fanuc Super CAP T, Super CAP II T Operator Manual
GE Fanuc Automation
Computer Numerical Control Products
Super CAP T and Super CAP II T
for Series 16/18-TB, 16/18-TC, and 16i/18i-TA
Operator's Manual
GFZ-62444E-1/04 October 1997
Warnings, Cautions, and Notes
as Used in this Publication
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution notices are used where equipment might be damaged if care is not taken.
GFL-001
Warning
Caution
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
PowerMotion is a trademark of GE Fanuc Automation North America, Inc.
©Copyright 1997 GE Fanuc Automation North America, Inc.
All Rights Reserved.
SAFETY PRECAUTIONS
When using a machine equipped with the F ANUC Super CAP T and F ANUC Super CAP II T, be sure to observe
the following safety precautions.
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1
SAFETY PRECAUTIONS
B–62444E–1/04
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into W arning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
Read this manual carefully, and store it in a safe place.
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B–62444E–1/04
2
SAFETY PRECAUTIONS
GENERAL WARNINGS AND CAUTIONS
WARNING
1.
Before starting to use the conversational functions (such as creation/run of machining programs,
measurement of tool compensation, and specification of a chuck barrier), close the doors of the
machine, and take any other necessary safety measures.
Failure to take a necessary safety measure may bring about the death of, or a serious injury to,
the user.
2.
Before going to the next step of handling or operation, check the display on the screen carefully
to assure that the intended data has been entered correctly.
If the machine is used with incorrect data, the tool may bump against the machine and/or
workpiece, possibly causing damage to the tool and/or machine, and even injuries.
3.
When you are using a tool compensation function, before starting the machine, check the
direction and amount of compensation so that the tool will not bump against the workpiece or
machine.
If the tool bumps against the machine and/or workpiece, the tool and/or machine may be
damaged, and even injuries may occur.
4.
After you create a machining program using a conversational function, do not run the machine
on that program immediately . Instead, carry out machining simulation to make sure that the tool
path and machining operation are correct and that the tool will not bump against the workpiece
or machine (including the chuck and tailstock).
If the tool bumps against the machine and/or workpiece, the tool and/or machine may be
damaged, and even injuries may occur.
5.
After you convert a machining program created using a conversational function to NC program
format, do not run the machine on that program immediately . Instead, confirm every step of the
resultant NC program, and make sure that the tool path and machining operation are correct and
that the tool will not bump against the workpiece or machine (including the chuck and tailstock).
Before starting production machining, run the machine with no workpiece attached to the
machine to make sure that the tool will not bump against a workpiece (when attached) or the
machine (including the chuck and tailstock).
If the tool bumps against the machine and/or workpiece, the tool and/or machine may be
damaged, and even injuries may occur.
6.
Before starting to create a machining program using a conversational function, make sure that
all necessary data among the tool data, cutting condition data, surface roughness data, pre–tool
list, and chuck and tailstock data, and all parameters necessary for the conversational function
are set correctly.
If the necessary data is not set correctly , any required cutting conditions will not be set correctly ,
possibly causing damage to the tool, and even injuries.
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SAFETY PRECAUTIONS
B–62444E–1/04
W ARNING
7.
When you run the machine using a machining program created using a conversational function
or a machining program generated by converting another machining program to NC program
format, be sure to use the correct tool geometry compensation data measured on the relevant
measurement guidance screen provided by the conversational function.
If the machine is used with incorrect data, the tool may bump against the machine and/or
workpiece, possibly causing damage to the tool and/or machine, and even injuries.
The method to measure the tool compensation amount may be provided by the machine tool
builder. If this is the case, before starting measurement, read carefully and understand
sufficiently the applicable user’s guide from the machine tool builder.
8.
Before using a chuck barrier or chuck/tailstock barrier, perform a manual operation (such as jog
feed or manual pulse generator feed) to make sure that the barrier area data is set correctly , that
the barrier function occurs at the correct position, and that the tool will not bump against the
chuck or tailstock.
If the tool bumps against the chuck and/or tailstock, the tool and/or machine may be damaged,
and even injuries may occur.
9.
When pressing the power ON button, do not touch any key on the keyboard before a display
appears on the screen. Some keys on the keyboard are allocated to maintenance or other special
operations. Pressing any of these keys may cause the machine to behave unexpectedly.
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B–62444E–1/04
Table of Contents
SAFETY PRECAUTIONS s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. GENERAL
1. OVERVIEW 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. SYMBOLS USED 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. FLOWCHART FROM CREATING A PROGRAM TO EXECUTING IT 6. . . . . . . . . . . . . .
3.1 CREATING A MACHINING PROGRAM 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 CHECKING A MACHINING PROGRAM 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 SELECTING A MACHINING PROGRAM TO BE EXECUTED 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. SELECTING THE MENU AND INPUTTING DATA 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 SOFT KEYS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 CALCULATION FUNCTIONS SIMILAR TO THOSE OF A HAND–HELD CALCULATOR 12. . . .
