Emerson Fisher 4320 Brochure
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Thank you,
Kyley Leger
Marketing Communications Manager
Fisher Business Unit
TABLE OF CONTENTS
General ........................................................................ 3
Sliding Stem .................................................................4
Rotary .......................................................................... 6
Instruments ................................................................10
Engineered Products .................................................. 15
Industries ................................................................... 18
Nuclear .......................................................................20
Services ...................................................................... 21
International ............................................................... 26
Digital Media .............................................................. 27
GENERAL
Control Valve Handbook
Book D101881 2005
English Chinese
The fourth edition added new information on NACE, valve packing systems, codes and
standards, steam conditioning, and valve performance diagnostics. The handbook can be
found around the world serving as a control valve and instrument resource. $6.00
Co-op & Intern Opportunities
Brochure D352315 Jan14
English
Provides major requirements and descriptions for co-op positions and internships available
for Fisher-Marshalltown. Note: This brochure is only available online. For printed copies,
please contact Jermaine Wright.
Emerson Innovation Center
Brochure D351843 Nov10
English Metric German Italian Spanish Russian
The Emerson Innovation Center is pictured extensively to demonstrate that Fisher®
technology is developed to help users achieve efficient, productive, and safer plant
operation. A list of labs and areas of expertise are included on the back cover.
Fisher® Specification Manager
Brochure D351196 Nov10
English
Presents benefits of Specification Manager software and how it helps take the worry out of
control valve specification by producing an ISA specification sheet faster, improving noise
calculations, and exporting dimensional data. Note: This brochure is only available online.
Full-time Career Opportunities
Brochure D352314 Jan14
English
Outlines educational and skill requirements, position summaries, and key responsibilities
for full-time positions available for Fisher-Marshalltown. Note: This brochure is only available
online. For printed copies, please contact Jermaine Wright.
Parts : Safe and Reliable or Costly Mistake?
Brochure D351448 May12
English
Compares genuine Fisher® parts to replicator parts. Topics include issues related to
performance and safety, material quality, access to OEM specifications, and local parts
support, warranties, and QuickShip availability.
Recruiting
Brochure D352094 Sep12
English
Offers a company overview and highlights the benefits of joining the Emerson team for
potential candidates. Note: This brochure is only available online. For printed copies, please
contact Jermaine Wright.
Reliable Control Valve Solutions
Brochure D351199 Feb12
English Metric Chinese German Italian Russian Spanish Turkish
Provides an overview of the industries we serve and our key products within sliding-stem,
rotary, instrument, and severe service business units. Discusses manufacturing, application
assistance, parts, repair, and training.
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SLIDING STEM
End Conn........Tri-Clamp, Welded,
Baumann™ Product Guide
24000 Little Scotty™ Valve
Proven Results Flyer D351983 Jul11
English Metric
Describes how a brewery improved temperature control and thereby eliminated 25% rework
and achieved a more consistent fermentation curve on all products.
Baumann™ 24000CVF/SVF
Brochure D351626 Oct08
Metric
Focuses on the Baumann 24000CVF and 24000SVF control valves. These valves are used for
a wide range of industrial processes which are discussed. The valve specifications are also
listed.
Baumann™ General Utility and Industrial Valves
Brochure D351623 Oct08
Metric
Focuses on the 24000 Little Scotty, 24000C carbon steel control valve, 24000S stainless
steel control valve, 24000CVF carbon and 24000SVF stainless steel flanged control valve,
24003 Little Scotty 3-way control valve, and the 24000B barstock control valve.
Baumann™ Low Flow Valves
Brochure D351624 Oct08
Metric
Focuses on Baumann low flow valves. The technology of 151 trims, 51000 low flow valves,
81000 Mikroseal packless valve, 24000F wafer body valve, 24000SB Barstock valve, and
26000 corrosion-resistant valves are discussed.
24000 Little Scotty™24000C Carbon Steel 24000CVF/SVF Flanged 24000S Stainless Steel 24003 Little Scotty 3-way
General
Utility and
No X # - unmasked
Industrial
Size (NPS)...........................½ to 2
Process
Material.............................Bronze
Rated Cv.......................0.02 to 50
End Conn...............................NPT
24000F Wafer Body 24000SB Barstock 26000 Corrosion Resistant 51000 High Pressure 81000 Mikroseal
Low Flow
and
X0603
Specialty
Size (NPS).........................½, ¾, 1
Material.......................SST, Alloys
Rated Cv................0.00013 to 6.5
Mating Line Flanges, ASME
End Conn.....
