All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be deteced, SEIKO EPSON would greatly
appreciate being informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective
owners. EPSON disclaims any and all rights in those marks.
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER
WARNING
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing
procedures preceded by DANGER Headings.
Signals a precaution which, if ignored, could result in damage to equipment.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR
REPAIR PROCEDURES.
2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIER WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL
ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. W HEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POW ER
SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LI STED ON T HE SERIAL NUMBER/RATING PLAT E. IF
THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POW ER SOURCE, DO NOT CONNECT IT TO THE POW ER
SOURCE.
3. ALWAYS VERIFY THAT T HE EPSO N PRODUCT HAS BEEN DI SCONNECT ED FRO M THE POWER SOURCE BEFORE REMOVING OR REPLACING
PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC
WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECONDSOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
PREFACE
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of Stylus Pro5000. The
instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the
preceding page. The chapters are organized as follows:
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product.
CHAPTER 3.TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting.
CHAPTER 4.DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the
product.
CHAPTER 5.ADJUSTMENTS
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved
lubricants and adhesives required for servicing the product.
APPENDIX
Provides the following additional information for reference:
• Connector pin assignments
• Electric circuit boards components layout
• Exploded diagram
• Electrical circuit boards schematics
REVISION STATUS
Rev.DatePage(s)Contents
A1998/01/23AllFirst release
B1998/03/10
4-68∼4-93
4-8
4-59
4-60
Chapter4
• Added “Disassembly and Assembly for ASF Unit”.
• Modified flow chart for disassembling the mechanism
according to addition of “Disassembly and Assembly for ASF
Unit”.
2.1.1.3 Paper Feed Mechanism............................................................................................................................................................2-5
2.1.1.5 Paper Return Mechanism..........................................................................................................................................................2-8
2.1.1.7 Hopper 5mm Down Mechanism..............................................................................................................................................2-10
2.1.1.8 Sub Roller Gear Train Mechanism..........................................................................................................................................2-13
2.1.1.9 Gear Train Change with Hopper installed ...............................................................................................................................2-14
2.1.2 Outline of Electrical Circuit..............................................................................................................................................................2-24
2.1.2.3 C228 Main Board ....................................................................................................................................................................2-27
3.1.1 Problems relating to the printer mechanism....................................................................................................................................3-1
4.2.2 Housing Front Unit Removal .............................................................................................................................................................4-5
4.2.3 Mechanism Unit Removal ..................................................................................................................................................................4-6
4.2.4 MB Rear Unit Removal .......................................................................................................................................................................4-7
4.2.5 Disassembling the Mechanism..........................................................................................................................................................4-8
4.2.5.2 Paper Guide Assembly, Cover Removal.................................................................................................................................4-10
4.2.5.3 Print Head Removal................................................................................................................................................................4-11
4.2.5.4 MB Front Unit Removal...........................................................................................................................................................4-13
4.2.5.5 Fan Assembly Removal ..........................................................................................................................................................4-15
4.2.5.6 PS Unit Removal.....................................................................................................................................................................4-16
4.2.5.7 Motor Assembly, PF Removal.................................................................................................................................................4-16
4.2.5.8 Motor Assembly, CR Removal ................................................................................................................................................4-17
4.2.5.9 Motor Assembly, ASF Removal ..............................................................................................................................................4-18
4.2.5.10 Carriage Unit Removal..........................................................................................................................................................4-19
4.2.5.11 Frame, Main, Paper Eject Removal ......................................................................................................................................4-22
4.2.5.12 Paper Guide Upper Unit Removal.........................................................................................................................................4-26
4.2.5.15 ASF Unit Removal.................................................................................................................................................................4-31
4.2.5.17 PE Sensor Removal..............................................................................................................................................................4-33
4.2.5.19 HP Sensor Removal..............................................................................................................................................................4-36
4.3 DISASSEMBLY AND ASSEMBLY FOR GEAR TRAIN...............................................................................................4-38
4.3.1 Disassembly of Gear Train...............................................................................................................................................................4-38
4.4 DISASSEMBLY AND ASSEMBLY FOR ASF UNIT ....................................................................................................4-68
4.4.1 Disassembly of ASF Unit..................................................................................................................................................................4-69
5.1.1 Conditions which adjustment is required ........................................................................................................................................5-1
5.1.1.1 Resetting Initial Ink Charge Flag ...............................................................................................................................................5-3
5.1.1.2 Re-input the Model Name .........................................................................................................................................................5-6
5.1.1.3 Head Voltage Value Adjustment ...............................................................................................................................................5-8
5.1.1.4 Head Angular Adjustment .......................................................................................................................................................5-11
5.1.1.5 Head Height Adjustment .........................................................................................................................................................5-18
5.1.1.6 Head Gap Adjustment.............................................................................................................................................................5-22
5.1.1.8 Uploading of Firmware............................................................................................................................................................5-32
6.2.1 Head cleaning .....................................................................................................................................................................................6-2
6.3 LUBRICATION AND ADHESION ..................................................................................................................................6-4
Type-B interface (SIM for copying up to approx. 98M is available to
install on the same board;C228 main board)
Low running cost
Long life ink cartridge;
Black: 3200 papers, Yellow: 3200 papers, Cyan/Magenta:3000 papers
(5% ECOMA duty printing)
Independent 4 colors ink cartridges: Black, Yellow, Cyan including
with light cyan, Magenta including light magenta.
