 lbs)
Alarm output Transistor Ri 1 KΩ
Alarm Supply Voltage 8-28 V DC
Mounting position Any

10. Technical data

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Mechanical switches

Type SPDT
Size Sub miniature
Rating 3 A/125 VAC / 2 A/30 VDC
Temp. range -30°C to 80°C (–22 °F to 180 °F)

NAMUR sensors
(NJ2-V3-N)

Type Proximity DIN EN 60947-5-6:2000
Load current 1 mA ≤ I ≤ 3 mA
Voltage range 8 VDC
Hysteresis 0.2 %
Temp. range –25 °C to 85 °C (–13 °F to 185 °F)

Proximity switches

Type SPDT
Rating 0.4A @ 24VDC, Max 10W
Operating time Max 1.0 ms
Max voltage 200 VDC
Contact resistance 0.2 Ω
Temp. range -30 °C to 80 °C (–22 °F to 180 °F)

Slot NAMUR switches
(SJ2-S1N, SJ2-SN, SJ2-N)

Type Proximity DIN EN 60947-5-6:2000
Load current 1 mA ≤ I ≤ 3 mA
Voltage 8 VDC
Hysteresis 0.2 %
Temp –25 °C to 85 °C (–13 °F to 185 °F)

4-20 mA transmitter

Supply 11-28 VDC
Output 4-20 mA
Resolution 0.1 %
Linearity full span +/–0.5 %
Output current limit 30 mA DC
Load impedance 800 Ω @ 24 VDC

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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11. Dimensions

201 / 7.9”

102 / 4”

82 / 3.2”

76 / 3”

35.4 / 1.4”

35.4 / 1.4”

51 / 2”

M6 / (4x)

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Dimensions with optional gauge block installed

264 / 10.4”

35.4 / 1.4”

35.4 / 1.4”

M6 / (4x)

240 / 9.4”

51 / 2”

76 / 3”

82 / 3.2”

200.6 / 7.9”

101.4 / 4”

120 / 4.7”

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Dimensions explosion proof version

17.7 17.7

17.7 17.7

207 / 8.15”

128 / 5”

100 / 3.94”

70 / 2.8”

143 / 5.63”

113.5
M6 (4x)

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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4

5

3

2

9

6

12

17

11

10

11 17

16

18

7 14 13

1

12. Spare parts

fi

fl













fi

fl








8

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

52

No Part no Description

1 D3-SP6 Black cover incl. screws
2 D3-SP11 Internal cover incl. screws
3 P3-SP13 Cover plate incl. screw
4 3-SXX Spindle adaptor (XX = 01, 02, 06, 26, 30, 36, 40, 41)
5 3-AS23 S23 Shaft complete incl. gearwheel, friction clutch, spring
5 3-AS39 S39 Shaft complete incl. gearwheel, friction clutch, spring
5 3-AS09 S09 Shaft complete incl. gearwheel, friction clutch, spring
6 D3-SP1 Block complete, incl. cable, rubber seal, filter plug
6 D3-SP1-PS Block complete, Pressure sensors, incl. cable, seal, filter plug
6 D3-SP1-FF Block complete, inc.l cable, rubber seal, filter plug, Fail Freeze
6 D3-SP1-PFF Block complete, Pressure sensors, incl. cable, rubber seal,
filter plug, Fail Freeze
7 D3-SP9 Filter plug, incl. O-ring, filter
8 3-SP8B Potentiometer complete incl. spring, holder, cable
9 3-SP37HR PCB LCD Display assembly Hi Res type
10 D3-SP35P PCBs (Terminal and processor) Profibus
10 3-SP80X PCB Motherboard
10 3-SP80H PCB Motherboard HART
11 3-SP84 Pressure sensor PCB assembly complete
12 3-SP48A Indicator arrow assembly
13 D3-SP/SCREW Kit, bag with screws
14 D3-SP/SEAL Kit, bag with O-rings, seals
16 D3-SP34G Gauge block G, complete
16 D3-SP34N Gauge block NPT, complete
17 3-AS81T PCB Transmitter 4-20mA assembly
17 3-AS81M PCB Transmitter and Mechanical switches, assembly
17 3-AS81N PCB Transmitter and Namur sensors, assembly
17 3-AS81P PCB Transmitter and Proximity switches, assembly
17 3-AS81N4

PCB Transmitter, slot type Namur sensors (P+F SJ2 S1N),

assembly
17 3-AS81N5 PCB Transmitter, slot type Namur sensors (P+F SJ2 SN), assembly
17 3-AS81N6 PCB Transmitter, slot type Namur sensors (P+F SJ2N), assembly
18 D3-67 Silencer, Sintered brass

D3-SP/REPAIR KIT

Kit containing membranes and gasket for the air block

and the O-ring for the filter plug cap.