CL 150 (not NPS ½)/300/600, EN PN10-40
83000 Sanitary Angle
Sanitary/
Aseptic
W9848
Size (NPS)..................................½
Material..................................SST
Rated Cv..................0.014 to 1.02
End Conn.........Tri-Clamp, Welded
UPDATED!
Size (NPS)...........................½ to 2
Material....................Carbon Steel
Rated Cv....................0.02 to 52.9
End Conn................ASME CL 150,
Size (NPS).........................½, ¾, 1
Material.......................SST, Alloys
Rated Cv................0.00013 to 6.8
End Conn................NPT, Flanged,
Buttweld, ASME CL 150-2500
84000 Sanitary In-Line & Angle
Size (NPS)............................1 to 2
Material................SST, Hastelloy C
Rated Cv......................2.0 to 42.6
End Conn...........Sanitary, Welded
© 2013 Fisher Controls International LLC. All rights reserved.
No X # - unmasked
EN PN 10-40
No X # - unmasked,
AG4931711
No X # - unmasked
D351621X012 / MZ129 / Dec13
Size (NPS)...........................½ to 2
Material.....................Carbon, SST
Rated Cv..............0.00013 to 56.4
End Conn............................ASME
CL 150/300RF, EN PN 10-40
X0601
Size (NPS)...................................1
Material................ PTFE Lined SST
Rated Cv....................0.001 to 4.2
End Conn..........Flangeless, Wafer
between ASME CL 150/300
85000 Pinch Valve 87000 Flexsleev
No X # - unmasked,
AG5149608
Size (NPS)..................................¾
Material..................................SST
Rated Cv..................................6.5
End Conn..........................Special
Baumann™ Product Guide
Product Guide D351621 Jan14
AG4931920_unmasked
W9745-1
No X # - unmasked,
AG4931919
Size (NPS)...........................½ to 3
Size (NPS)...........................½ to 2
Material..................................SST
Material......................Bronze, SST
Rated Cv.................0.00013 to 61
Rated Cv............................1 to 40
End Conn..............NPT, Buttweld,
End Conn...............................NPT
Size (NPS)..........................¼ to ½
Material.......................SST, Alloys
Rated Cv................0.00013 to 2.5
End Conn..........................Special
Size (NPS).................................½
Material..................................SST
Rated Cv....................0.25 to 1.25
End Conn...........Tri-Cover/Clamp,
Wafer (NPS 3 Wafer only)
English
No X # - unmasked
X0602
Size (NPS)..........................¼ to ½
Material.......................SST, Alloys
Rated Cv....................0.01 to 0.70
End Conn................NPT, Flanged,
Welded
Provides an overview of Baumann products for use in general utility and industrial process,
89000 Sanitary In-Line & Angle
No X # - unmasked
No X # - unmasked
Size (NPS)...........................½ to 6
Material..................................SST
Rated Cv...................0.016 to 442
low flow and specialty, and sanitary applications. Available online only.
Welded
ISO, Special
Baumann™ Sanitary Valves
Brochure D351625 May12
English Metric
Focuses on Baumann sanitary process valves and regulators. Descriptions of 83000 and
84000 valves, 85000 sanitary pinch valve, 87000 Flexsleev sanitary valve, and the 89000
sanitary valve are included.
Certified Factory Calibration
Proven Results Flyer D351982 Jul11
English Metric
Describes how pharmaceutical companies can typically save $200 per valve in installation
cost.
easy-Drive™ Electric Actuators
Brochure D351901 Apr13
English Metric German Polish Russian
Describes how easy-Drive electric actuators are specifically designed for natural gas
applications and can be installed on Fisher
®
D4 or D3 valves.
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SLIDING STEM
easy-e™ Control Valves
Brochure D350365 Apr12
English Metric Chinese
Explains why easy-e control valves can be applied in a variety of services varying from
everyday, low-flow, low-pressure to severe conditions that cavitate or cause extreme noise
if not treated.
