Endress+Hauser Hart Proline Promag P 500 Operating Instructions Manual
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BA01399D/06/EN/03.17
71389290
Valid as of version
01.01.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Promag P 500
HART
Electromagnetic flowmeter
Proline Promag P 500 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these instructions.
2 Endress+Hauser
Proline Promag P 500 HART Table of contents
Table of contents
1 About this document ................ 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Communication symbols ........... 6
1.2.4 Tool symbols .................... 7
1.2.5 Symbols for
certain types of information ......... 7
1.2.6 Symbols in graphics ............... 7
1.3 Documentation ........................ 8
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
2.7 Device-specific IT security ................ 11
2.7.1 Protecting access via hardware write
protection ..................... 11
2.7.2 Protecting access via a password .... 11
2.7.3 Access via fieldbus ............... 12
2.7.4 Access via Web server ............ 12
2.7.5 Access via CDI-RJ45 service
interface ...................... 12
3 Product description ................ 14
3.1 Product design ........................ 14
3.1.1 Proline 500 – digital ............. 14
3.1.2 Proline 500 .................... 15
4 Incoming acceptance and product
identification ..................... 16
4.1 Incoming acceptance ................... 16
4.2 Product identification ................... 16
4.2.1 Transmitter nameplate ........... 17
4.2.2 Sensor nameplate ............... 19
4.2.3 Symbols on measuring device ...... 20
5 Storage and transport ............. 21
5.1 Storage conditions ..................... 21
5.2 Transporting the product ................ 21
5.2.1 Measuring devices without lifting
lugs ......................... 21
5.2.2 Measuring devices with lifting lugs .. 22
5.2.3 Transporting with a fork lift ........ 22
5.3 Packaging disposal ..................... 22
6 Installation ....................... 23
6.1 Installation conditions .................. 23
6.1.1 Mounting position ............... 23
6.1.2 Requirements from environment and
process ....................... 26
6.1.3 Special mounting instructions ...... 28
6.2 Mounting the measuring device ........... 28
6.2.1 Required tools .................. 28
6.2.2 Preparing the measuring device ..... 29
6.2.3 Mounting the sensor ............. 29
6.2.4 Mounting the transmitter housing:
Proline 500 – digital ............. 33
6.2.5 Mounting the transmitter housing:
Proline 500 .................... 35
6.2.6 Turning the transmitter housing:
Proline 500 .................... 36
6.2.7 Turning the display module: Proline
500 ......................... 37
6.3 Post-installation check .................. 37
7 Electrical connection .............. 38
7.1 Connection conditions .................. 38
7.1.1 Required tools .................. 38
7.1.2 Requirements for connecting cable ... 38
7.1.3 Terminal assignment ............. 41
7.1.4 Preparing the measuring device ..... 42
7.1.5 Preparing the connecting cable:
Proline 500 – digital ............. 43
7.1.6 Preparing the connecting cable:
Proline 500 .................... 43
7.2 Connecting the measuring device: Proline
500 - digital ......................... 45
7.2.1 Connecting the connecting cable .... 45
7.2.2 Connecting the signal cable and the
supply voltage cable ............. 48
7.3 Connecting the measuring device: Proline
500 ................................ 50
7.3.1 Connecting the connecting cable .... 50
7.3.2 Connecting the signal cable and the
supply voltage cable ............. 53
7.4 Ensure potential equalization ............. 55
7.4.1 Requirements .................. 55
7.4.2 Connection example, standard
scenario ...................... 55
7.4.3 Connection example in special
situations ..................... 55
7.5 Special connection instructions ............ 57
7.5.1 Connection examples ............. 57
7.6 Ensuring the degree of protection .......... 61
7.7 Post-connection check .................. 62
Endress+Hauser 3
Table of contents Proline Promag P 500 HART
8 Operation options ................. 63
8.1 Overview of operation options ............ 63
8.2 Structure and function of the operating
menu .............................. 64
8.2.1 Structure of the operating menu .... 64
8.2.2 Operating philosophy ............ 65
8.3 Access to the operating menu via the local
display ............................. 66
8.3.1 Operational display .............. 66
8.3.2 Navigation view ................ 67
8.3.3 Editing view ................... 69
8.3.4 Operating elements .............. 71
8.3.5 Opening the context menu ......... 71
8.3.6 Navigating and selecting from list ... 73
8.3.7 Calling the parameter directly ...... 73