Ink quantity sensor.
Note)
After ink near end is detected by the mechanical switch, the
firmware counts the determined absorbing quantity.
Paper handling
Double bin ASF(second bin option)
Manual feeding from the top cover of first bin and from the rear with
opened rear cover.
Paper volume for ASF/Paper size sensor/Paper type sensor
Note)
Those sensors do not work correctly, if users set the paper size
or media type lever wrong.
Increased paper loading capacity in the paper tray (55 g/m
sheets/ Standard, option ASF)
Windows/Macintosh exclusive
2
250 cut
Rev.A
Note)
Cyan/Magenta ink is united as one, which light color and
ordinary color ink are separated. The reason why that ink life span is
not so different from others even though they are separated is that
users are usually unable to perform printing which require strict
separation of light color and ordinary color. Therefore, since light color
and ordinary color inks are adjusted to be used alternately on the
application, the life span of Cyan/Magenta does not become simply
half life span of the other inks.
1-1
EPSON Stylus Pro 5000 Chapter1 Product Description
2
Following table shows optional items for Stylus Pro 5000.
CHECK POINT
9
Since there are many kinds of exclusive papers,
please refer to “Special Media” on the Reference
Guide for Stylus Pro 5000.
Table 1-1. Optional Items and Available Consumable
Table 1-5. Transparency and Glossy film and paper specification
ItemRemark
Paper size
Thickness0.075 mm(0.003”) - 0.085 mm(0.0033”)
Paper
Note)
Note**)
Size
ThicknessLess than 0.23 mm(0.0091”)
Paper
Transparency printing is only available at normal temperature.
Glossy film only.
ItemRemark
•Super A3/B13”(W) x 19”(L)
•A3297 mm(W) x 420 mm(L)
•A4210 mm(W) x 297 mm(L)
•Letter216 mm(W) x 279 mm(L)
•A6105 mm(W) x 148 mm(L)**
•EPSON Photo Quality Glossy Film
•EPSON Photo Quality Glossy Paper
•EPSON Ink Jet Transparencies
Table 1-6. Index card specification
•A6 Index card:105 mm(4.1”)(W) x 148 mm(5.8”)(L)
•5x8” Index card127 mm(5.0”)(W) x 203 mm(8.0”)(L)
•10x8” Index card127 mm(5.0”)(W) x 203 mm(8.0”)(L)
•EPSON Photo Quality Ink Jet Card
•EPSON Photo Card
Rev.A
Table 1-7. Envelope specification
ItemRemark
Size
Thickness0.16 mm(0.006”) - 0.52 mm(0.02”)
Weight45 g/m2 (12lb.) - 75 g/m2 (20lb.)
QualityBond paper, Plain paper, Air mail
Note)
Note)
Envelope printing is only available at normal temperature.
Keep the longer side of the envelope horizontally at setting.
•No.10 241 mm(9 1/2”)(W) x 104.8 mm(4 1/8”)(L)
•DL220 mm(8.7”)(W) x 110 mm(4.3”)(L)
•C6162 mm(6.4”)(W) x 114 mm(4.5”)(L)
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
5
INK CARTRIDGE
Table 1-8. Black, Yellow Ink Cartridge
ItemSpecifications
TypeExclusive ink cartridge
ColorBlack, Yellow
Print capacity3200 pages/A4 (360 dpi, ECOMA 5% duty)
Validity2 years from production date(sealed in package, or
being installed to the printer)
Environmental
conditions
Dimension25.1 mm(W) x 139.6 mm(D) x 105.3 mm(H)
WeightApproximately 200g
Print capacity3000 pages/A4 (360 dpi, 5% duty)
Validity2 years from production date(sealed in package, or
Environmental
conditions
Dimension35.1 mm(W) x 140.9 mm(D) x 105.3 mm(H)
WeightApproximately 200g
•Transit:−30°C ∼ 60°C
(within 120 hours at 60°C, and within a month at
40°C)
•Package storage:−30°C ∼ 40°C
(within a month at 40°C)
•Storage(installed to the printer):−20°C ∼ 40°C
(within a month at 40°C)
Table 1-9. Magenta and Cyan Ink Cartridge
cyan(I/IC2)
being installed to the printer)
•Transit:−30°C ∼ 60°C
(within 120 hours at 60°C, and within a month at
40°C)
•Package storage:−30°C ∼ 40°C
(within a month at 40°C)
•Storage(installed to the printer):−20°C ∼ 40°C
(within a month at 40°C)
Note1)
Note2)
Note3)
INPUT DATA BUFFER
ELECTRIC SPECIFICATION
1) 120V version
2) 220-240V version
Ink cartridge can not re-fill, only ink cartridge is prepared for article of
consumption.
