fanuc 21i MA, 210iMA, 210is MA Operator’s Manual
GE Fanuc Automation
Computer Numerical Control Products
Series 21i / 210i / 210is – MA
for Machining Center
Operator's Manual
GFZ-63094EN/02 April 2000
Warnings, Cautions, and Notes
as Used in this Publication
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or may
be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution notices are used where equipment might be damaged if care is not taken.
GFL-001
Warning
Caution
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein which
are not present in all hardware and software systems. GE Fanuc Automation assumes no
obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 2000 GE Fanuc Automation North America, Inc.
All Rights Reserved.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions
be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this
section assume this configuration). Note that some precautions are related only to specific functions, and thus
may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder. Before attempting to operate the machine or create a program to control the operation
of the machine, the operator must become fully familiar with the contents of this manual and relevant manual
supplied by the machine tool builder.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . .
2. GENERAL WARNINGS AND CAUTIONS s–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING s–5. . . . . . . . . . . . .
4. WARNINGS AND CAUTIONS RELATED TO HANDLING s–7. . . . . . . . . . . . . . . . . . .
5. WARNINGS RELATED TO DAILY MAINTENANCE s–9. . . . . . . . . . . . . . . . . . . . . . . .
s–1
1
SAFETY PRECAUTIONS
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DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into W arning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
s–2
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2
SAFETY PRECAUTIONS
GENERAL W ARNINGS AND CAUTIONS
WARNING
1. Never attempt to machine a workpiece without first checking the operation of the machine.
Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
2. Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
3. Ensure that the specified feedrate is appropriate for the intended operation. Generally , for each
machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
4. When using a tool compensation function, thoroughly check the direction and amount of
compensation.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
5. The parameters for the CNC and PMC are factory–set. Usually , there is not need to change them.
When, however, there is not alternative other than to change a parameter, ensure that you fully
understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly , possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
6. Immediately after switching on the power , do not touch any of the keys on the MDI panel until
the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations.
Pressing any of these keys may place the CNC unit in other than its normal state. Starting the
machine in this state may cause it to behave unexpectedly.
7. The operator’s manual and programming manual supplied with a CNC unit provide an overall
description of the machine’s functions, including any optional functions. Note that the optional
functions will vary from one machine model to another. Therefore, some functions described
in the manuals may not actually be available for a particular model. Check the specification of
the machine if in doubt.
s–3
SAFETY PRECAUTIONS
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WARNING
8. Some functions may have been implemented at the request of the machine–tool builder . When
using such functions, refer to the manual supplied by the machine–tool builder for details of their
use and any related cautions.
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit.
Usually, they are retained even if the power is turned of f. Such data may be deleted inadvertently,
however, or it may prove necessary to delete all data from nonvolatile memory as part of error
recovery.
T o guard against the occurrence of the above, and assure quick restoration of deleted data, backup
all vital data, and keep the backup copy in a safe place.
s–4
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3
1. Coordinate system setting
SAFETY PRECAUTIONS
W ARNINGS AND CAUTIONS RELATED TO
PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to
perform programming, read the supplied operator’s manual and programming manual carefully
such that you are fully familiar with their contents.
WARNING
If a coordinate system is established incorrectly, the machine may behave unexpectedly as a
result of the program issuing an otherwise valid move command.
Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause
injury to the user.
2. Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear movement
between the start and end points), the tool path must be carefully confirmed before performing
programming.
Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the
tool, the machine itself, the workpiece, or cause injury to the user.
3. Function involving a rotation axis
When programming polar coordinate interpolation or normal–direction (perpendicular) control,
pay careful attention to the speed of the rotation axis. Incorrect programming may result in the
rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to
lose its grip on the workpiece if the latter is not mounted securely.
Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to
the user.
4. Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement units of data such
as the workpiece origin offset, parameter, and current position. Before starting the machine,
therefore, determine which measurement units are being used. Attempting to perform an
operation with invalid data specified may damage the tool, the machine itself, the workpiece, or
cause injury to the user.
5. Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of the workpiece
coordinate system, the spindle speed may become excessively high. Therefore, it is necessary
to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly
may damage the tool, the machine itself, the workpiece, or cause injury to the user.
s–5
SAFETY PRECAUTIONS
WARNING
6. Stroke check
After switching on the power, perform a manual reference position return as required. Stroke
check is not possible before manual reference position return is performed. Note that when stroke
check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging
the tool, the machine itself, the workpiece, or causing injury to the user.
