Epson Stylus Pro 5000 Service Manual

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EPSON Stylus Pro 5000
®
4008867
NOTICE
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be deteced, SEIKO EPSON would greatly
appreciate being informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION. General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective
owners. EPSON disclaims any and all rights in those marks.
Copyright © 1996 SEIKO EPSON CORPORATION. Printed in Japan.
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER
WARNING
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings.
Signals a precaution which, if ignored, could result in damage to equipment.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIER WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. W HEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POW ER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LI STED ON T HE SERIAL NUMBER/RATING PLAT E. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POW ER SOURCE, DO NOT CONNECT IT TO THE POW ER SOURCE.
3. ALWAYS VERIFY THAT T HE EPSO N PRODUCT HAS BEEN DI SCONNECT ED FRO M THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND­SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
PREFACE
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of Stylus Pro5000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. The chapters are organized as follows:
CHAPTER 1. PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product.
CHAPTER 3. TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting.
CHAPTER 4. DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 5. ADJUSTMENTS
Provides Epson-approved methods for adjustment.
CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product.
APPENDIX
Provides the following additional information for reference:
• Connector pin assignments
• Electric circuit boards components layout
• Exploded diagram
• Electrical circuit boards schematics
REVISION STATUS
Rev. Date Page(s) Contents
A 1998/01/23 All First release B 1998/03/10
4-684-93 4-8 4-59
4-60 Chapter4
Added “Disassembly and Assembly for ASF Unit”.
Modified flow chart for disassembling the mechanism
according to addition of “Disassembly and Assembly for ASF Unit”.
Added “CAUTION”.
Added sentences to “CHECKPOINT”.
Word “phase” is replaced by “alignment”.
TABLE OF CONTENTS
PRODUCT DESCRIPTION
1.1 FEATURES....................................................................................................................................................................1-1
1.2 SPECIFICATIONS.........................................................................................................................................................1-4
1.3 ADDING PAPER GUIDE ROLLER UNIT.....................................................................................................................1-46
OPERATING PRINCIPLES
2.1 FEATURE......................................................................................................................................................................2-1
2.1.1 Operating Principles of Printer Mechanism.....................................................................................................................................2-1
2.1.1.1 Printing Mechanism...................................................................................................................................................................2-2
2.1.1.2 Carriage Mechanism.................................................................................................................................................................2-3
2.1.1.3 Paper Feed Mechanism............................................................................................................................................................2-5
2.1.1.4 Upper Surface Sensor Mechanism ...........................................................................................................................................2-7
2.1.1.5 Paper Return Mechanism..........................................................................................................................................................2-8
2.1.1.6 Lifter Gear Train Mechanism.....................................................................................................................................................2-9
2.1.1.7 Hopper 5mm Down Mechanism..............................................................................................................................................2-10
2.1.1.8 Sub Roller Gear Train Mechanism..........................................................................................................................................2-13
2.1.1.9 Gear Train Change with Hopper installed ...............................................................................................................................2-14
2.1.1.10 Ink Engage/Disengage Mechanism.......................................................................................................................................2-16
2.1.1.11 PG Disengage Mechanism....................................................................................................................................................2-18
2.1.1.12 Ink Valve Mechanism............................................................................................................................................................2-20
2.1.1.13 Friction Release Mechanism.................................................................................................................................................2-21
2.1.1.14 Gear Train Block Diagram.....................................................................................................................................................2-23
2.1.2 Outline of Electrical Circuit..............................................................................................................................................................2-24
2.1.2.1 C228 PSB Board.....................................................................................................................................................................2-24
2.1.2.2 C228 DRV Board.....................................................................................................................................................................2-26
2.1.2.3 C228 Main Board ....................................................................................................................................................................2-27
TROUBLESHOOTING
3.1 FEATURES....................................................................................................................................................................3-1
3.1.1 Problems relating to the printer mechanism....................................................................................................................................3-1
ASSEMBLY AND DISASSEMBLY
4.1 OVERVIEW....................................................................................................................................................................4-1
4.1.1 Precautions.........................................................................................................................................................................................4-1
4.1.2 Tools....................................................................................................................................................................................................4-2
4.1.3 Screws.................................................................................................................................................................................................4-2
4.2 DISASSEMBLY................................................................................................................ .............................................4-2
4.2.1 Housing Upper Removal....................................................................................................................................................................4-3
4.2.2 Housing Front Unit Removal .............................................................................................................................................................4-5
4.2.3 Mechanism Unit Removal ..................................................................................................................................................................4-6
4.2.4 MB Rear Unit Removal .......................................................................................................................................................................4-7
4.2.5 Disassembling the Mechanism..........................................................................................................................................................4-8
4.2.5.1 Discharge Brush Removal.........................................................................................................................................................4-9
4.2.5.2 Paper Guide Assembly, Cover Removal.................................................................................................................................4-10
4.2.5.3 Print Head Removal................................................................................................................................................................4-11
4.2.5.4 MB Front Unit Removal...........................................................................................................................................................4-13
4.2.5.5 Fan Assembly Removal ..........................................................................................................................................................4-15
4.2.5.6 PS Unit Removal.....................................................................................................................................................................4-16
4.2.5.7 Motor Assembly, PF Removal.................................................................................................................................................4-16
4.2.5.8 Motor Assembly, CR Removal ................................................................................................................................................4-17
