fanuc 21i-TB, 210i-TB Operator’s Manual

GE Fanuc Automation

Computer Numerical Control Products

Series 21i-TB/210i-TB

Operator's Manual

GFZ-63604EN/01 June 2002

Warnings, Cautions, and Notes as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-001

Warning

Caution

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder . Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . .

2. GENERAL WARNINGS AND CAUTIONS s–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING s–5. . . . . . . . . . . . .

4. WARNINGS AND CAUTIONS RELATED TO HANDLING s–7. . . . . . . . . . . . . . . . . . .

5. WARNINGS RELATED TO DAILY MAINTENANCE s–9. . . . . . . . . . . . . . . . . . . . . . . .

s–1

SAFETY PRECAUTIONS

B–63604EN/01

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into W arning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

s–2

B–63604EN/01

SAFETY PRECAUTIONS

GENERAL W ARNINGS AND CAUTIONS

WARNING

1. Never attempt to machine a workpiece without first checking the operation of the machine.

Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

2. Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

3. Ensure that the specified feedrate is appropriate for the intended operation. Generally , for each

machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4. When using a tool compensation function, thoroughly check the direction and amount of

compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

5. The parameters for the CNC and PMC are factory–set. Usually , there is not need to change them.

When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter correctly may result in the machine behaving unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

6. Immediately after switching on the power , do not touch any of the keys on the MDI panel until

the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.

7. The operator’s manual and programming manual supplied with a CNC unit provide an overall

description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.

s–3

SAFETY PRECAUTIONS

B–63604EN/01

WARNING

8. Some functions may have been implemented at the request of the machine–tool builder . When

using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions.

NOTE

Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned of f. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery. T o guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.

s–4

B–63604EN/01

1. Coordinate system setting

SAFETY PRECAUTIONS

W ARNINGS AND CAUTIONS RELATED TO PROGRAMMING

This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with their contents.

WARNING

If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.

2. Positioning by nonlinear interpolation

When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming. Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3. Function involving a rotation axis

When programming polar coordinate interpolation or normal–direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely. Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.

4. Inch/metric conversion

Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.

5. Constant surface speed control

When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.

s–5

SAFETY PRECAUTIONS

WARNING

6. Stroke check

After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

7. Tool post interference check

A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user. After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used.

8. Absolute/incremental mode

B–63604EN/01

If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.

9. Plane selection

If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.

10.Torque limit skip

Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.

11. Programmable mirror image

Note that programmed operations vary considerably when a programmable mirror image is enabled.

12.Compensation function

If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine. Before issuing any of the above commands, therefore, always cancel compensation function mode.

s–6

B–63604EN/01

1. Manual operation

SAFETY PRECAUTIONS

W ARNINGS AND CAUTIONS RELATED TO HANDLING

This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents.

WARNING

When operating the machine manually , determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.

2. Manual reference position return

After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly . Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3. Manual numeric command

When issuing a manual numeric command, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid. Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the workpiece, or cause injury to the operator.

4. Manual handle feed

In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.

5. Disabled override

If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

6. Origin/preset operation

Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.

s–7

SAFETY PRECAUTIONS

WARNING

7. Workpiece coordinate system shift

Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully. If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

8. Software operator ’s panel and menu switches

Using the software operator’s panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator’s panel, such as mode change, override value change, and jog feed commands. Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

B–63604EN/01

9. Manual intervention

If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.

10.Feed hold, override, and single block

The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.

11. Dry run

Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.

12.Cutter and tool nose radius compensation in MDI mode

Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.