4.2.1 Operation for Calculation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Keys for Calculation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. HIERARCHY OF THE CONVERSATIONAL SCREENS 15. . . . . . . . . . . . . . . . . . . . . . . . .
II. OPERATION
1. OVERVIEW OF THE PROCEDURE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. DESCRIPTION OF THE KEYBOARD 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 KEYBOARD TYPES 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 DETAILS OF THE KEYBOARD 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. OPERATION MODES 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. TYPES OF SCREENS 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 ONE–PATH LATHES 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 TWO–PATH LATHES 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. DESCRIPTION OF COORDINATE SYSTEMS 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 ONE–PATH LATHER 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Machine Coordinate System 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Workpiece Coordinate System 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Program Coordinate System 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.2 TWO–PATH LATHES WITH TWO OPPOSING SPINDLES 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Machine Coordinate System 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Workpiece Coordinate System 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Program Coordinate System 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 FOR TWO–PATH LATHES WITH ONE SPINDLE 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Machine Coordinate System 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Workpiece Coordinate System 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Program Coordinate System 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–62444E–1/04
6. CREATING MACHINING PROGRAMS 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 FORMAT OF MACHINING PROGRAM USED FOR THE ONE–PATH LATHES 54. . . . . . . . . . . . .
6.2 FORMAT OF MACHINING PROGRAM USED FOR THE TWO–PATH LATHES 55. . . . . . . . . . . . .
6.3 SELECTING THE CONVERSATIONAL MODE 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 CREATING A MACHINING PROGRAM 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Entering the Number and Name of a Program 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 INITIAL SETTINGS 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Details of Settings 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Operation for Initial Settings 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 PROCESS DATA SCREEN 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Operation for the Process Data Screen 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 FIGURE DATA SCREEN 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 Operation on the Contour Data Screen 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.2 Operation for Data other than Contour Data on the Figure Data Screen 70. . . . . . . . . . . . . . . . . . .
6.8 CREATING A NEW PROGRAM USING OTHER PROGRAMS 72. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 Registered–program Directory Screen for Editing 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Copying a Program 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. CHECKING MACHINING PROGRAMS 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 CHECKING INPUT FIGURES 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Registered–program Directory Screen for Editing 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Specifying the Program to be Edited 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Displaying the Contents of the Machining Program 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Enlarging the Part of the Contour 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 End of Checking Machining Programs 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 CHECKING MACHINING PROGRAMS USING THE SIMULATION 77. . . . . . . . . . . . . . . . . . . . . .
7.2.1 Selecting a Machining Program 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Simulating Machining 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Enlarging a Figure and Displaying Other Screens 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 SIMULATION OF Y–AXIS MACHINING 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Simulation of Y–axis Machining by a One–path Lathe 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Simulation of Y–axis Machining by a Two–path Lathe 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 OFFSET DATA SAVE AND RESTORE FUNCTION 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 Generals 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Parameter 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 Details 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 Execution Selection State Display 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.5 Tool Changing Position Temporary Setting 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.6 Alternation of G30 Command in Macro Program 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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B–62444E–1/04
7.5 MACHINING SIMULATION BASED ON A SOLID MODEL (SUPER CAP II T) 91. . . . . . . . . . . . .
7.5.1 Simulating a Cutting Operation Based on a Solid Model 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Simulation of C–/Y–axis Machining 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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8. EDITING MACHINING PROGRAMS 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 SELECTING THE MACHINING PROGRAM TO BE EDITED 95. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Registered–program Directory Screen for Editing 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 Selecting a Machining Program 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 EDITING A MACHINING PROGRAM IN UNITS OF PROCESSES (PROGRAM SCREEN) 97. . . .
8.2.1 Deleting a Process 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Adding a New Process 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 CHANGING THE PROCESS DATA 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 CHANGING PART OF THE CONTOUR DATA 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Changing Entered Figure Data 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Changing the Figure 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.3 Adding a Figure 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.4 Deleting a Figure 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 CHANGING FIGURE DATA OTHER THAN CONTOUR DATA 105. . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 EDITING MACHINING PROGRAMS IN UNITS OF PROCESSES
(PROCESS EDITING SCREEN) 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Displaying the Process Directory Screen 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.2 Moving a Process for a Tool Post 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.3 Moving a Process between the Two Tool Posts 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Copying a Process 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 Deleting a Process 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.6 Searching for a Process (Editing) 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 AUTOMATIC SCHEDULING 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.1 Operation of Automatic Scheduling 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2 Details of Automatic Scheduling 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 DELETING MACHINING PROGRAMS 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 EDITING NC PROGRAMS (CROSS EDITING) 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. OUTPUTTING MACHINING PROGRAMS 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. READING MACHINING PROGRAMS 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. CONVERTING MACHINING PROGRAMS INTO NC PROGRAMS 120. . . . . . . . . . . . . .
