Epson AP-4000, LQ-510 Service Manual

LQ-510/AP-4000
TECHNICAL MANUAL
EPSON
FCC COMPLIANCE STATEMENT
FOR AMERICAN USERS
This equipment uses and generates radio frequency energy and if not installed and used properly, that is, in strict accordance with the manufacturer’s instructions, may cause interference to radio and television recep­tion. It has been type tested and found to comply with limits for a Class B computing device in accordance with Sub-part J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference in a residential installation. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can
be determined by turning the equipment on and off, the user is encouraged to try to correct the interference by one or more of the following measures:
l reorient the receiving antenna l relocate the computer with respect to the receiver l move the computer away from the receiver l plug the computer into a different outlet so that the computer and receiver are on different branch circuits.
If necessary, the user should consult the dealer or an experienced radio/television technician for additional suggestions. The user may find the following booklet, prepared by the Federal Communications Commis­sion, helpful: “ How to Identify and Resolve Radio-TV Interference Problems. the U.S. Government Printing Office, Washington, D.C., 20402, Stock No. 004-000-00345-4.
© 1989 Seiko Epson Corporation
” This booklet is available from
Epson America, Inc.
Customer Service Department
23610 Telo Avenue
Torrance, California 90505
All rights reserved. No portion of this document may be reproduced, stored in a retrieval system, or transmit-
ted in any form or by any means, electric, mechanical, photocopying, recording, or otherwise, without the
written permission of Epson America, Inc. No patent liability is assumed with respect to use of the informa-
tion contained herein. While every precaution has been taken in the preparation of this book, Epson America,
Inc., assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of the information contained herein.
Epson@
is a registered trademark of Seiko Epson Corporation.
LQ-510TM is a trademark of Epson America, Inc.
ii
LQ-510
REV.-A
Precautionary notations throughout the text are categorized relative to 1) personal injury, and 2) damage to equipment:
DANGER
Signals a precaution which, if ignored, could result in serious or fatal personal in-
jury. Great caution should be exercised in performing procedures preceded by a
DANGER heading.
WARNING
Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND PERIPHERAL DEVlCES BEFORE PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURE.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CON­NECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORK­ING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. Repairs on Epson products should be performed on/y by an Epson-certified repair technician.
2. Make certain that the source voltage is the same as the rated voltage, listed on the serial number/rating plate. If the Epson product has a primary AC rating different from the available power source, do not connect it to the power source.
3. Always verify that the Epson product has been disconnected from the power source before removing or replacing printed circuit boards and/or individual chips.
4. In order to protect sensitive microprocessors and circuitry, use static discharge equip­ment, such as anti-static wrist straps, when accessing internal components.
5. Replace malfunctioning components only with those components recommended by the manufacturer; introduction of second-source ICs or other nonapproved components may damage the product and void any applicable Epson warranty.
LQ-510
-iii-
REVISION SHEET
REV-A
-iv-
LQ-510
FCC Compliance Statement for American Users
This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to Part 16 of the FCC Rules. These limits are designed to provide reasonable protections against harmful interference in a residential installation. This radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on. The user is encouraged to try to correct the interference by one or more of the following measures:
l
Reorient or relocate the receiving antenna
l
Increase the separation between the equipment and the receiver
l
Connect
connected
l
Consult the dealer or an experienced radio/TV technician for help.
the equipment to an outlet on a circuit different from that to which the receiver is
WARNING: The connection of a nonshielded interface cable to this equipment will
invalidate the FCC Certification of this device and may cause interference levels that exceed the limits established by the FCC for this equipment. If this equipment has more than one interface connector, do not leave cables connected to unused interfaces.
For Canadian Users
This digital apparatus does not exceed the Class B limits for radio noise emissions from digital
apparatus as set out in the radio interference regulations of the Canadian Department of
Communications.
equipment
generates, uses, and can
Le p&sent appareil
applicable6 aux
radio&ctriques
num&ique n’emet
appareils
act4
numeriques
par le Ministire des Communications du Canada.
pas de bruits radio&ctxiques
de Classe B
prescrites
dans le
dbpassant
reglement
les
limites
sur le brouillage
Subsequent product modifications will be brought to your attention via service bulletins. Please
revise the text when you receive these bulletins.
This document is subject to change without notice.
All rights reserved. No part of this publication may be reproduced, stored in
a
retrieval system, or
transmitted in any form or by any means, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Epson America, Inc. No patent liability is assumed with respect to use of the information contained herein. While every precaution has been taken in the preparation of this book, Epson America, Inc., assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained
herein.
e 1990 Epson America, Inc.
Epson America, Inc.
23610 Telo Avenue
Torrance,
California 90505
Epson is a registered trademark of Seiko Epson Corporation
ActionPrinter is a trademark of Epson America, Inc.
ActionPrinter 4000
Addendum
The AP4000 is mechanically and electronically the same as the LQ-510.
All the information contained herein is equally
applicable to both printers.
Below is a list of unique parts for the Epson ActionPrinter 4000:
Part Number
ActionPrinter 4000 parts not listed above are identical to those for the LQ-510.