ENVIRO-SEAL™ Packing Systems
Brochure D351050 Apr13
English Metric
Reviews the four design principles embodied in ENVIRO-SEAL packing that result in superior
valve stem sealing to below 100ppmv. Case studies are included to validate users’ success
with ENVIRO-SEAL packing.
ENVIRO-SEAL™ Packing Systems
Flyer D352207 Apr13
English
Focuses on how ENVIRO-SEAL packing systems keep fugitive emissions below 100 ppmv
in throttling applications for tens of thousands of cycles. Includes sections on packing test
standards, packing design, and the differences between packing systems.
ES Valve
Proven Results Flyer D351333 Apr06
English
Describes how an oil refinery saved $80,000 per year through improved valve shutoff.
GX 3-Way Valve
Poster D351619 Jul08
English
Shows cutaway of GX 3-Way valve and DVC2000 instrument. Bold check marks emphasize
three key benefits: ships within one week or less, certified emission control packing as
standard, and integrated, linkage-less digital valve controller eliminates tubing and wear.
GX Control Valves
Brochure D351047 Feb11
English Chinese French German Italian Russian Spanish
Describes the unmatched innovation, technology, and reliability offered by the GX valve.
Images of integrated FIELDVUE DVC2000 instrument, bellows extension bonnet, and 3-Way
valve body.
GX Valve
Proven Results Flyer D351708 Sep08
English
Describes how an oil and gas producer saved over $100,000 from extending scheduled
valve maintenance from 13 to 24 months.
GX Valve With DVC2000
Poster D351407 Jul08
English
Shows cutaway of GX valve and DVC2000 instrument. Bold check marks emphasize three
key benefits: ships within one week or less, certified emission control packing as standard,
and integrated, linkage-less digital valve controller eliminates tubing and wear.
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SLIDING STEM
High-Cycle Operations
Brochure D351338 Feb13
English Metric Chinese French German
Provides information about Fisher® valve assemblies available to support nonstop operation
of high-cycle applications. Assemblies applied in pressure swing adsorption, for example,
provide reliable control in spite of stroking frequency of up to 60,000 cycles per year.
Level Loop Solution
Poster D352221 Aug13
English
Discusses the benefits of using the L2e electric level controller in conjunction with the
easy-Drive
NEW!
NEW!
emssions.
Level Loop Solution
Brochure D352313 Mar14
English Metric
Discusses how the Fisher Pneumatic and first-of-its kind electric level loop solutions can
solve our customer’s environmental and operational concerns. Technologies include the D3
dump valve, the L2e liquid level controller, and the electric easy-Drive actuator.
Little Scotty™ Valve
Proven Results Flyer D351984 Jul11
English Metric
Describes how a compressor manufacturer reduced test stand setup times from 16–24
hours to 1–2 hours and minimized unscheduled shutdowns.
™
electric actuator to reduce well shut-in events and costly environmental
ROTARY
Natural Gas Production
Brochure D351725 Jul11
English Metric
Information on how users can realize maximum uptime, safer operations, and lower
energy use with Fisher
100, FIELDVUE
actuator, and L2e Electric Level controller.
™
®
oil and gas equipment. Products shown include the 4660, i2P-
natural gas-certified instrument, D2, L2sj, C1, D3, D4, easy-Drive™ electric
Control-Disk™ Valve
Brochure D351602 Feb09
English Chinese French German Italian Spanish
Provides information on the new design, its wide control range, and high level of reliability.
Control-Disk™ Valve
Pocket Guide D351608 May08
English Chinese French German Italian Spanish
This handy guide is sized to fit in your shirt pocket—3”(w) x 6”(h)—and is laminated for
durability. Provides 18 pages of quick reference information about the Control-Disk valve.
Coil bound.
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ROTARY
Control-Disk™ Valve
Pocket Folder D351611 Apr08
English
A great tool for holding marketing materials. Fill this Control-Disk pocket folder with U.S.
letter or international metric size brochures, bulletins, and articles. Left pocket has CD/DVD
slit. Right pocket has business card slit. Size is 8¾” (w) x 11¾” (h).
Control-Disk™ Valve
Proven Results Flyer D351618 Jul08
English
Describes how a U.S. paper mill significantly reduced process variability with Control-Disk
valves.