11.1 CONVER TING A MACHINING PROGRAM TO AN NC PROGRAM 121. . . . . . . . . . . . . . . . . . . . . .
11.1.1 Registered–program Directory Screen for Conversion to NC Program 121. . . . . . . . . . . . . . . . . . .
11.1.2 Converting a Machining Program to an NC Program 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.3 Entering Setting Data Before Execution 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 ALARMS DURING CONVERSION OF THE MACHINING PROGRAM
INTO THE NC PROGRAM 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 SETTING THE READER/PUNCH INTERFACE 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12. DIRECT OPERATION FOR MACHINING PROGRAMS CREATED
CONVERSATIONALLY 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 OPERATION BEFORE EXECUTION
(SUCH AS SELECTING A PROGRAM, MOUNTING A TOOL, ETC.) 127. . . . . . . . . . . . . . . . . . . . .
12.1.1 Displaying the Registered–program Directory Screen for Direct Operation 127. . . . . . . . . . . . . . .
12.1.2 Specifying a Machining Program 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.3 Setting Data on the Setting Screen Before Execution 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.4 Mounting Tools 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.5 Measuring Tool Geometry Compensation when no Tool Setter is Used 137. . . . . . . . . . . . . . . . . .
12.1.6 Measuring Tool Geometry Compensation when a Tool Setter is Used 143. . . . . . . . . . . . . . . . . . .
12.1.7 Chuck Barrier 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.8 Chuck/Tailstock Barrier 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 EXECUTING MACHINING PROGRAMS 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Starting Execution of Machining Programs 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 Override Playback Function 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 Execution of a Conversational Machining Program After Conversion to an NC Program 159. . . .
13. SETTING DATA 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 TOOL DATA FILE 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.1 Displaying the Tool Data Directory Screen 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.2 Operations on the Tool Data Directory Screen 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.3 Tool Data for Machining Outer Surfaces, Inner Surfaces, End Faces,
and Inner Bottom Faces 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.4 Tool Data for External Threads and Internal Threads 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.5 Tool Data for Grooving on Outer Surfaces, Inner Surfaces, and End Faces 172. . . . . . . . . . . . . . .
13.1.6 Tool Data for Drilling 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.7 Tool Data for Tapping 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.8 Tool Data for Center Drills 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.9 Tool Data for Throw–away Drills 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.10 Tool Data for End Mills 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.11 Tool Data for Side Cutters 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.12 Tool Data for Chamfering 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.13 Tool Data for Reamers 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.14 Tool Data for Boring 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.15 Automatic Tool Specification Function 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.16 Tool Geometry Data for Drawing 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.17 Details of the Automatic Setting of Tool Geometry Data for Drawing 198. . . . . . . . . . . . . . . . . . .
13.2 MACHINING CONDITION DATA AND SURFACE ROUGHNESS DATA 203. . . . . . . . . . . . . . . . . .
13.2.1 Machining Condition Data for General–purpose Tools 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.2 Cutting Condition Data for Threading Tools 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.3 Cutting Condition Data for Grooving Tools 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.4 Cutting Condition Data for Drilling Tools 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.5 Cutting Condition Data for Tapping Tools 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.6 Cutting Condition Data for C–axis/Y–axis Machining Tools 209. . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.7 Coefficients 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.8 Surface Roughness Data 221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.3 PRE–TOOL LIST 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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13.4 CHUCK/TAIL STOCK FIGURE DA TA 223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.4.1 Chuck Figure Data 223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.4.2 Chuck Data Extension Function (Optional) 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.4.3 Tail Stock Figure Data 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.5 PUNCHING OUT SETTING DATA 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.6 READING SETTING DATA 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.7 CLEARING SETTING DATA 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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14. BATCH DATA INPUT/OUTPUT FUNCTION 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 DATA THAT CAN BE ENTERED AND OUTPUT 228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 DATA OUTPUT 229. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 DATA INPUT 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 I/O PARAMETER DISPLAY 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15. CHANGING SCREEN DISPLAY COLORS (Super CAP II T) 237. . . . . . . . . . . . . . . . . . .
15.1 HOW TO CHANGE DISPLAY COLORS 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2 STORING AND CALLING DISPLAY COLOR DATA 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2.1 Storing Display Color Data 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2.2 Calling Display Color Data 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III. TYPES OF MACHINING PROGRAMS
1. MACHINING PROGRAMS FOR 2–AXES (X AND Z AXIS) LATHES 246. . . . . . . . . . . .
1.1 BAR MACHINING 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Machining Type Selection 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Details of Setting Data 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Details of Figure Data 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.4 Details of Contour Calculation 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.5 Partially Enlarged Drawing of a Contour 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.6 Automatic Residual Machining Function 274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.7 Details of Bar Machining 276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.8 Entering Contour Data for Machining on the 2–Path Lathe with Two Spindles Facing
Each Other 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.9 Entering Contour Data for Machining on the Single–spindle 2–path Lathe (16–TB) 281. . . . . . . .