Description
Logo plate Individual carton box Pad sleeve
REV.-A
TABLE OF CONTENTS
CHAPTER 1. CHAPTER 2. CHAPTER 3. CHAPTER 4. CHAPTER 5. CHAPTER 6. APPENDIX
GENERAL DESCRIPTION PRINCIPLES OF OPERATION OPTIONAL EQUIPMENT
DISASSEMBLY, ASSEMBLY, AND ADJUSTMENT TROUBLESHOOTING MAINTENANCE
LQ-510
vi
REV.-A
GENERAL DESCRIPTION
CHAPTER 1
GENERAL DESCRIPTION
1.1
FEATURES
1.2
SPECIFICATIONS
1.2.1 Hardware Specifications
1.2.2 Firmware Specifications (ESC/P) INTERFACE OVERVIEW
1.3
1.4
DIP SWITCHES AND JUMPER SETTING
1.4.1 DIP Switch Settings
1.4.2 Jumper Setting
SELECTYPE FUNCTION
1.5
1.6
SHEET LOADING AND SHEET EJECTION TEAR-OFF FUNCTION
1.7 OPERATING INSTRUCTIONS
1.8
1.8.1 Self-Test.............................................................................
1.8.2 Hexadecimal Dump Function
1.8.3 Bit-Image Printing
1.8.4 Error Conditions
1.8.5 Buzzer Operation
1.8.6 Printer Initialization
1.8.7 Default Values
1.8.8 Adjust Lever Operation
1.8.9 Printer Protection for Heavy-Duty Printing
1.9
MAIN COMPONENTS
1.9.1 SAMA Board .......................................................................
1.9.2 SANPNL Control Panel
1.9.3 SANPS(E) Board
1.9.4 Printer Mechanism (M-5710)
1.9.5 Housing..............................................................................
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1-1 1-3 1-3 1-9 1-13 1-16 1-16 1-17 1-17 1-18 1-18
1-19 1-19 1-20 1-21 1-22 1-22 1-22 1-23 1-23 1-24 1-25 1-26 1-27 1-28 1-28 1-29
LQ-510
1-i
GENERAL DESCRIPTION
REV.-A
LIST OF FIGURES
Figure 1-1. Exterior Views of the LQ-510 Figure 1-2. Pin Configuration Figure 1-3. Label Dimensions Figure 1-4. Figure 1-5. Figure 1-6. Character Matrix Figure 1-7. Data Transmission Timing Figure 1-8. Figure 1-9. Hexadecimal Dump Function Figure 1-10. Figure 1-11. Figure 1-12. SAMA Main Control Board Figure 1-13. Figure 1-14. Power Supply Filter Board Figure 1-15. Model 5710 Printer Mechanism Figure 1-16. Housing
Printable Area for Cut Sheets Printable Area for Continuous Paper
Self-Test Printout
Lever Position LQ-510 Component Layout
SANPNL Control Panel
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LIST OF TABLES
.................................
1-2 1-3 1-5 1-6 1-7 1-12 1-13 1-19 1-20 1-23
1-25 1-26 1-27 1-26 1-28 1-29
Table 1-1. Interface Options Table 1-2. Optional Units Table 1-3. Cut-Sheet Specifications Table 1-4. Table 1-5. Table 1-6. Table 1-7. Printing Mode Table 1-8. Table 1-9. Table 1-10. Table 1-11. Table 1-12. Table 1-13. Table 1-14. Table 1-15. Character Table 1-16. Table 1-17. Table 1-18.
Continuous Paper Specifications Envelope Specifications
Label Specifications
Character Matrix and Character Size Data Transmission Timing Printer Select/Deselect Control Settings for DIP Switch 1 (SW1) Settings for DIP Switch 2 (SW2) International Character Set Selection Font Selection
Pitch
Print
Density.. Bit-Image Printing Lever Position
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Selection..
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1-1 1-1 1-4 1-4 1-5 1-5 1-10 1-11 1-13 1-15 1-16 1-16 1-16
1-17 1-17 1-21 1-21 1-23
1 -ii
LQ-510
REV.-A
GENERAL DESCRIPTION 1
1.1 FEATURES
The LQ-510 is a small, light-weight, low-cost printer, comparable to the LQ-500 with advanced paper-handling.
Its main features are as follows:
1. Advanced paper handling: auto back-out and cut-sheet loading.
2.
Expanded ESC/P-code printing, implemented as a standard feature.
3.
Printing speeds in characters per second (cps):
4. Optional 8100 series interface.
5.
Clear, easy-to-read printing with a standard Epson font.
6. Two built-in LQ fonts (Roman and Sans Serif).
7.
An optional multi-font module can provide a wide variety of fonts.
8.
Control panel switch selection of Draft, Roman, Sans Serif, or slot-mounted (optional multi-font module) font.
9.
Control panel switch selection of normal or condensed printing.
10. Optional cut-sheet feeder (CSF) for easy handling of cut sheets.
180 cps (alphanumeric Draft 12 cpi) 150 cps (alphanumeric Draft 10 cpi)
60 cps (alphanumeric LQ 12 cpi) 50 cps (alphanumeric LQ 10 cpi)
The LQ-510 is equipped with the standard Epson 8-bit parallel interface. Various interface options allow prin­ting from a wide variety of computers, Table l-l lists the interface options, Table 1-2 lists the optional units available, and Figure l-l shows an exterior view of the printer.
Table l-l. Interface Options
Intelligent serial interface board Intelligent IEEE-488 interface board
NOTE:
Refer to the “Optional Interface Technical Manual” for details.
Table 1-2. Optional Units
Model
C80612 C80006
7753 7768 7407
Single-bin cut-sheet feeder
Pull tractor unit Ribbon cartridge (black) Film ribbon cartridge Multi-font cartridge
Description
LQ-510
1-1
GENERAL DESCRIPTION
REV.-A
(Printer Cover A)
(Printer Cover B)
1-2
Figure l-l. Exterior Views of the LQ-510
LQ-510
REV.-A
1.2 SPECIFICATIONS
This section describes the specifications for the LQ-510 printer.
1.2.1 HARDWARE SPECIFICATIONS
GENERAL DESCRIPTION
Printing Method Pin Configuration
Serial, impact, dot matrix 24 wires (12 x 2, staggered, 0.2 mm diameter)
Wires
-
-----
lf90"
_I
(Column 1) Wires (Column 2)
-----
II I .
I
.t;
l+j-
I
+
' i
8i
+----A-
/ i
I
I .