4.2.5.9 Motor Assembly, ASF Removal ..............................................................................................................................................4-18
4.2.5.10 Carriage Unit Removal..........................................................................................................................................................4-19
4.2.5.11 Frame, Main, Paper Eject Removal ......................................................................................................................................4-22
4.2.5.12 Paper Guide Upper Unit Removal.........................................................................................................................................4-26
4.2.5.13 Pump Frame Removal ..........................................................................................................................................................4-27
4.2.5.14 Frame, Main, PF Removal ....................................................................................................................................................4-28
4.2.5.15 ASF Unit Removal.................................................................................................................................................................4-31
4.2.5.16 Upper Surface Sensor Removal............................................................................................................................................4-32
4.2.5.17 PE Sensor Removal..............................................................................................................................................................4-33
4.2.5.18 PR Sensor Removal..............................................................................................................................................................4-34
4.2.5.19 HP Sensor Removal..............................................................................................................................................................4-36
4.2.5.20 Cable Assembly, Sensor FPC Removal................................................................................................................................4-37
4.2.5.21 Interlock Assembly Removal.................................................................................................................................................4-37
4.3 DISASSEMBLY AND ASSEMBLY FOR GEAR TRAIN...............................................................................................4-38
4.3.1 Disassembly of Gear Train...............................................................................................................................................................4-38
4.3.2 Assembling Gear Train.....................................................................................................................................................................4-46
4.4 DISASSEMBLY AND ASSEMBLY FOR ASF UNIT ....................................................................................................4-68
4.4.1 Disassembly of ASF Unit..................................................................................................................................................................4-69
4.4.2 Assembling ASF Unit........................................................................................................................................................................4-75
ADJUSTMENT
5.1 OVERVIEW....................................................................................................................................................................5-1
5.1.1 Conditions which adjustment is required ........................................................................................................................................5-1
5.1.1.1 Resetting Initial Ink Charge Flag ...............................................................................................................................................5-3
5.1.1.2 Re-input the Model Name .........................................................................................................................................................5-6
5.1.1.3 Head Voltage Value Adjustment ...............................................................................................................................................5-8
5.1.1.4 Head Angular Adjustment .......................................................................................................................................................5-11
5.1.1.5 Head Height Adjustment .........................................................................................................................................................5-18
5.1.1.6 Head Gap Adjustment.............................................................................................................................................................5-22
5.1.1.7 Bi-D Adjustment ......................................................................................................................................................................5-27
5.1.1.8 Uploading of Firmware............................................................................................................................................................5-32
5.1.1.9 Parallelism Adjustment............................................................................................................................................................5-34
5.1.1.10 Upper Surface Sensor Positioning Adjustment.....................................................................................................................5-37
MAINTENANCE
6.1 CLEANING ....................................................................................................................................................................6-1
6.2 MAINTENANCE.............................................................................................................................................................6-2
6.2.1 Head cleaning .....................................................................................................................................................................................6-2
6.2.2 Maintenance Request.........................................................................................................................................................................6-3
6.3 LUBRICATION AND ADHESION ..................................................................................................................................6-4
APPENDIX
7.1 CONNECTOR SUMMARY.............................................................................................................................................7-1
7.2 EEPROM ADDRESS MAP ............................................................................................................................................7-5
7.3 COMPONENT LAYOUT ..............................................................................................................................................7-10
7.4 CIRCUIT DIAGRAM.....................................................................................................................................................7-13
PRODUCT DESCRIPTION
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EPSON Stylus Pro 5000 Chapter1 Product Description

1.1 FEATURES

EPSON Stylus Pro 5000 is a 6-color ink jet printer , which can output colors for the professional level. Major features are following.
Professional color print quality
1440(H) x 720(V) dpi printing at the highest resolution setting.
Photo reproduction quality(6 color printing, C.M, Y, K, LC, LM)
By micro dot + super micro dot, super fine printing equivalent to Comoro Wide is available.
PostScript printing(option)
High speed printing
Color 360 dpi A4: 1.1 PPM
Color 720 dpi A4: 0.39 PPM
Built in 3 types of interfaces
Bi-directional parallel interface (IEEEP1284.4/ECP support)
Mac. Serial interface(up to approx. 1.8M bps)
Type-B interface (SIM for copying up to approx. 98M is available to install on the same board;C228 main board)
Low running cost
Long life ink cartridge; Black: 3200 papers, Yellow: 3200 papers, Cyan/Magenta:3000 papers (5% ECOMA duty printing)
Independent 4 colors ink cartridges: Black, Yellow, Cyan including with light cyan, Magenta including light magenta.
Ink quantity sensor.
Note)
After ink near end is detected by the mechanical switch, the
firmware counts the determined absorbing quantity.
Paper handling
Double bin ASF(second bin option)
Manual feeding from the top cover of first bin and from the rear with opened rear cover.
Paper volume for ASF/Paper size sensor/Paper type sensor
Note)
Those sensors do not work correctly, if users set the paper size
or media type lever wrong.
Increased paper loading capacity in the paper tray (55 g/m sheets/ Standard, option ASF)
Windows/Macintosh exclusive
2
250 cut
Rev.A
Note)
Cyan/Magenta ink is united as one, which light color and ordinary color ink are separated. The reason why that ink life span is not so different from others even though they are separated is that users are usually unable to perform printing which require strict separation of light color and ordinary color. Therefore, since light color and ordinary color inks are adjusted to be used alternately on the application, the life span of Cyan/Magenta does not become simply half life span of the other inks.
1-1
EPSON Stylus Pro 5000 Chapter1 Product Description
2
Following table shows optional items for Stylus Pro 5000.
CHECK POINT
9
Since there are many kinds of exclusive papers, please refer to “Special Media” on the Reference Guide for Stylus Pro 5000.
Table 1-1. Optional Items and Available Consumable
Name Remark Code No.
Ink cartridge Black ink cartridge S020118
Cyan (including light cyan) Magenta(including light
magenta)
Yellow S020122
Paper tray unit
Exclusive Paper Refer to the reference SIMM memory Max.96MB(32MB x3), 72 Type-B I/F Card 32KB Serial interface
B5 A3 (55g/m2:250 sheet)
guide pins card
LocalTalk Co-ax interface card C82314* Twin-ax interface card C82315* Ethernet interface card C82357* Bi-directional Parallel interface card
TM
interface card C82312*
S020147
S020143
C81275*(lower paper
cassette) C81276*
---
---
C82307*/C82308*
C82345*
Note) *
Rev.A
The asterisk is a substitute for the last digit, which varies by country.
