Endress+Hauser H 200 Operating Manual
BA01110D/06/EN/02.15
71281880
Valid as of version
01.01.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Promag H 200
HART
Electromagnetic flowmeter
Proline Promag H 200 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these Instructions.
2 Endress+Hauser
Proline Promag H 200 HART Table of contents
Table of contents
1 Document information .............. 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Tool symbols .................... 6
1.2.4 Symbols for certain types of
information .................... 7
1.2.5 Symbols in graphics ............... 7
1.3 Documentation ........................ 7
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
3 Product description ................ 12
3.1 Product design ........................ 12
4 Incoming acceptance and product
identification ..................... 13
4.1 Incoming acceptance ................... 13
4.2 Product identification ................... 13
4.2.1 Transmitter nameplate ........... 14
4.2.2 Sensor nameplate ............... 15
4.2.3 Symbols on measuring device ...... 16
5 Storage and transport ............. 17
5.1 Storage conditions ..................... 17
5.2 Transporting the product ................ 17
5.2.1 Measuring devices without lifting
lugs ......................... 17
5.2.2 Measuring devices with lifting lugs .. 18
5.2.3 Transporting with a fork lift ........ 18
5.3 Packaging disposal ..................... 18
6 Installation ....................... 19
6.1 Installation conditions .................. 19
6.1.1 Mounting position ............... 19
6.1.2 Requirements from environment and
process ....................... 21
6.1.3 Special mounting instructions ...... 22
6.2 Mounting the measuring device ........... 23
6.2.1 Required tools .................. 23
6.2.2 Preparing the measuring device ..... 23
6.2.3 Mounting the sensor ............. 23
6.2.4 Turning the transmitter housing .... 26
6.2.5 Turning the display module ........ 27
6.3 Post-installation check .................. 27
7 Electrical connection .............. 28
7.1 Connection conditions .................. 28
7.1.1 Required tools .................. 28
7.1.2 Requirements for connecting cable ... 28
7.1.3 Terminal assignment ............. 29
7.1.4 Requirements for the supply unit .... 29
7.1.5 Preparing the measuring device ..... 30
7.2 Connecting the measuring device .......... 30
7.2.1 Connecting the transmitter ........ 30
7.2.2 Ensuring potential equalization ..... 32
7.3 Special connection instructions ............ 34
7.3.1 Connection examples ............. 34
7.4 Ensuring the degree of protection .......... 35
7.5 Post-connection check .................. 36
8 Operation options ................. 37
8.1 Overview of operation options ............ 37
8.2 Structure and function of the operating
menu .............................. 38
8.2.1 Structure of the operating menu .... 38
8.2.2 Operating philosophy ............ 39
8.3 Access to the operating menu via the local
display ............................. 40
8.3.1 Operational display .............. 40
8.3.2 Navigation view ................ 41
8.3.3 Editing view ................... 43
8.3.4 Operating elements .............. 45
8.3.5 Opening the context menu ......... 45
8.3.6 Navigating and selecting from list ... 47
8.3.7 Calling the parameter directly ...... 47
8.3.8 Calling up help text .............. 48
8.3.9 Changing the parameters ......... 49
8.3.10 User roles and related access
authorization .................. 50
8.3.11 Disabling write protection via access
code ......................... 50
8.3.12 Enabling and disabling the keypad
lock ......................... 50
8.4 Access to the operating menu via the
operating tool ........................ 51
8.4.1 Connecting the operating tool ...... 52
8.4.2 Field Xpert SFX350, SFX370 ....... 53
8.4.3 FieldCare ..................... 53
8.4.4 AMS Device Manager ............ 54
8.4.5 SIMATIC PDM .................. 54
8.4.6 Field Communicator 475 .......... 55
Endress+Hauser 3
Table of contents Proline Promag H 200 HART
9 System integration ................ 56
9.1 Overview of device description files ......... 56
9.1.1 Current version data for the device ... 56
9.1.2 Operating tools ................. 56
9.2 Measured variables via HART protocol ...... 56
9.3 Other settings ........................ 57
9.3.1 Burst mode functionality in
accordance with HART 7
Specification ................... 57
10 Commissioning .................... 60
10.1 Function check ....................... 60
10.2 Switching on the measuring device ......... 60
10.3 Setting the operating language ............ 60
10.4 Configuring the measuring device .......... 60
10.4.1 Defining the tag name ............ 61
10.4.2 Setting the system units .......... 62