Do not use the ink cartridge which was passed away the ink life.
Ink will be frozen under -15°C environment, however it will be
useable after placing it more than 3 hours at room temperature.
6 K-byte
Rated voltage:AC 120 V
Input voltage range:AC 99 V - 132 V
Rated frequency range:50 - 60 K Hz
Input frequency range:49.5 - 60.5 Hz
Rated current:1.0A (Max.1.6A)
Energy Star compliant
Power consumption:Approx. 32W(ISO/IEC 10561 Letter pattern)
Insulation resistance:10 M ohms min. (between AC line and chassis,
DC 500 V)
Dielectric strength:AC 1000 V rms. 1 minute or AC1200 V rms.
1 second(between AC line and chassis)
Sneak current:Less than 0.25 mA
Rated voltage:AC 220 V - 240 V
Input voltage range:AC 198 V - 264 V
Rated frequency range:50 - 60 Hz
Input frequency range:49.5 - 60.5Hz
Rated current:0.5 A(Max.0.8 A)
Power consumption:Approx. 32 W(ISO/IEC 10561 Letter pattern)
Energy Star compliant
Insulation Resistance:10 M ohms min.(between AC line and chassis,
DC 500 V)
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
6
Dielectric strength:AC 1500 V rms. 1 minute(between AC line and
EPSON Stylus Pro 5000 Chapter1 Product Description
7
Resistance to vibration:Operating: 0.15G, 10 ∼ 55 Hz X,Y,Z directions
Non-operating: 0.50G, 10 ∼ 55 Hz X,Y,Z
directions
Resistance to shock:Operating: 1G, within 1 ms X,Y,Z directions
Non-operating:2G, within 2 ms X,Y,Z
directions
Note1)
Note2)
Note3)
Note4)
During non-operating, make sure that the cap is capped.
During the transport, make sure that the head is capped and ink
cartridge is installed to the printer.
If the head is not capped at the power-off state, turn the printer on
while the ink cartridge is installed, and turn off the power after
capping the head.
Ink will be frozen under −15°C environment, however it will be
useable after placing it more than 3 hours at 25°C.
SERIAL INTERFACE SPECIFICATION
Table 1-10. Serial Interface
ItemContent
Transmission modeBased on RS-423
SynchronizationSynchronous
Transfer speedAbout 1.8M bps
Data formatStart bit:1bit
Data bit:8bit
Parity bit:none
Stop bit:1bit
HandshakingX-ON/X-Off, DTR protocol
Adaptable connector8-pin mini circular connector
Recommended I/F cableApple system peripheral-8cable
PHYSICAL SPECIFICATION
Weight:22 Kg (only a main frame)
Dimension:640 mm(W) x 439 mm(D) x 224 mm(H)(Body only)
640 mm(W) x 704 mm(D) x 224 mm(H)(Printing on A3
size paper tray)
640 mm(W) x 584 mm(D) x 318 mm(H)(Printing on A4
size paper, optional cassette installed)
mode
SynchronizationBy STROBE pulse
HandshakingBy BUSY and ACKLG signal
Logic LevelTTL compatible level (IEEE-1284 Level 1
device)
Adaptable connector57-30360(amphenol) or equivalent
Note1):
Note2):
Note)
Recommend to use short interface cable according to your
necessity.
Use the twist pair line for each control signal of input connector
and connect the return side to the signal ground.
BUSY signal is set high before setting either /ERROR low or PE high
and held high until all these signals return to their inactive state.
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
8
Busy signal is at high level in the following cases;
During data entry(see Data transmission timing)
When input data buffer is full
During /INT signal is at low level or during hardware initialization
During printer error (See /ERROR signal)
When the parallel interface is not selected
ERROR signal is at low level when the printer is one of the following states.
Printer hardware error (fatal error)
Paper out error
Paper jam error
Ink out error
Note)
PE signal is at high level during paper-out error.