1.1.10 Null Cutting Cancel Function 282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.11 Compensation by Tool Cutting Edge 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.12 Bar and Pattern Repeating Finishing Processing without Using G41/G42 Command 290. . . . . . . .
1.1.13 Improving the Machining of Figures that Differ Slightly in Level 291. . . . . . . . . . . . . . . . . . . . . .
1.2 PA TTERN REPEATING 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Machining Type Selection 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Details of Setting Data 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Figure Data Input 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Details of Pattern Repeating 294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5 Automatic Reverse Machining 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.6 Compensation by Tool Cutting Edge 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.2.7 Improvement of Pattern Repeating Cutting Retract Movement 297. . . . . . . . . . . . . . . . . . . . . . . . .
1.2.8 Pattern Repeating Approach to Shape Start Point 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.9 Bar and Pattern Repeating Finishing Processing without Using G41/G42 Command 304. . . . . . . .
1.3 RESIDUAL MACHINING 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Machining Type Selection 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Details of Process Data 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Details of Figure Data 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Details of Residual Machining 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 END FACING 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Machining Type Selection 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Details of Process Data 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.3 Details of End Facing 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 THREADING 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Machining Type Selection 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.2 Details of Process Data 316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.3 Details of Figure Data 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.4 Details of Threading 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 GROOVING 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Machining Type Selection 329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Details of Process Data 330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.3 Details of Figure Data 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.4 Details of Grooving 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 NECKING 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 Machining Type Selection 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 Details of Process Data 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.3 Automatic Tool Selection 351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.4 Details of Figure Data 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.5 Details of Necking 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 CENTER DRILLING, DRILLING, REAMING, BORING, AND TAPPING 354. . . . . . . . . . . . . . . . . .
1.8.1 Machining Type Selection 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.2 Process Data 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.3 Automatic Pre–tool Determination Function 364. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9 SINGLE ACTION 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.1 Machining Type Selection 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.2 Details of Process Data 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.3 Details of Figure Data 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.4 Figure Data Input Operation 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.5 Selecting the Type of Machining (Single Action II) 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.6 Process Data (For Single Action II) 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.7 Figure Data (For Single Action II) 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 CALLING SUBPROGRAMS 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.1 Machining Type Selection 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.2 Details of Process Data 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.3 Notes on Subprograms 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.4 Selecting the Type of Machining (For Sub–call II) 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.5 Process Data (For Sub–call II) 372. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.6 Subprograms to be Called (Sub–call II) 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.7 NC Program Conversion For Sub–call II 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.11 AUXILIARY AND TRANSFER PROCESSES 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12 M–CODE AND PROGRAM END PROCESSES 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12.1 M–code Process 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12.2 Program End Process 376. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2. MACHINING PROGRAMS FOR LATHES WITH C–AXIS 377. . . . . . . . . . . . . . . . . . . . . .
2.1 CENTER DRILLING, DRILLING, REAMING, AND TAPPING FOR END FACES 378. . . . . . . . . . .
2.1.1 Machining Type Selection 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Details of Process Data 379. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Details of Figure Data 382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Automatic Pre–tool Selection Function 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 CENTER DRILLING, DRILLING, REAMING, AND TAPPING FOR SIDE FACES 385. . . . . . . . . .
2.2.1 Machining Type Selection 385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Details of Process Data 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Details of Figure Data 388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Automatic Pre–tool Selection Function 390. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 GROOVING FOR END F ACES 391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Machining Type Selection 391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Details of Process Data 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Details of Figure Data 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 C–AXIS GROOVING FOR SIDE FACES 398. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 Machining Type Selection 398. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Details of Process Data 399. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3 Details of Figure Data 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 C–AXIS NOTCHING FOR END FACES 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Machining Type Selection 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Details of Process Data 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Details of Figure Data 408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 Details of C–axis Notching 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5 NC Program Conversion for C–axis Notching 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 C–AXIS NOTCHING FOR SIDE FACES 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Machining Type Selection 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.2 Details of Process Data 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.3 Details of Figure Data 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4 Details of C–axis Notching for Side Faces 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 C–AXIS CYLINDRICAL MACHINING 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Machining Type Selection 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Details of Set Data 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.3 Details of Figure Data 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.4 Details of Cylindrical Machining 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. CREATING MACHINING PROGRAMS FOR A LATHE HAVING
THE Y–AXIS MACHINING FUNCTION 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Y–AXIS CENTER DRILLING, DRILLING, AND TAPPING (ON THE END FACE) 425. . . . . . . . . .