II
II II
I
------ --
-------
I I
i
11190"
_-
1190"
Figure 1-2. Pin Configuration
Feeding Method
NOTE:
Be aware of the following points regarding paper handling.
Friction feed, tractor feed (push tractor: standard; pull tractor: optional)
Friction Feed:
1.
Do not use continuous paper.
2.
Do not use a single sheet shorter than 7.28 inches (182 mm) or longer than 10.28 inches (257 mm).
3.
Do not perform a reverse paper feed when the paper is within .34 inch (8.5 mm) from the top or within .88 inch (22 mm) from the bottom.
4.
Do not perform a reverse feed greater than 1/6 inch after the paper end has been detected.
5. Use the pull-out unit.
6. Do not use multi-part single-sheet forms.
Tractor Feed
1. Release the friction-feed mechanism.
2.
Multiple copies must be joined by pasting at the perforation or tractor holes.
3.
Paper for copies must be carbonless, multi-part paper.
LQ-510
1-3
GENERAL DESCRIPTION
REV.-A
Push Tractor Feed
1. Use the pull-out unit.
2.
Do not perform reverse feeding for distances greater than 1/6 inch.
3.
Accuracy of paper feed cannot be assured, and reverse feeding cannot be performed, after the paper
end is detected.
Push-Pull Feed
1.
Remove the pull-out unit and attach the pull tractor unit.
2.
Do not lose the paper between the platen and pull tractor unit.
3.
Precisely adjust the horizontal positions of the pull and the push tractors.
4.
Do not perform reverse feeding for distances greater than 1/6 inch.
5.
Do not perform reverse feeding after the paper end is detected.
Pull Tractor Feed
1.
Remove the pull-out unit and attach the pull tractor unit.
Line Spacing Paper Insertion Paper-Feed Speed
Paper Specifications
Width
Length Thickness Weight Quality Copies
1/6 inch, or programmable in units of 1/360 inch From rear Friction, without CSF
100 ms/line (at 1/6-inch line feed)
2.2 inches per second (continuous feed)
Friction, with CSF
100 ms/line (at 1/6-inch line feed)
2.2 inches per second (continuous feed)
Tractor
100 ms/line (at 1/6-inch line feed)
2.2 inches per second (continuous feed)
See Tables 1-3 through 1-6.
Table 1-3. Cut-Sheet Specifications
7.15 to 10.1 inches (182 to 257 mm)
14.3 inches, maximum (364 mm, maximum)
0.0025 to 0.0055 inch (0.065 to 0.14 mm) 14 to 24 pounds (52.3 g/m2 to 90 g/m2)
Xerographic, bond, airmail paper, etc.
Not available
Table 1-4. Continuous-Paper Specifications
1-4
Width
Copies Quality Total Thickness Weight
4 to 10 inches (101 to 254 mm)
3 sheets (1 original and 2 copies) Bond, xerographic, airmail, etc.
0.0025 to 0.01 inch (0.065 to 0.25 mm) 1 sheet - 14 to 22 pounds (52.3 g/m2 to 82 g/m2) 3 sheets - 12 to 15 pounds (40 g/m2 to 58.2 g/m2) each
LQ-510
REV.-A
GENERAL DESCRIPTION
Table 1-5. Envelope Specifications
Size
Quality Thickness
Number 6: 6.64 x 3.68 inches (166 x 92 mm) Number 10: 9.6 x 4.16 inches (240 x 104 mm) Bond paper, xerographic paper, airmail
0.0063 to 0.0197 inch (0.16 to 0.52 mm) (Within the printing area, the thickness differential must not exceed 0.0098 inch [0.25
mm]).)
12 to 24 pounds (45 g/m2 to 91 g/m2)
NOTES:
1. Printing on envelopes can be performed only when the temperature is normal.
2. Envelopes should be positioned horizontally.
3. For Number 6 envelopes, set the left side so that it matches the setting mark on the sheet guide.
Table 1-6. Label Specifications
Sire
Thickness
Greater than 2½ x 15/16 inches (63.5 x 23.8 mm)
0.0063 to 0.0075 inch (0.16 to 0.19 mm) *Thickness of the base paper must be 0.0028 to 0.0031 inch (0.07 to 0.09 mm)
NOTES:
1. Printing on labels is available only at normal temperatures.
2. Labels must be fanfold.
3. For printing on labels with pressure sensitive paper, the following conditions must be met:
(1)
sheets of labels must be joined at the perforation or tractor holes. (2) the total thickness may not be greater than 0.0118 inch (0.3 mm) (3) the temperature must be between + 41 °F and + 95 °F (+ 5° and + 35°C), and relative humidity
between 10% and 80%
4. Examples of acceptable labels: Avery Continuous-Form Labels Avery Mini-Line Labels
5. Do not perform reverse feed.
more than 2 1/2 "
\
/
R : more than 2.5 mm
LQ-510
Figure 1-3. Label Dimensions
1-5
GENERAL DESCRIPTION
Printable Area
The figure below illustrates the printable area for cut sheets.
7.2-10.1 ” (182-257mm)
I
REV.-A
*
.33” (8.5
or more
14.3” (364 mm),
maximum
.53” (13.5 m
or more
*
mm)
-
7
e
a
r e a
-
I-
t
ABC
›r
,
/ /
ABC
L
Printable area
I
XYZ
XYZ
1
Figure 1-4. Printable Area for Cut Sheets
* At least 0.12 inch (3 mm) when paper width is less than 9 inches (229 mm); at least .9 inch (24 mm) when
the paper width is 10.1 inches (257 mm).
Printing is possible approximately 1.12 inches (28 mm) from the paper’s detected bottom edge; the .53 inch (13.5 mm) value (lowest print position) is for reference only. Paper feed accuracy cannot be assured within
0.87 inch (22 mm) of either the top or bottom edge.