10.4.3 Configuring the current output ..... 64
10.4.4 Configuring the pulse/frequency/
switch output .................. 65
10.4.5 Configuring the local display ....... 72
10.4.6 Configuring the output
conditioning ................... 74
10.4.7 Configuring the low flow cut off ..... 75
10.4.8 Configuring empty pipe detection ... 77
10.5 Advanced settings ..................... 78
10.5.1 Carrying out a sensor adjustment .... 79
10.5.2 Configuring the totalizer .......... 79
10.5.3 Carrying out additional display
configurations .................. 81
10.5.4 Administration configuration ...... 83
10.6 Configuration management .............. 84
10.6.1 Function range of "Configuration
management" parameter .......... 85
10.7 Simulation ........................... 85
10.8 Protecting settings from unauthorized
access .............................. 87
10.8.1 Write protection via access code ..... 87
10.8.2 Write protection via write protection
switch ........................ 88
11 Operation ......................... 90
11.1 Reading the device locking status .......... 90
11.2 Adjusting the operating language .......... 90
11.3 Configuring the display ................. 90
11.4 Reading measured values ................ 90
11.4.1 Process variables ................ 90
11.4.2 Totalizer ...................... 91
11.4.3 Output values .................. 91
11.5 Adapting the measuring device to the process
conditions ........................... 92
11.6 Performing a totalizer reset .............. 92
11.7 Showing data logging ................... 93
12 Diagnostics and troubleshooting ... 96
12.1 General troubleshooting ................. 96
12.2 Diagnostic information on local display ...... 98
12.2.1 Diagnostic message .............. 98
12.2.2 Calling up remedial measures ..... 100
12.3 Diagnostic information in FieldCare ....... 100
12.3.1 Diagnostic options .............. 100
12.3.2 Calling up remedy information .... 101
12.4 Adapting the diagnostic information ...... 102
12.4.1 Adapting the diagnostic behavior ... 102
12.4.2 Adapting the status signal ........ 102
12.5 Overview of diagnostic information ....... 103
12.6 Pending diagnostic events .............. 105
12.7 Diagnostic list ....................... 106
12.8 Event logbook ....................... 106
12.8.1 Event history .................. 106
12.8.2 Filtering the event logbook ....... 107
12.8.3 Overview of information events .... 107
12.9 Resetting the measuring device .......... 108
12.9.1 Function scope of "Device reset"
parameter .................... 109
12.10 Device information ................... 109
12.11 Firmware history ..................... 111
13 Maintenance .................... 112
13.1 Maintenance tasks .................... 112
13.1.1 Exterior cleaning ............... 112
13.1.2 Interior cleaning ............... 112
13.1.3 Replacing seals ................ 112
13.2 Measuring and test equipment ........... 112
13.3 Endress+Hauser services ............... 112
14 Repair ........................... 113
14.1 General notes ....................... 113
14.2 Spare parts ......................... 113
14.3 Endress+Hauser services ............... 114
14.4 Return ............................. 114
14.5 Disposal ........................... 114
14.5.1 Removing the measuring device .... 114
14.5.2 Disposing of the measuring device .. 115
15 Accessories ...................... 116
15.1 Device-specific accessories .............. 116
15.1.1 For the transmitter ............. 116
15.1.2 For the sensor ................. 116
15.2 Communication-specific accessories ....... 117
15.3 Service-specific accessories .............. 117
15.4 System components ................... 118
16 Technical data ................... 119
16.1 Application ......................... 119
16.2 Function and system design ............. 119
16.3 Input .............................. 119
16.4 Output ............................ 120
16.5 Power supply ........................ 122
16.6 Performance characteristics ............. 124
16.7 Installation ......................... 125
16.8 Environment ........................ 125
4 Endress+Hauser
Proline Promag H 200 HART Table of contents
16.9 Process ............................ 126
16.10 Mechanical construction ............... 127
16.11 Operability ......................... 130
16.12 Certificates and approvals .............. 132
16.13 Application packages .................. 133
16.14 Accessories ......................... 134
16.15 Documentation ...................... 134
Index ................................. 136
Endress+Hauser 5
Document information Proline Promag H 200 HART
DANGER
WARNING
CAUTION
NOTICE
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
Protective ground connection
A terminal which must be connected
to ground prior to establishing any
other connections.