7. Tool post interference check
A tool post interference check is performed based on the tool data specified during automatic
operation. If the tool specification does not match the tool actually being used, the interference
check cannot be made correctly, possibly damaging the tool or the machine itself, or causing
injury to the user.
After switching on the power, or after selecting a tool post manually, always start automatic
operation and specify the tool number of the tool to be used.
8. Absolute/incremental mode
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If a program created with absolute values is run in incremental mode, or vice versa, the machine
may behave unexpectedly.
9. Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle,
the machine may behave unexpectedly. Refer to the descriptions of the respective functions for
details.
10.Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified
without the torque limit actually being applied, a move command will be executed without
performing a skip.
11. Programmable mirror image
Note that programmed operations vary considerably when a programmable mirror image is
enabled.
12.Compensation function
If a command based on the machine coordinate system or a reference position return command
is issued in compensation function mode, compensation is temporarily canceled, resulting in the
unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel compensation function
mode.
s–6
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4
1. Manual operation
SAFETY PRECAUTIONS
W ARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting
to operate your machine, read the supplied operator’s manual and programming manual carefully,
such that you are fully familiar with their contents.
WARNING
When operating the machine manually , determine the current position of the tool and workpiece,
and ensure that the movement axis, direction, and feedrate have been specified correctly.
Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or
cause injury to the operator.
2. Manual reference position return
After switching on the power, perform manual reference position return as required. If the
machine is operated without first performing manual reference position return, it may behave
unexpectedly . Stroke check is not possible before manual reference position return is performed.
An unexpected operation of the machine may damage the tool, the machine itself, the workpiece,
or cause injury to the user.
3. Manual numeric command
When issuing a manual numeric command, determine the current position of the tool and
workpiece, and ensure that the movement axis, direction, and command have been specified
correctly, and that the entered values are valid.
Attempting to operate the machine with an invalid command specified may damage the tool, the
machine itself, the workpiece, or cause injury to the operator.
4. Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes
the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or
cause injury to the user.
5. Disabled override
If override is disabled (according to the specification in a macro variable) during threading, rigid
tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine
itself, the workpiece, or causing injury to the operator.
6. Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is operating under the
control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the
tool, the machine itself, the tool, or causing injury to the user.
s–7
SAFETY PRECAUTIONS
WARNING
7. Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate
system. Before attempting to operate the machine under the control of a program, confirm the
coordinate system carefully.
If the machine is operated under the control of a program without making allowances for any shift
in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging
the tool, the machine itself, the workpiece, or causing injury to the operator.
8. Software operator ’s panel and menu switches
Using the software operator’s panel and menu switches, in combination with the MDI panel, it
is possible to specify operations not supported by the machine operator’s panel, such as mode
change, override value change, and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave
unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury
to the user.
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9. Manual intervention
If manual intervention is performed during programmed operation of the machine, the tool path
may vary when the machine is restarted. Before restarting the machine after manual intervention,
therefore, confirm the settings of the manual absolute switches, parameters, and
absolute/incremental command mode.
10.Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled using custom macro
system variable #3004. Be careful when operating the machine in this case.
11. Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine
operates at dry run speed, which differs from the corresponding programmed feedrate. Note that
the dry run speed may sometimes be higher than the programmed feed rate.
12.Cutter and tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool
nose radius compensation is not applied. When a command is entered from the MDI to interrupt
in automatic operation in cutter or tool nose radius compensation mode, pay particular attention
to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of
the corresponding functions for details.
13.Program editing
If the machine is stopped, after which the machining program is edited (modification, insertion,
or deletion), the machine may behave unexpectedly if machining is resumed under the control
of that program. Basically , do not modify, insert, or delete commands from a machining program
while it is in use.
s–8
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5
1. Memory backup battery replacement
SAFETY PRECAUTIONS
W ARNINGS RELATED TO DAILY MAINTENANCE
WARNING
Only those personnel who have received approved safety and maintenance training may perform
this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked
fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock
hazard.
and
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as
programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the CNC’s memory will be lost.
Refer to the maintenance section of the operator’s manual or programming manual for details of the
battery replacement procedure.
s–9
SAFETY PRECAUTIONS
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WARNING
2. Absolute pulse coder battery replacement
Only those personnel who have received approved safety and maintenance training may perform
this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked
fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
absolute position data held by the pulse coder will be lost.