1-6
LQ-510
REV.-A
GENERAL DESCRIPTION
Printable
area
--t
9 mm, 0.35"
or more
9 mm ,0.35”
t
or more
Printable
area
4
*1)
0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
4.0" -10.0",
I_
I_
101 mm-254 mm
Printable area
_I
*2)
I
m
0 0 0 0 0 0 0
i-
ABC
XYZ
-I
0
0 0 0
---------
0 0 0 0 0
ABC
0
+
0 0 0 0 0 0
XYZ
0 0
t
0 0 0 0 0
0
*
NOTES:
LQ-510
Figure 1-5. Printable Area for Continuous Paper
1. .52 inch (13 mm) or greater for paper widths of 4 to 9.5 inches (101 to 242 mm).
1.04 inches (26 mm) or greater for paper widths of 10 inches (254 mm).
2. .52 inch (13 mm) or greater for paper widths of 4 to 9.5 inches (101 to 242 mm). .96 inch (24 mm) or greater for paper widths of 10 inches (254 mm).
1-7
GENERAL DESCRIPTION
Ink Ribbon
REV.-A
Fabric
Film
Reliability
Printhead Life Safety Approvals
Safety Standards
Radio Frequency Interference (RFI)
Model: 7753 ribbon cartridge Color: black Reliability: 2 million (LQ characters at 48 dots/character) Dimensions:
Model: 7768 ribbon cartridge
Color: black
Reliability: 2 Dimensions:
Mean Cycles Between Failures (MCBF): 3 million lines (excluding printhead) Mean Time Before Failure (MTBF): 4000 Power-On Hours (25% duty)
200 million strokes/wire
UL478 (U.S. version) CSA22.2#154 VDE0806 (TUV) (European version)
FCC class B (U.S. version)
VDE0871 (self-certification) (European version)
11.6 (width) x 1.36 (height) x 2.84 (depth) (290 mm x 34 mm x 71 mm)
million characters at 48 dots/character
11.6 (width) x 1.36 (height) x 2.84 (depth)
(290 mm x 34 mm x 71 mm)
inches
inches
Electrical Specifications
Power Conditions Frequency Range
Rating Current Insulation Resistance
Dielectric Strength
Environmental Requirements
Temperature
Humidity Shock Resistance
Resistance to Vibration
Physical Specifications
Weight
Dimensions
108 VAC to 132 VAC (120 V version) 198 VAC to 264 VAC (220/240 V version)
49.5 to 60.5 Hz
1.8 A AC (120 V version) 1 A AC (220/240 V version) 10 megohms minimum (between AC line and chassis) 1250 VAC (rms), 1 minute (120 V version) (between AC line and chassis) 3750 VAC (rms), 1 minute (220/240 V version)
41° to 95°F (5 to 35°C) - operating
-22° to 140° F (-30 to 60° C) - with shipment container 10 to 80% RH - operating 5 to 85% RH 1 G, within 1 ms - operating 2 G, within 1 ms - non-operating
0.25 G, 55 Hz maximum - operating
0.50 G, 55 Hz maximum - storage
13.23 pounds (6 kg)
16.72 (width) x 13.88 (depth) x 5.6 (height) inches (418 x 347 x 139.9 mm), excluding knobs and paper guides
- non-operating
1-8
LQ-510
REV.-A
1.2.2 FIRMWARE SPECIFICATIONS (ESC/P)
GENERAL DESCRIPTION
Control Codes
Printing Direction
Input Data Buffer
Character Code Character Sets
Family Font
Printing Mode
Printing Speed Printing Columns
Character Matrix
Character Size
ESC/P-84 (Epson Standard Code for Printers) Bidirectional (text) Bidirectional (bit-image) (when SW 2-6 is ON and control command [ESC
U 1] input) Unidirectional (bit-image)
8K bytes (when SW 2-5 is ON)*
1K byte (when SW 2-5 is OFF)
* If DIP SW 2-5 is set to ON, downloading will be ignored. 8-bit 96-character ASCII and 15 international character sets
Epson Roman (Family number: 0)
Epson Sans Serif (Family number: 1) Epson Roman 10, Epson Roman 12, Epson Roman 15,
Epson Roman Proportional
Epson Sans Serif 10, Epson Sans Serif 12,
Epson Sans Serif 15, Epson Sans Serif Proportional
Epson Draft 10, Epson Draft 12, Epson Draft 15
Selection and mixing of the following modes are allowed (except that 15 cpi
Condensed Mode is not available):
l
Printing quality (draft/letter quality)
0 Character pitch (10, 12, 15, or proportional) 0 Condensed 0 Double-width 0 Double-height
0
Bold
0 Double-strike 0
Italic
0 Underlined 0 Double-underlined 0 Overscore 0 Strike-through 0
Outline
0 Shadow
See Table 1-7. See Table 1-7. See Table 1-8. See Table 1-8.
LQ-510
1-9
GENERAL DESCRIPTION
Print
pitch
10
12
15
REV.-A
Table 1-7. Printing Mode
Pro-
portional
Pro-
portional
super/
subscript
NOTES:
1. The
2. The
“maximum”
“minimum”
value applies when only characters of maximum width are printed.
value applies when only characters of minimum width are printed.
3. “-” indicates that the “LQ” character set is automatically selected when proportional pitch is specified.
1-10
LQ-510
REV.-A
GENERAL DESCRIPTION
Table 1-8. Character Matrix and Character Size
Printing mode
Draft
10-pitch Draft 12-pitch Draft
15-pitch
Draft 10-pitch, Draft
12-pitch.
