Flowserve Bearing Gard User Manual

TM
Bearing Gard
Installation, Operation and Maintenance Instructions
Oil outlet
Section 3 - Preparations for Installation
3.1 Remove the oil seal from the housing.
3.2 Inspect for and remove sharp edges from the housing bore, keyways, and shaft steps where Bearing Gard O-rings must pass.
3.3 Thoroughly clean both the shaft and housing bore.
3.4 Ensure Bearing Gard shaft O-ring position is located on an area of the shaft free from scratches, nicks, or dings.
3.5 Shaft and housing surface nish must be
0.8 micrometer (32
3.6 Concentricity of the housing bore to the shaft must to be maintained within 0.127 mm (0.005 inch) TIR.
min) or better.
Contaminant outlet
Section 1 - Description of Use
The Bearing Gard is a permanent, non-wearing bearing protection device used to replace lip seals and simple labyrinth seals in bearing housings for pumps, motors, gearboxes and other pieces of rotating equipment. It's main purpose is to retain lubrication in the bearing housing and prevent the ingress of contamination as this can lead to premature failure of the lubrication and bearings.
Section 2 - Hazzard Summary
To ensure safe and reliable operation of the Bearing Gard follow all installation, operation, and maintenance instructions. Failure to comply with these instructions may result in frictional heating of the Bearing Gard components and will result in loss in performance.
To find your local Flowserve representative
and find out more about Flowserve Corporation, visit www.flowserve.com
Top view
Maximum
oil level
Bottom view
Housing
Rotor
Shaft
Stator
Oil outlet
Contaminant outlet
Bearing Gard cross section. Features vary by design.
Section 4 - Installation
4.1 Do not disassemble the Bearing Gard. It is designed to be installed as a unit.
4.2 Lightly lubricate O-rings, shaft, and housing bore with the lubricant provided.
4.3 Align the Bearing Gard in housing so drain port is located on the bottom.
4.4 Use an arbor press to push rotor into cover bore. Tool should make contact with as much of rotor surface as possible. Do not hammer or hit the Bearing Gard.
4.5 Be sure the face is perpendicular to the shaft.
4.6 Once Bearing Gard is in place, remove and plug the bearing housing vent. The Bearing Gard is self-venting and will not allow pressure build up in the housing. Plugging the bearing housing vent will reduce contamination entry into the housing.
4.7 Rell bearing housing to proper oil level.
4.8 Spin shaft by hand. Listen and feel for any shaft binding for rubbing. If binding or rubbing occurs, verify equipment is within tolerances shown in Operation section of this document.
4.9 Protect Bearing Gard from mechanical impact in service by location or suitable guarding.
4.10 Properly align rotating equipment.
FIS223eng REV 12/14 Printed in USA
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
© 2014 Flowserve Corporation
Section 5 - Operation
5.1 Shaft tolerance ± 0.051 mm (0.002 inch)
5.2 Housing tolerance ± 0.025 mm (0.001 inch)
5.3 Maximum axial movement: 0.63 mm (0.025 inch) TIR Maximum radial runout: 0.13 mm (0.005 inch) TIR
5.4 Speed: 30 m/s (6000 ft/min) maximum
5.5 Maximum temperature: 190°C (375°F)
5.6 Bearing Gard’s labyrinth is designed to contain oil and repel water. It is not designed for use in either
horizontal or vertical applications that are ooded
with oil or other liquid.
Section 6 - Maintenance
6.1 Use an arbor press to push the Bearing Gard from the bore. Do not hammer.
6.2 Contact your Flowserve seal representative for technical support of the Bearing Gard.
USA and Canada
Kalamazoo, Michigan USA
Telephone: 1 269 381 2650
Telefax: 1 269 382 8726
Europe, Middle East, Africa
Roosendaal, the Netherlands
Telephone: 31 165 581400
Telefax: 31 165 554590
Asia Pacific
Singapore
Telephone: 65 6544 6800
Telefax: 65 6214 0541
Latin America
Mexico City
Telephone: 52 55 5567 7170
Telefax: 52 55 5567 4224
Loading...