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
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1.2 SPECIFICATIONS

PRINTING SPECIFICATION
Print method: On demand MACH ink jet
Nozzle configuration Black - 64 nozzles
Color(5 colors) - 64 nozzles for each color(total: 320 colors, Y, M, C, LM, LC)
Print direction Bi-direction with logic seeking
Print speed See the tables below
Table 1-2. Character Mode
Item Content
Character quality High quality Character pitch 10 CPI (Pica) Printable columns 127 columns LQ speed 200 CPS*
Note*)
This value is the speed of one print-pass in which the ¼ of character
matrix is printed.
Table 1-3. Raster Graphics Mode
CHARACTER SPECIFICATION
Character tables: 2 international character sets;
PC437(US, Standard Europe) PC850(Multilingual)
Type face: Bit map LQ font
EPSON courier 10 CPI
CONTROL CODE
ESC/P Raster
EPSON Remote command
PAPER FEED SPECIFICATION
Feeding method: Friction feed with ASF
Line spacing: 1/6 inch or programmable at 1/360 inch
Paper path: Cut-sheet ASF
Paper feeding: Standard cassette, optional lower paper
cassette, front manual feeding, rear manual feeding.(All friction feeding)
Feed speed 79 ms. (1/6 inch paper feeding)
6 inch/sec.(Continuous paper)
Horizontal
Resolution
360 dpi 323mm(12.7 inch) 4578 20 IPS 720 dpi 323mm(12.7 inch) 9156 20 IPS
Note)
20 IPS is equivalent to 200 CPS at printing 10 CPI.
Printable Area Available dot CR speed (IPS)
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
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PAPER SPECIFICATION
Table 1-4. Cut sheet specification
Item Remark
Paper size
Thickness Weight Quality Exclusive paper, Bond paper, PPC, Special
Paper
Note1)
No curled, wrinkled, scuffing or torn paper be used.
Super A3 327 mm(W) x 483 mm(L)
A3 297 mm(W) x 420 mm(L)
A5 148mm(W) x 210 mm(L)
B4 257 mm(W) x 364 mm(L)
Letter 216 mm(W) x 279 mm(L)
A4 210 mm(W) x 297 mm(L)
B5 182 mm(W) x 257 mm(L)
Legal 216 mm(W) x 356 mm(L)
Statement 139.7 mm(W) x 215.9 mm(L)
Exclusive 190.5 mm(W) x 254 mm(L)
0.08 mm(0.003”) 0.11 mm(0.004”) 64 g/m2 (17lb.) 90 g/m2 (24lb.)
papers.
Regular plain paper
EPSON Photo Quality Ink Jet Paper
EPSON Photo Paper
Table 1-5. Transparency and Glossy film and paper specification
Item Remark
Paper size
Thickness 0.075 mm(0.003”) - 0.085 mm(0.0033”) Paper
Note) Note**)
Size
Thickness Less than 0.23 mm(0.0091”) Paper
Transparency printing is only available at normal temperature.
Glossy film only.
Item Remark
Super A3/B 13”(W) x 19”(L)
A3 297 mm(W) x 420 mm(L)
A4 210 mm(W) x 297 mm(L)
Letter 216 mm(W) x 279 mm(L)
A6 105 mm(W) x 148 mm(L)**
EPSON Photo Quality Glossy Film
EPSON Photo Quality Glossy Paper
EPSON Ink Jet Transparencies
Table 1-6. Index card specification
A6 Index card: 105 mm(4.1”)(W) x 148 mm(5.8”)(L)
5x8” Index card 127 mm(5.0”)(W) x 203 mm(8.0”)(L)
10x8” Index card 127 mm(5.0”)(W) x 203 mm(8.0”)(L)
EPSON Photo Quality Ink Jet Card
EPSON Photo Card
Rev.A
Table 1-7. Envelope specification
Item Remark
Size
Thickness 0.16 mm(0.006”) - 0.52 mm(0.02”) Weight 45 g/m2 (12lb.) - 75 g/m2 (20lb.) Quality Bond paper, Plain paper, Air mail
Note) Note)
Envelope printing is only available at normal temperature. Keep the longer side of the envelope horizontally at setting.
No.10 241 mm(9 1/2”)(W) x 104.8 mm(4 1/8”)(L)
DL 220 mm(8.7”)(W) x 110 mm(4.3”)(L)
C6 162 mm(6.4”)(W) x 114 mm(4.5”)(L)
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
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INK CARTRIDGE
Table 1-8. Black, Yellow Ink Cartridge
Item Specifications
Type Exclusive ink cartridge Color Black, Yellow Print capacity 3200 pages/A4 (360 dpi, ECOMA 5% duty) Validity 2 years from production date(sealed in package, or
being installed to the printer) Environmental conditions
Dimension 25.1 mm(W) x 139.6 mm(D) x 105.3 mm(H) Weight Approximately 200g
Item Specifications
Type Exclusive ink cartridge Color Magenta +Light magenta(I/C1), Cyan + Light
Print capacity 3000 pages/A4 (360 dpi, 5% duty) Validity 2 years from production date(sealed in package, or
Environmental conditions
Dimension 35.1 mm(W) x 140.9 mm(D) x 105.3 mm(H) Weight Approximately 200g
Transit: 30°C 60°C
(within 120 hours at 60°C, and within a month at
40°C)
Package storage: 30°C 40°C
(within a month at 40°C)
Storage(installed to the printer):20°C 40°C
(within a month at 40°C)
Table 1-9. Magenta and Cyan Ink Cartridge
cyan(I/IC2)
being installed to the printer)
Transit: 30°C 60°C
(within 120 hours at 60°C, and within a month at
40°C)
Package storage: 30°C 40°C
(within a month at 40°C)
Storage(installed to the printer):20°C 40°C
(within a month at 40°C)
Note1) Note2)
Note3)
INPUT DATA BUFFER
ELECTRIC SPECIFICATION
1) 120V version
2) 220-240V version
Ink cartridge can not re-fill, only ink cartridge is prepared for article of
consumption. Do not use the ink cartridge which was passed away the ink life. Ink will be frozen under -15°C environment, however it will be
useable after placing it more than 3 hours at room temperature.