Control-Disk™ Valve
Poster D351714 Oct08
English
Highlights the wide control range of the Control-Disk valve. Red line in the graph shows the
15 to 70 percent valve travel range where the process gain stays between 0.5 to 2.0.
Control-Disk™ Valve
Poster D351715 Oct08
English
Shows the Control-Disk valve with a FIELDVUE™ DVC6000 instrument surrounded by pharmaceuticals, paper rolls, and exterior and interior plant images.
Control-Disk™ Valve
Poster D351716 Oct08
English
Cutaway view of an airbrushed Control-Disk valve with callouts of features and benefits. Bold
check marks emphasize four key benefits, including an excellent throttling control in the 15
to 70 percent travel range.
Control-Disk™ Valve
Proven Results Flyer D351817 Oct09
English
Describes how a newsprint mill used Control-Disk valves to reduce variability, maintenance,
and downtime.
Control-Disk™ Valve
Proven Results Flyer D351829 Mar10
English
Describes how a steel mill avoided piping changes that could have cost $90,000.
Control-Disk™ Valve
Proven Results Flyer D351836 Mar10
English
Describes how a combined heat-and-power plant improved filter water flow control and
plant availability.
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ROTARY
Fisher® Control-Disk™ Valves
Control-Disk™ Valve
Proven Results Flyer D351837 Jun11
English
Describes how a chemical plant reduced variability by 5% with Control-Disk valves.
Control-Disk™ Valve
Proven Results Flyer D351838 Jul11
English
Describes how a uranium refinery maintained chiller temperature within two degrees and
reduced energy required to 80 amps or less using Control-Disk
™
valves.
Control-Disk™ Valve
Proven Results Flyer D352071 Jun12
English
Describes how Cabot Bluestar Chemical (Jiangxi) Co. Ltd. in Tianjin, China, reduced process
variability of combustion air feed control, which resulted in higher plant performance.
Performance Over a Wide Control Range
NEW!
PULP & PAPER
Paper Mill Achieves One Year ROI on Installation
®
of Fisher
Control-Disk™ Valve
RESULTS
• Saved $120,000 in valve maintenance
• Increased uptime to 24 months
APPLICATION
Turbine used to control header pressure.
CUSTOMER
Paper mill in United States.
CHALLENGE
This application was originally designed using an eccentric disc
buttery valve. In the late 1990s, the mill installed a segmented ball
valve in order to achieve greater control. With the greater control
came an increase in maintenance. Yearly maintenance was around
$40,000 USD. Loop response required fast and frequent adjustments
to maintain tight control of the header. Because of the constant
movement, excessive seal, ball, and bearing wear was occuring on
the segmented ball valve. The extensive wear was causing high
maintenance costs. A seal with PEEK (polyetheretherketone) bearings
was tried in an effort to reduce the ball wear and help reduce damage
to the ball, but annual maintenance was still required. The paper mill
needed a solution that maintained control and improved maintenance
time between shutdowns. They wanted to reduce maintenance costs
and go two years without shutting down the turbine.
SOLUTION
The segmented ball valve was replaced with a NPS 18 Fisher®
™
valve. Sizing showed the NPS 18 Control-Disk valve
Control-Disk
would operate in the 25-70% area, which would provide an acceptable
™
control range per Emerson’s EnTech
Toolkit denition for installed
gain (between .5 and 2). Installing the Control-Disk valve resulted in
no seal-to-disk contact or wear when controlling and the lighter disk
weight caused less bearing wear. Since the installation in 2010, an
estimated $40,000 USD per year has been saved on valve maintenance
costs.
NEW!
The valve has operated for three
years with no problems.
Control-Disk™ Valve
Brochure D352213 Jul13
English
Discusses how Control-Disk valves are designed for precise control, reliability, and to
minimize the total cost of ownership. They fit a broad range of applications in all industries
and are available with a choice of different valve constructions and sizes up to NPS 36.
Control-Disk™ Valve
Proven Results Flyer D352223 Jan14
English
Describes how one customer was able to increase time between facility shutdowns and save
$120,000 in plant maintenance by utilizing a Control-Disk valve.
CV500 Valve
Proven Results Flyer D351720 Jan09
English Chinese
Describes how a nuclear power plant reduced downtime with better loop tuning and high
performance Fisher
®
control valves.