3.1.1 Selecting a Machining Type 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Setting 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Figure Data 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4 Automatic Pre–tool Selection Function 433. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.2 CENTER DRILLING, DRILLING, REAMING, AND TAPPING (ON THE SIDE FACE) 434. . . . . . .
3.2.1 Machining Type Selecting 436. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Process Data 437. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Figure Data 439. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Automatic Pre–tool Selection Function 442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Y–AXIS MILLING (ON THE END FACE) 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Machining Type Selection 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Process Data 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Figure Data 446. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Y–AXIS MILLING (ON THE SIDE FACE) 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Machining Type Selection 449. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Setting 450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Figure Data 452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4. CONVERTING A MACHINE PROGRAM IN THE RIGHT–HAND COORDINATE
SYSTEM TO THAT IN THE LEFT–HAND COORDINATE SYSTEM 454. . . . . . . . . . . . .
4.1 OVER VIEW 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 DETAILS OF CONVERSION TO MACHINING PROGRAM IN THE LEFT–HAND
COORDINATE SYSTEM 457. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Conversion of Machining Programs 457. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Restrictions on Conversion to Machining Programs in the Left–hand Coordinate System 458. . . .
5. BACK MACHINING FUNCTIONS FOR A LATHE WITH A SUB–SPINDLE 459. . . . . .
5.1 SELECTING THE SUB–SPINDLE 460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 BACK MACHINING WITH THE SUB–SPINDLE 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 COORDINATE SYSTEM FOR C–AXIS MACHINING WITH THE SUB–SPINDLE 462. . . . . . . . . .
5.4 ANIMATED SIMULATION FUNCTION FOR MACHINING WITH THE SUB–SPINDLE 463. . . . .
5.5 FUNCTION FOR CONTROLLING THE C–AXIS BRAKE 463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 C–AXIS MACHINING FUNCTION UNDER CONTROL OF SPINDLE POSITIONING 464. . . . . . .
5.7 AUTOMATIC OUTPUT OF THE M CODE FOR CONTROLLING THE SUB–SPINDLE
(AND THE M CODES FOR CALLING SUBPROGRAMS) 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV. EXAMPLES OF CREATING PROGRAMS
1. CREATING MACHINING PROGRAMS FOR TWO–PATH
4–AXIS (X1, Z, X2, AND Z2) LATHES 469. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 SETTING PARAMETERS 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 SETTING TOOL DATA AND CUTTING CONDITION DATA 474. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Setting Tool Data 474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Setting Cutting Condition Data 475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 EXAMPLES OF PROGRAMS FOR MACHINING THE CYLINDRICAL SURF ACE
OF BARS 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Creating a Machining Program 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Entering Initial Data 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Specifying the Primary Machining Process (For the Left–side Tool Post) 478. . . . . . . . . . . . . . . .
1.3.4 Specifying a Transfer Process 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.3.5 Specifying the Secondary Machining Process (For the Right–side Tool Post) 481. . . . . . . . . . . . .
1.3.6 Displaying the Figure of a Product 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.7 Animated Simulation 484. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.8 Returning to the Main Menu 484. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 SETTING UP MACHINING 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Setting the Workpiece Shift Amount 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Another Setup Operation for Machining 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2. EXAMPLE OF INPUTTING CONTOURS FOR BAR MACHINING AND
PATTERN REPEATING 487. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. CREATING MACHINING PROGRAMS FOR LATHES WITH THE C–AXIS 505. . . . . . .
3.1 SETTING PARAMETERS 506. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 SETTING TOOL AND CUTTING CONDITION DATA 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Setting Tool Data for Machining Around the C–axis 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 EXAMPLE OF CREATING A PROGRAM FOR NOTCHING AND
CYLINDRICAL MACHINING AROUND THE C–AXIS 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Creating a Machining Program 510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Entering the Initial Data 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Specifying Process 1 (End Face and Cylindrical Surface Machining) 512. . . . . . . . . . . . . . . . . . . .
3.3.4 Specifying Process 2 (Notching the End Face Around the C–axis) 513. . . . . . . . . . . . . . . . . . . . . .
3.3.5 Specifying Process 3 (Cylindrical Surface Machining Around the C–axis) 516. . . . . . . . . . . . . . . .
3.3.6 Input for the End Process 518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.7 Animated Simulation 519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.8 Returning to the Main Menu 521. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX
A. PARAMETERS 525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 DRILLING PARAMETERS (1) 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 PARAMETERS FOR CONVERSA TIONAL PERIPHERAL FUNCTIONS 527. . . . . . . . . . . . . . . . . . .