LQ 10-pitch LQ 12-pitch LQ 15-pitch
LQ
10-pitch, condensed
LQ
12-pitch, condensed
LQ
proportional
LQ proportional, condensed
LQ
proportional, super/
subscript
LQ
proportional,
subscript, condensed
condensed condensed
super/
Face matrix
I
9 x 23
I
9
x 23
9
X 16
29 x 23
I
29 x 23
I
15 x 16
I
37x23
18
x 23 minimum
28x16 12x16
-
-
-
-
maximum
maximum
minimum
-
-
HDD
I
I
I I
120 120 1.9x3.2 120
240 240
360 360 360
360 360
360 2.6 360
360 360
360 360
Character size
H x V (mm)
I
1.9 x 3.2
I
1.0x2.3
-
-
2.0 x 3.2
I
2.0 x 3.2
I
1.0 x 2.3
I
-
­x 3.2
1.Ox3.2
1.8 x 2.3
0.7 x
2.3
-
-
Unit ESC sp
120 120 120
240
180 180 180
360
180 180
360 360
180 180
360 360
NOTES: 1.HDD is horizontal dot density in dots per inch.
2.
Face matrix and character size indicate maximum character size. This value changes accord­ing to differences in paper, ribbon, etc.
3.
Unit ESC sp (which also can be sent as the unit followed by the character string CHR$(&h20)) indicates the minimum length to be added to the right of the character that can be specified
with the ESC sp control code.
4. “_”
indicates that character matrix is reshaped by printer firmware. Character width becomes
half of noncondensed character width.
LQ-510
1-11
GENERAL DESCRIPTION
(Normal character)
1
10 11 12
13 14 15 16 17 18
19 20 21
s3
24
2
:
L
5
E
6
F
T
3 9
S
P
A C
E
30’
Ascender area
I
Descender area
(a2)
I
REV.-A
( LQ)
1
:
4
L
E
:
F
T
i
9
S S P
A C
E
10 11 12 13 14 15 16
17 18
19 20 21 22 23 24
P A
C E
30
Ascender area
R
I
G H T
S P A C E
(a2)
Descender area
1
Face width (a1)
Character width (CW)
12
dots
(10 pitch) 120 DPI
15
dots
(12 pitch) 180 DPI
16
dots
(15 pitch) 240 DPI
14
dots
(condensed 10 pitch)
12
dots
(condensed 12 pitch)
9
10
11 12 13 14 15 16 17 18
19 20 21 22 23 24
//
L E F
T
S
P
A C E
-
/-
4
l
240
DPI
240
DPI
* 15 dots are made from 29 dots by printer firm-
ware.
-
R
I
G
H T
S
P
A C
E
-
Figure 1-6. Character Matrix
1 1
Face width (a1)
29 dots
(Normal LQ, excluding 15 pitch)
l
15 dots
(15 pitch and condensed LQ)
<
36 30 24 21
18
10 11 12
13 14 15 16
Character width (CW)
dots
(10 pitch) 360
dots
(12 pitch) 360
dots
(15 pitch) 360
dots
(condensed 10
dots
(condensed 12
1
3 4 5 6 7 8 9
d/
DPI DPI DPI
pitch) pitch)
/-
d
360 360
>
DPI DPI
-
R
I G H T
S P A
C E
-
1-12
LQ-510
REV.-A
The standard 8-bit parallel interface has the following specifications:
GENERAL DESCRIPTION
Data Format Synchronization Handshaking Signal Level Connector Data Transmission Timing
BUSY
ACKNLG
DATA
STROBE
8-bit parallel
By STROBE pulse
By BUSY and ACKNLG signals TTL-compatible 57-30360 (Amphenol) or equivalent See Figure 1-7.
0.5jfs
<
min.
0.5jJs 0.5@
min.
min. typ.
LD
5Ifs 5M
<
Figure 1-7. Data Transmission Timing
typ.
Table 1-9 shows the connector pin assignments and signal functions of the 8-bit parallel interface.
Table 1-9. Connector Pin Assignments and Signal Functions
Pin No.
1
2 DATA 1
3 4 5 6 7 8 9
10
11
Signal Name
STROBE
DATA 2 DATA 3 DATA 4 DATA 5 DATA 6 DATA 7 DATA 8
ACKNLG
BUSY
Return
Pin No.
19 In
20 21 22 23 24
25
26 27
28
29
Dir.
In In In In In In In In
out
out
Functional Description
Strobe pulse to read the input data. Pulse width must be more than 0.5 ing edge of this signal.
Parallel input data to the printer. “HIGH” level means data “1.” “LOW” level means data “0.”
This pulse indicates data was received and the printer is ready to accept more data. Pulse width is 11
approximate.
“HIGH” indicates the printer cannot accept more data.
ps.
Input data is latched at the fall-
ps,
LQ-510
1-13
GENERAL DESCRIPTION
REV.-A
Pin No.
12
13
14
15 16
17
18
19 - 30
31
32 33 34 35
36
Table 1-9
Signal Name
PE
SLCT
AUTOFEED-XT
GND
Chassis GND
GND
INIT
ERROR
GND
SLCT-IN
Connector Pin Assignments and Signal Functions (Cont.)
Return
Pin No. Dir.
30
-
-
- -
16
-
- -
-
-
-
out
out
In
In
out
-
out
In
Functional Description
“HIGH” indicates paper out. This signal is effective
only when the ERROR signal is “LOW.” Always “HIGH” output. (Pulled up to +5 V through
3.3K-ohm register.) If “LOW” when the printer is initialized, a line feed is
automatically performed when the carriage return (CR) code is received (auto LF).
Not used.
Ground for twisted pair grounding. Chassis ground level of printer.
Not used.
Grounds for twisted pair grounding.
Pulse (width: 50
1
printer initialization.
“LOW” indicates an error occurred in the printer. Ground for twisted pair grounding. Not used. Always “HIGH.” (Pulled up to +5 V through 3.3K-ohm
register.)
If “LOW,” when printer is initialized, DC1/DC3 control is disabled.
ps,
minimum, active “LOW”) input for
NOTES:
1.
“Dir.” refers to the signal flow direction as viewed from the printer.
2.
“Return” denotes a twisted-pair return line.