8.3.8 Calling up help text .............. 74
8.3.9 Changing the parameters ......... 74
8.3.10 User roles and related access
authorization .................. 75
8.3.11 Disabling write protection via access
code ......................... 75
8.3.12 Enabling and disabling the keypad
lock ......................... 76
8.4 Access to the operating menu via the Web
browser ............................. 76
8.4.1 Function range ................. 76
8.4.2 Prerequisites ................... 77
8.4.3 Establishing a connection ......... 78
8.4.4 Logging on .................... 80
8.4.5 User interface .................. 81
8.4.6 Disabling the Web server .......... 82
8.4.7 Logging out .................... 82
8.5 Access to the operating menu via the
operating tool ........................ 82
8.5.1 Connecting the operating tool ...... 83
8.5.2 Field Xpert SFX350, SFX370 ....... 86
8.5.3 FieldCare ..................... 86
8.5.4 DeviceCare .................... 88
8.5.5 AMS Device Manager ............ 88
8.5.6 SIMATIC PDM .................. 89
8.5.7 Field Communicator 475 .......... 89
9 System integration ................ 90
9.1 Overview of device description files ......... 90
9.1.1 Current version data for the device ... 90
9.1.2 Operating tools ................. 90
9.2 Measured variables via HART protocol ...... 90
9.3 Other settings ........................ 92
10 Commissioning .................... 94
10.1 Function check ....................... 94
10.2 Switching on the measuring device ......... 94
10.3 Setting the operating language ............ 94
10.4 Configuring the measuring device .......... 94
10.4.1 Defining the tag name ............ 96
10.4.2 Setting the system units .......... 96
10.4.3 Displaying the I/O configuration .... 98
10.4.4 Configuring the status input ....... 98
10.4.5 Configuring the current input ...... 99
10.4.6 Configuring the current output .... 100
10.4.7 Configuring the pulse/frequency/
switch output ................. 103
10.4.8 Configuring the local display ...... 109
10.4.9 Configuring the low flow cut off .... 111
10.4.10 Configuring empty pipe detection .. 112
10.4.11 Configuring the HART input ...... 112
10.4.12 Configuring the relay output ...... 114
10.4.13 Configuring the double pulse output 116
10.5 Advanced settings .................... 118
10.5.1 Using the parameter to enter the
access code ................... 119
10.5.2 Carrying out a sensor adjustment ... 119
10.5.3 Configuring the totalizer ......... 119
10.5.4 Carrying out additional display
configurations ................. 121
10.5.5 Performing electrode cleaning ..... 124
10.5.6 WLAN configuration ............ 125
10.5.7 Configuration management ....... 126
10.5.8 Using parameters for device
administration ................ 127
10.6 Simulation .......................... 129
10.7 Protecting settings from unauthorized
access ............................. 132
10.7.1 Write protection via access code ... 132
10.7.2 Write protection via write protection
switch ....................... 134
11 Operation ....................... 136
11.1 Reading the device locking status ......... 136
11.2 Adjusting the operating language ......... 136
11.3 Configuring the display ................ 136
11.4 Reading measured values ............... 136
11.4.1 "Process variables" submenu ....... 136
11.4.2 "Totalizer" submenu ............. 138
11.4.3 "Input values" submenu .......... 138
11.4.4 Output values ................. 139
11.5 Adapting the measuring device to the process
conditions .......................... 142
11.6 Performing a totalizer reset ............. 142
11.6.1 Function scope of the "Control
Totalizer" parameter ............ 142
11.6.2 Function scope of the "Reset all
totalizers" parameter ............ 143
11.7 Showing data logging ................. 143
12 Diagnostics and troubleshooting .. 146
12.1 General troubleshooting ................ 146
12.2 Diagnostic information via light emitting
diodes ............................. 148
12.2.1 Transmitter ................... 148
12.2.2 Sensor connection housing ....... 150
12.3 Diagnostic information on local display ..... 152
12.3.1 Diagnostic message ............. 152
12.3.2 Calling up remedial measures ..... 154
4 Endress+Hauser
Proline Promag P 500 HART Table of contents
12.4 Diagnostic information in the Web browser . 154
12.4.1 Diagnostic options .............. 154
12.4.2 Calling up remedy information .... 155
12.5 Diagnostic information in DeviceCare or
FieldCare ........................... 156
12.5.1 Diagnostic options .............. 156
12.5.2 Calling up remedy information .... 157
12.6 Adapting the diagnostic information ...... 157
12.6.1 Adapting the diagnostic behavior ... 157
12.6.2 Adapting the status signal ........ 157
12.7 Overview of diagnostic information ....... 158