13.Program editing

If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically , do not modify, insert, or delete commands from a machining program while it is in use.

s–8

B–63604EN/01

1. Memory backup battery replacement

SAFETY PRECAUTIONS

W ARNINGS RELATED TO DAILY MAINTENANCE

WARNING

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high–voltage circuits (marked fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

and

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost. Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure.

s–9

SAFETY PRECAUTIONS

B–63604EN/01

WARNING

2. Absolute pulse coder battery replacement

NOTE

The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost. Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure.

and

s–10

B–63604EN/01

3. Fuse replacement

SAFETY PRECAUTIONS

WARNING

For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure. Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.

and fitted with an insulating cover).

s–11

B–63604EN/01

SAFETY PRECAUTIONS s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I. GENERAL

1. GENERAL 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL 6. . . . . . . . . . . . . . . . . . . . . . . . .

1.2 CAUTIONS ON READING THIS MANUAL 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 CAUTIONS ON VARIOUS KINDS OF DATA 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

II. PROGRAMMING

1. GENERAL 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION 12. . . . . . . . . . .

1.2 FEED–FEED FUNCTION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 PART DRAWING AND TOOL MOVEMENT 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 Reference Position (Machine–Specific Position) 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Coordinate System on Part Drawing and Coordinate System Specified by

1.3.3 How to Indicate Command Dimensions for Moving the T ool – Absolute,

1.4 CUTTING SPEED – SPINDLE SPEED FUNCTION 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 22. . . . . . . . . .

1.6 COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 22. . . . . . . . . . . .

1.7 PROGRAM CONFIGURATION 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 COMPENSATION FUNCTION 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.9 TOOL MOVEMENT RANGE – STROKE 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CNC – Coordinate System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Incremental Commands 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. CONTROLLED AXES 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 CONTROLLED AXES 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 NAMES OF AXES 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 INCREMENT SYSTEM 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 MAXIMUM STROKES 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. PREPARATORY FUNCTION (G FUNCTION) 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. INTERPOLATION FUNCTIONS 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 POSITIONING (G00) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 LINEAR INTERPOLATION (G01) 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 CIRCULAR INTERPOLATION (G02, G03) 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 POLAR COORDINATE INTERPOLATION (G12.1, G13.1) 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 CYLINDRICAL INTERPOLATION (G07.1) 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 CONSTANT LEAD THREADING (G32) 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 VARIABLE–LEAD THREAD CUTTING (G34) 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 CONTINUOUS THREAD CUTTING 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 MULTIPLE–THREAD CUTTING 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 SKIP FUNCTION (G31) 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–1

Table of Contents

4.11 MULTISTAGE SKIP 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 TORQUE LIMIT SKIP (G31 P99) 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63604EN/02

5. FEED FUNCTIONS 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 GENERAL 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 RAPID TRAVERSE 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 CUTTING FEED 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 DWELL (G04) 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. REFERENCE POSITION 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 REFERENCE POSITION RETURN 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. COORDINATE SYSTEM 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 MACHINE COORDINATE SYSTEM 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 WORKPIECE COORDINATE SYSTEM 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1 Setting a Workpiece Coordinate System 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.2 Selecting a W orkpiece Coordinate System 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.3 Changing Workpiece Coordinate System 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.4 W orkpiece Coordinate System Preset (G92.1) 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.5 W orkpiece Coordinate System Shift 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 LOCAL COORDINATE SYSTEM 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 PLANE SELECTION 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. COORDINATE VALUE AND DIMENSION 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 90. . . . . . . . . . . . . . . . . . . . . . .

8.2 INCH/METRIC CONVERSION (G20, G21) 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 DECIMAL POINT PROGRAMMING 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 DIAMETER AND RADIUS PROGRAMMING 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. SPINDLE SPEED FUNCTION 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 SPECIFYING THE SPINDLE SPEED WITH A CODE 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 95. . . . . . . . .

9.3 CONSTANT SURFACE SPEED CONTROL (G96, G97) 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) 100. . . . . . . . . . . . . . . . .

