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Baumann
™
Sanitary Valves
2 | Baumann™ Sanitary Valves
Table of Contents
Introduction............................................................................................
Baumann 83000 and 84000 Sanitary Valve............................................
Baumann 85000 Sanitary Pinch Valve....................................................
Baumann 87000 Flexsleev Sanitary Valve..............................................
Baumann 89000 Sanitary Valve..............................................................
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Page 4
Page 5
Page 6
Page 7
Introduction
ne batch in a biotechnology facility can be worth tens
of millions of dollars and any failure in the processing
O
be validated and the batch must be discarded. Therefore,
equipment reliability and ease of maintenance are key issues.
In many pharmaceutical and biotechnology applications, the
process uid will ultimately nd itself inside the human body.
Food and beverage manufacturers require
reliable equipment and stable processes
to ensure their products’ taste, texture,
color, and aroma come out the same every
time. It is imperative that the development
of bacterial growth and the addition of
foreign matter into the process uid be
prevented. If such contamination occurred,
it could cause lost product or a costly
shutdown of the facility.
equipment will mean that batch’s integrity cannot
Baumann™ Sanitary Valves | 3
Manufacturers of cosmetics and selfcare products have some of the same
requirements as food and beverage
manufacturers whereby they want product
texture, color, and aroma to be repeatable
and that products remain clean and
uncontaminated.
™
Baumann
breed: excellent ow control, high
rangeability, and compact size designed
to meet the stringent demands of today’s
state-of-the-art facilities. And, as an added
benet, the ability to use the FIELDVUE
digital valve controller means that your
sanitary valves can become a proactive component of your
process validation protocols in the life sciences industry.
sanitary valves are a different
™
4 | Baumann™ Sanitary Valves
Baumann™ 83000 and 84000 Sanitary Valves
Do your control valves prevent contaminant build up?
The Baumann 83000 and Baumann 84000 sanitary valves are designed to accurately control high purity fluids and
gases without contamination between batches. These sanitary valves have tight control of flow rates by providing
high positioning resolution. The valve bodies are designed to be self draining to prevent contaminant build up. The
uniquely designed diaphragm in the Baumann 84000 allows for the control of fluids that require low shearing effects.
In contrast, a typical parabolic plug design results in high shear which can damage biological cells, add bubbles to a
film coating, or change the consistency of a food or cosmetic product.
Baumann 83000 Key Features
• Aseptic
• Polished metal diaphragm control valve
• Angle valve
• Class IV shutoff
• ASME BPE Class III
• Clean-in-Place (CIP) / Steam/Sanitize-in-Place (SIP)
Baumann 84000 Key Features
• Aseptic
• PTFE Diaphragm control valve
• Available in angle or inline valve body configurations
• Class VI shutoff
• ASME BPE Class III
• Clean-in-Place (CIP) / Steam/Sanitize-in-Place (SIP)
PROVEN RESULTS
APPLICATION: Beer-feed line control
CHALLENGE: Overfilling and underfilling of kegs and flow rate inconsistencies. Plant managers felt they were
wasting up to 150 liters/day across all ten fill lines.
BENEFITS: The Baumann 84000 sanitary valve with a FIELDVUE DVC2000 instrument is used to provide
consistent flow control.
RESULTS: Fill rates on each of the ten fill lines increased from 3 kegs per minute to 3.15 kegs per minute and the
brewery achieved additional sales of $18,360 per day!
Baumann™ Sanitary Valves | 5
Baumann 85000 Sanitary Pinch Valve
Can you repeat tight control?
The Baumann 85000 sanitary pinch valve provides accurate and repeatable positioning to achieve unparalleled flow
control. This sanitary valve has no physical contact with the process. The valve body cradles the process tubing which
eliminates the need for a liner, thus eliminating the need for testing a liner for leachables and extractables. Reducing
risks for cross-contamination can save biotech companies millions of dollars in lost batch product.
Baumann 85000 Key Features
• Automated pinch valve
• Up to 140 psi
• Tubing sizes up to .75 inches
PROVEN RESULTS
APPLICATION: Automated trans-membrane pressure (TMP) control
CHALLENGE: Pinching mechanism needs to provide good control, experienced issues with competitor’s products.
BENEFITS: PlantWeb
there is improved batch control, reduced operating cost, and lower financial risk.
RESULTS: Faster, more accurate validation resulting in improved operations.
™
digital plant architecture offers consistent product quality and better record keeping. Also,
6 | Baumann™ Sanitary Valves
Baumann 87000 FLEXSLEEV Sanitary Valve
Can your control valve system handle sanitary slurry applications?
The Baumann 87000 FLEXSLEEV sanitary valve is highly recommended for fluids containing particulates such as
glucose. This sanitary valve has the ability to control low flow rates and, like the 83000 and 84000, it is self draining,
preventing contaminant build up. Process fluids flow around the outside of the tube resulting in low shear effects and
therefore is ideal for use with suspended media. The 87000 prevents “dewatering” and clogging that often occurs in
typical metal plug designs. This results in more uniform products and reduces unscheduled maintenance shutdowns.
Baumann 87000 Key Features
• Aseptic
• Handle vacuum service
• Class VI shutoff
• ASME BPE Class III
• Clean-in-Place (CIP) / Steam/Sanitize-in-Place (SIP)
PROVEN RESULTS
APPLICATION: Nutrient feed to a bioreactor. A water and glucose mix that is fed to the cells to allow them to grow.
CHALLENGE: Ability to pass glucose crystals. Also, required tight shutoff, wide rangeability, and an inline
configuration.
BENEFITS: The Baumann 87000 with a FIELDVUE DVC2000 provides accurate control and tight shutoff of the
sanitary slurry process fluid.
RESULTS: Nutrients were fed to the cells at the right rate, which allowed them to grow.
Baumann™ Sanitary Valves | 7
Baumann 89000 Sanitary Valve
Do you need a sanitary control valve that can handle large flow rates for your process?
The Baumann 89000 sanitary valve is well suited for the continuous control of sterile steam or water for injection.
This sanitary valve offers tight control of large flow rates while protecting the process fluid from contamination. The
stainless steel construction makes it ideal in corrosive environments. This sanitary valve also includes a self draining
valve body which prevents contamination between batches.
Baumann 89000 Key Features
• Aseptic
• Plug style sanitary valve
• Class IV shutoff
• ASME BPE Class I
• Clean-in-Place (CIP) / Steam/Sanitize-in-Place (SIP)
• CIP/SIP
PROVEN RESULTS
APPLICATION: Water for injection (WFI) back pressure control valve.
CHALLENGE: To prevent contamination of the water by back-siphoning.
BENEFITS: The Baumann 89000 sanitary valve is used to provide water for injection. It provides a drainable,
electro-polished sanitary interior and has a modified equal percentage flow for optimum
performance.
RESULTS: This valve provides up to 6 inches and high flow capacities with wide rangeability. It controls constant
back pressure in the WFI distribution system with multiple user points.
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Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
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Singapore 128461 Singapore
www.EmersonProcess.com/Fisher
D351625X012/ MY92 (H:) / May12
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