1.2.3 Tool symbols
Symbol Meaning
Flat blade screwdriver
Allen key
A grounded terminal which, as far as
the operator is concerned, is
grounded via a grounding system.
Equipotential connection
A connection that has to be connected
to the plant grounding system: This
may be a potential equalization line
or a star grounding system depending
on national or company codes of
practice.
Open-ended wrench
6 Endress+Hauser
Proline Promag H 200 HART Document information
,…,
,…,
-
.
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
Series of steps
Result of a sequence of actions
Help in the event of a problem
Visual inspection
1.2.5 Symbols in graphics
Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
A, B, C, ... Views A-A, B-B, C-C, ... Sections
Hazardous area
Flow direction
Series of steps
Safe area (non-hazardous area)
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The CD-ROM provided for the device (depending on the device version, the CD-ROM
might not be part of the delivery!)
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
Endress+Hauser 7
Document information Proline Promag H 200 HART
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Brief Operating Instructions Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information
from incoming acceptance to initial commissioning.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
®
HART
Registered trademark of the HART Communication Foundation, Austin, USA
Applicator®, FieldCare®, Field XpertTM, HistoROM®, Heartbeat Technology
Registered or registration-pending trademarks of the Endress+Hauser Group
TM
8 Endress+Hauser
Proline Promag H 200 HART Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task
Are authorized by the plant owner/operator
‣
Are familiar with federal/national regulations
‣
Before beginning work, the specialist staff must have read and understood the
‣
instructions in the Operating Instructions and supplementary documentation as well as
in the certificates (depending on the application)
Following instructions and basic conditions
‣
The operating personnel must fulfill the following requirements:
Being instructed and authorized according to the requirements of the task by the
‣
facility's owner-operator
Following the instructions in these Operating Instructions
‣
2.2 Designated use
Application and media
The measuring device is only suitable for flow measurement of liquids with a minimum
conductivity of 20 μS/cm.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or in applications
where there is an increased risk due to process pressure, are labeled accordingly on the
nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Check the nameplate to verify if the device ordered can be put to its intended use in the
‣
approval-related area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media against which the process-wetted materials
‣
are adequately resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section → 7.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
L
Danger of breakage of the sensor due to corrosive or abrasive fluids or from
environmental conditions!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
Endress+Hauser 9
Basic safety instructions Proline Promag H 200 HART
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
The external surface temperature of the housing can increase by max. 10 K due to the
power consumption of the electronic components. Hot process fluids passing through the
measuring device will further increase the surface temperature of the housing. The surface
of the sensor, in particular, can reach temperatures which are close to the fluid
temperature.
Possible burn hazard due to fluid temperatures!
For elevated fluid temperature, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
It is recommended to wear gloves on account of the higher risk of electric shock.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC
directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
10 Endress+Hauser
Proline Promag H 200 HART Basic safety instructions
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
Endress+Hauser 11
Product description Proline Promag H 200 HART
1 2
3
4
5 6
7
8
9
+
E
–
3 Product description
The device consists of a transmitter and a sensor.
One device version is available: compact version - transmitter and sensor form a
mechanical unit.
3.1 Product design
A0014056
1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter housing (incl. integrated HistoROM)
6 I/O electronics module
7 Terminals (spring loaded terminals, pluggable)
8 Connection compartment cover
9 Sensor (incl. HistoROM S-DAT)
12 Endress+Hauser
Proline Promag H 200 HART Incoming acceptance and product identification
1
+
2
1
+
2
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
delivery note (1) and the
product sticker (2)
identical?
Are the goods undamaged?