6 K-byte
Rated voltage: AC 120 V Input voltage range: AC 99 V - 132 V Rated frequency range: 50 - 60 K Hz Input frequency range: 49.5 - 60.5 Hz Rated current: 1.0A (Max.1.6A)
Energy Star compliant Power consumption: Approx. 32W(ISO/IEC 10561 Letter pattern) Insulation resistance: 10 M ohms min. (between AC line and chassis,
DC 500 V) Dielectric strength: AC 1000 V rms. 1 minute or AC1200 V rms.
1 second(between AC line and chassis) Sneak current: Less than 0.25 mA
Rated voltage: AC 220 V - 240 V Input voltage range: AC 198 V - 264 V Rated frequency range: 50 - 60 Hz Input frequency range: 49.5 - 60.5Hz Rated current: 0.5 A(Max.0.8 A) Power consumption: Approx. 32 W(ISO/IEC 10561 Letter pattern)
Energy Star compliant Insulation Resistance: 10 M ohms min.(between AC line and chassis,
DC 500 V)
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
6
Dielectric strength: AC 1500 V rms. 1 minute(between AC line and
ENVIRONMENT CONDITION
chassis)
Temperature: Operating: 10°C 35°C
RELIABILITY
Storage: 20°C 40°C Non-operating: 20°C 60°C
Total print volume: 75,000 pages (A4, letter)
Print head life: 2000 million dots/nozzle
SAFETY APPROVALS
Note)
Within 1 month at 40°C, within 120 hours at 60°C
Humidity: Operating: 20% 80% RH (without condensation)
Storage: 20% 85% (without condensation) Non-operating: 5% 85% (without condensation)
1)120 V version
Safety standards: UL1950 with D3
CSA22.2 No.950 with D3
EMI: FCC part15 subpart B class B
Note)
Refer to the figure below.
Humidity (% RH)
CSA C108.8 class B
2)220-240 V version
Safety standards: EN 60950 (VDE, NEMKO)
EMI: EN 55022 (CISPR Pub.22) class B
AS/NZS 3548 class B
ACOUSTIC NOISE
Level: Approx.47dB(A) (According to ISO 7779)
CE MARKING
220-240 V version
Low Voltage Directive 73/23/EEC :EN60950
EMC Directive 89/336/EEC :EN55022 Class B
EN61000-3-2 EN61000-3-3 EN50082-1
IEC801-2 IEC801-3 IEC801-4
Rev.A
10 20 30 40
Tem perature ( C )
Figure 1-1. Temperature/Humidity Range
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
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Resistance to vibration: Operating: 0.15G, 10 55 Hz X,Y,Z directions
Non-operating: 0.50G, 10 55 Hz X,Y,Z directions
Resistance to shock: Operating: 1G, within 1 ms X,Y,Z directions
Non-operating:2G, within 2 ms X,Y,Z directions
Note1) Note2)
Note3)
Note4)
During non-operating, make sure that the cap is capped. During the transport, make sure that the head is capped and ink cartridge is installed to the printer. If the head is not capped at the power-off state, turn the printer on while the ink cartridge is installed, and turn off the power after capping the head. Ink will be frozen under 15°C environment, however it will be useable after placing it more than 3 hours at 25°C.
SERIAL INTERFACE SPECIFICATION
Table 1-10. Serial Interface
Item Content
Transmission mode Based on RS-423 Synchronization Synchronous Transfer speed About 1.8M bps Data format Start bit: 1bit
Data bit: 8bit Parity bit: none
Stop bit: 1bit Handshaking X-ON/X-Off, DTR protocol Adaptable connector 8-pin mini circular connector Recommended I/F cable Apple system peripheral-8cable
PHYSICAL SPECIFICATION
Weight: 22 Kg (only a main frame)
Dimension: 640 mm(W) x 439 mm(D) x 224 mm(H)(Body only)
640 mm(W) x 704 mm(D) x 224 mm(H)(Printing on A3 size paper tray) 640 mm(W) x 584 mm(D) x 318 mm(H)(Printing on A4 size paper, optional cassette installed)

PARALLEL INTERFACE

[Compatibility Mode]
Table 1-11. Compatibility Mode
Item Content
Transmission mode 8-bit Parallel, IEEE-1284 compatibility
mode Synchronization By STROBE pulse Handshaking By BUSY and ACKLG signal Logic Level TTL compatible level (IEEE-1284 Level 1
device) Adaptable connector 57-30360(amphenol) or equivalent
Note1): Note2):
Note)
Recommend to use short interface cable according to your necessity. Use the twist pair line for each control signal of input connector and connect the return side to the signal ground.
BUSY signal is set high before setting either /ERROR low or PE high and held high until all these signals return to their inactive state.
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
8
Busy signal is at high level in the following cases;
During data entry(see Data transmission timing)
When input data buffer is full
During /INT signal is at low level or during hardware initialization
During printer error (See /ERROR signal)
When the parallel interface is not selected
ERROR signal is at low level when the printer is one of the following states.
Printer hardware error (fatal error)
Paper out error
Paper jam error
Ink out error
Note)
PE signal is at high level during paper-out error.