[Nibble Mode]
Table 1-12. Nibble Mode
ItemContent
Transmission
mode
SynchronizationRefer to IEEE-1284 specification
HandshakingRefer to IEEE-1284 specification
Signal levelTTL level (IEEE-1284 level 1 device)
Adaptable
connector
Data transfer
timing
Extensibility
request data
IEEE-1284 nibble mode
See forward channel
Refer to IEEE-1284 specification
The printer responds affirmatively when the
extensibility request values are 00H or 04H, that
mean,
00H:Request nibble mode reverse channel
transfer.
04H:Request device ID; Return Data using Nibble
Mode Rev channel transfer.
The printer sends following device ID string when it is
requested.
[00H][3BH]
MFG:EPSON
CMD:ESCPL2, BDC
MDL:Stylus[SP]Pro[SP]5000;
CLS:PRINTER
Note)
[00H] denotes a hexadecimal value of zero.
MDL value depends on the EEPROM setting.
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
9
PARALLEL INTERFACE (CONT.)
[ECP Mode]
Table 1-13. ECP Mode
ItemContent
Transmission modeIEEE-1284 ECP mode
SynchronizationRefer to IEEE-1284 specification
HandshakingRefer to IEEE-1284 specification
Signal levelTTL level (IEEE-1284 level 1 device)
See forward channel
Adaptable connectorSee forward channel
Data transfer timingRefer to IEEE-1284 specification
Extensibility request dataThe printer responds affirmatively when the
extensibility request values are 10H or 14H,
that mean,
10H:Request ECP mode reverse
channel transfer.
14H:Request device ID; Return Data
using ECP Mode Rev channel
transfer.
The printer sends following device ID string
when it is requested.
[00H][3BH]
MFG:EPSON
CMD:ESCPL2, BDC
MDL:Stylus[SP]Pro[SP]5000
CLS:PRINTER
Note)
[00H] denotes a hexadecimal value of
zero. MDL value depends on the
EEPROM setting.
Stylus Pro5000 starts sending BUSY signal when it acknowledges no
available area left in the buffer. When the host keeps receiving this signal
for a long time, it acknowledges as time out and stops sending data.
INTERFACE SELECTION
The printer has 3-built in interfaces; the parallel interface and serial
interface, and has 1 optional Type-B interface card slot. These interfaces
are selected manually by the default setting mode or selected automatically.
(However, it is necessary to set these settings within the maintenance mode
level 1 of the panel operation.)
Manual Selection:
One of three interfaces can be selected by the default setting mode.
Rev.A
1-
EPSON Stylus Pro 5000 Chapter1 Product Description
0
Automatic Selection:
The automatic interface selection is enabled by the default setting
mode. In this automatic interface selection mode, the printer is
initialized to the idle state scanning which interface receives data
when it is powered on. Then the interface that receives data first is
selected. When the host stops data transfer and the printer is in the
stand-by state for the seconds, the printer is returned to the idle
state. As long as the host sends data or the printer interface is busy
state, the selected interface is let as it is.
Following explains conditions of other interfaces when a particular interface
is selected.
When the parallel interface is not selected, the interface gets into
BUSY state. At this time, LH signal is set to “L”. That means blocking
power supply and no responds from 1284. Therefore, it is necessary
for the host, which requires Reverse transfer, to check LH state.
When the serial interface is not selected, the interface sets the DTR
signal MARK.
When the optional interface is not selected, Off-Line bit is set to Main
Status Register(MNSTS).
When the printer is initialized or returned to the idle state, Parallel
interface becomes the ready condition and DTR of serial interface
becomes SPACE(Low) condition and reset off-line bit of Main Status
Register(MNSTS)to, option interface.
/INIT signal on the parallel interface is not effective while that
interface is not selected or nibble Mode, ECP Mode.
Rev.A
1-1
EPSON Stylus Pro 5000 Chapter1 Product Description
CONTROL PANEL
There are 4 non-lock push buttons and 8 LEDs. Each button function and
indicator are explained briefly below and on your right.
A
B
O perate
1
C
D
C leaningReset
3 se c3 sec
G
H
E
F
234
Eject
C ontinue
Figure 1-2. Control Panel
Table 1-14. Control Panel Function
No.Button / IndicatorFunction
1Operate button
(power)
Power source switch on the
secondary side.
Note)
Current is constantly flowing
in the primary side.
2Reset button(Pressing for
Printer reset. Buffer clear.
3 sec.)
3Cleaning button(Pressing
for 3 sec.)
4Eject(Error recover)
button (2 sec.)
ABlack I/C out indication
LED
BCyan I/C out indication
LED
CPaper out indication LED
for cassette (paper tray) 1
DPaper out indication LED
for manual feed slots
Perform cleaning all heads of both
sides.