A.3 ENTERING WORKPIECE MATERIAL 528. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 PARAMETERS FOR THE M–FUNCTION–LIST SCREEN 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.5 REGISTERING THE TOOL MATERIAL 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6 USER PARAMETERS 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.7 ENTERING SUB–PROGRAM NAMES ON THE SUB–PROGRAM CALLING SCREEN 538. . . . . .
A.8 TOOL POST NAME PARAMETERS 539. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.9 PARAMETERS NECESSARY FOR USING THE CONVERSATIONAL AUTOMATIC
PROGRAMMING FUNCTION (BIT–TYPE) 540. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.10 PARAMETERS NECESSARY FOR USING THE CONVERSATIONAL AUTOMATIC
PROGRAMMING FUNCTION (COMMON DATA) 554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.11 PARAMETERS FOR BAR MACHINING, PATTERN REPEATING, END FACING,
AND RESIDUAL MACHINING 562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.12 PARAMETERS FOR NECKING 567. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.13 PARAMETERS FOR GROOVING 568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.14 PARAMETERS FOR THREADING 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A.15 PARAMETERS FOR Y–AXIS MACHINING 572. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.16 PARAMETERS FOR DRILLING 573. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.17 PARAMETERS FOR NOTCHING 577. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.18 PARAMETERS FOR OTHER CONVERSA TIONAL FUNCTIONS 578. . . . . . . . . . . . . . . . . . . . . . . .
A.19 SETTING PARAMETERS IN THE NC 584. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–62444E–1/04
B. ALARMS 589. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c–10
I. GENERAL
B–62444E–1/04
1
OVERVIEW
GENERAL
1. OVERVIEW
Overview of the manual
This manual describes the functions related to the one–/two–path lathe
Super CAP T and Super CAP II T of the FANUC Series 16/18–TB and
FANUC Series 16/18–TC Series 16i/18i–TA. (The Super CAP II T is
usable only with the FANUC Series 16/18–TC, Series 16i/18i–TA.)
The one–/two–path Super CAP T and Super CAP II T differ from each
other only in conversational programming screens and machining
simulation. All other aspects such as screen displays, key operations, and
machining operations are identical. Therefore, this manual mainly
describes the former Super CAP, and explains the conversational
automatic programming function of the latter Super CAP as required.
For other functions, refer to the operator’s manual for the F ANUC Series
16/18–TB or FANUC Series 16/18–TC Series 16i/18i–TA.
The specifications and usage of the conversational automatic
programming function may vary according to the specifications of the
operator’s panel of a machine tool. Be sure to read the manual provided
by the machine tool builder.
The functions of the CNC machine tool system are determined not only
by the CNC, but by the combination of the machine tool, the power
magnetic circuit in the machine tool, the servo system, the CNC, and the
operator’s panel.
It is impossible to cover all possible combinations of all functions,
programming methods, and operations in a single manual.
This manual explains only the conversational automatic programming
function provided for the CNC. For individual CNC machine tools, refer
to applicable manuals from the machine tool builders.
The manuals from machine tool builders take precedence over this
manual.
This manual explains as many detailed functions as possible. However,
it is not possible to describe all of the items which cannot be done or which
the operator must not do. Therefore, please assume that functions other
than those described in this manual cannot be performed.
Detailed information and special conditions are explained in notes. The
readers may encounter new technical terms in the notes not previously
defined or described. In this case, read this manual through first, then
review the details.
3
1. OVERVIEW
GENERAL
B–62444E–1/04
The models covered by this manual, and their abbreviations, are:
MODEL ABBREVIATION
FANUC Series 16–TB 16–TB
FANUC Series 18–TB 18–TB
FANUC Series 16–TC 16–TC
FANUC Series 18–TC 18–TC
FANUC Series 16i–TA 16i–TA
FANUC Series 18i–TA 18i–TA
About the Super CAP II T
The Super CAP II T is added with the following functions, as compared
with the Super CAP T.
1 Background color of the display screen, and stereoscopic frames of the
window/soft keys
2 Stereoscopic display of a soft key when it is in a depressed state
3 Machining simulation based on a solid model
4 Tool trajectory drawing based on isometric projection in C–/Y–axis
machining simulation
5 Changes to screen display colors, and storage of additional four groups
of screen display colors
All other functions such as screen displays, key operations, and
machining functions are the same as conventional ones.
Moreover, machining programs, tool data, and conversational function
parameters created on the Super CAP T can be used also on the Super CAP
II T.
4
B–62444E–1/04
2
SYMBOLS USED
The following explains how keys and buttons are indicated in this manual.
(1) Function buttons are indicated in bold type:
(2) Numeric keys to be entered from the key board are underlined:
(3) The input key is indicated in bold type in the same way as the
GENERAL
Example) PRGRM, OFSET
Example) 12.345
function buttons. Generally, the input key follows numeric key
input.