[Nibble Mode]
Table 1-12. Nibble Mode
Item Content
Transmission mode Synchronization Refer to IEEE-1284 specification Handshaking Refer to IEEE-1284 specification Signal level TTL level (IEEE-1284 level 1 device) Adaptable connector Data transfer timing Extensibility request data
IEEE-1284 nibble mode
See forward channel Refer to IEEE-1284 specification The printer responds affirmatively when the
extensibility request values are 00H or 04H, that mean, 00H :Request nibble mode reverse channel
transfer.
04H :Request device ID; Return Data using Nibble
Mode Rev channel transfer. The printer sends following device ID string when it is requested.
[00H] [3BH]
MFG : EPSON
CMD : ESCPL2, BDC
MDL : Stylus[SP]Pro[SP]5000;
CLS : PRINTER
Note)
[00H] denotes a hexadecimal value of zero.
MDL value depends on the EEPROM setting.
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
9
PARALLEL INTERFACE (CONT.)
[ECP Mode]
Table 1-13. ECP Mode
Item Content
Transmission mode IEEE-1284 ECP mode Synchronization Refer to IEEE-1284 specification Handshaking Refer to IEEE-1284 specification Signal level TTL level (IEEE-1284 level 1 device)
See forward channel Adaptable connector See forward channel Data transfer timing Refer to IEEE-1284 specification Extensibility request data The printer responds affirmatively when the
extensibility request values are 10H or 14H,
that mean,
10H :Request ECP mode reverse
channel transfer.
14H :Request device ID; Return Data
using ECP Mode Rev channel
transfer. The printer sends following device ID string when it is requested.
[00H] [3BH]
MFG : EPSON
CMD : ESCPL2, BDC
MDL : Stylus[SP]Pro[SP]5000
CLS : PRINTER
Note)
[00H] denotes a hexadecimal value of zero. MDL value depends on the EEPROM setting.
TYPE B OPTIONAL INTERFACE SPECIFICATION
Type-B interface level 2 is supported.
Reply message (Short version):
Case of using Co-ax / Twin-ax I/F card:
Main Type: MTP48p, PW127cl10cpi, PGR(KAxxxx)rev,
AP1200ma Product Name: Stylus[SP]Pro[SP]5000 Emulation Type: ESCPL2-00 Entity Type: EPSONLQ2
Reply message
Case of using except Co-ax / Twin-ax I/F card
Main Type: MTP48p, PW127cl10cpi, PGR(KAxxx)rev,
AP1200ma, SPD0fast Product Name: Stylus[SP]Pro[SP]5000 Emulation Type: ESCPL2-00 Entity Type: ESPONLQ2
BUFFER OPERATION
Stylus Pro5000 starts sending BUSY signal when it acknowledges no available area left in the buffer. When the host keeps receiving this signal for a long time, it acknowledges as time out and stops sending data.
INTERFACE SELECTION
The printer has 3-built in interfaces; the parallel interface and serial interface, and has 1 optional Type-B interface card slot. These interfaces are selected manually by the default setting mode or selected automatically. (However, it is necessary to set these settings within the maintenance mode level 1 of the panel operation.)
Manual Selection:
One of three interfaces can be selected by the default setting mode.
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Automatic Selection:
The automatic interface selection is enabled by the default setting mode. In this automatic interface selection mode, the printer is initialized to the idle state scanning which interface receives data when it is powered on. Then the interface that receives data first is selected. When the host stops data transfer and the printer is in the stand-by state for the seconds, the printer is returned to the idle state. As long as the host sends data or the printer interface is busy state, the selected interface is let as it is.
Following explains conditions of other interfaces when a particular interface is selected.
When the parallel interface is not selected, the interface gets into BUSY state. At this time, LH signal is set to “L”. That means blocking power supply and no responds from 1284. Therefore, it is necessary for the host, which requires Reverse transfer, to check LH state.
When the serial interface is not selected, the interface sets the DTR signal MARK.
When the optional interface is not selected, Off-Line bit is set to Main Status Register(MNSTS).
When the printer is initialized or returned to the idle state, Parallel interface becomes the ready condition and DTR of serial interface becomes SPACE(Low) condition and reset off-line bit of Main Status Register(MNSTS)to, option interface.
/INIT signal on the parallel interface is not effective while that interface is not selected or nibble Mode, ECP Mode.
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EPSON Stylus Pro 5000 Chapter1 Product Description

CONTROL PANEL

There are 4 non-lock push buttons and 8 LEDs. Each button function and indicator are explained briefly below and on your right.
A B
O perate
1
C
D
C leaningReset
3 se c 3 sec
G
H
E
F
2 3 4
Eject
C ontinue
Figure 1-2. Control Panel
Table 1-14. Control Panel Function
No. Button / Indicator Function
1 Operate button
(power)
Power source switch on the secondary side.
Note)
Current is constantly flowing
in the primary side.
2 Reset button(Pressing for
Printer reset. Buffer clear.
3 sec.)
3 Cleaning button(Pressing
for 3 sec.)
4 Eject(Error recover)
button (2 sec.)
A Black I/C out indication
LED
B Cyan I/C out indication
LED
C Paper out indication LED
for cassette (paper tray) 1
D Paper out indication LED
for manual feed slots
Perform cleaning all heads of both sides. Ejects the paper, or recovers from error. Blinks for low ink quantity and light is on for out of ink. Blinks for low ink quantity and light is on for out of ink. Indication for paper out or paper loading miss of cassette 1. All 3 LEDs (C, D, G) blink at the same time for paper loading miss.
E Magenta I/C out LED Blinks for low ink quantity, and light
is on for out of ink.
F Yellow I/C out LED Blinks for low ink quantity, and light
is on for out of ink.
G Paper out indication LED
for optional lower
Indication for paper out or paper loading miss of cassette 2.
cassette (paper tray) 2.
H Operate LED
(power)
Green light is on while the current is flowing, or receiving data, or CL operation.
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Following table shows function when the power is turned on.