Ejects the paper, or recovers from
error.
Blinks for low ink quantity and light is
on for out of ink.
Blinks for low ink quantity and light is
on for out of ink.
Indication for paper out or paper
loading miss of cassette 1.
All 3 LEDs (C, D, G) blink at the
same time for paper loading miss.
EMagenta I/C out LEDBlinks for low ink quantity, and light
is on for out of ink.
FYellow I/C out LEDBlinks for low ink quantity, and light
is on for out of ink.
GPaper out indication LED
for optional lower
Indication for paper out or paper
loading miss of cassette 2.
cassette (paper tray) 2.
HOperate LED
(power)
Green light is on while the current is
flowing, or receiving data, or CL
operation.
Rev.A
1-11
EPSON Stylus Pro 5000 Chapter1 Product Description
2
Following table shows function when the power is turned on.
Table 1-15. Functions with power on
No.Name of switchFunction
1ResetPerform status printing (Refer to
Note1)
2CleaningChanges paper size, type verification.
3Eject/ContinueChanges platen gap adjustment for
the manual feed slots.
4Reset + CleaningChanges parallel I/F ECP mode
5Reset + Eject/ContinueEnters print head alignment mode.
6Cleaning +
Eject/Continue
7Reset +Cleaning +
Eject/Continue
(All SW)
Note1)
Note2):
mode.
:This status printing prints firmware version, ink counter, selected
code page and nozzle check patterns. Since the value of the
waste ink counter is indicated by HEX, it is recommended to use
the exclusive service program for checking the counter value.
Refer to Table1-17 for Download of Firmware and Maintenance
tray1)
7Cassette(Paper tray)2------------On5
8Paper out in
Cassette(Paper tray)2
9SIMM copy error
(over flow)
10Ink end, No I/C---On---------7
11Ink low---blink---------7
12Reset, Timer IC reset,
EEPROM clear
13Maintenance request
(waste ink counter
over flow)
14Fatal errorblinkAll
Note):
“---“ means no changes.
blink------------6
---------blink---5
---------On---5
-----------On5
blinkOnOnOnOn4
---On
blinkAllOnblinkblinkblink2
blink
DCGNo.
---
(1 sec.)
blinkblinkblink1
Rev.A
1-1
EPSON Stylus Pro 5000 Chapter1 Product Description
3
Name of
Switch
All switches
+ Power on
Cleaning +
Eject Switch
+ Power on
(Level1)
Table 1-17. Download/Maintenance Mode
Function
1.Manual feed LED turns on when the printer enters this
mode correctly. Exclusive starting command(
is transmitted on the DOS (or DOS prompt). Black ink
LED blinks during this transmission and Cyan ink LED
will be turned on when the transmission is completed
correctly.
2.Wait 2 or 3 seconds after the Cyan ink LED is turned
on. Firmware
time, Magenta ink LED is turned one during this
transmission, and Yellow ink LED is turned on when it is
completed.
3.Turn off the power.
I/F
Diseng
age
Hexade
cimal
dump
(KEYWEST.HEX
1. After the operation written in the left column
is performed, press Reset switch until the
black ink LED is turned on. During entering
this mode, black, Cyan, Magenta and Yellow
LEDs are turned on alternatively, every time
the reset switch is pressed.
2.When the black ink LED turns on, press
Eject switch to determine.
3.Press the Reset switch until the
corresponding LED turns on, according to the
following explanation.
Black ink LED→Automatic, Cyan ink
LED→Parallel, Magenta ink LED→Serial,
Yellow ink LED→Option
4.Press either Eject switch or turn the power
off for registering to EEPROM.
1.After the operation written in the left column
is performed, press Reset switch until the
Magenta ink LED is turned on. During entering
mode, black, Cyan, Magenta and Yellow LEDs
are turned on alternatively, every time the
Reset switch is pressed. Press Eject switch to
determine after Magenta LED turns on.
2.Turning power off is the only way to escape.
) is transmitted. At this
IPL2.HEX
Table 1-18. Download/Maintenance Mode(Cont.)
Name of SwitchFunction
Cleaning + Eject
Switch + Power on
)
P-I/F
receiving
speed
CG
Disenga
ge
1.After the operation written in the left
column is performed, press Reset
switch until the Cyan ink LED is turned
on. During entering this mode, black,
Cyan, Magenta and Yellow LEDs are
turned on alternatively, every time the
reset switch is pressed.
2.Press Eject switch to determine after
Cyan ink LED is turned on.
3.Press the Reset switch until the
corresponding LED turns on, according
to the following explanation.
Black ink LED→High speed, Cyan ink
LED→Standard
4.Press Eject switch to register in the
EEPROM.