Refer to the FANUC SERVO MOTOR α series for details of the battery replacement procedure.
and
s–10
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3. Fuse replacement
SAFETY PRECAUTIONS
WARNING
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits
(marked
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock
hazard.
and fitted with an insulating cover).
s–11
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Table of Contents
SAFETY PRECAUTIONS S–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. GENERAL
1. GENERAL 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 NOTES ON READING THIS MANUAL 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II. PROGRAMMING
1. GENERAL 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION 14. . . . . . . . . . . .
1.2 FEED–FEED FUNCTION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 PART DRAWING AND TOOL MOVEMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Reference Position (Machine–Specific Position) 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Coordinate System on Part Drawing and Coordinate System Specified by
CNC – Coordinate System 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 How to Indicate Command Dimensions for Moving the Tool – Absolute,
Incremental Commands 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 CUTTING SPEED – SPINDLE SPEED FUNCTION 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 23. . . . . . . . . .
1.6 COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 24. . . . . . . . . . . . .
1.7 PROGRAM CONFIGURATION 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 TOOL FIGURE AND TOOL MOTION BY PROGRAM 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9 TOOL MOVEMENT RANGE – STROKE 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. CONTROLLED AXES 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 CONTROLLED AXES 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 AXIS NAME 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 INCREMENT SYSTEM 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 MAXIMUM STROKE 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. PREPARATORY FUNCTION (G FUNCTION) 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. INTERPOLATION FUNCTIONS 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 POSITIONING (G00) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 SINGLE DIRECTION POSITIONING (G60) 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 LINEAR INTERPOLATION (G01) 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 CIRCULAR INTERPOLATION (G02,G03) 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 HELICAL INTERPOLATION (G02,G03) 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 CYLINDRICAL INTERPOLATION (G07.1) 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 THREAD CUTTING (G33) 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 SKIP FUNCTION(G31) 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
4.9 HIGH SPEED SKIP SIGNAL (G31) 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5. FEED FUNCTIONS 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 GENERAL 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 RAPID TRAVERSE 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 CUTTING FEED 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 CUTTING FEEDRATE CONTROL 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Exact Stop (G09, G61) Cutting Mode (G64) Tapping Mode (G63) 66. . . . . . . . . . . . . . . . . . . . . .
5.4.2 Automatic Corner Override 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2.1 Automatic Override for Inner Corners (G62) 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2.2 Internal Circular Cutting Feedrate Change 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 DWELL (G04) 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. REFERENCE POSITION 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 REFERENCE POSITION RETURN 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. COORDINATE SYSTEM 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 MACHINE COORDINATE SYSTEM 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 WORKPIECE COORDINATE SYSTEM 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Setting a Workpiece Coordinate System 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Selecting a Workpiece Coordinate System 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Changing Workpiece Coordinate System 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Workpiece coordinate system preset (G92.1) 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5 Adding Workpiece Coordinate Systems (G54.1 or G54) 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 LOCAL COORDINATE SYSTEM 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 PLANE SELECTION 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. COORDINATE VALUE AND DIMENSION 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 93. . . . . . . . . . . . . . . . . . . . . . . .
8.2 POLAR COORDINATE COMMAND (G15, G16) 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 INCH/METRIC CONVERSION (G20,G21) 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 DECIMAL POINT PROGRAMMING 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. SPINDLE SPEED FUNCTION (S FUNCTION) 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 SPECIFYING THE SPINDLE SPEED WITH A CODE 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 100. . . . . . . .
9.3 CONSTANT SURFACE SPEED CONTROL (G96, G97) 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. TOOL FUNCTION (T FUNCTION) 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 TOOL SELECTION FUNCTION 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 TOOL LIFE MANAGEMENT FUNCTION 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Tool Life Management Data 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Register, Change and Delete of Tool Life Management Data 108. . . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 Tool Life Management Command in a Machining Program 111. . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.4 Tool Life 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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11. AUXILIARY FUNCTION 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 AUXILIARY FUNCTION (M FUNCTION) 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 THE SECOND AUXILIARY FUNCTIONS (B CODES) 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. PROGRAM CONFIGURATION 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 121. . . . . . . . . . . . . . . . . . . . .