9.5 SPINDLE POSITIONING FUNCTION 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.1 Spindle Orientation 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.2 Spindle Positioning 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.3 Canceling Spindle Positioning 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.TOOL FUNCTION (T FUNCTION) 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 TOOL SELECTION 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 TOOL LIFE MANAGEMENT 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.1 Program of Tool Life Data 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.2 Counting a T ool Life 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.3 Specifying a T ool Group in a Machining Program 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.AUXILIARY FUNCTION 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–2

B–63604EN/01

Table of Contents

11.1 AUXILIARY FUNCTION (M FUNCTION) 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3 THE SECOND AUXILIARY FUNCTIONS (B CODES) 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.PROGRAM CONFIGURATION 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 119. . . . . . . . . . . . . . . . . . . . .

12.2 PROGRAM SECTION CONFIGURATION 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3 SUBPROGRAM (M98, M99) 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.FUNCTIONS TO SIMPLIFY PROGRAMMING 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1 CANNED CYCLE (G90, G92, G94) 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.1 Outer Diameter / Internal Diameter Cutting Cycle (G90) 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.2 Thread Cutting Cycle (G92) 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.3 End Face Turning Cycle (G94) 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.4 How to Use Canned Cycles (G90, G92, G94) 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2 MULTIPLE REPETITIVE CYCLE (G70 – G76) 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.1 Stock Removal in Turning (G71) 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.2 Stock Removal in Facing (G72) 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.3 Pattern Repeating (G73) 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.4 Finishing Cycle (G70) 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.5 End Face Peck Drilling Cycle (G74) 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.6 Outer Diameter / Internal Diameter Drilling Cycle (G75) 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.7 Multiple Thread Cutting Cycle (G76) 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2.8 Notes on Multiple Repetitive Cycle (G70 – G76) 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3 CANNED CYCLE FOR DRILLING (G80 – G89) 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.1 Front Drilling Cycle (G83) / Side Drilling Cycle (G87) 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.2 Front Tapping Cycle (G84) / Side Tapping Cycle (G88) 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.3 Front Boring Cycle (G85) / Side Boring Cycle (G89) 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.4 Canned Cycle for Drilling Cancel (G80) 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.5 Precautions to be T aken by Operator 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.4 CHAMFERING AND CORNER R 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.5 MIRROR IMAGE FOR DOUBLE TURRET (G68, G69) 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.6 DIRECT DRAWING DIMENSIONS PROGRAMMING 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7 RIGID TAPPING 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.1 Front Face Rigid T apping Cycle (G84) / Side Face Rigid Tapping Cycle (G88) 181. . . . . . . . . . . . . . . . . .

14.COMPENSATION FUNCTION 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1 TOOL OFFSET 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1.1 T ool Geometry Offset and Tool Wear Offset 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1.2 T Code for T ool Offset 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1.3 T ool Selection 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1.4 Offset Number 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1.5 Offset 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1.6 G53, G28, G30, and G30.1 Commands When T ool Position Offset is Applied 190. . . . . . . . . . . . . . . . . .

14.2 OVERVIEW OF TOOL NOSE RADIUS COMPENSATION 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2.1 Imaginary Tool Nose 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2.2 Direction of Imaginary T ool Nose 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2.3 Offset Number and Offset Value 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2.4 W ork Position and Move Command 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2.5 Notes on Tool Nose Radius Compensation 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3 DETAILS OF TOOL NOSE RADIUS COMPENSATION 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–3

Table of Contents

14.3.1 General 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.2 T ool Movement in Start–up 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.3 T ool Movement in Of fset Mode 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.4 T ool Movement in Of fset Mode Cancel 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.5 Interference Check 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.6 Overcutting by Tool Nose Radius Compensation 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.7 Correction in Chamfering and Corner Arcs 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.8 Input Command from MDI 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.9 General Precautions for Offset Operations 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3.10 G53, G28, G30, and G30.1 Commands in T ool–tip Radius Compensation Mode 237. . . . . . . . . . . . . . . .