Note)It is not registered to EEPROM, if
power is turned off without pressing
Eject switch.
1. After the operation written in the left
column is performed, press Reset
switch until the Yellow ink LED is turned
on. During entering this mode, black,
Cyan, Magenta and Yellow LEDs are
turned on alternatively, every time the
reset switch is pressed.
2.Press Eject switch to determine after
Yellow ink LED is turned on.
3. Press the reset switch until the
corresponding LED turns on, according
to the following explanation.
Black ink LED→PC437, Cyan ink
LED→PC850
4. Press Eject switch to register in the
EEPROM.
Rev.A
1-1
EPSON Stylus Pro 5000 Chapter1 Product Description
4
Table 1-19. Download/Maintenance Mode(Cont.)
Name of SwitchFunction
After inputting
modes written in
the previous page,
press Cleaning,
then, Reset switch.
(Level 2)
INITIALIZATION
Stylus Pro 5000 has following 3 initializations.
Note)After entering maintenance mode level1, it
becomes EEPROM reset function by pressing
Cleaning switch, then, Reset switch.
1.Make sure that black ink LED is on. If it is not
on, press Reset switch until the black ink LED
turns on.
2.After black ink LED turns on, press Eject switch
and confirm the reset.
3.To end this operation, turn the power off.
Operator(Panel) initialization
This printer is initialized when pushing the panel reset switch, or
printer recognized the /INT signal(negative pulse) of parallel
interface. When printer is initialized, following action is performed.
1. Caps the print head
2. Ejects a paper
3. Clears input data buffer
4. Clears print buffer
5. Resets default values
SETTING VALUES BY INITIALIZATION
By performing initialization, the following items return to the initial values.
Also, the panel setting, default setting, and item that can be saved on the
remote command will be default values.
Power on (Hardware) initialization:
This printer is initialized when turning the printer power on, or printer
recognized the cold-reset command (remote RS command). When
printer is initialized, following action is performed.
1. Initializes printer mechanism
2. Clears input data buffer
3. Clears print buffer
4. Resets default values
Software initialization
The ESC@ command also initializes the printer. When printer is
initialized, following action is performed.
1. Clears print buffer
2. Resets default values
1. Page position:Page heading location as present
paper location
EPSON Stylus Pro 5000 Chapter1 Product Description
5
ERROR CONDITION
Stylus Pro5000 goes to error condition when it falls to the following
conditions. Out of Centronics interface signals, BUSY signal is set High and
/ERROR signal is set LOW. Then, the printer goes to unprintable state,
stopping data input from outside. Once the error happens, the printer can go
back to the standby position or ready status for printing again by removing
the error causes.
Ink near end and Ink out Error
When the printer runs out the most part of the ink of any one color, it
warns ink-low and keeps printing. When the printer runs out the whole
ink of any one color, it stops printing and indicates ink-out error. User is
requested to install a new ink-cartridge in this state.
A ink-cartridge once taken out should never be used again. Reinstallation of the cartridge not filled fully upsets the ink level detection
and may cause a serious problem in the print head as a result.
Paper out sensor
When there is no paper in the paper tray, or paper tray itself is not
installed, this sensor detects and goes paper out error.
Paper loading miss:
When printer fails to load a sheet or PE sensor does not detect the
paper on the path, it goes paper out error.
Paper Jam Error
Even when the paper feeding is performed at the power on, if the PE
sensor detects the paper on the paper path or fails to eject a paper by
FF command or Eject button, the printer considers it as paper jam and
goes to the error condition. In the Stylus Pro5000, the linear encoder
monitors detection of paper jam in the carriage running range.
No ink-cartridge
When the printer detects that ink cartridge comes off or is not installed, it
goes to the error condition.
CAUTION
Rev.A
Although there is no worry of bubble invasion by
pulling out or installing the ink cartridge, it is
necessary to pay attention to the following points.
1)If the ink cartridge is once removed and installed
again in the condition that the ink out(end) sensor
detects the ink is still in, ink consumption based
on the previous ink life will be kept counting.
2)If the ink cartridge is once removed and the ink
cartridge whose left ink quantity is little is installed
again in the condition that the ink is still in, Stylus
Pro5000 goes to the ink out error condition, even
though there is still enough ink in it.
Maintenance Request
When the total quantity of ink wasted through the cleanings and flushing
reaches to the limit, printer indicates this error and stops. The
absorber(waste ink pad) in the printer enclosure is needed to be
replaced with new one by a service person. This error does not recover
until the waste ink pad is replaced and “0” is written to the particular
address in the EEPRON by a service man.
Fatal Errors
When fatal errors such as carriage control error or CG access error are
detected, the printer goes to error condition and stops. Repair service is
required for this error.