3.
The cable used must be shielded to prevent noise.
4.
All interface conditions are based on TTL levels. Both the rise and fall times of all signals must be less than 0.2
5.
The AUTO FEED-XT signal can be set to LOW by DIP switch 2-4.
6.
The SELECT-IN signal can be set to LOW by jumper 10.
7.
Printing tests, including those of the interface circuits, can be performed without using external
p.s.
equipment by setting DATA 1-8 of the interface connector to certain codes and connecting the­ACKNLG signal to the STROBE signal.
1-14
LQ-510
REV.-A
GENERAL DESCRIPTION
Table 1-10 shows the printer select/deselect (DC1/DC3) control, including relations among ON-LINE,
SELECT-IN input, DC1/DC3,
and interface signals.
Table 1-10. Printer Select/Deselect Control
ON-LINE SW
Off-Line
On-Line
SLCT-IN
HIGH/LOW
HIGH
LOW
DC1 / DC3
DC1 / DC3
DC1
DC3
DC1
DC3
ERROR
LOW
HIGH
HIGH
HIGH
HIGH
BUSY
HIGH LOW/HIGH
(during data entry)
LOW/HIGH (during data entry)
LOW/HIGH (during data
entry) LOW/HIGH
(during data entry)
ACKNLG
No pulse
Pulse output after entry
Pulse output after entry
Pulse output after entry
Pulse output after entry
DATA ENTRY
Disable Enable (normal
process)
Enable (waits for DC1, see Note 2.)
Enable (normal process)
NOTES: 1. In Table 1-10, it is assumed that no ERROR status exists other than that attributable to
OFF-LINE mode.
2.
Once the printer has been put in the deselected state by the DC3 code, the printer will not revert to the selected state unless the DC1 code is input again. (In the deselected state, the printer
ignores input data until the DC1 code is received.)
3. The DC1 and DC3 codes are enabled only when the SLCT-IN signal (Input Connector Number 36 for the parallel interface unit) is HIGH and printer power is initialized.
4. If the SLCT-IN signal is LOW when the printer is initialized, DC1 /DC3 printer select/deselect control is invalidated, and these control codes are ignored.
5.
If the SLCT-IN signal is HIGH, and is not set to LOW by jumper 10 when the printer is initialized,
the printer starts from the selected (DC1) state.
LQ-510
1-15
GENERAL DESCRIPTION
4/3/91
1.4 DIP SWITCHES AND JUMPER SETTING
This section describes the DIP switch selections and jumper setting for the LQ-510 printer.
1.4.1 DIP SWITCH SETTINGS
The two DIP switches for the printer are located on the control panel, and function as shown in Tables 1-11 through 1-15. (Note that the status of the DIP switches is read only at power up or upon receipt of the INIT signal.)
1-16 LQ-510
GENERAL DESCRIPTION
Table 1-14. Font Select&n
(ROM Version SD6-W6 or Below
or TAA04C or Below)
Table 1-15. Character Pitch Selection
2-7
Tab& 1-14. Page Length Selection
(ROM Version TBD00A or Above
or TBC00A or Above
Character Pitch
2-6 (ln characters per inch)
1.4.2 JUMPER SETTING
Jumper 10, which is user-selectable, is located inside the option board cover. If the jumper is connected,
the SLCT-IN signal is fixed to LOW, and DC1 /DC3 printer select control is ignored.
1.5 SELECTYPE FUNCTION
SelecType fonts listed on the control panel for either condensed or normal printing. optional slot-mounted multi-font (ROM cartridge), these fonts also can be selected from the control panel. SelecType functions only when the printer is not printing, at which time the font can be
selected
switch (again,
printer’s control panel.
enables easy selection of fonts and
by pressing the FONT switch.
The printing
only when the printer is not printing).
printing modes, and can be used to select any of the
If the printer uses an
mode is selected by pressing the CONDENSED
The selected font and mode are indicated on the
LQ-510
1-17
GENERAL DESCRIPTION
REV.-A
1.6 SHEET LOADING AND SHEET EJECTION
The release lever enables disengaging of the push tractor unit drive mechanism. The printer therefore pro­vides some improved paper-handling functions through combination of the release lever and LOAD/EJECT
control panel switch.
Cut-Sheet Loading and Ejection
To load a sheet of paper, position the paper-release lever back, place the sheet along the paper guide, and press the LOAD/EJECT switch. This loads the paper to the top-of-form position. Pressing the LOAD/EJECT switch after the paper has been loaded will cause the paper to be ejected.
Continuous-Paper Loading and Ejection (Back-Out)
To load fanfold paper, move the paper-release lever forward, and insert the paper into the push tractor. Pressing the LOAD/EJECT switch will then cause paper to be automatically loaded to the top-of-form position. Press­ing the LOAD/EJECT switch after the fanfold paper has been loaded causes the printer to eject the paper
backward from the push tractor. To back out several pages, press the LOAD/EJECT switch several times
(reverse feed is performed on a page-by-page basis). The MULTI-PART LED will flash only when the paper is loaded and the ON LINE switch pressed. This in-
dicates that the printer has entered “top-of-form adjust” mode, and that the user may adjust the top-of-form position, as well as the loading positions for subsequent forms. Adjustment is made using the FORM FEED button, which will increment the paper forward, and the LINE FEED switch, which will increment the paper in reverse. (The minimum feed amount is 1/,80 inch.) When the cut-sheet feeder is used, the adjusted position for the top of form will be lost after the printer is reinitialized, and the top of form will be reset to the default value. When continuous paper is used, however, printer memory maintains the adjusted top-of-form position even after printer initialization.