12.8 Pending diagnostic events .............. 162
12.9 Diagnostic list ....................... 163
12.10 Event logbook ....................... 163
12.10.1 Reading out the event logbook ..... 163
12.10.2 Filtering the event logbook ....... 164
12.10.3 Overview of information events .... 164
12.11 Resetting the measuring device .......... 166
12.11.1 Function scope of the "Device reset"
parameter .................... 166
12.12 Device information ................... 166
12.13 Firmware history ..................... 169
13 Maintenance .................... 170
13.1 Maintenance tasks .................... 170
13.1.1 Exterior cleaning ............... 170
13.1.2 Interior cleaning ............... 170
13.1.3 Replacing seals ................ 170
13.2 Measuring and test equipment ........... 170
13.3 Endress+Hauser services ............... 170
16.6 Performance characteristics ............. 185
16.7 Installation ......................... 186
16.8 Environment ........................ 186
16.9 Process ............................ 187
16.10 Mechanical construction ............... 190
16.11 Operability ......................... 195
16.12 Certificates and approvals .............. 199
16.13 Application packages .................. 201
16.14 Accessories ......................... 202
16.15 Supplementary documentation ........... 202
Index ................................. 204
14 Repairs .......................... 171
14.1 General notes ....................... 171
14.1.1 Repair and conversion concept ..... 171
14.1.2 Notes for repair and conversion .... 171
14.2 Spare parts ......................... 171
14.3 Endress+Hauser services ............... 171
14.4 Return ............................. 171
14.5 Disposal ........................... 172
14.5.1 Removing the measuring device .... 172
14.5.2 Disposing of the measuring device .. 172
15 Accessories ...................... 173
15.1 Device-specific accessories .............. 173
15.1.1 For the transmitter ............. 173
15.1.2 For the sensor ................. 174
15.2 Communication-specific accessories ....... 174
15.3 Service-specific accessories .............. 175
15.4 System components ................... 175
16 Technical data ................... 176
16.1 Application ......................... 176
16.2 Function and system design ............. 176
16.3 Input .............................. 176
16.4 Output ............................ 179
16.5 Power supply ........................ 184
Endress+Hauser 5
About this document Proline Promag P 500 HART
DANGER
WARNING
CAUTION
NOTICE
1 About this document
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other
connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.2.3 Communication symbols
Symbol Meaning
Wireless Local Area Network (WLAN)
Communication via a wireless, local network.
LED
Light emitting diode is off.
6 Endress+Hauser
Proline Promag P 500 HART About this document
A
1.
1.
-
Symbol Meaning
LED
Light emitting diode is on.
LED
Light emitting diode is flashing.
1.2.4 Tool symbols
Symbol Meaning
Torx screwdriver
Phillips head screwdriver
Open-ended wrench
1.2.5 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
, 2., 3.… Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.
1.2.6 Symbols in graphics
Symbol Meaning
1, 2, 3, ... Item numbers
, 2., 3., … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Endress+Hauser 7
About this document Proline Promag P 500 HART
.
Symbol Meaning
Safe area (non-hazardous area)
Flow direction
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
→ 202
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Sensor Brief Operating Instructions Guides you quickly to the 1st measured value - Part 1
The Sensor Brief Operating Instructions are aimed at specialists with
responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating
Instructions
Description of Device Parameters Reference for your parameters
Guides you quickly to the 1st measured value - Part 2
The Transmitter Brief Operating Instructions are aimed at specialists with
responsibility for commissioning, configuring and parameterizing the
measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
The document provides a detailed explanation of each individual
parameter in the Expert operating menu. The description is aimed at
those who work with the device over the entire life cycle and perform
specific configurations.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
HART®
Registered trademark of the FieldComm Group, Austin, Texas, USA
8 Endress+Hauser
Proline Promag P 500 HART Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task.
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the
application).
Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator.
Follow the instructions in this manual.
