Figure 1. HP Valve with 667 Actuator and
FIELDVUE™ DVC6200 Digital Valve Controller
X0183-1
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for NPS 1 through 6 HP valves with
CL900 and CL1500 ratings; NPS 1 through 2 HP with CL2500 ratings; NPS 1 through 8 HPA valves with CL900 and
CL1500 ratings; and NPS 1 through 2 HPA valves with CL2500 ratings. Refer to separate manuals for instructions
covering the actuator, positioner, and accessories.
Do not install, operate, or maintain HP series valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important tocarefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson sales office
proceeding.
Unless otherwise noted, all NACE references are to NACE MR0175‐2002 and MR0103.
or Local Business Partner before
www.Fisher.com
HP and HPA Valves
July 2017
Table 1. Specifications
Instruction Manual
D101634X012
End Connection Styles and Ratings
(1,2,3,4)
Flanged: Consistent with CL900, CL1500, and CL2500
per ASME B16.34
Socket Welding: Consistent with CL900, CL1500, and
CL2500 per ASME B16.34
Buttwelding: Consistent with CL900, CL1500, and
CL2500 per ASME B16.34
Also see table 2
Standard Cage with Micro‐Flat Valve Plug: (HPAS
only): J Linear
Cavitrol
™ III, Whisper Trim™ III, or WhisperFlo™
Cage: J Linear
Special cages: Special characterized flow cages are
available. Consult your local Emerson sales office
Local Business Partner.
Flow Direction
Standard Cage
Shutoff Classifications
See table 3
C‐seal trim: High‐temperature, Class V.
See table 4
TSO (Tight Shutoff) trim: See tables 5 and 6
Flow Characteristic
Standard Cage:J Equal percentage, J Modified
equal percentage, or J Linear
Standard Cage with Micro‐Form Valve Plug:(HPS and
J HPD and HPAD: Normally flow down
J HPS and HPAS: Normally flow up
J HPAS Micro‐Flat: Flow down
J HPT and HPAT: Normally flow down
J HPS and HPAS Micro‐Form: Flow up only
Cavitrol III Cage: Flow down
Whisper Trim III or WhisperFlo Cage: Flow up
Approximate Weights (valve body and bonnet
assemblies)
See table 2
HPAS only):J Equal percentage or J Modified equal
percentage
Standard Cage with Micro‐Flute Valve Plug: (HPS and
HPAS only): J Equal percentage or J Modified equal
percentage
1. EN (or other) ratings and end connections can usually be supplied; consult your Emerson sales office.
2. CL900 and CL1500 globe valves are identical for NPS 1 and 2 valves. CL900 and CL1500 globe valves for NPS 3, 4, and 6 valves, however, are not identical.
3. The centerline‐to‐face dimension for CL2500 NPS 1 and 2 HPA valves does not conform to ANSI/ISA S75.12.
4. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.
5. HPS and HPAS valves may be used flow down for on‐off service only or where further limited by trim design. HPAS valves may be used flow down for erosive service.
Additional Specifications
For specifications such as materials, valve plug
travels, and port, yoke boss, and stem diameters, see
the Parts List section
or
(5)
Description
HP Series high‐pressure globe and angle valves (figure 1) have metal seats, cage guiding, quick change trim, and
push‐down‐to‐close valve plug action. HPD, HPAD, HPT, and HPAT valves use balanced valve plugs. HPS and HPAS
valves use an unbalanced valve plug. To provide a seal between the cage and a balanced valve plug, the HPD and HPAD
valve plugs use piston rings; the HPT and HPAT valve plugs use a pressure‐assisted seal ring. A Whisper Trim or
WhisperFlo cage can be used with an HPD, HPAD, HPS, HPAS, HPT, or HPAT valve plug. A Cavitrol III cage can be used
with an HPS, HPAS, HPT, or HPAT valve plug.
C‐seal trim is available for HPD valves, CL900 and CL1500, in sizes NPS 3, 4, and 6; and for HPAD valves, CL900 and
CL1500 in sizes NPS 4, 6, and 8.
With C‐seal trim, a balanced valve can achieve high‐temperature, Class V shutoff. Because the C‐seal plug seal is
formed from metal (N07718 nickel alloy) rather than an elastomer, a valve equipped with the C‐seal trim can be
applied in processes with a fluid temperature of up to 593_C (1100_F), provided other material limits are not
exceeded.