Do the nameplate data
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device
version) and documents
present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 14.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
Operations App: all the information for the measuring device is displayed.
Endress+Hauser 13
Incoming acceptance and product identification Proline Promag H 200 HART
Ordercode:
Ext.ord.cd.:
Ser.no.:
Date:
i
i
Patents
322540-0001
1
2
3 4 5
6
7
8
9
10 11
12
14
15
16
17
13
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" → 8 and
"Supplementary device-dependent documentation" → 8
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
A0013906
2 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (Ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Electrical connection data, e.g. available inputs and outputs, supply voltage
7 Type of cable glands
8 Permitted ambient temperature (Ta)
9 Firmware version (FW) and device revision (Dev.Rev.) from the factory
10 CE mark, C-Tick
11 Additional information on version: certificates, approvals
12 Permitted temperature range for cable
13 Manufacturing date: year-month
14 Degree of protection
15 Approval information for explosion protection
16 Document number of safety-related supplementary documentation
17 2-D matrix code
14 Endress+Hauser
Proline Promag H 200 HART Incoming acceptance and product identification
i
Patents
i
Material:
Tm:
Ext. ord. cd.:
Order Code:
Ser.No.:
Date:
21
3
4
5
6 7
8
9
10
11
13
12
14
15
4.2.2 Sensor nameplate
3 Example of sensor nameplate
1 Name of the sensor
2 Manufacturing location
3 Order code
4 Serial number (ser. no.)
5 Extended order code (ext. ord. cd.)
6 Nominal diameter of sensor
7 Test pressure of the sensor
8 Fluid temperature range
9 Material of lining and electrodes
10 Degree of protection: e.g. IP, NEMA
11 Permitted ambient temperature (Ta)
12 2-D matrix code
13 CE mark, C-Tick
14 Flow direction
15 Manufacturing date: year-month
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
A0017186
Endress+Hauser 15
Incoming acceptance and product identification Proline Promag H 200 HART
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
16 Endress+Hauser
Proline Promag H 200 HART Storage and transport
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in the original packaging to ensure protection from shock.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
• Protect from direct sunlight to avoid unacceptably high surface temperatures.
• Select a storage location where moisture cannot collect in the measuring device as
fungus and bacteria infestation can damage the lining.
• Store in a dry and dust-free place.
• Do not store outdoors.
• Storage temperature→ 125
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0015604
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0015606
Endress+Hauser 17
Storage and transport Proline Promag H 200 HART
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
‣
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
A0023726
18 Endress+Hauser
Proline Promag H 200 HART Installation
h
h
2
1
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
A0023343
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the
next pipe elbow: h ≥ 2 × DN
To prevent measuring errors arising from accumulation of gas bubbles in the measuring
tube, avoid the following mounting locations in the pipe:
• Highest point of a pipeline.
• Directly upstream of a free pipe outlet in a down pipe.
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h
≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of
damage to the measuring tube. This measure also prevents the system losing prime.
For information on the liner's resistance to partial vacuum
A0017064
4 Installation in a down pipe
1 Vent valve
2 Pipe siphon
h Length of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
Endress+Hauser 19
Installation Proline Promag H 200 HART
³ 5 × DN
³ 2 × DN
1
22
A0017063
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
An optimum orientation position helps avoid gas and air accumulations and deposits in
the measuring tube.
The measuring device also offers the empty pipe detection function to detect partially filled
measuring pipes in the event of outgassing fluids or variable process pressures.
Vertical
Optimum for self-emptying pipe systems and for use in conjunction with empty pipe
detection.
Horizontal
1 EPD electrode for empty pipe detection
2 Measuring electrodes for signal detection
• The measuring electrode plane must be horizontal. This prevents brief insulation of
the two measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as
otherwise there is no guarantee that the empty pipe detection function will actually
respond to a partially filled or empty measuring tube.
A0015591
A0019602
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.
Observe the following inlet and outlet runs to comply with accuracy specifications:
20 Endress+Hauser
Proline Promag H 200 HART Installation
5 × DN≥
2 × DN≥
A0016275
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section
6.1.2 Requirements from environment and process
Ambient temperature range
Transmitter –40 to +60 °C (–40 to +140 °F)
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor –20 to +60 °C (–4 to +140 °F)
Liner Do not exceed or fall below the permitted temperature range of the liner .