1.7 TEAR-OFF FUNCTION
If the tear-off function is enabled by making the appropriate DIP switch setting, it operates when the release lever is set to the tractor position. In this case, if the input data buffer is empty and the printer is on line, the paper is automatically fed to the tear-off position, and the MULTI-PART LED flashes to indicate that the FORM FEED and LINE FEED switches are now available to perform micro-adjustment. The user may then adjust the paper to the desired tear-off position. This position becomes the new tear-off position default, and will remain valid even if the printer is reset and reinitialized, and regardless of whether the main power has been interrupted. When new data is input to the printer, the paper is automatically returned to its original position, and printing then starts. Paper that was advanced to the tear-off position will also be returned to its original position if the ON LINE switch is pressed (switching the printer from on line to off line).
1-18
LQ-510
REV.-A
GENERAL DESCRIPTION
1.8 OPERATING INSTRUCTIONS
This section describes the self-test and hexadecimal dump functions, error states, printer initialization, and
buzzer operation.
1.8.1 SELF-TEST
To begin self-test printing in draft mode, turn the printer on while depressing the LINE-FEED button. To begin
printing in letter-quality (LQ) mode, turn the printer on while depressing FORM FEED. Self-test printing can be stopped and restarted by pressing ON LINE (this will not affect the ON-LINE in-
dicator). To conclude the self-test, press the ON-LINE switch to stop the printing; then turn off the printer. The first printed line of the self-test indicates the firmware revision number. Following this line, the current
DIP switch settings are printed.
xxxxx
Country
USA
France Germany U.K.
Denmark Sweden
Italy Spain
Font
Roman Sans serif slot Draft
Invalid
Valid
CG table
Italic Graphic
CSF mode
Invalid Valid
SW1-1 1-2 1-3
on on on on on off on off on on off off off on on off on off off off on off off off
SW1-4 1-5
off off on off off on on on
SW1-6
off
.3,:7
off
on
SW1-8
off
on
Page length
11"
12”
Tear off mode
Invalid
V&lid
I” skip
Invalid Valid
Auto LF
Invalid
Valid
Receive buffer
1kbytes 8kbytes
Graphics print
uni-d Bi-d
Pitch
10
pitch
12 Pitch 15 pitch
Proportional
off
on
Sw2-4
off
slz
off
2A
off
LQ-510
__.._ _-. ()a+.-
l*+.-./01234557S9::~=>?gAECDEFOHIJKLMNOWRSTUVNXYZ~\l-
Roman 10
01234567B9::~=~?6ABCDEPQHIJKLHNO~RSTWUXYZ~\]-~’~bcd.f6hijtl~no~r~tUVUX~6f:l­1234667B9::<=>?~ABCDEFGHIJKLMNOWPSTVVYXYZl\1-
._
./0123456769:;~=~?OABCDEF(WIJKLNNOWRSTUVWXYZ(\]~~‘abcd~fghijklmnoPqr~tuvw
‘~bcd*fahljklmMKlratuvwx
‘abcd.fchl.ikl~nouar~tu~x~c(
Figure 1-8. Self-Test Printout
: I” !
1-19
GENERAL DESCRIPTION
REV.-A
1.8.2 HEXADECIMAL DUMP FUNCTION
HEX dump mode is activated if the printer is switched on while both the LINE-FEED and FORM-FEED but­tons are depressed. When this mode is in effect, the hexadecimal representation of the input data is printed beside the corresponding printable ASCII characters. Periods (.) are printed beside control code input data. This function is useful for checking the data the printer is receiving from the host.
Data Dump Mode
1B 40 0D 1B 55 00 1B 33 1E 00 0D 0A 0D 0A 0D 0A
12 1B 70 00 1B 78 01 1B 57 00 1B 4D 20 20 20 20 43 48 41 50 54 45 52 20 31 0D 0A 20 20 20 20 47 45 4E 45 52 41 4C 20 44 4F 4E 0D 0A 0D 0A 20 20 20 20 31 2E 31 20 46 45 41 54 55 52 45 53 0D 0A
53 50 45 43 49 46 49 43 41 54 49 4F 4E 53 0D 0A 20 20 20 20 20 20 20 20 31 2E 32 2E 31 20 46 61 72 64 77 61 72 65 20 53 70 65 63 69 66 69 63 61 74 69 6F 6E 73 0D 0A 20 20 20 20 20 20 20 20 31 2E 32 2E 32 20 46 69 72 6D 77 61 72 65 20 53 70 65 63 69 66 69 63 61 74 69 6F 6E 73 20 28 45 53 43 2F 50 29 0D 0A 20 20 20 20 31 2E 33 20 49 4E 54 45 52 46 41 43 45 20 4F 56 45 52 56 49 45 57 0D 0A 20 20 20 20 31 2E 34 20 44 49 50 20 53 57 49 54 43 40 45 53 20 41 4E 44 20 4A 55 4D 50 45 52 20 53 45 54 54 49 4E 47 0D 0A 20 20 20 20 20 20 20 20 31 2E 34 2E 31 20 44 49 50 20 53 77 69