Example) 12.345
INPUT
2. SYMBOLS USED
(4) The edit keys are also indicated in bold type:
Example) ALTER key: ALTER
INSRT key: INSRT
DELET key: DELET
(5) Soft keys are enclosed in brackets [ ]:
Example) [NEW], [NEW-PR]
(6) The cursor keys are indicated by the following symbols:
↑, ↓, ←, and →.
(7) The page keys are indicated by the following symbols:
and
.
5
3. FLOWCHART FROM CREATING
A PROGRAM TO EXECUTING IT
FLOWCHART FROM CREATING A PROGRAM TO
EXECUTING IT
3
GENERAL
This chapter shows a flow indicating how a machining program is created
and executed using the conversational automatic programming function.
B–62444E–1/04
6
B–62444E–1/04
3.1
CREATING A MACHINING PROGRAM
Press the PRGRM function
button.
NC-format programming input
menu
GENERAL
3. FLOWCHART FROM CREATING
A PROGRAM TO EXECUTING IT
Select the conversational mode.
Main menu
Program input menu
(initial settings)
Program input menu (process data)
Program input menu
(figure data)
[FIGURE END]
To select the conversational mode, press the conversational key on the
machine operator’s panel or press the [CAP-I] soft key after entering the
EDIT mode.
Press the [1] soft key to create a new machining program on the main menu.
Enter necessary data, such as the number and name of a machining program, the material of tools used in common in machining programs, and
blank figures.
Moving the cursor forward automatically creates processes.
Select entries for necessary items, such as the type of machining and the
area to be machined. The tools and cutting conditions used for the machining are then automatically determined.
Following the operation guidance on the screen, specify a contour figure.
Press the [PLOT] soft key, if necessary, to display and check the contour
figures previously entered for other processes.
After specifying all necessary figures, press the [FIGURE END] soft key.
After specifying all necessary processes, press the [PRGRM END] soft key.
[PRGRM END]
7
3. FLOWCHART FROM CREATING
A PROGRAM TO EXECUTING IT
3.2
CHECKING A MACHINING PROGRAM
Press the PRGRM function button.
NC-format programming input
menu
GENERAL
B–62444E–1/04
Select the conversational mode.
Main menu
Registered-program directory
screen
Program screen
Page key
To select the conversational mode, either press the conversational key on
the machine operator’s panel or enter the EDIT mode and press the [CAP-I]
soft key.
Press the [2] soft key for creating a new machining program on the main
menu.
Move the cursor to the program to be edited. Press the [EDIT] soft key.
If the program does not fit on one page, press the page key to scroll the
screen.
Pressing the leftmost soft key [ ] returns to the main menu.
[ ]
8
B–62444E–1/04
3.3
SELECTING A MACHINING PROGRAM TO BE EXECUTED
Press the PRGRM function button.
NC-format programming input menu
GENERAL
3. FLOWCHART FROM CREATING
A PROGRAM TO EXECUTING IT
Select the conversational mode.
Main menu
Registered-program directory
screen
Setting screen before execution
To select the conversational mode, press the conversational key on the
machine operator’s panel or enter the EDIT mode and press the [CAP-I] soft
key.
Select the automatic operation mode on the machine operator’s mode.
Press the [4] soft key to operate a conversational machining program direct-
ly after entering the MEM mode on the main menu.
[PRE-EX]: Press this key to specify a chuck barrier, workpiece shift, and
position where the tool is changed (tool change position).
[EXEC]: Press this key to select a machining program to be executed
only when the power is turned on or when a new program is
selected.
On the setting screen before execution, specify the chuck barrier, workpiece
shift, and tool change position. This operation is required only once for each
machining program.
Program screen
Program execution screen
End of execution
When another machining program is selected
Check that the selected machining program is correct, then start automatic
operation.
While the machining program created conversationally is being executed,
the program execution screen is displayed.
9
4. SELECTING THE MENU AND
INPUTTING DA TA
SELECTING THE MENU AND INPUTTING DATA
4
GENERAL
Whenever you are uncertain of the operation to be performed next, check
relevant part of this manual. Alternatively, press the [GUIDE] soft key
to display the operation guidance screen for the current operation.
When the screen selected on the conversational main menu is displayed
and you are at a loss what to do next, press the leftmost soft key [
main menu then appears on the screen and you can start from the
beginning.
B–62444E–1/04
]. The
10
B–62444E–1/04
GENERAL
4. SELECTING THE MENU
AND INPUTTING DATA
4.1
SOFT KEYS
Example
Example
Soft keys displayed on the conversational screens have different colors
depending on their functions as follows:
(1) Green soft keys
Used mainly for displaying other screens.