Table 1-15. Functions with power on
No. Name of switch Function
1 Reset Perform status printing (Refer to
Note1) 2 Cleaning Changes paper size, type verification. 3 Eject/Continue Changes platen gap adjustment for
the manual feed slots. 4 Reset + Cleaning Changes parallel I/F ECP mode 5 Reset + Eject/Continue Enters print head alignment mode. 6 Cleaning +
Eject/Continue
7 Reset +Cleaning +
Eject/Continue (All SW)
Note1)
Note2):
mode.
:This status printing prints firmware version, ink counter, selected
code page and nozzle check patterns. Since the value of the waste ink counter is indicated by HEX, it is recommended to use the exclusive service program for checking the counter value. Refer to Table1-17 for Download of Firmware and Maintenance
Enters the maintenance mode,
level1.(Factory use only)
Enters the Firmware uploading mode.
(Factory use only)
Following table shows LED indications.
Table 1-16. Printer condition and Panel status
No. Printer Status Indicators (Figure 1-2) Priority
H AB
EF
1 Power On On --- --- --- --- 9 2 Performing Ink
sequence 3 Receiving Data blink --- --- --- --- 8 4 Paper jam --- --- blink blink blink 3 5 Cassette 1/paper out,
wrong paper feeding 6 Out of paper in
Cassette 1(paper
tray1) 7 Cassette(Paper tray)2 --- --- --- --- On 5 8 Paper out in
Cassette(Paper tray)2 9 SIMM copy error
(over flow)
10 Ink end, No I/C --- On --- --- --- 7 11 Ink low --- blink --- --- --- 7 12 Reset, Timer IC reset,
EEPROM clear
13 Maintenance request
(waste ink counter
over flow)
14 Fatal error blink All
Note):
“---“ means no changes.
blink --- --- --- --- 6
--- --- --- blink --- 5
--- --- --- On --- 5
-- --- --- --- On 5
blink On On On On 4
--- On
blink AllOnblink blink blink 2
blink
D C G No.
---
(1 sec.)
blink blink blink 1
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Name of
Switch
All switches + Power on
Cleaning + Eject Switch + Power on (Level1)
Table 1-17. Download/Maintenance Mode
Function
1.Manual feed LED turns on when the printer enters this mode correctly. Exclusive starting command( is transmitted on the DOS (or DOS prompt). Black ink LED blinks during this transmission and Cyan ink LED will be turned on when the transmission is completed correctly.
2.Wait 2 or 3 seconds after the Cyan ink LED is turned on. Firmware time, Magenta ink LED is turned one during this transmission, and Yellow ink LED is turned on when it is completed.
3.Turn off the power. I/F Diseng age
Hexade cimal dump
(KEYWEST.HEX
1. After the operation written in the left column is performed, press Reset switch until the black ink LED is turned on. During entering this mode, black, Cyan, Magenta and Yellow LEDs are turned on alternatively, every time the reset switch is pressed.
2.When the black ink LED turns on, press Eject switch to determine.
3.Press the Reset switch until the corresponding LED turns on, according to the following explanation. Black ink LEDAutomatic, Cyan ink LEDParallel, Magenta ink LEDSerial, Yellow ink LEDOption
4.Press either Eject switch or turn the power off for registering to EEPROM.
1.After the operation written in the left column is performed, press Reset switch until the Magenta ink LED is turned on. During entering mode, black, Cyan, Magenta and Yellow LEDs are turned on alternatively, every time the Reset switch is pressed. Press Eject switch to determine after Magenta LED turns on.
2.Turning power off is the only way to escape.
) is transmitted. At this
IPL2.HEX
Table 1-18. Download/Maintenance Mode(Cont.)
Name of Switch Function
Cleaning + Eject Switch + Power on
)
P-I/F receiving speed
CG Disenga ge
1.After the operation written in the left column is performed, press Reset switch until the Cyan ink LED is turned on. During entering this mode, black, Cyan, Magenta and Yellow LEDs are turned on alternatively, every time the reset switch is pressed.
2.Press Eject switch to determine after Cyan ink LED is turned on.
3.Press the Reset switch until the corresponding LED turns on, according to the following explanation. Black ink LEDHigh speed, Cyan ink LEDStandard
4.Press Eject switch to register in the EEPROM. Note)It is not registered to EEPROM, if power is turned off without pressing Eject switch.
1. After the operation written in the left column is performed, press Reset switch until the Yellow ink LED is turned on. During entering this mode, black, Cyan, Magenta and Yellow LEDs are turned on alternatively, every time the reset switch is pressed.
2.Press Eject switch to determine after Yellow ink LED is turned on.
3. Press the reset switch until the corresponding LED turns on, according to the following explanation. Black ink LEDPC437, Cyan ink LEDPC850
4. Press Eject switch to register in the EEPROM.
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Table 1-19. Download/Maintenance Mode(Cont.)
Name of Switch Function
After inputting modes written in the previous page, press Cleaning, then, Reset switch. (Level 2)
INITIALIZATION
Stylus Pro 5000 has following 3 initializations.
Note)After entering maintenance mode level1, it becomes EEPROM reset function by pressing Cleaning switch, then, Reset switch.
1.Make sure that black ink LED is on. If it is not on, press Reset switch until the black ink LED turns on.
2.After black ink LED turns on, press Eject switch and confirm the reset.
3.To end this operation, turn the power off.
Operator(Panel) initialization
This printer is initialized when pushing the panel reset switch, or printer recognized the /INT signal(negative pulse) of parallel interface. When printer is initialized, following action is performed.
1. Caps the print head
2. Ejects a paper
3. Clears input data buffer
4. Clears print buffer
5. Resets default values
SETTING VALUES BY INITIALIZATION
By performing initialization, the following items return to the initial values. Also, the panel setting, default setting, and item that can be saved on the remote command will be default values.