12.2 PROGRAM SECTION CONFIGURATION 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3 SUBPROGRAM (M98, M99) 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13. FUNCTIONS TO SIMPLIFY PROGRAMMING 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 CANNED CYCLE 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.1 High–speed Peck Drilling Cycle (G73) 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.2 Left–handed Tapping Cycle (G74) 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.3 Fine Boring Cycle (G76) 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.4 Drilling Cycle, Spot Drilling (G81) 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.5 Drilling Cycle Counter Boring Cycle (G82) 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.6 Peck Drilling Cycle (G83) 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.7 Small–hole peck drilling cycle (G83) 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.8 Tapping Cycle (G84) 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.9 Boring Cycle (G85) 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.10 Boring Cycle (G86) 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.11 Boring Cycle Back Boring Cycle (G87) 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.12 Boring Cycle (G88) 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.13 Boring Cycle (G89) 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.14 Canned Cycle Cancel (G80) 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 RIGID TAPPING 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.1 Rigid Tapping (G84) 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.2 Left–handed Rigid Tapping Cycle (G74) 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.3 Peck Rigid Tapping Cycle (G84 or G74) 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.4 Canned Cycle Cancel (G80) 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.3 OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING 180. . . . . . . . . . . . . . . . . . . . . . .
13.4 EXTERNAL MOTION FUNCTION (G81) 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.5 INDEX TABLE INDEXING FUNCTION 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14. COMPENSA TION FUNCTION 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 TOOL LENGTH OFFSET (G43,G44,G49) 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.1 General 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.2 G53, G28, G30, and G30.1 Commands in Tool Length Offset Mode 193. . . . . . . . . . . . . . . . . . .
14.2 AUTOMATIC TOOL LENGTH MEASUREMENT (G37) 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 TOOL OFFSET (G45–G48) 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 OVERVIEW OF CUTTER COMPENSATION C (G40 – G42) 205. . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5 DETAILS OF CUTTER COMPENSATION C 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.1 General 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.2 Tool Movement in Start–up 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.3 Tool Movement in Offset Mode 216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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14.5.4 Tool Movement in Offset Mode Cancel 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.5 Interference Check 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.6 Overcutting by Cutter Compensation 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.7 Input Command from MDI 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5.8 G53,G28,G30,G30.1 and G29 Commands in Cutter Compensation C Mode 245. . . . . . . . . . . . .
14.5.9 Corner Circular Interpolation (G39) 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6 TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION
VALUES, AND ENTERING VALUES FROM THE PROGRAM (G10) 266. . . . . . . . . . . . . . . . . . . .
14.7 SCALING (G50,G51) 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.8 COORDINATE SYSTEM ROTATION (G68, G69) 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.9 NORMAL DIRECTION CONTROL (G40.1, G41.1, G42.1 OR G150, G151, G152) 279. . . . . . . . . .
14.10 PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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15. CUSTOM MACRO 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 VARIABLES 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2 SYSTEM VARIABLES 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 ARITHMETIC AND LOGIC OPERATION 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.4 MACRO STATEMENTS AND NC STATEMENTS 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.5 BRANCH AND REPETITION 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.5.1 Unconditional Branch (GOTO Statement) 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.5.2 Conditional Branch (IF Statement) 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.5.3 Repetition (While Statement) 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6 MACRO CALL 311. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.1 Simple Call (G65) 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.2 Modal Call (G66) 316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.3 Macro Call Using G Code 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.4 Macro Call Using an M Code 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.5 Subprogram Call Using an M Code 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.6 Subprogram Calls Using a T Code 321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6.7 Sample Program 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.7 PROCESSING MACRO STATEMENTS 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.8 REGISTERING CUSTOM MACRO PROGRAMS 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.9 LIMITATIONS 327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.10 EXTERNAL OUTPUT COMMANDS 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.11 INTERRUPTION TYPE CUSTOM MACRO 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.11.1 Specification Method 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.11.2 Details of Functions 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16. PATTERN DATA INPUT FUNCTION 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1 DISPLAYING THE PATTERN MENU 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 PATTERN DATA DISPLAY 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3 CHARACTERS AND CODES TO BE USED
FOR THE PATTERN DATA INPUT FUNCTION 351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17. PROGRAMMABLE PARAMETER ENTRY (G10) 353. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18. MEMORY OPERATION USING FS10/11 TAPE FORMAT 355. . . . . . . . . . . . . . . . . . . . . .
19. HIGH SPEED CUTTING FUNCTIONS 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.1 FEEDRATE CLAMPING BY ARC RADIUS 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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19.2 LOOK–AHEAD CONTROL (G08) 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.3 HIGH–SPEED REMOTE BUFFER 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.3.1 High–speed remote buffer A (G05) 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.3.2 High–speed remote buffer B (G05) 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS
20. AXIS CONTROL FUNCTIONS 364. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.1 SIMPLE SYNCHRONOUS CONTROL 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.2 ROTARY AXIS ROLL–OVER 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III. OPERATION
1. GENERAL 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 MANUAL OPERATION 372. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 TOOL MOVEMENT BY PROGRAMMING– AUTOMATIC OPERATION 374. . . . . . . . . . . . . . . . .