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
Temperature tables
Observe the interdependencies between the permitted ambient and fluid
temperatures when operating the device in hazardous areas.
For detailed information on the temperature tables, see the separate document
entitled "Safety Instructions" (XA) for the device.
System pressure
A0015594
Never install the sensor on the pump suction side in order to avoid the risk of low pressure,
and thus damage to the liner.
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps
are used.
• For information on the liner's resistance to partial vacuum → 127
• For information on the shock resistance of the measuring system → 126
• For information on the vibration resistance of the measuring system → 126
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Installation Proline Promag H 200 HART
L
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Vibrations
In the event of very strong vibrations, the pipe and sensor must be supported and fixed.
• For information on the shock resistance of the measuring system → 126
• For information on the vibration resistance of the measuring system → 126
A0016266
5 Measures to avoid device vibrations (L > 10 m (33 ft))
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor
in larger-diameter pipes. The resultant increase in the rate of flow improves measuring
accuracy with very slow-moving fluids. The nomogram shown here can be used to
calculate the pressure loss caused by reducers and expanders.
The nomogram only applies to liquids with a viscosity similar to that of water.
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
6.1.3 Special mounting instructions
Display protection
To ensure that the optional display protection can be easily opened, maintain the
‣
following minimum head clearance: 350 mm (13.8 in)
A0016359
22 Endress+Hauser
Proline Promag H 200 HART Installation
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
For sensor
For flanges and other process connections:
• Screws, nuts, seals etc. are not included in the scope of supply and must be provided by
the customer.
• Appropriate mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the sensor
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of
the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
3. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
A0013964
The sensor is supplied to order, with or without pre-installed process connections. Preinstalled process connections are firmly secured to the sensor by 4 or 6 hexagonal-headed
bolts.
The sensor may need to be supported or additionally secured depending on the
application and pipe length. In particular, it is absolutely essential to secure the sensor
additionally if plastic process connections are used. An appropriate wall mounting kit
can be ordered separately as an accessory from Endress+Hauser → 134.
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Installation Proline Promag H 200 HART
A
B
DN 2…25
(1/12…1 )"
A0018782
6 Process connection seals
A Process connections with O-ring seal
B Process connections with aseptic molded seal
Welding the sensor into the pipe (welding connections)
WARNING
L
Risk of destroying the electronics!
Make sure that the welding system is not grounded via the sensor or transmitter.
‣
1. Tack-weld the sensor to secure it in the pipe. A suitable welding aid can be ordered
separately as an accessory → 134.
2. Release the screws on the process connection flange and remove the sensor, along
with the seal, from the pipe.
3. Weld the process connection into the pipe.
4. Reinstall the sensor in the pipe, and in doing so make sure that the seal is clean and
in the right position.
• If thin-walled pipes carrying food are welded correctly, the seal is not damaged by
the heat even when mounted. However, it is recommended to disassemble the
sensor and seal.
• It must be possible to open the pipe by approx. 8 mm (0.31 in) in total to permit
disassembly.
Cleaning with pigs
It is essential to take the internal diameters of the measuring tube and process connection
into account when cleaning with pigs. All the dimensions and lengths of the sensor and
transmitter are provided in the separate "Technical Information" document.
Mounting the seals
CAUTION
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Do not use electrically conductive sealing compounds such as graphite.
‣
24 Endress+Hauser
Proline Promag H 200 HART Installation
Comply with the following instructions when installing seals:
• Make sure that the seals do not protrude into the piping cross-section.
• In the case of metal process connections, the screws must be tightened securely. The
process connection forms a metal connection with the sensor, which ensures a defined
compression of the seal.
• In the case of plastic process connections, comply with the max. screw tightening torques
for lubricated threads: 7 Nm (5.2 lbf ft). In the case of plastic flanges, always insert a
seal between the connection and the counterflange.
• For "PFA" lining: additional seals are always required.