Power on (Hardware) initialization:
This printer is initialized when turning the printer power on, or printer recognized the cold-reset command (remote RS command). When printer is initialized, following action is performed.
1. Initializes printer mechanism
2. Clears input data buffer
3. Clears print buffer
4. Resets default values
Software initialization
The ESC@ command also initializes the printer. When printer is initialized, following action is performed.
1. Clears print buffer
2. Resets default values
1. Page position: Page heading location as present paper location
2. Line spacing: 1/6 inch
3. Right margin position: 127 lines
4. Left margin position: First line
5. Word pitch: 10 CPI
6. Printing mode: Text mode(Not raster graphics mode)
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ERROR CONDITION
Stylus Pro5000 goes to error condition when it falls to the following conditions. Out of Centronics interface signals, BUSY signal is set High and /ERROR signal is set LOW. Then, the printer goes to unprintable state, stopping data input from outside. Once the error happens, the printer can go back to the standby position or ready status for printing again by removing the error causes.
Ink near end and Ink out Error When the printer runs out the most part of the ink of any one color, it warns ink-low and keeps printing. When the printer runs out the whole ink of any one color, it stops printing and indicates ink-out error. User is requested to install a new ink-cartridge in this state. A ink-cartridge once taken out should never be used again. Re­installation of the cartridge not filled fully upsets the ink level detection and may cause a serious problem in the print head as a result.
Paper out sensor When there is no paper in the paper tray, or paper tray itself is not installed, this sensor detects and goes paper out error.
Paper loading miss: When printer fails to load a sheet or PE sensor does not detect the paper on the path, it goes paper out error.
Paper Jam Error Even when the paper feeding is performed at the power on, if the PE sensor detects the paper on the paper path or fails to eject a paper by FF command or Eject button, the printer considers it as paper jam and goes to the error condition. In the Stylus Pro5000, the linear encoder monitors detection of paper jam in the carriage running range.
No ink-cartridge When the printer detects that ink cartridge comes off or is not installed, it goes to the error condition.
CAUTION
Rev.A
Although there is no worry of bubble invasion by pulling out or installing the ink cartridge, it is necessary to pay attention to the following points.
1)If the ink cartridge is once removed and installed again in the condition that the ink out(end) sensor detects the ink is still in, ink consumption based on the previous ink life will be kept counting.
2)If the ink cartridge is once removed and the ink cartridge whose left ink quantity is little is installed again in the condition that the ink is still in, Stylus Pro5000 goes to the ink out error condition, even though there is still enough ink in it.
Maintenance Request When the total quantity of ink wasted through the cleanings and flushing reaches to the limit, printer indicates this error and stops. The absorber(waste ink pad) in the printer enclosure is needed to be replaced with new one by a service person. This error does not recover until the waste ink pad is replaced and “0” is written to the particular address in the EEPRON by a service man.
Fatal Errors When fatal errors such as carriage control error or CG access error are detected, the printer goes to error condition and stops. Repair service is required for this error.
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EPSON Stylus Pro 5000 Chapter1 Product Description
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PANEL SETTING FUNCTION

Here explains input method for each panel setting.
Printing nozzle check pattern and printer configuration
Operation: Reset SW + Power On
Exit: Power Off
Function: (Power LED blinking while in this mode)
1)Reset SW + Power on 2)Position change to thick3)Starts printing pattern
4)Printing 1-page5)Eject paper6) Stand by mode in self-test by pressing Refer to followings.
[Pressing Cleaning SW: in standby mode only]
1)Execute cleaning2)Eject paper 3)Reprint self test page4)self-test stand by mode.
[Pressing Eject SW: in standby mode only]
1)Feed paper2)Reprint self test page3)self-test stand by mode.
Note)
Ignore Cleaning SW while printing and Power off to exit this mode.
K 00227A A :0D 95 B :0D A F D :002C E 2C 0
Current Settings P a p e r S iz e /T y p e C h e c k : O n P a r a lle l I/F E C P M o d e : O ff Platen G ap A djustm ent for M anual Feed S lots : Fixed (thick paper)
CHECK POINT
9
Even if Cleaning or Eject switch is pressed
during printing, the panel operation is ignored.
You can escape from the self-test mode only by
turning the power off.
Printing Pattern: Print nozzle test pattern, firmware version, the value
of wasted ink count and current setting values are printed. Following shows printing pattern.
Rev.A
Figure 1-3. Printing Sample
[Explanation]
K00227A: Firmware version. A:0D95 : The present counting value of ink absorber only for
dark colors head.
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B:0DAF : The present counting value of ink absorber for light
color head only.
D: 002CE2C0 : The present counting value of waste ink absorber for
flushing.
Note)
By referring to the printing pattern on the previous page, it becomes possible to check ink discharge conditions (or dot missing or alignment failure) from all nozzles in each color. As an example, refer to “A” “D” lines shown on the black nozzle pattern. “A” line is printed by black nozzle #1 to #16, “B” line is by #17 to #32, “C” line is by #33 to #48, and “D” is #49 to #64. Since the nozzle for different colors is also aligned in the same way, you can consider in the same way.
Maintenance Error occurs at the point either A or B becomes full counter condition. In other words, it occurs when A becomes 46650, or B becomes 47200. Since the value is indicated by HEX indication, it is recommended to use the exclusive program to check the counter value.
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Paper check mode
This setting decides to turn the paper check function on or off. For Stylus Pro5000, it is necessary to match the lever located paper feed cassette(tray) above to the presently used paper type (media type) and its size. If the PC which supports bi-directional communication is used, it is not necessary to make this paper check setting effective(on), because the user can change the lever positions on the cassette, according to the error message on the PC screen. However, if the user uses the PC which does not support the bi­directional communication, it is necessary to set this mode on the printer body, since he/she can not check the error message on the computer screen.
[After completing the setting, if the power is turned off]
1)Printer escapes from the selected paper check mode.2)Printer goes to the power off condition.