1.3 AUTOMATIC OPERATION 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 TESTING A PROGRAM 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Check by Running the Machine 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 How to View the Position Display Change without Running the Machine 378. . . . . . . . . . . . . . .
1.5 EDITING A PART PROGRAM 379. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 DISPLAYING AND SETTING DATA 380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 DISPLAY 383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 Program Display 383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 Current Position Display 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.3 Alarm Display 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.4 Parts Count Display, Run Time Display 385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.5 Graphic Display 385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DATA INPUT/OUTPUT 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. OPERATIONAL DEVICES 387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 SETTING AND DISPLAY UNITS 388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 CNC Control Unit with 7.2″/8.4″ LCD 389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 CNC Control Unit with 9.5″/10.4″ LCD 389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Stand–Alone Type Small MDI Unit 390. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Stand–Alone Type Standard MDI Unit 391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Stand–Alone Type 61 Full–Key MDI Unit 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 EXPLANATION OF THE KEYBOARD 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 FUNCTION KEYS AND SOFT KEYS 395. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 General Screen Operations 395. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Function Keys 396. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Soft Keys 397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 Key Input and Input Buffer 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5 Warning Messages 414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.6 Soft Key Configuration 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 EXTERNAL I/O DEVICES 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 FANUC Handy File 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.4.2 FANUC Floppy Cassette 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3 FANUC FA Card 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.4 FANUC PPR 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.5 Portable Tape Reader 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 POWER ON/OFF 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Turning on the Power 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Screen Displayed at Power–on 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Power Disconnection 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3. MANUAL OPERATION 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 MANUAL REFERENCE POSITION RETURN 425. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 JOG FEED 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 INCREMENTAL FEED 429. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 MANUAL HANDLE FEED 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 MANUAL ABSOLUTE ON AND OFF 432. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. AUTOMATIC OPERATION 437. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 MEMORY OPERATION 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 MDI OPERATION 441. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 DNC OPERATION 445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 PROGRAM RESTART 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 SCHEDULING FUNCTION 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 SUBPROGRAM CALL FUNCTION (M198) 460. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 MANUAL HANDLE INTERRUPTION 462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 MIRROR IMAGE 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 MANUAL INTERVENTION AND RETURN 467. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 DNC OPERATION WITH MEMORY CARD 469. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.1 Specification 469. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.2 Operations 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.2.1 DNC operation 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.2.2 Subprogram call (M198) 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.3 LIMITATION and NOTES 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.4 PARAMETER 472. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.5 Applied Software 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.6 Connecting PCMCIA Card Attachment 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.6.1 Specification number 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.6.2 Assembling 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.7 Recommended Memory Card 475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. TEST OPERATION 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 FEEDRATE OVERRIDE 479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 RAPID TRAVERSE OVERRIDE 480. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 DRY RUN 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 SINGLE BLOCK 482. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. SAFETY FUNCTIONS 484. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 EMERGENCY STOP 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.2 OVERTRAVEL 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 STORED STROKE CHECK 487. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS
7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 ALARM DISPLAY 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 ALARM HISTORY DISPLAY 494. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 CHECKING BY SELF–DIAGNOSTIC SCREEN 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. DATA INPUT/OUTPUT 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 FILES 499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 FILE SEARCH 501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 FILE DELETION 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 PROGRAM INPUT/OUTPUT 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Inputting a Program 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Outputting a Program 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 OFFSET DATA INPUT AND OUTPUT 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Inputting Offset Data 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Outputting Offset Data 510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 INPUTTING AND OUTPUTTING PARAMETERS AND
PITCH ERROR COMPENSATION DATA 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Inputting Parameters 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.2 Outputting Parameters 512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.3 Inputting Pitch error compensation data 513. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Outputting Pitch Error Compensation Data 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES 515. . . . . . . . . . . . . . . . .
8.7.1 Inputting Custom Macro Common Variables 515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2 Outputting Custom Macro Common Variable 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 DISPLAYING DIRECTORY OF FLOPPY CASSETTE 517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 Displaying the Directory 518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.2 Reading Files 521. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.3 Outputting Programs 522. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.4 Deleting Files 523. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP 525. . . . . . . . . . . . . . . . . . . . . . . . .