B–63604EN/02

14.4 TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES,

AND ENTERING VALUES FROM THE PROGRAM (G10) 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.1 T ool Compensation and Number of Tool Compensation 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.2 Changing of T ool Offset Value (Programmable Data Input) (G10) 247. . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.5 AUTOMATIC TOOL OFFSET (G36, G37) 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.CUSTOM MACRO 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.1 VARIABLES 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.2 SYSTEM VARIABLES 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.3 ARITHMETIC AND LOGIC OPERATION 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.4 MACRO STATEMENTS AND NC STATEMENTS 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.5 BRANCH AND REPETITION 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.5.1 Unconditional Branch (GOTO Statement) 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.5.2 Conditional Branch (IF Statement) 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.5.3 Repetition (WHILE Statement) 271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6 MACRO CALL 274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.1 Simple Call (G65) 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.2 Modal Call (G66) 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.3 Macro Call Using G Code 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.4 Macro Call Using an M Code 282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.5 Subprogram Call Using an M Code 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.6 Subprogram Calls Using a T Code 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.6.7 Sample Program 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.7 PROCESSING MACRO STATEMENTS 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.8 REGISTERING CUSTOM MACRO PROGRAMS 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.9 LIMITATIONS 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.10 EXTERNAL OUTPUT COMMANDS 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.11 INTERRUPTION TYPE CUSTOM MACRO 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.11.1 Specification Method 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.11.2 Details of Functions 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.PROGRAMMABLE PARAMETER ENTRY (G10) 304. . . . . . . . . . . . . . . . . . . . . . . . . . .

17.MEMORY OPERATION BY SERIES 10/11 TAPE FORMAT 307. . . . . . . . . . . . . . . . . .

17.1 ADDRESSES AND SPECIFIABLE VALUE RANGE FOR SERIES 10/11 TAPE FORMAT 308. . . . .

17.2 EQUAL–LEAD THREADING 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17.3 SUBPROGRAM CALLING 310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17.4 CANNED CYCLE 311. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17.5 MULTIPLE REPETITIVE CANNED TURNING CYCLE 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17.6 CANNED DRILLING CYCLE FORMATS 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–4

B–63604EN/01

Table of Contents

18.FUNCTIONS FOR HIGH SPEED CUTTING 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1 REMOTE BUFFER 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.2 HIGH–SPEED REMOTE BUFFER A (G05) 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.3 DISTRIBUTION PROCESSING TERMINATION MONITORING FUNCTION

FOR THE HIGH–SPEED MACHINING COMMAND (G05) 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.AXIS CONTROL FUNCTION 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.1 POLYGONAL TURNING 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.2 ROTARY AXIS ROLL–OVER 329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.3 SIMPLE SYNCHRONIZATION CONTROL 330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.4 B–AXIS CONTROL (G100, G101, G102, G103, G110) 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19.5 ANGULAR AXIS CONTROL / ARBITRARY ANGULAR AXIS CONTROL 341. . . . . . . . . . . . . . .

20.PATTERN DATA INPUT FUNCTION 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20.1 DISPLAYING THE PATTERN MENU 344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20.2 PATTERN DATA DISPLAY 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20.3 CHARACTERS AND CODES TO BE USED

FOR THE PATTERN DATA INPUT FUNCTION 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

III. OPERATION

1. GENERAL 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 MANUAL OPERATION 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 TOOL MOVEMENT BY PROGRAMMING – AUTOMATIC OPERATION 360. . . . . . . . . . . . . . . . .

1.3 AUTOMATIC OPERATION 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 TESTING A PROGRAM 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 Check by Running the Machine 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2 How to View the Position Display Change without Running the Machine 364. . . . . . . . . . . . . . . . . . . . . .