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Instruction Manual
D101634X012
Specifications
Specifications for the HP Series valves are shown in table 1.
Table 2. Approximate Weights (Valve and Bonnet Assemblies)
VALVE SIZE,
NPS
1
1‐1/2 x 1CL2500‐ ‐ ‐34‐ ‐ ‐76
2
3
4
6
1
2
3CL150012378278173
4CL1500181117399258
6CL1500357202788445
8CL15006484051428893
1. Only SWE is available for CL2500.
PRESSURE RATING
CL900 & CL150042389385
CL2500453410076
CL900 & CL15007252158115
CL250010474229164
CL900125‐ ‐ ‐276‐ ‐ ‐
CL150012997284213
CL900230‐ ‐ ‐507‐ ‐ ‐
CL1500249201548444
CL900511‐ ‐ ‐1127‐ ‐ ‐
CL150055745512281003
CL900 & CL150040368880
CL2500‐ ‐ ‐72
CL900 & CL15006950153110
CL2500‐ ‐ ‐109
KILOGRAMSPOUNDS
FlgSWE & BWEFlgSWE & BWE
Globe Valves
Angle Valves
(1)
(1)
‐ ‐ ‐160
‐ ‐ ‐240
HP and HPA Valves
July 2017
(1)
(1)
Educational Services
For information on available courses for Fisher HP and HPA valves, as well as a variety of other products, contact:
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed
where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or
3
HP and HPA Valves
July 2017
Instruction Manual
D101634X012
damage, provide a relief valve for over‐pressure protection as required by government or accepted industry codes and
good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
WARNING
Some bonnet flanges have a tapped hole that was used to handle the bonnet during manufacture. Do not use this tapped
hole to lift the valve assembly or personal injury may result.
WARNING
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,
pressure drop, and controlled fluid conditions indicated when the valve was ordered. Since some body/trim material
combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve
without first contacting your Emerson sales office
or Local Business Partner.
1. Before installing the valve, inspect it to ensure that the valve body cavity is free of foreign material.
2. Clean out all pipelines to remove scale, welding slag, and other foreign materials before installing the valve.
Note
If the valve body being installed has small internal flow passages, such as with Whisper Trim III, WhisperFlo, or Cavitrol III cages,
consideration should be given to installing an upstream strainer to prevent the lodging of particles in these passages. This is
especially important if the pipeline cannot be thoroughly cleaned or if the flowing medium is not clean.
3. Flow through the valve must be in the direction indicated by the flow arrow, which is stamped on or attached to the
valve body.
Table 3. Shutoff Classifications per ANSI/FCI 70‐2 and IEC 60534‐4
VALVE DESIGNPORT DIAMETER, mm (INCHES)LEAKAGE CLASS
47.6 (1.875) and smallerII
HPD, HPAD
HPS, HPAS w/ Cavitrol III, or
HPT, HPAT w/ Cavitrol III, or HPAS w/Micro‐Flat
HPS, HPAS, HPT, HPAT, HPS, HPAS w/ Micro‐Form,
or HPS, HPAS w/ Micro‐Flute
HPT w/ PEEK anti‐extrusion rings47.6 (1.875) to 136.5 (5.375)V ‐ Standard
58.7 (2.3125) to 92.1 (3.625)
111.1 (4.375) and larger
AllV
All
II ‐ Standard
III ‐ Optional
III ‐ Standard
IV ‐ Optional
IV‐Standard
V‐Optional
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Instruction Manual
HP and HPA Valves
D101634X012
Table 4. Additional Shutoff Classification per ANSI/FCI 70‐2 and IEC 60534‐4
Valve Design
HPD, HPAD
with optional
C‐seal trim
Valve Size, NPSPort Diameter
HPDHPADmmInches
Equal Percentage, Modified Equal Percentage,
3473.02.875
4673.02.875Linear (Whisper III, D3)V
Equal Percentage, Modified Equal Percentage,
4692.13.625
Linear (Whisper III, A1, B3, C3)
68111.14.375Linear (Whisper III, D3)V
Equal Percentage, Modified Equal Percentage,
68136.55.375
Linear (Whisper III, A1, B3, C3)
Cage StyleLeakage Class
Linear (std. cage),
Linear (Whisper III, A1, B1)
Linear (std. cage),
Linear (std. cage),
Table 5. TSO (Tight Shutoff) Leakage Class per ANSI/FCI 70‐2 and IEC 60534‐4
Leakage ClassMaximum LeakageTest MediumTest PressureLeakage Class
Valves with TSO trim are factory
TSO (Tight Shutoff)
tested to a more stringent Emerson
requirement of no leakage at time of
1. Specify service ΔP when ordering.
Automation Solutions test
shipment.