74 63 68 20 53 65 74 74 69 6E 67 73 0D 0A 20 20 20 20 20 20 20 20 31 2E 34 2E 32 20 4A 75 6D 70 65 72 20 53 65 74 74 69 6E 67 0D 0A 20 20 20 20 31 2E 35 20 53 45 4C 45 43 54 59 50 45 20 46 55 4E 43 54 49 4F 4E 0D 0A 20 20 20 20 31 2E 36 20 53 48 45 45 54 20 4C 4F 41 44 49 4E 47 20 41 4E 44 20 53 48 45 45 54 20 45 4A 45 43 54 49 4F 4E 0D 0A 20 20 20 20 31 2E 37 20 54 45 41 52 2D 4F 46 46 20 46 55 4E 43 54 49 4F 4E 0D 0A 20 20 20 20 31 2E 38 20 4F 50 45 52 41 54 49 4E 47 20 49 4E 53 54 52 55 43 54 49 4F 4E 53 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 31 20 53 65 6C 66 2D 54 65 73 74 0D 0A 20 20 20 20 20 20 20 20 31 2E 30 2E 32 20 48 65 78 61 64 65 63 69 6D 61 6C 20 44 75 6D 70 20 46 75 6E 63 74 69 6F 6E 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 33 20 42 69 74 2D 49 6D 61 67 65 20 50 72 69 6E 74 69 6E 67 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 34 20 4.5
72 72 6F 72 20 43 6F 6E 64 69 74 69 6F 6E 73 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 35 20 42 75 7A 7A 65 72 20 4F 70 65 72 61 74 69 6F 6E 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 36 20 50
72 69 6E 74 65 72 20 49 6E 69 74 69 61 6C 69 7A 61 74 69 6F 6E 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 37 20 44 65 66 61 75 6C 74 20 56 61 6C 75 65 73 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 38 20 41 64 6A 75 73 74 20 4C 65 76 65 72 20 4F 70 65 72 61 74 69 6F 6E 0D 0A 20 20 20 20 20 20 20 20 31 2E 38 2E 39 20 50 72 69 6E 74 65 72 20 50 72 6F 74 65 63 74 69 6F 6E 20 66 6F 72 20 48 65 61 76 79 2D 44 75 74 79 20 50 72 69 6E 74 69 6E 67 0D 0A 20 20 20 20 31 2E 39 20 4D 41 49 4E 20 43 4F 4D 50 4F 4E 45 4E 54 53 0D 0A 20 20 20 20 20 20 20 20 31 2E 39 2E 31 20 53 41 4D 41 20 42 6F 61 72 64 0D 0A 20 20 20 20 20 20 20 20 31 2E 39 2E 32 20 53 41 4E 50 4E 4C 20 42 6F 61
72 64 0D 0A 20 20 20 20 20 20 20 20 31 2E 39 2E 33 20 53 41 4E 50 53 28 45 29 20 42 6F 61 72 64 0D 0A 20 20 20 20 20 20 20 20 31 2E 39 2E 34 20 50 72 69 6E 74 65 72 20 4D 65 63 68 61 6E 69 73 6D 20 28 4D 2D 35 37 31 30 29 0D 0A 20 20 20 20 20 20 20 20 31 2E 39 2E 35 20 48 6F 75 73 69 6E 67 0D 0A 0D 0A 20 20 20 20 31 2E 31 20 46 45 41 54 55 52 45 53 0D 0A 0D 0A 20 20 20 20 54 68 65 20 4C 51 2D 35 31 30 2F 35 35 30 20 69 73 20 61
45 53 43 52 49 50 54 49
20 20 20 20 31 2E 32 20
.@..U..3........
X..W..M
. .p.. CHAPTER 1.. ENERAL DESCRIPTI
ON.... 1.1 FE
ATURES. 1.2 SPECIFICATIONS..
rdware Specifica tions..
.2.2 Firmware Sp
1.2.1 Ha
ecifications (ES
C/P). . TERFACE OVERVIEW
ITCHES AND JUMPE R SETTING..
1.4.1 DIP Swi
tch Settings.. er Setting..
1.5 SELECTYPE FU NCTION.. 1.6 SHEET LOADING AN D SHEET EJECTION
_ . FF FUNCTION..
1.8 OPERATING I
NSTRUCTIONS..
1.3 IN
1.4 DIP SW
1.4.2 Jump
1.7 TEAR-O
1.8.1 Self-
Test. . 1.
8.2 Hexadecimal Dump Function..
1.8.3 Bit
-Image Printing.
rror Conditions.
uzzer Operation.
rinter Initializ
1.8.4 E
1.8.5 B
1.8.6 P
ation..
.8.7 Default Val ues.. 1.8
.8 Adjust Lever Operation..
1.8.9 Printer
Protection for
Heavy-Duty Print ing. _ 1.9 MAI N COMPONENTS..
1.9.2 SANPNL Boa
rd.. 1.9. 3 SANPS(E) Board
. . Printer Mechanis m (M-5710)..
g.. . . 1.1 FEA
TURES.... The
1.9.1 SAMA
Board. _
1.9.4
1.9.5 Housin
LQ-510/550 is a
G
1
1
1-20
Figure 1-9. Hexadecimal Dump Function
LQ-510
REV.-A
GENERAL DESCRIPTION
1.8.3 BIT-IMAGE PRINTING
This printer offers the following four standard print densities (“dpi” indicates “dots per inch”):
120 dpi (including half dots): Triple speed
180 dpi (including half dots): Double speed 240 dpi (including half dots): 1.5 speed 360 dpi (including half dots): Normal speed
The firmware implements the print densities as shown in Table 1-16.
Table 1-16. Print Density
Pins m
8 0
8
8 2 8 8 8 6
24 24 24 24 39 24
NOTES:
Bit Image Printing Mode
~
Single-density
1
Dual density Double speed, dual density Quadruple density
3 4
CRT graphics
CRT graphics II 32 33
Single density
Dual density
CRT graphics II
38
Triple density
40
Hex. density
1. Dot density is in dots per inch; print speed is in inches per second.
Dot Density
(dpi)
60 120 120 240
80
I
90
60 120
90 180
360
I
2. The format of the graphics command is ESC* m n1 n2 [DATA]. Column 2 of the table shows the significance of the various options for m.
The firmware handles the print densities as shown in Table 1-17.
Dot
Printing
yes
yes
no no
yes
yes
yes
yes yes
yes
no
256xn2+1 ! Prinii:eed 1
660 1320 1320
2640 7.5
880
990
660
1320 7.5
990
1980 3960
15
7.5 15
7.5
10
15
10
5 5
LQ-510
Dot Density
80 dpi
Table 1-17. Bit-Image Printing
Printing Method
Prints at 240 dpi by expanding the bit image by three: 80 x 3 = 240
I
1-21
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