[MCHN–C] : Displaying the cutting condition data screen
[TOOL–D] : Displaying the registered tool directory screen
[DETAIL DATA] : Displaying process data not shown on the
machining program screen
[GUIDE] : Displaying operation guidance
(2) Yellow soft keys
Used for selecting the menus.
[1 BAR] : Selecting the type of machining
[1 O–END] : Selecting the area to be machined
[↑↓] : Selecting a figure pattern
(3) Purple soft keys
Used for editing.
Example
[DELETE] : Deleting a process or figure
[INSERT] : Inserting a process or figure
[COPY] : Copying a program or process
When the [+] soft key appears at the right end of the screen, there are soft
keys other than those displayed on the current screen. Press the [+] soft
key to display the other soft keys, if necessary.
The leftmost soft key [<], which is called the super return key , is used to
return from a conversational screen to the main menu.
11
4. SELECTING THE MENU AND
INPUTTING DA TA
GENERAL
B–62444E–1/04
4.2
CALCULATION
FUNCTIONS SIMILAR
TO THOSE OF A
HAND–HELD
CALCULATOR
4.2.1
Operation for Calculation
· Addition 100. +200. INPUT
· Subtraction 200. –100. INPUT
· Multiplication 100.
· Division 200. /10. INPUT
20. INPUT
*
Data can be entered for items on the conversational programming menus
(except for the detailed data screen) while calculation is performed on the
same menu.
The four arithmetic functions, addition, subtraction, multiplication, and
division, operate on two numbers. By substituting the result as one term
at the next calculation, calculation can be iterated indefinitely.
Data to be entered for an item must conform to the type of data in the item.
If data contains a component less than the minimum input limit, the
component is ignored.
The following shows key operations for each function.
The result reads at the location where input
keys are displayed.
Example of operation)
12
0 6
.
210.0–65.3
DELETE WINDOW
(INPUT key) ↓
INSERT FIGURE PROCES
To enter the calculated result for the desired item, press the INPUT key
again after checking the result.
Pressing the CAN key deletes characters successively in the input field
from the last character entered.
Key input operation and input key display when the following expression
is calculated:
210. – 65.3 + 1.25
.
–
5 3 INPUT 1
START POINT X
ON/OFF
EDIT
+ 2.5
MCHN–C TOOL–D DETAIL
DATA
INPUT INPUT
PLOT GUIDE
144.7
DELETE WINDOW
INSERT FIGURE PROCES
ON/OFF
START POINT X
MCHN–C TOOL–D DETAIL
EDIT
12
PLOT GUIDE
DATA
B–62444E–1/04
GENERAL
Second key operation for the calculation ↓
4. SELECTING THE MENU
AND INPUTTING DATA
144.7+1.25
DELETE WINDOW
INSERT FIGURE PROCES
ON/OFF
(INPUT key) ↓
145.95
DELETE WINDOW
INSERT FIGURE PROCES
ON/OFF
(INPUT key) ↓
The result, 145.95, is entered for the item START POINT X. The cursor
automatically proceeds to the next data item.
START POINT X
MCHN–C TOOL–D DETAIL
EDIT
START POINT X
MCHN–C TOOL–D DETAIL
EDIT
PLOT GUIDE
DATA
PLOT GUIDE
DATA
13
4. SELECTING THE MENU AND
INPUTTING DA TA
4.2.2
Keys for Calculation
GENERAL
B–62444E–1/04
Example of a keyboard)
T
For the 10″ LCD
L
*
7 8 9
4 5 6
1 2 3
+
/
SHIFT INPUT
0 .
CAN
(1) Addition (+)
SHIFT
(2) Subtraction ()
(3) Multiplication ()
SHIFT
(4) Division (/)
/
→
→
L
+
T
*
14
B–62444E–1/04
5
5. HIERARCHY OF THE
GENERAL
CONVERSA TIONAL SCREENS
HIERARCHY OF THE CONVERSATIONAL SCREENS
Main menu
Creating programs
PROGRAM
NO
Selecting processes Program screen
TYPE OF
MACHINING
=
Inputting figures Animated simulation
Editing programs
PROGRAM LIST
FOR EDITING
Editing processes
Machining simulation
PROGRAM LIST
FOR
SIMULATION
Setting
before execution
Chuck
barrier
Animated simulation
plus path drawing
Direct operation
PROGRAM LIST
FOR DIRECT
OPERATION
Setting
before execution
Chuck
barrier
T ooling data
Measuring tool offset Cutting condition data
Converting NC programs
PROGRAM LIST
FOR CONVERTING
NC PROGRAMS
Setting
before execution
Chuck
barrier
Animated simulation
plus path drawing
Tool/cutting condition data
TOOL DA TA
MENU
T ool list
Tool data file
T ool of fset
Editting NC programs
Path drawing Position screen
15
Pre-tool list
FINAL TOOL
PRE-TOOL
Chuck/tail stock data
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