‣
2.2 Designated use
Application and media
The measuring device described in these Brief Operating Instructions is intended only for
flow measurement of liquids with a minimum conductivity of 5 µS/cm.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
‣
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section→ 8.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
Endress+Hauser 9
Basic safety instructions Proline Promag P 500 HART
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a
burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
10 Endress+Hauser
Proline Promag P 500 HART Basic safety instructions
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
2.7 Device-specific IT security
The device offers a range of specific functions to support protective measures on the
operator's side. These functions can be configured by the user and guarantee greater inoperation safety if used correctly. An overview of the most important functions is provided
in the following section.
Function/interface Factory setting Recommendation
Write protection via hardware write
protection switch → 11
Access code
(also applies for Web server login or
FieldCare connection) → 12
WLAN
(order option in display module)
WLAN security mode Enabled (WPA2-
WLAN passphrase
(password) → 12
WLAN mode Access Point Individually following risk assessment.
Web server→ 12 Enabled. Individually following risk assessment.
CDI-RJ45 service interface → 12 – Individually following risk assessment.
Not enabled. Individually following risk assessment.
Not enabled
(0000).
Enabled. Individually following risk assessment.
PSK)
Serial number Assign an individual access code during
Assign an individual access code during
commissioning.
Do not change.
commissioning.
2.7.1 Protecting access via hardware write protection
Write access to the device parameters via the local display, Web browser or operating tool
(e.g. FieldCare, DeviceCare) can be disabled via a write protection switch (DIP switch on
the motherboard). When hardware write protection is enabled, only read access to the
parameters is possible.
Hardware write protection is disabled when the device is delivered → 134.
2.7.2 Protecting access via a password
Different passwords are available to protect write access to the device parameters or access
to the device via the WLAN interface.
• User-specific access code
Protect write access to the device parameters via the local display, Web browser or
operating tool (e.g. FieldCare, DeviceCare). Access authorization is clearly regulated
through the use of a user-specific access code.
• WLAN passphrase
The network key protects a connection between an operating unit (e.g. notebook or
tablet) and the device via the WLAN interface which can be ordered as an option.
Endress+Hauser 11
Basic safety instructions Proline Promag P 500 HART
User-specific access code
Write access to the device parameters via the local display, Web browser or operating tool
(e.g. FieldCare, DeviceCare) can be protected by the modifiable, user-specific access code
(→ 132).
When the device is delivered, the device does not have an access code and is equivalent to
0000 (open).
WLAN passphrase
A connection between an operating unit (e.g. notebook or tablet) and the device via the
WLAN interface (→ 84) which can be ordered as an option is protected by the
network key. The WLAN authentication of the network key complies with the IEEE 802.11
standard.
When the device is delivered, the network key is pre-defined depending on the device. It
can be changed via the WLAN settings submenu in the WLAN passphrase parameter
(→ 126).
General notes on the use of passwords
• The access code and network key supplied with the device should be changed during
commissioning.
• Follow the general rules for generating a secure password when defining and managing
the access code or network key.
• The user is responsible for the management and careful handling of the access code and
network key.
• For information on configuring the access code or on what to do if you lose the
password, see the "Write protection via access code" section → 132
2.7.3 Access via fieldbus
When communicating via fieldbus, access to the device parameters can be restricted to
"Read only" access. The option can be changed in the Fieldbus writing access parameter.
This does not affect cyclic measured value transmission to the higher-order system, which
is always guaranteed.
For detailed information, see the "Description of Device Parameters" document
pertaining to the device → 202
2.7.4 Access via Web server
The device can be operated and configured via a Web browser with the integrated Web
server (→ 76). The connection is via the service interface (CDI-RJ45) or the WLAN
interface.
The Web server is enabled when the device is delivered. The Web server can be disabled if
necessary (e.g. after commissioning) via the Web server functionality parameter.
The device and status information can be hidden on the login page. This prevents
unauthorized access to the information.
For detailed information, see the "Description of Device Parameters" document
pertaining to the device → 202
2.7.5 Access via CDI-RJ45 service interface
The device can be connected to a network via the CDI-RJ45 service interface. Devicespecific functions guarantee the secure operation of the device in a network.
It is advisable to take relevant security concepts into consideration, such as those issued by
the Federal Office for Information Security. This includes organizational security measures
12 Endress+Hauser
Proline Promag P 500 HART Basic safety instructions
such as the assignment of access authorization as well as technical measures such as
network segmentation.
Endress+Hauser 13
Product description Proline Promag P 500 HART
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3 Product description
The measuring system consists of a transmitter and a sensor. The transmitter and sensor
are mounted in physically separate locations. They are interconnected by one or two
connecting cable(s).