General Purpose and Intrinsically Safe housing

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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5

3

10

14

13

11

9

12

8

8

7

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

54

No Part no Description

3 D3E-SP4 Internal cover incl. screws
5 D3-SP1 See D3 page 53
5 D3-SP1-PS See D3 page 53
7 3E-SP8 Potentiometer complete incl. spring, holder, cable
8 3-AS23 S23 Shaft complete incl. gearwheel, friction clutch, spring
8 3-AS39 S39 Shaft complete incl. gearwheel, friction clutch, spring
8 3-AS09 S09 Shaft complete incl. gearwheel, friction clutch, spring
9 3E-SP80X PCB Mother board
9 3E-SP80XT PCB Mother board, 4-20mA transmitter
9 3E-SP80H PCB Mother board HART
9 3E-SP80HT PCB Mother board, HART 4-20mA transmitter
10 3-SP84 See D3 page 53
11 3-SP37HR See D3 page 53
12 3E-SP83 PCB Terminals
13 D3E-SP/SCREW Kit, bag with screws
14 D3E-SP/SEAL Kit, bag with O-rings, seals

Explosion Proof housing

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

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Notes

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

56

PMV D3 Digital Positioner FCD PMENIM0001-06 A5 09/16

Flowserve Corporation has established industry leadership in the design and manufacture
of its products. When properly selected, this Flowserve product is designed to perform its
intended function safely during its useful life. However, the purchaser or user of Flowserve
products should be aware that Flowserve products might be used in numerous applications
under a wide variety of industrial service conditions. Although Flowserve can provide general
guidelines, it cannot provide specific data and warnings for all possible applications. The
purchaser/user must therefore assume the ultimate responsibility for the proper sizing and
selection, installation, operation, and maintenance of Flowserve products. The purchaser/
user should read and understand the (D3 Digital Positioner User Instructions) instructions
included with the product, and train its employees and contractors in the safe use of Flowserve
products in connection with the specific application.

While the information and specifications contained in this literature are believed to be accurate,
they are supplied for informative purposes only and should not be considered certified or
as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be
construed as a warranty or guarantee, express or implied, regarding any matter with respect
to this product. Because Flowserve is continually improving and upgrading its product design,
the specifications, dimensions and information contained herein are subject to change without
notice. Should any question arise concerning these provisions, the purchaser/user should
contact Flowserve Corporation at any one of its worldwide operations or offices.

For more information about Flowserve Corporation, contact www.flowserve.com or call USA
1-800-225-6989.

© February 2015, Flowserve Corporation, Irving, Texas

PMV Automation AB

Korta Gatan 9
SE-171 54 Solna
SWEDEN
Tel: [phone]
Fax: [phone]
E-mail: infopmv@flowserve.com

Germany

Flowserve Flow Control GmbH
Rudolf-Plank Strasse 2
D-76275 Ettlingen
GERMANY
Tel: [phone]
Fax: [phone]
E-mail: argus@flowserve.com

UK

Flowserve Flow Control
Burrell Road, Haywards Heath
West Sussex RH16 1TL
Phone: [phone]
E-mail: pmvuksales@flowserve.com

Italy

Flowserve Spa
Via Prealpi, 30
20032 Cormano (Milano)
ITALYsTel: [phone]
Fax: [phone]
E-mail: infoitaly@flowserve.com

USA, Mexico

PMV-USA
14219 Westfair West Drive
Houston, TX 77041, USA
Tel: [phone]
Fax: [phone]
E-mail: pmvsales@flowserve.com

Asia Pacific Headquarters

Flowserve Pte Ltd.
No. 12 Tuas Avenue 20
REPUBLIC OF SINGAPORE 638824
Tel: [phone]
Fax: [phone]
E-mail: fcdasiaprocess@flowserve.com

The Netherlands

Flowserve Flow Control Benelux
Rechtzaad 17
4703 RC Roosendaal
THE NETHERLANDS
Tel: [phone]
Fax: [phone]
E-mail: fcbinfo@flowserve.com

flowserve.com

FCD PMENIM0001-06 A5 09/16

To find your local Flowserve representative:

To find your local Flowserve representative please use the Sales
Locator System found at www.flowserve.com