WaterService ΔP
(1)
July 2017
V
V
V
V
Table 6. TSO Shutoff Availability
VALVE DESIGNCONSTRUCTIONLEAKAGE CLASS
HPS, HPTStd or Cavitrol III trim. Replaceable, protected soft seatTSO - Standard
1. For intermediate class ratings, use the same torque as the next lower standard class.
VALVE BODY
RATING(1)
NSmlbfSft
TORQUE
CAUTION
Depending on valve body materials used, post‐weld heat treating might be needed. Post‐weld heat treatment can damage
internal elastomeric, plastic, and metal parts. Shrink‐fit pieces and threaded connections might also loosen. In general, if
post‐weld heat treating is needed, remove all trim parts. Contact your Emerson sales office
additional information.
or Local Business Partner for
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HP and HPA Valves
July 2017
Instruction Manual
D101634X012
4. Use accepted piping and welding practices when installing the valve in the pipeline. For flanged valve bodies, use a
suitable gasket between the body and pipeline flanges.
5. Install a three‐valve bypass around the valve if continuous operation is required during maintenance.
6. If the actuator and valve body are shipped separately, refer to the actuator mounting procedure in the appropriate
actuator instruction manual.
7. If the valve body was shipped without packing installed in the packing box, install the packing before putting the
valve body into service. Refer to instructions given in the Packing Maintenance procedure.
WARNING
Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing
might require some readjustment to meet specific service conditions.
Valves with ENVIRO‐SEAL™ live‐loaded packing or HIGH‐SEAL ULF live‐loaded packing will not require this initial
re‐adjustment. See the instruction manuals titled ENVIRO‐SEAL Packing System for Sliding‐Stem Valves
(D101642X012
instructions. If you wish to convert your present packing arrangement to ENVIRO‐SEAL packing, refer to the retrofit
kits listed in the parts kit sub‐section near the end of this manual.
) or HIGH‐SEAL ULF Live‐Loaded Packing System (D101453X012) (as appropriate) for packing
Maintenance
Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance
frequency depends on the severity of service conditions. This section includes instructions for packing lubrication,
packing maintenance, and trim maintenance. All maintenance operations may be performed with the valve in the line.
WARNING
Avoid personal injury or damage to property from sudden release of pressure or uncontrolled process fluid. Before starting
disassembly:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure and relieve any actuator spring precompression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Note
The HP series valve uses spiral‐wound gaskets which are crushed to provide their seal. A spiral‐wound gasket should never be
reused. Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket must be installed upon
reassembly. This is necessary to ensure a good gasket seal, since the used gasket will not seal properly.
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Instruction Manual
D101634X012
HP and HPA Valves
July 2017
Table 8. Torque for Body‐to‐Bonnet Bolting Using Anti‐Seize Lubricant
VALVE
RATING
CL900 & CL1500
CL2500
1. For other materials, contact your Emerson sales office or Local Business Partner for torques.
VALVE SIZE,
NPS
HPHPAB7, B16, B8M CL2, BD, S20910, and 660 StudsB7, B16, B8M CL2, BD, S20910, and 660 Studs
The spiral‐wound gaskets are of special design. Failure to use Fisher replacement parts may result in valve damage.
Figure 2. Lubricator and Lubricator/Isolating Valve
31
LUBRICATOR
31
10A9421‐A
AJ5428‐D
A0832‐2
LUBRICATOR/ISOLATING VALVE
Note
If the valve has ENVIRO‐SEAL live‐loaded packing installed (figure 4), see the instruction manual entitled ENVIRO‐SEAL Packing
System for Sliding‐Stem Valves (D101642X012
) for packing instructions.
If the valve has HIGH‐SEAL ULF live‐loaded packing installed (figure 4), see the instruction manual entitledHIGH‐SEAL ULF
Live‐Loaded Packing System
(D101453X012) for packing instructions.