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EPSON Stylus Pro 5000 Chapter1 Product Description
6
PANEL SETTING FUNCTION
Here explains input method for each panel setting.
Printing nozzle check pattern and printer configuration
•Operation:Reset SW + Power On
•Exit:Power Off
•Function:(Power LED blinking while in this mode)
1)Reset SW + Power on →2)Position change
to thick→3)Starts printing pattern→
4)Printing 1-page→5)Eject paper→6) Stand by
mode in self-test by pressing →Refer to
followings.
[Pressing Cleaning SW: in standby mode only]
1)Execute cleaning→2)Eject paper 3)Reprint self test
page→4)self-test stand by mode.
[Pressing Eject SW: in standby mode only]
1)Feed paper→2)Reprint self test page→3)self-test
stand by mode.
Note)
Ignore Cleaning SW while printing and Power off to exit this mode.
K 00227A A :0D 95 B :0D A F D :002C E 2C 0
Current Settings
P a p e r S iz e /T y p e C h e c k : O n
P a r a lle l I/F E C P M o d e : O ff
Platen G ap A djustm ent for M anual Feed S lots : Fixed (thick paper)
CHECK POINT
9
Even if Cleaning or Eject switch is pressed
during printing, the panel operation is ignored.
You can escape from the self-test mode only by
turning the power off.
Printing Pattern:Print nozzle test pattern, firmware version, the value
of wasted ink count and current setting values are
printed. Following shows printing pattern.
Rev.A
Figure 1-3. Printing Sample
[Explanation]
K00227A:Firmware version.
A:0D95 :The present counting value of ink absorber only for
dark colors head.
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EPSON Stylus Pro 5000 Chapter1 Product Description
7
B:0DAF :The present counting value of ink absorber for light
color head only.
D: 002CE2C0 :The present counting value of waste ink absorber for
flushing.
Note)
By referring to the printing pattern on the previous page, it becomes
possible to check ink discharge conditions (or dot missing or alignment
failure) from all nozzles in each color. As an example, refer to “A” ∼ “D” lines
shown on the black nozzle pattern. “A” line is printed by black nozzle #1 to
#16, “B” line is by #17 to #32, “C” line is by #33 to #48, and “D” is #49 to
#64. Since the nozzle for different colors is also aligned in the same way,
you can consider in the same way.
Maintenance Error occurs at the point either A or B becomes full
counter condition. In other words, it occurs when A becomes 46650,
or B becomes 47200. Since the value is indicated by HEX indication,
it is recommended to use the exclusive program to check the counter
value.
Rev.A
1-1
EPSON Stylus Pro 5000 Chapter1 Product Description
8
Paper check mode
This setting decides to turn the paper check function on or off. For
Stylus Pro5000, it is necessary to match the lever located paper feed
cassette(tray) above to the presently used paper type (media type)
and its size. If the PC which supports bi-directional communication is
used, it is not necessary to make this paper check setting
effective(on), because the user can change the lever positions on the
cassette, according to the error message on the PC screen.
However, if the user uses the PC which does not support the bidirectional communication, it is necessary to set this mode on the
printer body, since he/she can not check the error message on the
computer screen.
[After completing the setting, if the power is turned off]
1)Printer escapes from the selected paper check
mode.→2)Printer goes to the power off condition.
•Setting and LED indicator:
ECP mode off→Cyan LED on
ECP mode on→Black ink LED on.
•Function:1)Reset SW+ Cleaning SW+ Power on to
enter this mode→2)Power LED turns on and
Cassette1LED blinks→
3)Indicate the current setting by blinking ink
LED.→4)Change ECP On/Off by Reset SW.
•Operation:Cleaning SW + Power on to enter this mode.
•To change paper check mode setting On/Off:
Reset SW
•Save setting:Press Eject switch or turn off the power.
•Setting and LED indicator:
Paper check On→ Black ink LED On.
Paper check Off→ Cyan ink LED On.
•Function:1)Cleaning SW +Power on to enter this
mode→2)Power LED blinks, Cassette1 LED
turns on→3)Ink LED indicates current
setting→ 4)Change paper check On/Off by
Reset SW.
[After completing the setting, if the power is turned off]
1)Save setting→2)Exit mode→3)Power off
[After completing the setting, if Eject switch is pressed]
1)Save setting→2)Exit mode→3)Idle state
ECP Mode
•Operation:Reset SW + Cleaning SW + Power On to enter
this mode.
•To change ECP mode On/Off:
Reset SW
•Save setting :Turn off the power or press the Eject SW
[After completing the setting, if Eject switch is pressed]
1)Printer escapes from the selected paper check
mode. →2)Printer goes to the ordinal printing mode(idle state).