• Depending on the application the seals should be replaced periodically, particularly if
molded seals are used (aseptic version)! The interval between changes depends on the
frequency of the cleaning cycles, the cleaning temperature and the medium temperature.
Replacement seals can be ordered as an accessory → 134.
Mounting grounding rings (DN 2 to 25 (1/12 to 1"))
Pay attention to the information on potential equalization → 32.
In the case of plastic process connections (e.g. flange connections or adhesive fittings),
additional ground rings must be used to ensure potential matching between the sensor
and the fluid. If grounding rings are not installed, this can affect the measuring accuracy or
cause the destruction of the sensor as a result of the electrochemical decomposition of the
electrodes.
• Depending on the option ordered, plastic disks are used instead of grounding rings
on some process connections. These plastic disks only act as "spacers" and do not
have any potential matching function. Furthermore, they also perform a significant
sealing function at the sensor/process connection interface. Therefore, in the case
of process connections without metal grounding rings, these plastic disks/seals
should never be removed and should always be installed!
• Grounding rings can be ordered separately as an accessory from Endress+Hauser
→ 134. When ordering make sure that the grounding rings are compatible with
the material used for the electrodes, as otherwise there is the danger that the
electrodes could be destroyed by electrochemical corrosion!
Material specifications → 129.
• Grounding rings, including seals, are mounted inside the process connections.
Therefore the installation length is not affected.
Endress+Hauser 25
Installation Proline Promag H 200 HART
1
3
2
4
2
max.350°
8mm
8mm
A0002651
7 Installing grounding rings
1 Hexagonal-headed bolts of process connection
2 O-ring seals
3 Grounding ring or plastic disk (spacer)
4 Sensor
1. Release the 4 or 6 hexagonal-headed bolts (1) and remove the process connection
from the sensor (4).
2. Remove the plastic disk (3), along with the two O-ring seals (2), from the process
connection.
3. Place the first O-ring seal (2) back into the groove of the process connection.
4. Fit the metal grounding ring (3) in the process connection as illustrated.
5. Place the second O-ring seal (2) into the groove of the grounding ring.
6. Mount the process connection back on the sensor. In doing so, make sure to observe
the maximum screw tightening torques for lubricated threads: 7 Nm (5.2 lbf ft)
6.2.4 Turning the transmitter housing
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned.
A0013713
1. Release the fixing screw.
2. Turn the housing to the desired position.
26 Endress+Hauser
Proline Promag H 200 HART Installation
+
E
–
1
3mm
3. Firmly tighten the securing screw.
6.2.5 Turning the display module
The display module can be turned to optimize display readability and operability.
A0013905
1. Loosen the securing clamp of the electronics compartment cover using an Allen key.
2. Unscrew cover of the electronics compartment from the transmitter housing.
3. Optional: pull out the display module with a gentle rotational movement.
4. Rotate the display module into the desired position: Max. 8 × 45° in each direction.
5. Without display module pulled out:
Allow display module to engage at desired position.
6. With display module pulled out:
Feed the cable into the gap between the housing and main electronics module and
plug the display module into the electronics compartment until it engages.
7. Reverse the removal procedure to reassemble the transmitter.
6.3 Post-installation check
Is the device undamaged (visual inspection)?
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical
Information" document)
• Ambient temperature
• Measuring range
Has the correct orientation for the sensor been selected ?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the
piping ?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Have the fixing screws been tightened with the correct tightening torque?
Endress+Hauser 27
Electrical connection Proline Promag H 200 HART
7 Electrical connection
The measuring device does not have an internal circuit breaker. For this reason,
assign the measuring device a switch or power-circuit breaker so that the power
supply line can be easily disconnected from the mains.