8.10 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 Setting Input/Output–Related Parameters 527. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.2 Inputting and Outputting Programs 528. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.3 Inputting and Outputting Parameters 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.4 Inputting and Outputting Offset Data 535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.5 Outputting Custom Macro Common Variables 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.6 Inputting and Outputting Floppy Files 538. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.7 Memory Card Input/Output 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 DATA INPUT/OUTPUT USING A MEMORY CARD 552. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. EDITING PROGRAMS 564. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 INSERTING, ALTERING AND DELETING A WORD 565. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Word Search 566. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Heading a Program 568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9.1.3 Inserting a Word 569. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.4 Altering a Word 570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.5 Deleting a Word 571. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 DELETING BLOCKS 572. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Deleting a Block 572. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Deleting Multiple Blocks 573. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 PROGRAM NUMBER SEARCH 574. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 SEQUENCE NUMBER SEARCH 575. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 DELETING PROGRAMS 577. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1 Deleting One Program 577. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.2 Deleting All Programs 577. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.3 Deleting More Than One Program by Specifying a Range 578. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 EXTENDED PART PROGRAM EDITING FUNCTION 579. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.1 Copying an Entire Program 580. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.2 Copying Part of a Program 581. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.3 Moving Part of a Program 582. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.4 Merging a Program 583. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.5 Supplementary Explanation for Copying,Moving and Merging 584. . . . . . . . . . . . . . . . . . . . . . .
9.6.6 Replacement of Words and Addresses 586. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 EDITING OF CUSTOM MACROS 588. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8 BACKGROUND EDITING 589. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.9 PASSWORD FUNCTION 590. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–63094EN/02
10. CREATING PROGRAMS 592. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 CREATING PROGRAMS USING THE MDI PANEL 593. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 AUTOMATIC INSERTION OF SEQUENCE NUMBERS 594. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) 596. . . . . . . . . . . . . . . . . . . . . . . . . .
11. SETTING AND DISPLAYING DATA 599. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 SCREENS DISPLAYED BY FUNCTION KEY
11.1.1 Position Display in the Work Coordinate System 607. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.2 Position Display in the Relative Coordinate System 608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.3 Overall Position Display 610. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.4 Presetting the Workpiece Coordinate System 611. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.5 Actual Feedrate Display 612. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.6 Display of Run Time and Parts Count 614. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.7 Operating Monitor Display 615. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 SCREENS DISPLAYED BY FUNCTION KEY
(IN MEMORY MODE OR MDI MODE) 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Program Contents Display 618. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 Current Block Display Screen 619. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.3 Next Block Display Screen 620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.4 Program Check Screen 621. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.5 Program Screen for MDI Operation 623. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POS
PROG
606. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 SCREENS DISPLAYED BY FUNCTION KEY
c–8
PROG
(IN THE EDIT MODE) 624. . . . . . . . . . . . . .
B–63094EN/02
11.4 SCREENS DISPLAYED BY FUNCTION KEY
TABLE OF CONTENTS
11.3.1 Displaying Memory Used and a List of Programs 624. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.2 Displaying a Program List for a Specified Group 628. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OFFSET
SETTING
631. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.1 Setting and Displaying the Tool Offset Value 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.2 Tool Length Measurement 635. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.3 Displaying and Entering Setting Data 637. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.4 Sequence Number Comparison and Stop 639. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.5 Displaying and Setting Run Time,Parts Count, and Time 641. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.6 Displaying and Setting the Workpiece Origin Offset Value 643. . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.7 Direct Input of Measured Workpiece Origin Offsets 644. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.8 Displaying and Setting Custom Macro Common Variables 646. . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.9 Displaying Pattern Data and Pattern Menu 647. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.10 Displaying and Setting the Software Operator’s Panel 649. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.11 Displaying and Setting Tool Life Management Data 651. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.12 Displaying and Setting Extended Tool Life Management 654. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 SCREENS DISPLAYED BY FUNCTION KEY
SYSTEM
11.5.1 Displaying and Setting Parameters 660. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.2 Displaying and Setting Pitch Error Compensation Data 662. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6 DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,
AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION 664. . . . .
11.6.1 Displaying the Program Number and Sequence Number 664. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation 665. . . . . . . . . . .
11.7 SCREENS DISPLAYED BY FUNCTION KEY
MESSAGE
11.7.1 External Operator Message History Display 667. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8 CLEARING THE SCREEN 669. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.1 Erase Screen Display 669. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.8.2 Automatic Erase Screen Display 670. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. GRAPHICS FUNCTION 671. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 GRAPHICS DISPLAY 672. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 DYNAMIC GRAPHIC DISPLAY 678. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Path Drawing 678. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13. HELP FUNCTION 687. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
659. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
667. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IV. MAINTENANCE
1. METHOD OF REPLACING BATTERY 695. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 REPLACING BATTERY FOR LCD–MOUNTED TYPE i SERIES 696. . . . . . . . . . . . . . . . . . . . . . . .