Rev.A
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EPSON Stylus Pro 5000 Chapter1 Product Description
9
Manual feed slots paper thickness - Auto mode
The setting for Manual feed thick paper and auto mode is the function
only to deal with using manual feed slots(front/rear). After checking the
result of the printing by the manual feeding, this function becomes
effective when the printing is blurry or faint. The reason why there is this
kind of function only for manual feeding is that the printer can not
recognize the paper thickness, unlike the other paper feed cassettes.
There is no influence on the other paper feeding path(or standard
cassette or optional cassette), when this function becomes effective.
Also, unless this function is set effective, manual paper feeding always
make PG(platen gap) big or wider and perform printing. Following shows
conditions when the PG becomes wider(big).
Table 1-20. Setting conditions when PG becomes thick paper mode
SettingNo.Conditions
Setting on the
Driver side.
Lever setting on
the cassette side.
Special Panel
setting.
1In case A4 size paper (landscape) is set.
2In case SF exclusive paper (landscape) is set.
3In case Media type is the combination of
ordinary paper and paper size A4(landscape).
4In case Media type is the combination of SF
exclusive paper and A4 size(landscape).
5In case of thick paper mode for the manual
feed.
CAUTION
Paper Feed from Manual Paper Feed Slot
Priority order1.:PG is wider(big) if thick paper
mode is set.
Priority order2.:In case, media type is set to the
envelope.
•Operation:Eject switch + Power on to enter this mode.
•To change setting Manual/Auto mode:
Reset SW
•Save setting:Turn off the power or press the Eject switch.
•Setting and LED indication: *Auto→Black ink LED On. Platen gap
is defined by platen gap command
‘PG’.
*Manual feed(thick paper)→Cyan ink
LED on. Platen gap ignores PG
command and uses platen gap thick
position.
•Function:1)Eject SW + Power On to enter this
mode→2)Power LED blinks and
Cassette 2 LED turns on→3)Ink LED
indicates current setting→4)Automatic
or manual (thick paper) is changed
over everytime the Reset SW is
pressed.
Rev.A
CAUTION
According to the Table above, priority order for
each setting is determined as follows.
Paper Feed from paper feed cassette
(standard/option).
Priority order1.:In case the media type is set to
“Thick Paper”.
Priority order2.:In case there is mis-matching
between driver and lever position on the printer,
the priority is given to the driver setting, if “Ignore”
button is selected on the screen.
[After completing the setting, if the power is turned off]
1)Save setting→ 2)Exit setting mode →3)Printer goes
to the power off condition.
[After completing the setting, if Eject switch is pressed]
1)Save setting→ 2)Exit setting mode →3)Printer goes
to the ordinary printing mode.(idle state)
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EPSON Stylus Pro 5000 Chapter1 Product Description
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Select I/F mode(Cont1. from Maintenance mode)
Maintenance Mode 1
• Operation:Cleaning SW + Eject SW + Power ON to enter this
mode.
• To change maintenance item:
Reset SW
• Determine the selection(maintenance item):
Eject SW
• Maintenance item and LED indicator:
I/F selection → Black ink LED is on.
Parallel input speed→Cyan ink LED is on.
HEX dump→Magenta ink LED is on.
Character set→Yellow ink LED is on.
• Function:1)Cleaning SW + Eject SW+ Power ON to enter this
mode→2)Power LED blinks. Manual cassette(tray),
Cassette1 and 2 turn on→3)Ink LED indicates current
setting→4) Paper check, I/F selection, Parallel input
speed, Hex change is changed over everytime the
Reset SW is pressed.
Ink LED turn on in the order of left to right and returns
to left side.
[In case of pressing Eject SW]
1)Select item(Data registration)→2)Exit this mode→3)Enter each setting
mode.
CAUTION
Following explains setting of each item in the
maintenance mode selection.
• Operation:After Eject SW + Power ON, turn the black ink LED
on by pressing Reset SW, and determine that
selection by pressing Eject SW.
• To select I/F mode:
Reset SW(Parallel→Serial→Option)
• Save setting:
Eject SW or Power off
• Setting item and LED indicator:
Auto selection setting→Black ink LED is on.
Parallel I/F mode→Cyan ink LED is on.
Serial I/F mode→Magenta ink LED is on.
Option I/F mode→Yellow ink LED is on.
• Function:1)Select “Black” in maintenance mode to enter this
mode.→2)Power LED blinks. Cassette1 and 2 turn on
→3)Ink LED indicates current setting. →4)By pressing
Reset SW, Auto, Parallel, Option is selected in this
order. Ink LED moves left to right and return to left.
[After completing the setting, if power is turned off]