7
HP and HPA Valves
July 2017
Instruction Manual
D101634X012
Packing Lubrication
CAUTION
Do not lubricate graphite packing. Graphite packing is self-lubricated. Additional lubrication may result in slip-stick
movement of the valve.
Note
To avoid lubricants breaking down at elevated temperatures, do not lubricate packing used in processes with temperatures over
260_C (500_F).
WARNING
Do not lubricate parts when used in oxygen service, or where the lubrication is incompatible with the process media. Any
use of lubricant can lead to the sudden explosion of media due to the oil/oxygen mixture, causing personal injury or
property damage.
If a lubricator or lubricator/isolating valve (figure 2) is provided for PTFE/composition or other packings that require
lubrication, it will be installed in place of the pipe plug (key 31, figure 17, 18, or 19). Use a good quality silicon‐base
lubricant. Packing used in oxygen service or in processes with temperatures over 260_C (500_F) should not be
lubricated. To operate the lubricator, turn the cap screw clockwise to force the lubricant into the packing box. The
lubricator/isolating valve operates the same way except the isolating valve must first be opened and then closed after
lubrication is completed.
Packing Maintenance
If there is undesirable packing leakage in the spring‐loaded PTFE V‐ring packing shown in figure 3, tighten the packing
flange nuts (key 21, figure 17, 18, or 19) until the shoulder on the packing follower (key 28, figure 17, 18, or 19)
contacts the bonnet (key 18, figure 17, 18, or 19). If leakage continues, replace the packing by following the
numbered steps presented in the replacing packing procedure.
If there is undesirable packing leakage with other than spring‐loaded PTFE V‐ring packing, first try to limit the leakage
and establish a stem seal by tightening the packing flange nuts (key 21, figure 17, 18, or 19) to at least the minimum
recommended torque in table 7. However, do not exceed the maximum recommended torque in table 7 or excessive
friction may result. If leakage continues, replace the packing by following the numbered steps presented in the
Replacing Packing procedure.
If the packing is relatively new and tight on the valve plug stem, and if tightening the packing flange nuts does not stop
the leakage, it is possible that the stem is worn or nicked so that a seal cannot be made. The surface finish of a new
stem is critical for making a good packing seal. If the leakage comes from the outside diameter of the packing, it is
possible that the leakage is caused by nicks or scratches around the packing box wall. While replacing the packing
according to the Replacing Packing procedure, inspect the valve plug stem and packing box wall for nicks or scratches.
Adding Packing Rings
Key numbers referred to in this procedure are shown in figure 17, 18, or 19, unless otherwise indicated.
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Instruction Manual
D101634X012
HP and HPA Valves
July 2017
When using packing with a lantern ring (key 24) it may be possible to add packing rings above the lantern ring as a
temporary measure without removing the actuator from the valve body.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve. If using a power actuator, also shut‐off all pressure lines to the power
actuator, release all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in
effect while you work on the equipment.
2. Remove the packing flange nuts (key 21) and lift the packing flange, upper wiper, and packing follower (keys 19, 27,
and 28) away from the valve body.
3. It may be possible to dig out the old packing rings on top of the lantern ring, but use care to avoid scratching the
valve plug stem or packing box wall. Clean all metal parts to remove particles that would prevent the packing from
sealing.
4. Remove the stem connector and slip the packing rings over the end of the valve plug stem.
5. Reassemble the packing follower, upper wiper, packing flange, and packing flange nuts (keys 28, 27, 19, and 21).
6. Reconnect the body‐actuator stem connection according to the appropriate actuator instruction manual.
7. Tighten the packing flange nuts only far enough to stop leakage under operating conditions. Check for leakage
around the packing follower when the valve is being put into service. Retighten the packing flange nuts as required
(see table 7).
Replacing Packing
WARNING
Refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
Key numbers referred to in this procedure are shown in figure 17, 18, or 19, unless otherwise indicated.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve. If using a power actuator, also shut‐off all pressure lines to the power
actuator, release all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in
effect while you work on the equipment.
2. Remove the cap screws in the stem connector, and separate the two halves of the stem connector. Then exhaust all
actuator pressure, if any was applied, and disconnect the actuator supply and any leakoff piping.
3. Remove either the yoke locknut (key 32) or the hex nuts (key 30), and remove the actuator from the bonnet (key
18).