3.1 Product design
Two versions of the transmitter are available.
3.1.1 Proline 500 – digital
Signal transmission: digital
Order code for "Integrated ISEM electronics", option A "Sensor"
For use in applications not required to meet special requirements due to ambient or
operating conditions.
As the electronics are located in the sensor, the device is ideal:
For simple transmitter replacement.
• A standard cable can be used as the connecting cable.
• Not sensitive to external EMC interference.
1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Transmitter housing
4 Sensor connection housing with integrated ISEM electronics: connecting cable connection
5 Sensor
A0029593
14 Endress+Hauser
Proline Promag P 500 HART Product description
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Nicht unter
Spannung öffnen
Do not open when
energized
Ne pas ouvrir
sous tension
Power
I/O
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–
1
2
3
5
6
3.1.2 Proline 500
Signal transmission: analog
Order code for "Integrated ISEM electronics", option B "Transmitter"
For use in applications required to meet special requirements due to ambient or operating
conditions.
As the electronics are located in the transmitter, the device is ideal in the event of:
• Sensor operation in underground installations.
• Permanent sensor immersion in water.
2 Important components of a measuring device
A0029589
1 Connection compartment cover
2 Display module
3 Transmitter housing with integrated ISEM electronics
4 Electronics compartment cover
5 Sensor
6 Sensor connection housing: connecting cable connection
7 Connection compartment cover: connecting cable connection
Endress+Hauser 15
Incoming acceptance and product identification Proline Promag P 500 HART
1
2
1
2
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
A0028673
delivery note (1) and the
product sticker (2) identical?
Are the goods undamaged?
A0028673
Do the nameplate data
A0028673
A0028673
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device version)
and documents present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 17.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
16 Endress+Hauser
Operations App: all the information for the measuring device is displayed.
Proline Promag P 500 HART Incoming acceptance and product identification
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
1
4
5
6
7
891012
2
13
11
3
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" → 8 and
"Supplementary device-dependent documentation" → 8
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
Proline 500 – digital
3 Example of a transmitter nameplate
1 Name of the transmitter
2 Manufacturing location
3 Space for approvals: use in hazardous areas
4 Degree of protection
5 Electrical connection data: available inputs and outputs
6 Permitted ambient temperature (Ta)
7 2-D matrix code
8 Space for approvals and certificates: e.g. CE mark, C-Tick
9 Permitted temperature range for cable
10 Manufacturing date: year-month
11 Firmware version (FW) and device revision (Dev.Rev.) from the factory
12 Document number of safety-related supplementary documentation
13 Space for additional information in the case of special products
14 Available inputs and outputs, supply voltage
15 Electrical connection data: supply voltage
16 Extended order code (Ext. ord. cd.)
17 Serial number (ser. no.)
18 Order code
A0029194
Endress+Hauser 17
Incoming acceptance and product identification Proline Promag P 500 HART
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
1 2 3 4 5
6
7
8
9
13 12 1011
Proline 500
4 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Degree of protection
7 Space for approvals: use in hazardous areas
8 Electrical connection data: available inputs and outputs
9 2-D matrix code
10 Manufacturing date: year-month
11 Document number of safety-related supplementary documentation
12 Space for approvals and certificates: e.g. CE mark, C-Tick
13 Space for degree of protection of connection and electronics compartment when used in hazardous areas
14 Firmware version (FW) and device revision (Dev.Rev.) from the factory
15 Space for additional information in the case of special products
16 Permitted temperature range for cable
17 Permitted ambient temperature (Ta)
18 Information on cable gland
19 Available inputs and outputs, supply voltage
20 Electrical connection data: supply voltage
A0029192
18 Endress+Hauser
Proline Promag P 500 HART Incoming acceptance and product identification
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
1
3
4
5
6
2
7
8
9
12
10
11
4.2.2 Sensor nameplate
A0029205
5 Example of sensor nameplate
1 Name of the sensor
2 Manufacturing location
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Flow; nominal diameter of the sensor; pressure rating; nominal pressure; system pressure; fluid temperature
range; material of liner and electrodes
7 Approval information for explosion protection, Pressure Equipment Directive and degree of protection
8 Document number of safety-related supplementary documentation → 202
9 2-D matrix code
10 Manufacturing date: year-month
11 Flow direction
12 CE mark, C-Tick
13 Permitted ambient temperature (Ta)
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
Endress+Hauser 19
Incoming acceptance and product identification Proline Promag P 500 HART
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
20 Endress+Hauser
Proline Promag P 500 HART Storage and transport
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections.