Setting and LED indicator: ECP mode offCyan LED on ECP mode onBlack ink LED on.
Function: 1)Reset SW+ Cleaning SW+ Power on to enter this mode2)Power LED turns on and Cassette1LED blinks
3)Indicate the current setting by blinking ink LED.4)Change ECP On/Off by Reset SW.
Operation: Cleaning SW + Power on to enter this mode.
To change paper check mode setting On/Off:
Reset SW
Save setting: Press Eject switch or turn off the power.
Setting and LED indicator:
Paper check On Black ink LED On. Paper check Off Cyan ink LED On.
Function: 1)Cleaning SW +Power on to enter this mode2)Power LED blinks, Cassette1 LED turns on3)Ink LED indicates current setting 4)Change paper check On/Off by Reset SW.
[After completing the setting, if the power is turned off]
1)Save setting2)Exit mode3)Power off
[After completing the setting, if Eject switch is pressed]
1)Save setting2)Exit mode3)Idle state
ECP Mode
Operation: Reset SW + Cleaning SW + Power On to enter this mode.
To change ECP mode On/Off: Reset SW
Save setting : Turn off the power or press the Eject SW
[After completing the setting, if Eject switch is pressed]
1)Printer escapes from the selected paper check mode. 2)Printer goes to the ordinal printing mode(idle state).
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Manual feed slots paper thickness - Auto mode
The setting for Manual feed thick paper and auto mode is the function only to deal with using manual feed slots(front/rear). After checking the result of the printing by the manual feeding, this function becomes effective when the printing is blurry or faint. The reason why there is this kind of function only for manual feeding is that the printer can not recognize the paper thickness, unlike the other paper feed cassettes. There is no influence on the other paper feeding path(or standard cassette or optional cassette), when this function becomes effective. Also, unless this function is set effective, manual paper feeding always make PG(platen gap) big or wider and perform printing. Following shows conditions when the PG becomes wider(big).
Table 1-20. Setting conditions when PG becomes thick paper mode
Setting No. Conditions
Setting on the Driver side.
Lever setting on the cassette side.
Special Panel setting.
1 In case A4 size paper (landscape) is set. 2 In case SF exclusive paper (landscape) is set.
3 In case Media type is the combination of
ordinary paper and paper size A4(landscape).
4 In case Media type is the combination of SF
exclusive paper and A4 size(landscape).
5 In case of thick paper mode for the manual
feed.
CAUTION
Paper Feed from Manual Paper Feed Slot
Priority order1.:PG is wider(big) if thick paper mode is set. Priority order2.:In case, media type is set to the envelope.
Operation: Eject switch + Power on to enter this mode.
To change setting Manual/Auto mode:
Reset SW
Save setting: Turn off the power or press the Eject switch.
Setting and LED indication: *Auto→Black ink LED On. Platen gap
is defined by platen gap command ‘PG’. *Manual feed(thick paper)Cyan ink LED on. Platen gap ignores PG command and uses platen gap thick position.
Function: 1)Eject SW + Power On to enter this mode2)Power LED blinks and Cassette 2 LED turns on3)Ink LED indicates current setting4)Automatic or manual (thick paper) is changed over everytime the Reset SW is pressed.
Rev.A
CAUTION
According to the Table above, priority order for each setting is determined as follows.
Paper Feed from paper feed cassette
(standard/option). Priority order1.:In case the media type is set to “Thick Paper”. Priority order2.:In case there is mis-matching between driver and lever position on the printer, the priority is given to the driver setting, if “Ignore” button is selected on the screen.
[After completing the setting, if the power is turned off]
1)Save setting 2)Exit setting mode 3)Printer goes to the power off condition.
[After completing the setting, if Eject switch is pressed]
1)Save setting 2)Exit setting mode 3)Printer goes to the ordinary printing mode.(idle state)
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Select I/F mode(Cont1. from Maintenance mode)
Maintenance Mode 1
Operation: Cleaning SW + Eject SW + Power ON to enter this mode.
To change maintenance item: Reset SW
Determine the selection(maintenance item): Eject SW
Maintenance item and LED indicator: I/F selection Black ink LED is on. Parallel input speedCyan ink LED is on. HEX dumpMagenta ink LED is on. Character setYellow ink LED is on.
Function: 1)Cleaning SW + Eject SW+ Power ON to enter this mode2)Power LED blinks. Manual cassette(tray), Cassette1 and 2 turn on3)Ink LED indicates current setting4) Paper check, I/F selection, Parallel input speed, Hex change is changed over everytime the Reset SW is pressed. Ink LED turn on in the order of left to right and returns to left side.
[In case of pressing Eject SW]
1)Select item(Data registration)2)Exit this mode3)Enter each setting
mode.
CAUTION
Following explains setting of each item in the maintenance mode selection.
Operation: After Eject SW + Power ON, turn the black ink LED on by pressing Reset SW, and determine that selection by pressing Eject SW.
To select I/F mode: Reset SW(ParallelSerialOption)
Save setting: Eject SW or Power off
Setting item and LED indicator: Auto selection settingBlack ink LED is on. Parallel I/F modeCyan ink LED is on. Serial I/F modeMagenta ink LED is on. Option I/F modeYellow ink LED is on.
Function: 1)Select “Black” in maintenance mode to enter this mode.2)Power LED blinks. Cassette1 and 2 turn on 3)Ink LED indicates current setting. 4)By pressing Reset SW, Auto, Parallel, Option is selected in this order. Ink LED moves left to right and return to left.
[After completing the setting, if power is turned off]
1)Save setting(Data registration) 2)Exit setting mode 3)Printer goes
to the power off condition.
[After completing the setting, if Eject switch is pressed
1)Save setting(Data registration) 2)Exit setting mode 3)Printer goes
to the ordinary printing mode(idle state).
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