7.1 Connection conditions
7.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp: Allen key 3 mm
• Wire stripper
• When using stranded cables: crimping tool for ferrule
• For removing cables from terminal: flat blade screwdriver ≤3 mm (0.12 in)
7.1.2 Requirements for connecting cable
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Permitted temperature range
• –40 °C (–40 °F) to +80 °C (+176 °F)
• Minimum requirement: cable temperature range ≥ ambient temperature +20 K
Signal cable
Current output
For 4-20 mA HART: Shielded cable recommended. Observe grounding concept of the
plant.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Cable diameter
• Cable glands supplied:
M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)
• Plug-in spring terminals for device version without integrated overvoltage protection:
wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
• Screw terminals for device version with integrated overvoltage protection: wire crosssections 0.2 to 2.5 mm2 (24 to 14 AWG)
28 Endress+Hauser
Proline Promag H 200 HART Electrical connection
–
4
+
1
–
2
+
3
1
2
3
+
1
–
2
–
4
+
3
1
2
3
7.1.3 Terminal assignment
Transmitter
4-20 mA HART connection version with additional outputs
A0013570
Maximum number of terminals, without integrated
overvoltage protection
1
Output 1 (passive): supply voltage and signal transmission
2
Output 2 (passive): supply voltage and signal transmission
3
Ground terminal for cable shield
Order code for "Output" Terminal numbers
Output 1 Output 2
1 (+) 2 (-) 3 (+) 4 (-)
Option A 4-20 mA HART (passive) -
1)
Option B
1) Output 1 must always be used; output 2 is optional.
4-20 mA HART (passive)
Maximum number of terminals, with integrated
overvoltage protection
Pulse/frequency/switch output
(passive)
A0018161
7.1.4 Requirements for the supply unit
Supply voltage
Transmitter
An external power supply is required for each output. The following supply voltage values
apply for the 4-20 mA HART current output:
Order code for "Output"
Option A
Option B
switch output
1) External supply voltage of the power supply unit with load.
2) For device versions with SD03 local display: The terminal voltage must be increased by DC 2 V if
1) 2)
: 4-20 mA HART For 4 mA: ≥ DC 18 V
1) 2)
: 4-20 mA HART, pulse/frequency/
backlighting is used.
Minimum terminal
voltage
For 20 mA: ≥ DC 14 V
For 4 mA: ≥ DC 18 V
For 20 mA: ≥ DC 14 V
Maximum terminal
voltage
DC 35 V
DC 35 V
Load
Load for current output: 0 to 500 Ω, depending on the external supply voltage of the power
supply unit
Endress+Hauser 29
Electrical connection Proline Promag H 200 HART
0
100
200
300
400
500
14
16 18 20
22 24
26 28 30 32
U [V]
s
R [ ]bW
1.1 1.21
34 36
Calculation of the maximum load
Depending on the supply voltage of the power supply unit (US), the maximum load (RB)
including line resistance must be observed to ensure adequate terminal voltage at the
device. In doing so, observe the minimum terminal voltage
• For US = 18 to 18.9 V: RB ≤ (US - 18 V): 0.0036 A
• For US = 18.9 to 24.5 V: RB ≤ (US - 13.5 V): 0.022 A
• For US = 24.5 to 30 V: RB ≤ 500 Ω
1 Operating range
1.1 For order code for "Output", option A "4-20 mA HART"/option B "4-20 mA HART, pulse/frequency/switch
output" with Ex i
1.2 For order code for "Output", option A "4-20 mA HART"/option B "4-20 mA HART, pulse/frequency/switch
output" with non-Ex and Ex d
Sample calculation
Supply voltage of the power supply unit: US = 19 V
Maximum load: RB ≤ (19 V - 13.5 V): 0.022 A = 250 Ω
7.1.5 Preparing the measuring device
1. Remove dummy plug if present.
2. NOTICE! Insufficient sealing of the housing! Operational reliability of the measuring
device could be compromised. Use suitable cable glands corresponding to the degree
of protection.
If measuring device is delivered without cable glands:
Provide suitable cable gland for corresponding connecting cable .
3. If measuring device is delivered with cable glands:
Observe cable specification .
A0013563
7.2 Connecting the measuring device
NOTICE
Limitation of electrical safety due to incorrect connection!
Have electrical connection work carried out by correspondingly trained specialists only.
‣
Observe applicable federal/national installation codes and regulations.
‣
30 Endress+Hauser
Comply with local workplace safety regulations.
‣
For use in potentially explosive atmospheres, observe the information in the device-
‣
specific Ex documentation.
7.2.1 Connecting the transmitter
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