1.2 REPLACING THE BATTERY FOR STAND–ALONE TYPE i SERIES 699. . . . . . . . . . . . . . . . . . . .
1.3 BATTERY IN THE INTELLIGENT TERMINAL (3 VDC) 702. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6 VDC) 704. . . . . . . . . . . . . . . . . . . . .
1.5 BATTERY FOR ABSOLUTE PULSE CODER BUILT INTO THE MOTOR (6 VDC) 705. . . . . . . . .
c–9
TABLE OF CONTENTS
B–63094EN/02
APPENDIX
A. TAPE CODE LIST 709. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. LIST OF FUNCTIONS AND TAPE FORMAT 712. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. RANGE OF COMMAND VALUE 718. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. NOMOGRAPHS 721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1 INCORRECT THREADED LENGTH 722. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH 724. . . . . . . . . . . . . . . . . . . . . . . . .
D.3 TOOL PATH AT CORNER 726. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.4 RADIUS DIRECTION ERROR AT CIRCLE CUTTING 729. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET 730. . . . .
F. CHARACTER–TO–CODES CORRESPONDENCE TABLE 732. . . . . . . . . . . . . . . . . . . . . .
G. ALARM LIST 733. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H. OPERATION OF PORTABLE TAPE READER 756. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c–10
I. GENERAL
B–63094EN/02
GENERAL
1
About this manual
GENERAL
This manual consists of the following parts:
I. GENERAL
Describes chapter organization, applicable models, related manuals,
and notes for reading this manual.
II. PROGRAMMING
Describes each function: Format used to program functions in the NC
language, characteristics, and restrictions. When a program is created
through conversational automatic programming function, refer to the
manual for the conversational automatic programming function
(Table 1).
III. OPERATION
Describes the manual operation and automatic operation of a machine,
procedures for inputting and outputting data, and procedures for
editing a program.
IV. MAINTENANCE
Describes procedures for replacing batteries.
APPENDIX
Lists tape codes, valid data ranges, and error codes.
1. GENERAL
Some functions described in this manual may not be applied to some
products. For detail, refer to the DESCRIPTIONS manual(B–63002EN).
This manual does not describe parameters in detail. For details on
parameters mentioned in this manual, refer to the manual for parameters
(B–63090EN).
This manual describes all optional functions. Look up the options
incorporated into your system in the manual written by the machine tool
builder.
The models covered by this manual, and their abbreviations are:
Product name Abbreviations
FANUC Series 21i–MA 21i–MA Series 21i
FANUC Series 210i–MA 210i–MA Series 210i
FANUC Series 210is–MA 210is–MA Series 210is
3
GENERAL1. GENERAL
B–63094EN/02
Special symbols
Related manuals
This manual uses the following symbols:
:
I
P
Indicates a combination of axes such as
_
X__ Y__ Z (used in PROGRAMMING.).
:
;
Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.
The table below lists manuals related to MODEL A of Series 21i and
Series 210
DESCRIPTIONS B–63002EN
CONNECTION MANUAL (HARDWARE) B–63003EN
CONNECTION MANUAL (FUNCTION) B–63003EN–1
OPERATOR’S MANUAL (For LATHE) B–63084EN
OPERATOR’S MANUAL (For MACHINING CENTER) B–63094EN *
i. In the table, this manual is marked with an asterisk (*).