1.5 EDITING A PART PROGRAM 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 DISPLAYING AND SETTING DATA 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7 DISPLAY 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.1 Program Display 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.2 Current Position Display 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.3 Alarm Display 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.4 Parts Count Display, Run Time Display 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.5 Graphic Display (See Section III–12) 372. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 DATA OUTPUT 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. OPERATIONAL DEVICES 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 SETTING AND DISPLAY UNITS 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 7.2″/8.4″ LCD–Mounted T ype CNC Control Unit 376. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 9.5″/10.4″ LCD–Mounted T ype CNC Control Unit 376. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.3 Stand–Alone Type Small MDI Unit 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.4 Stand–Alone Type Standard MDI Unit 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.5 Stand–Alone T ype 61 Full–Key MDI Unit 379. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 EXPLANATION OF THE KEYBOARD 380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 FUNCTION KEYS AND SOFT KEYS 382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1 General Screen Operations 382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–5

Table of Contents

2.3.2 Function Keys 383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3 Soft Keys 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.4 Key Input and Input Buffer 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.5 W arning Messages 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.6 Soft Key Configuration 402. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63604EN/02

2.4 EXTERNAL I/O DEVICES 403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 F ANUC Handy File 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 POWER ON/OFF 406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.1 Turning on the Power 406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.2 Screen Displayed at Power–on 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.3 Power Disconnection 408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. MANUAL OPERATION 409. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 MANUAL REFERENCE POSITION RETURN 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 JOG FEED 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 INCREMENTAL FEED 414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 MANUAL HANDLE FEED 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 MANUAL ABSOLUTE ON AND OFF 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. AUT OMATIC OPERA TION 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 MEMORY OPERATION 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 MDI OPERATION 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 PROGRAM RESTART 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 SCHEDULING FUNCTION 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 SUBPROGRAM CALL FUNCTION (M198) 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 MANUAL HANDLE INTERRUPTION 445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 MIRROR IMAGE 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 MANUAL INTERVENTION AND RETURN 450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 DNC OPERATION 452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 DNC OPERATION WITH MEMORY CARD 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.1 Specification 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.2 Operations 456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.2.1 DNC operation 456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.2.2 Subprogram call (M198) 457. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.3 LIMITATION and NOTES 458. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.4 PARAMETER 458. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.5 Connecting PCMCIA Card Attachment 459. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.5.1 Specification number 459. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.5.2 Assembling 459. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.6 Recommended Memory Card 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. TEST OPERATION 462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK 463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 FEEDRATE OVERRIDE 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 RAPID TRAVERSE OVERRIDE 466. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 DRY RUN 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 SINGLE BLOCK 468. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–6

B–63604EN/01

Table of Contents

6. SAFETY FUNCTIONS 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 EMERGENCY STOP 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 OVERTRAVEL 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 STORED STROKE CHECK 474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 CHUCK AND TAILSTOCK BARRIERS 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 485. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 ALARM DISPLAY 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 ALARM HISTORY DISPLAY 488. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 CHECKING BY SELF–DIAGNOSTIC SCREEN 489. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. DATA INPUT/OUTPUT 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 FILES 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 FILE SEARCH 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 FILE DELETION 497. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 PROGRAM INPUT/OUTPUT 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.1 Inputting a Program 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.2 Outputting a Program 501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5 OFFSET DATA INPUT AND OUTPUT 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5.1 Inputting Offset Data 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5.2 Outputting Offset Data 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6 INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR

COMPENSATION DATA 505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6.1 Inputting Parameters 505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6.2 Outputting Parameters 506. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6.3 Inputting Pitch Error Compensation Data 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6.4 Outputting Pitch Error Compensation Data 508. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.7 INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES 509. . . . . . . . . . . . . . . . .

8.7.1 Inputting Custom Macro Common Variables 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.7.2 Outputting Custom Macro Common Variable 510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.8 DISPLAYING DIRECTORY OF FLOPPY DISK 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.8.1 Displaying the Directory 512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.8.2 Reading Files 515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.8.3 Outputting Programs 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.8.4 Deleting Files 517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.9 OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP 519. . . . . . . . . . . . . . . . . . . . . . . . .