‣
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Select a storage location where moisture cannot collect in the measuring device as
‣
fungus and bacteria infestation can damage the lining.
Store in a dry and dust-free place.
‣
Do not store outdoors.
‣
Storage temperature→ 186
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0029214
Endress+Hauser 21
Storage and transport Proline Promag P 500 HART
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
‣
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
A0029319
22 Endress+Hauser
Proline Promag P 500 HART Installation
h
h
2
1
2 x DN³
5 x DN³
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
A0029343
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the
next pipe elbow: h ≥ 2 × DN
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h
≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of
damage to the measuring tube. This measure also prevents the system losing prime.
A0028981
6 Installation in a down pipe
1 Vent valve
2 Pipe siphon
h Length of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
Endress+Hauser 23
A0029257
Installation Proline Promag P 500 HART
For heavy sensors DN ≥ 350 (14")
A0016276
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
Orientation Recommendation
A Vertical orientation
A0015591
B Horizontal orientation, transmitter at
1)
top
A0015589
C Horizontal orientation, transmitter at
2) 3)
bottom
A0015590
D Horizontal orientation, transmitter at
side
A0015592
1) Applications with low process temperatures may decrease the ambient temperature. To maintain the
minimum ambient temperature for the transmitter, this orientation is recommended.
2) Applications with high process temperatures may increase the ambient temperature. To maintain the
maximum ambient temperature for the transmitter, this orientation is recommended.
3) To prevent the electronics module from overheating in the case of a sharp rise in temperature (e.g. CIP- or
SIP processes), install the device with the transmitter component pointing downwards.
Horizontal
• Ideally, the measuring electrode plane should be horizontal. This prevents brief
insulation of the two measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as
otherwise there is no guarantee that the empty pipe detection function will actually
respond to a partially filled or empty measuring tube.
24 Endress+Hauser
Proline Promag P 500 HART Installation
1
2
3
≥ 5 × DN
≥ 2 × DN
≥ 0 × DN
A0029344
1 EPD electrode for empty pipe detection
2 Measuring electrodes for signal detection
3 Reference electrode for potential equalization
Measuring devices with tantalum or platinum electrodes can be ordered without an
EPD electrode. In this case, empty pipe detection is performed via the measuring
electrodes.
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.
Observe the following inlet and outlet runs to comply with accuracy specifications:
A0028997
7 Order code for "Design", option A "Insertion length short, ISO/DVGW until DN400, DN450-2000 1:1" and
order code for "Design", option B "Insertion length long, ISO/DVGW until DN400, DN450-2000 1:1.3"
A0032859
8 Order code for "Design", option C "Insertion length short ISO/DVGW until DN300, w/o inlet and outlet
runs, constricted meas.tube"
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section.
Endress+Hauser 25
Installation Proline Promag P 500 HART
L
6.1.2 Requirements from environment and process
Ambient temperature range
Transmitter • Standard: –40 to +60 °C (–40 to +140 °F)
• Optional: –50 to +60 °C (–58 to +140 °F) (order code for "Test,
certificate", option JN "Ambient temperature of transmitter –50 °C (–
58 °F)")
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor • Process connection material, carbon steel:
–10 to +60 °C (+14 to +140 °F)
• Process connection material, stainless steel:
–40 to +60 °C (–40 to +140 °F)
Liner Do not exceed or fall below the permitted temperature range of the liner .
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
System pressure
A0028777
Never install the sensor on the pump suction side in order to avoid the risk of low pressure,
and thus damage to the liner.
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps
are used.
• Information on the liner's resistance to partial vacuum → 188
• Information on the shock resistance of the measuring system → 187
• Information on the vibration resistance of the measuring system → 186
Vibrations
A0029004
9 Measures to avoid device vibrations (L > 10 m (33 ft))
In the event of very strong vibrations, the pipe and sensor must be supported and fixed.
• Information on the shock resistance of the measuring system → 187
• Information on the vibration resistance of the measuring system → 186
26 Endress+Hauser
Proline Promag P 500 HART Installation
max.