Related manuals of Series 21i/210i/210is
Manual name
Specification
number
MAINTENANCE MANUAL B–63005EN
P ARAMETER MANUAL B–63090EN
CONNECTION MANUAL (LOADER CONTROL) B–62443EN–2
PROGRAMMING MANUAL
(Macro Compiler / Macro Executer)
FAPT MACRO COMPILER PROGRAMMING MANUAL B–66102E
FAPT LADDER–II OPERATOR’S MANUAL B–66184EN
FANUC PMC–MODEL SAI/SAS PROGRAMMING
MANUAL (LADDER LANGUAGE)
FANUC PMC–MODEL SC/NB PROGRAMMING
MANUAL (C LANGUAGE)
FANUC Super CAP T/I T OPERATOR’S MANUAL B–62444E–1
FANUC Super CAP M/II M OPERATOR’S MANUAL B–62154E
CONVERSA TIONAL AUT OMATIC PROGRAMMING
FUNCTION II FOR LA THE OPERATOR’S MANUAL
CONVERSA TIONAL AUT OMATIC PROGRAMMING
FUNCTION II FOR LA THE OPERATOR’S MANUAL
B–61803E–1
B–61863E
B–61863E–1
B–62153E
B–61804E–2
FANUC Symbol CAPi T OPERATOR’S MANUAL B–63304EN
FANUC Super CAPi T OPERATOR’S MANUAL B–63284EN
FANUC Super CAPi M OPERATOR’S MANUAL B–63294EN
4
B–63094EN/02
Related manuals of
SERVO MOTOR
α series, β series
GENERAL
Related manuals of SERVO MOTOR α series, β series
Manual name
FANUC AC SER VO MOTOR α series DESCRIPTIONS B–65142E
1. GENERAL
Specification
number
Related manuals of
I/O–Unit and other
FANUC AC SER VO MOTOR α series PARAMETER
MANUAL
FANUC AC SPINDLE MOT OR α series DESCRIPTIONS B–65152E
FANUC AC SPINDLE MOT OR α series PARAMETER
MANUAL
FANUC SER VO AMPLIFIER α series DESCRIPTIONS B–65162E
FANUC SER VO α series MAINTENANCE MANUAL B–65165E
FANUC SER VO MOT OR β series DESCRIPTIONS B–65232EN
FANUC SER VO MOT OR β series MAINTENANCE
MANUAL
FANUC SER VO MOT OR β series (I/O Link Option)
MAINTENANCE MANUAL
Related manuals of I/O–Unit and other
Manual name
B–65150E
B–65160E
B–65235EN
B–65245EN
Specification
number
FANUC PROFIBUS–DP Board OPERATOR’S MANUAL B–62924EN
FANUC Ethernet Board/DATA SERVER BOARD
OPERATOR’S MANUAL
FANUC FL–net Board OPERATOR’S MANUAL B–63434EN
FANUC Devicenet BOARD OPERATOR’S MANUAL B–63404EN
FANUC I/O Unit–MODEL A CONNECTION/MAINTENANCE
MANUAL
FANUC I/O Unit–MODEL B CONNECTION/MAINTENANCE
MANUAL
FANUC I/O Link–II CONNECTION MANUAL B–62714EN
FANUC DNC1 DESCRIPTIONS B–61782E
FANUC DNC2 DESCRIPTIONS B–61992E
B–63354EN
B–61813E
B–62163E
5
Related manuals of
OPEN CNC
GENERAL1. GENERAL
Related manuals of OPEN CNC
B–63094EN/02
Manual name
FANUC OPEN CNC OPERATOR’S MANUAL
(LADDER EDITING P ACKAGE)
FANUC OPEN CNC OPERATOR’S MANUAL
(Basic Operation Package 1 (for Windows 95/NT))
FANUC OPEN CNC OPERATOR’S MANUAL
(CNC Screen Display Function)
Specification
number
B–62884EN
B–62994EN
B–63164EN
6
B–63094EN/02
GENERAL
1. GENERAL
1.1
GENERAL FLOW
OF OPERA TION OF
CNC MACHINE
TOOL
When machining the part using the CNC machine tool, first prepare the
program, then operate the CNC machine by using the program.
1) First, prepare the program from a part drawing to operate the CNC
machine tool.
How to prepare the program is described in the Chapter II.
PROGRAMMING.
2) The program is to be read into the CNC system. Then, mount the
workpieces and tools on the machine, and operate the tools according
to the programming. Finally, execute the machining actually.
How to operate the CNC system is described in the Chapter III.
OPERATION.
Part
drawing
CHAPTER II PROGRAMMING CHAPTER III OPERATION
Part
programming
CNC
MACHINE TOOL
Before the actual programming, make the machining plan for how to
machine the part.
Machining plan
1. Determination of workpieces machining range
2. Method of mounting workpieces on the machine tool
3. Machining sequence in every machining process
4. Machining tools and machining
Decide the machining method in every machining process.
Machining process
Machining process
Machining procedure
1. Machining method
: Rough
Semi
Finish
2. Machining tools
3. Machining conditions
: Feedrate
Cutting depth
4. Tool path
1 2 3
Feed cutting Side cutting
Hole
machining
7
GENERAL1. GENERAL
Tool
Side cutting
B–63094EN/02
Face cutting
Hole machining
Prepare the program of the tool path and machining condition
according to the workpiece figure, for each machining.
8
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