8.10 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.1 Setting Input/Output–Related Parameters 521. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.2 Inputting and Outputting Programs 522. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.3 Inputting and Outputting Parameters 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.4 Inputting and Outputting Offset Data 528. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.5 Outputting Custom Macro Common Variables 530. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.6 Inputting and Outputting Floppy Files 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.10.7 Memory Card Input/Output 536. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.11 DATA INPUT/OUTPUT USING A MEMORY CARD 545. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. EDITING PROGRAMS 557. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 INSERTING, ALTERING AND DELETING A WORD 558. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.1 W ord Search 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2 Heading a Program 561. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–7

Table of Contents

9.1.3 Inserting a Word 562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.4 Altering a W ord 563. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.5 Deleting a W ord 564. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63604EN/02

9.2 DELETING BLOCKS 565. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 Deleting a Block 565. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2 Deleting Multiple Blocks 566. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 PROGRAM NUMBER SEARCH 567. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 SEQUENCE NUMBER SEARCH 568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5 DELETING PROGRAMS 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.1 Deleting One Program 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.2 Deleting All Programs 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.3 Deleting More Than One Program by Specifying a Range 571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6 EXTENDED PART PROGRAM EDITING FUNCTION 572. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.1 Copying an Entire Program 573. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.2 Copying Part of a Program 574. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.3 Moving Part of a Program 575. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.4 Merging a Program 576. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.5 Supplementary Explanation for Copying, Moving and Merging 577. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.6 Replacement of W ords and Addresses 579. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7 EDITING OF CUSTOM MACROS 581. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.8 BACKGROUND EDITING 582. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.9 PASSWORD FUNCTION 583. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.CREATING PROGRAMS 585. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 CREATING PROGRAMS USING THE MDI PANEL 586. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 AUTOMATIC INSERTION OF SEQUENCE NUMBERS 587. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) 589. . . . . . . . . . . . . . . . . . . . . . . . . .

1 1.SETTING AND DISPLA YING DATA 592. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1 SCREENS DISPLAYED BY FUNCTION KEY

11.1.1 Position Display in the Workpiece Coordinate System 600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.2 Position Display in the Relative Coordinate System 601. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.3 Overall Position Display 603. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.4 Presetting the W orkpiece Coordinate System 604. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.5 Actual Feedrate Display 605. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.6 Display of Run Time and Parts Count 607. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.7 Operating Monitor Display 608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 SCREENS DISPLAYED BY FUNCTION KEY

(IN MEMORY MODE OR MDI MODE) 610. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.1 Program Contents Display 611. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.2 Current Block Display Screen 612. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.3 Next Block Display Screen 613. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.4 Program Check Screen 614. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.5 Program Screen for MDI Operation 616. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.6 Displaying the B–axis Operation State 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POS

PROG

600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3 SCREENS DISPLAYED BY FUNCTION KEY

11.3.1 Displaying Memory Used and a List of Programs 619. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3.2 Displaying a Program List for a Specified Group 622. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROG

(IN THE EDIT MODE) 618. . . . . . . . . . . . . . .

c–8

B–63604EN/01

Table of Contents

11.4 SCREENS DISPLAYED BY FUNCTION KEY

11.4.1 Setting and Displaying the Tool Offset Value 626. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.2 Direct Input of T ool Offset Value 629. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.3 Direct Input of T ool Offset Measured B 631. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.4 Counter Input of Offset value 633. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.5 Setting the Workpiece Coordinate System Shifting Amount 634. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.6 Y Axis Offset 636. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.7 Displaying and Entering Setting Data 639. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.8 Sequence Number Comparison and Stop 641. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.9 Displaying and Setting Run Time, Parts Count, and Time 643. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.10 Displaying and Setting the W orkpiece Origin Offset Value 645. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.11 Direct Input of Measured W orkpiece Origin Offsets 646. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.12 Displaying and Setting Custom Macro Common V ariables 648. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.13 Displaying and Setting the Software Operator’s Panel 649. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.14 Displaying and Setting T ool Life Management Data 651. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.15 Setting and Displaying B–axis T ool Compensation 654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.5 SCREENS DISPLAYED BY FUNCTION KEY

11.5.1 Displaying and Setting Parameters 657. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.5.2 Displaying and Setting Pitch Error Compensation Data 659. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OFFSET SETTING

SYSTEM

11.6 DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,

AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION 662. . . . .