4. Loosen the packing flange nuts (key 21) so that the packing (keys 22, 23, 209, or 210, figure 3) is not tight on the
valve plug stem (key 6). Remove any travel indicator disk and stem locknuts from the valve plug stem threads.
CAUTION
When lifting the bonnet (key 18), be sure that the valve plug and stem assembly (keys 5 and 6) remains on the seat ring
(key 4). This avoids damage to the seating surfaces as a result of the assembly dropping from the bonnet after being lifted
part way out. The parts are also easier to handle separately.
Use care to avoid damaging gasket sealing surfaces.
The HPD and HPAD piston rings (key 8) are brittle and in two pieces. Avoid damaging the piston rings by dropping or rough
handling.
9
HP and HPA Valves
July 2017
Figure 3. Packing Arrangements
Instruction Manual
D101634X012
UPPER WIPER (KEY 27)
12A8160-A
PTFE V‐RING
SINGLE PACKING
UPPER WIPER (KEY 27)
PACKING FOLLOWER
(KEY 28)
FEMALE ADAPTOR
(KEY 35)
V-RING (KEY 23)
MALE ADAPTOR
(KEY 34)
LANTERN RING (KEY 24)
PACKING FOLLOWER
(KEY 28)
FEMALE ADAPTOR
(KEY 35)
V-RING (KEY 23)
MALE ADAPTOR
(KEY 34)
WASHER (KEY 25)
SPRING (KEY 24)
PACKING BOX RING
(KEY 26)
LOWER WIPER
(KEY 33)
KEY 22
}
1
KEY 22
}
1
14A3412-C
GRAPHITE RIBBON AND FILAMENT
SINGLE PACKING
PACKING FOLLOWER
(KEY 28)
GRAPHITE RIBBON
PACKING RING (KEY 23)
GRAPHITE FILAMENT
PACKING RING (KEY 23)
2
LANTERN RING
(KEY 24)
PACKING FOLLOWER
(KEY 28)
GRAPHITE RIBBON
PACKING RING (KEY 23)
GRAPHITE FILAMENT
PACKING RING (KEY 23)
2
LANTERN RING
(KEY 24)
PACKING BOX RING
(KEY 26)
UPPER WIPER
(KEY 27)
PACKING
FOLLOWER
(KEY 28)
PACKING RING
(KEY 23)
LANTERN RING
(KEY 24)
PACKING BOX RING
(KEY 26)
12A7839-A Sht 1
PTFE V‐RING
LOWER WIPER
(KEY 33)
DOUBLE PACKING
NOTES:
0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS. USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
1
2
HAS THE APPEARANCE OF A WOVEN OR BRAIDED RING.
C0747‐1
1
14A3414-C
GRAPHITE RIBBON AND FILAMENT
DOUBLE PACKING
PACKING BOX RING
(KEY 26)
12A8163-A
PTFE/COMPOSITION
DOUBLE PACKING
PACKING BOX RING
(KEY 26)
WARNING
To avoid personal injury or property damage caused by uncontrolled movement of the bonnet, loosen the bonnet by
following the instructions in the next step. Do not remove a stuck bonnet by pulling on it with equipment that can stretch
or store energy in any other manner. The sudden release of stored energy can cause uncontrolled movement of the bonnet.
If the cage sticks to the bonnet, proceed carefully with bonnet removal and support the cage so that it will not fall
unexpectedly from the bonnet.
10
Instruction Manual
D101634X012
Figure 4. Live‐Loaded Packing
HP and HPA Valves
July 2017
(KEY 214)
39B4153-A
STUD
(KEY 200)
HEX NUT
(KEY 212)
PACKING
FLANGE
(KEY 201)
PACKING
RING
(KEY 209)
PACKING
RING
(KEY 210)
PACKING
BOX RING
(KEY 211)
39B4612/A
Typical HIGH‐SEAL Graphite ULF
Packing System
SPRING
PACK
ASSEMBLY
(KEY 217)
GUIDE
BUSHING
(KEY 207)
PACKING
WASHERS
(KEY 214)
GUIDE
BUSHING
(KEY 208)
A6297-1
200
212
201
215
216
207
209
211
A6722
Typical ENVIRO‐SEAL Packing System
with PTFE Packing
213
217
207
207
214
207
Typical ENVIRO‐SEAL Packing System
with Graphite ULF Packing
Typical ENVIRO‐SEAL Packing System
with Duplex Packing
11
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