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Thermal insulation
Pipes generally have to be insulated if they carry very hot fluids to avoid energy losses and
prevent accidental contact with pipes at temperatures that could cause injury. Guidelines
regulating the insulation of pipes have to be taken into account.
WARNING
L
Electronics overheating on account of thermal insulation!
The housing support dissipates heat and its entire surface area must remain uncovered.
‣
Make sure that the sensor insulation does not extend past the top of the two sensor
half-shells.
A0031216
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor
in larger-diameter pipes. The resultant increase in the rate of flow improves measuring
accuracy with very slow-moving fluids. The nomogram shown here can be used to
calculate the pressure loss caused by reducers and expanders.
The nomogram only applies to liquids with a viscosity similar to that of water.
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
A0029002
Endress+Hauser 27
Installation Proline Promag P 500 HART
213 (8.4)
39 (1.5)
243 (9.6)
203 (8.0)
146 (5.75)
48 (1.9)
12 (0.47)
280 (11.0) 255 (10.0)
134 (5.3)
30 (1.18)
6.1.3 Special mounting instructions
Protective cover
A0029552
10 Weather protection cover for Proline 500 – digital
11 Weather protection cover for Proline 500
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
For mounting on a post:
• Proline 500 – digital transmitter
– Open-ended wrench AF 10
– Torx screwdriver TX 25
• Proline 500 transmitter
Open-ended wrench AF 13
For wall mounting:
Drill with drill bit ⌀ 6.0 mm
For sensor
For flanges and other process connections: Corresponding mounting tools
A0029553
28 Endress+Hauser
Proline Promag P 500 HART Installation
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the sensor
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of
the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
3. If using ground disks, comply with the Installation Instructions provided.
4. Observe required screw tightening torques → 30.
5. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
A0029263
Mounting the seals
CAUTION
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Do not use electrically conductive sealing compounds such as graphite.
‣
Comply with the following instructions when installing seals:
1. For DIN flanges: only use seals according to DIN EN 1514-1.
2. For "PFA" lining: generally additional seals are not required.
3. For "PTFE" lining: generally additional seals are not required.
Mounting the ground cable/ground disks
Comply with the information on potential equalization and detailed mounting instructions
for the use of ground cables/ground disks .
Endress+Hauser 29
Installation Proline Promag P 500 HART
Screw tightening torques
Please note the following:
• The screw tightening torques listed below apply only to lubricated threads and to pipes
not subjected to tensile stress.
• Tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
Screw tightening torques for EN 1092-1 (DIN 2501), PN 10/16/25/40
Nominal
diameter
[mm] [bar] [mm] [mm] PTFE PFA
15 PN 40 4 × M12 16 11 –
25 PN 40 4 × M12 18 26 20
32 PN 40 4 × M16 18 41 35
40 PN 40 4 × M16 18 52 47
50 PN 40 4 × M16 20 65 59
1)
65
65 PN 40 8 × M16 22 43 40
80 PN 16 8 × M16 20 53 48
80 PN 40 8 × M16 24 53 48
100 PN 16 8 × M16 20 57 51
100 PN 40 8 × M20 24 78 70
125 PN 16 8 × M16 22 75 67
125 PN 40 8 × M24 26 111 99
150 PN 16 8 × M20 22 99 85
150 PN 40 8 × M24 28 136 120
200 PN 10 8 × M20 24 141 101
200 PN 16 12 × M20 24 94 67
200 PN 25 12 × M24 30 138 105
250 PN 10 12 × M20 26 110 –
250 PN 16 12 × M24 26 131 –
250 PN 25 12 × M27 32 200 –
300 PN 10 12 × M20 26 125 –
300 PN 16 12 × M24 28 179 –
300 PN 25 16 × M27 34 204 –
350 PN 10 16 × M20 26 188 –
350 PN 16 16 × M24 30 254 –
350 PN 25 16 × M30 38 380 –
400 PN 10 16 × M24 26 260 –
400 PN 16 16 × M27 32 330 –
400 PN 25 16 × M33 40 488 –
450 PN 10 20 × M24 28 235 –
450 PN 16 20 × M27 40 300 –
450 PN 25 20 × M33 46 385 –
500 PN 10 20 × M24 28 265 –
500 PN 16 20 × M30 34 448 –
Pressure rating Screws Flange thickness Max. screw tightening torque
[Nm]
PN 16 8 × M16 18 43 40
30 Endress+Hauser
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