11.6.1 Displaying the Program Number and Sequence Number 662. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.6.2 Displaying the Status and W arning for Data Setting or Input/Output Operation 663. . . . . . . . . . . . . . . . . .

625. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

656. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.7 SCREENS DISPLAYED BY FUNCTION KEY

11.7.1 External Operator Message History Display 665. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MESSAGE

11.8 CLEARING THE SCREEN 667. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.8.1 Erase CRT Screen Display 667. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.8.2 Automatic Erase Screen Display 668. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.GRAPHICS FUNCTION 669. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 GRAPHICS DISPLAY 670. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.HELP FUNCTION 675. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.SCREEN HARDCOPY 680. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IV. MAINTENANCE

1. METHOD OF REPLACING BATTERY 685. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 REPLACING BATTERY FOR LCD–MOUNTED TYPE i SERIES 686. . . . . . . . . . . . . . . . . . . . . . . .

1.2 REPLACING THE BATTERY FOR STAND–ALONE TYPE i SERIES 689. . . . . . . . . . . . . . . . . . . . .

1.3 BATTERY IN THE PANEL i (3 VDC) 692. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6 VDC) 694. . . . . . . . . . . . . . . . . . . . . .

1.5 BATTERY FOR BUILT–IN ABSOLUTE PULSE CODERS (DC6V) 695. . . . . . . . . . . . . . . . . . . . . . .

665. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX

A. TAPE CODE LIST 703. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–9

Table of Contents

B–63604EN/02

B. LIST OF FUNCTIONS AND TAPE FORMAT 706. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. RANGE OF COMMAND VALUE 710. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. NOMOGRAPHS 713. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.1 INCORRECT THREADED LENGTH 714. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH 716. . . . . . . . . . . . . . . . . . . . . . . . .

D.3 TOOL PATH AT CORNER 718. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.4 RADIUS DIRECTION ERROR AT CIRCLE CUTTING 721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. STATUS WHEN TURNING POWER ON,

WHEN CLEAR AND WHEN RESET 722. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. CHARACTER–TO–CODES CORRESPONDENCE TABLE 724. . . . . . . . . . . . . . . . . .

G. ALARM LIST 725. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–10

I. GENERAL

B–63604EN/01

GENERAL

About this manual

GENERAL

This manual consists of the following parts:

I. GENERAL

Describes chapter organization, applicable models, related manuals, and notes for reading this manual.

II. PROGRAMMING

Describes each function: Format used to program functions in the NC language, characteristics, and restrictions. When a program is created through conversational automatic programming function, refer to the manual for the conversational automatic programming function (Table1).

III. OPERATION

Describes the manual operation and automatic operation of a machine, procedures for inputting and outputting data, and procedures for editing a program.

IV. MAINTENANCE

Describes procedures for replacing batteries.

APPENDIX

Lists tape codes, valid data ranges, and error codes.

1. GENERAL

Some functions described in this manual may not be applied to some products. For detail, refer to the DESCRIPTIONS manual (B–63522EN).

This manual does not describe parameters in detail. For details on parameters mentioned in this manual, refer to the manual for parameters (B–63610EN).

This manual describes all optional functions. Look up the options incorporated into your system in the manual written by the machine tool builder. The models covered by this manual, and their abbreviations are:

Product name Abbreviations

FANUC Series 21i–TB 21i–TB Series 21i

FANUC Series 210i–TB 210i–TB Series 210i

GENERAL1. GENERAL

B–63604EN/01

Special symbols

D P

D ;

Related manuals of Series 16i/18i/21i/160i/ 180i/210i–MODEL B

This manual uses the following symbols:

Indicates a combination of axes such as X__ Y__ Z (used in PROGRAMMING.).

Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.

The following table lists the manuals related to Series 16i, Series 18i, Series 21i, Series 160i, Series 180i, Series 210i–MODEL B. This manual is indicated by an asterisk(*).

Manual name

DESCRIPTIONS B–63522EN CONNECTION MANUAL (HARDWARE) B–63523EN CONNECTION MANUAL (FUNCTION) B–63523EN–1 OPERA T ORS MANUAL (16i/18i/160i/180i–TB) B–63524EN OPERATOR’S MANUAL (16i/18i/160i/180i–MB) B–63534EN

Specification

number

OPERATOR’S MANUAL (21i/210i–TB) B–63604EN * OPERATOR’S MANUAL (21i/210i–MB) B–63614EN MAINTENANCE MANUAL B–63525EN P ARAMETER MANUAL (16i/18i/160i/180i–MODEL B) B–63530EN P ARAMETER MANUAL (21i/210i–MODEL B) B–63610EN PROGRAMMING MANUAL Macro Compiler/Macro Executor

PROGRAMMING MANUAL FAPT MACRO COMPILER (For Personal Computer)

PROGRAMMING MANUAL C Language Executor PROGRAMMING MANUAL B–62443EN–3 CAP (T series) FANUC Super CAPi T OPERATORS MANUAL B–63284EN FANUC Symbol CAPi T OPERATOR’S MANUAL B–63304EN MANUAL GUIDE For Lathe PROGRAMMING MANUAL B–63343EN MANUAL GUIDE For Lathe OPERA T OR’S MANUAL B–63344EN

B–61803E–1

B–66102E

CAP (M series) FANUC Super CAPi M OPERATOR’S MANUAL B–63294EN MANUAL GUIDE For Milling PROGRAMMING MANUAL B–63423EN MANUAL GUIDE For Milling OPERA T OR’S MANUAL B–63424EN

B–63604EN/01

GENERAL

1. GENERAL

Related manuals of SERVO MOTOR a series

Manual name

PMC PMC Ladder Language PROGRAMMING MANUAL B–61863E PMC C Language PROGRAMMING MANUAL B–61863E–1 Network FANUC I/O Link–II CONNECTION MANUAL B–62714EN Profibus–DP Board OPERA T OR’S MANUAL B–62924EN DeviceNet Board OPERA T OR ’S MANUAL B–63404EN Ethernet Board/DA T A SERVER Board

OPERATOR’S MANUAL

Specification

number

B–63354EN

The following table lists the manuals related to SER VO MOT OR a series

Manual name

AC SERVO MOTOR a series DESCRIPTIONS B–65142E AC SERVO MOTOR a series PARAMETER MANUAL B–65150E

Specification

number

AC SPINDLE MOTOR a series DESCRIPTIONS B–65152E AC SPINDLE MOTOR a series PARAMETER MANUAL B–65160E SERVO AMPLIFIER a series DESCRIPTIONS B–65162E SERVO MOTOR a series MAINTENANCE MANUAL B–65165E

GENERAL1. GENERAL

Cutting process

B–63604EN/01

1.1

GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL

When machining the part using the CNC machine tool, first prepare the program, then operate the CNC machine by using the program.

1) First, prepare the program from a part drawing to operate the CNC machine tool. How to prepare the program is described in the Chapter II. PROGRAMMING.

2) The program is to be read into the CNC system. Then, mount the workpieces and tools on the machine, and operate the tools according to the programming. Finally, execute the machining actually. How to operate the CNC system is described in the Chapter III. OPERATION.

Part drawing

CHAPTER II PROGRAMMING CHAPTER III OPERA TION

Part programming

CNC

MACHINE TOOL

Before the actual programming, make the machining plan for how to machine the part. Machining plan

1. Determination of workpieces machining range

2. Method of mounting workpieces on the machine tool

3. Machining sequence in every cutting process

4. Cutting tools and cutting conditions

Decide the cutting method in every cutting process.

Cutting process

Cutting procedure

1. Cutting method : Rough Semi Finish

2. Cutting tools

3. Cutting conditions : Feedrate Cutting depth

4. Tool path

1 2 3

End face

cutting

Outer diameter

cutting

Grooving

+ 761 hidden pages