ENVIRO-SEAL™ Packing Systems
Brochure D351050 Apr13
English Metric
Reviews the four design principles embodied in ENVIRO-SEAL™ packing that result in superior
valve stem sealing to below 100ppmv. Case studies are included to validate users’ success
with ENVIRO-SEAL
™
packing.
High-Cycle Operations
Brochure D351338 Feb13
English Metric Chinese French German
Provides information about Fisher® valve assemblies available to support nonstop operation
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of high-cycle applications. Assemblies applied in pressure swing adsorption, for example,
provide reliable control in spite of stroking frequency of up to 60,000 cycles per year.
ROTARY
OIL & GAS
Severe Erosion Damage to Export Valve Trim
Minimized with Fisher
®
V500 Control Valve
RESULTS
• The Fisher V500 control valve solved the frequent trim
replacement problem due to severe erosion damage
from entrained sand experienced in the original
valve
The Fisher® V500 valve uses
rugged components and a
choice of erosion-resistant trim
materials for highly erosive and
severe operating conditions.
APPLICATION
Oil export valve
CUSTOMER
Oil and Gas platform in Brunei
CHALLENGE
Crude oil produced from the oil and gas separators is delivered for
export through pipelines. The oil export valve handles crude oil
containing entrained sand coming from the well heads. This is a
challenging application, as the ne sand particles can cause severe
erosion damage to the valve body and trim if improperly selected. High
pressure drops during start-up can worsen the damage if the process is
experiencing cavitation.
Sand erosion in the original globe valve was causing severe damage
to the body, plug, and cage. Erosion was so severe that it eventually
stripped away the seal ring from the plug. The valve shaft also
experienced heavy erosion that eventually led to stem failure. As a
result of prolonged oil production, and the amount of sand in the oil,
platform personnel were changing out trim about every six months.
Seeking to nd a permanent solution to the valve failures, personnel
at the oil platform contacted Emerson Process Management in Asia
Pacic.
Severe Service
Fisher® V500 Rotary Eccentric Plug Control Valve
CHEMICAL
Formoreinformation:www.fishersevereservice.com
V500Valveswith CeramicTrim
ResistErosionin Bitumen
FurnaceApplication
RESULTS
•Valvereplacementsimprove processcontrol
andup-time.
•Valvereplacementsex tendtimebetweenu nit
turnaroundsfrom3 to12months.
APPLICATION
DilutedBitumenFurnaceFeed Valves
CUSTOMER
Oilsandproducerin Alberta,Canada
CHALLENGE
BeneaththewindsweptsoilofAlberta liesathick,viscousmixtureof
bitumen,sand,clay,andwatercalledoil sand.Oneofthose
components–bitumen–isatar-likesubstancetoothickandsticky to
flowunlessitisheated
(melted).Extractingbitumenfromthe sandisa
challengeforCanadianoilproducers.Applyingvalves tocontrolthe
extractionorseparationprocessisalso achallengebecausebitumencan
beveryerosive.
Oneoilsandprocessorwasexperiencing excessivetrimerosionproblems
with24DilutedBitumenFurnaceCharge valves.Dilutedbitumenleaving
theextractionplantentersarecovery unitwhereitisheatedin afurnace
to110°C.Approximately60percentof thewater
andnaphthaflashesoff
asvaporandleavesthe drumthroughanoverheadline.Bitumen,on the
otherhand,exitsthedrum throughthebottom,intoasecondflash
drum,whereitisheated again–thistimeto~300°C.(Thesecond
heatingremovesalltheremainingwaterand naphtha.)
Thetemperature,pressure,andviscosityofthis processwascausing
frequent,unplannedmaintenanceonthecontrolvalves. Everythreeto
fourmonths,theywereshuttingdown andrequiringtrimre
placements.
TheproduceraskedengineersatSpartan Controls(Emerson'slocal
businesspartner)forasolutionthat wouldincreasethevalves’trimlife,
improveprocessup-time,andextendthe lifebetweenturnarounds.
TheDesign V500ec centricplug
rotaryvalve controlsero sive
andhard-to-handl efluids,
providingei t herthrottling or
on-offoperatio n.The valve’s
designfeature sinclude
streamlinedflo wpassages,
ruggedmet altrimcom ponents,
andapate nte
d,self-cente ring
seatring.
REFINING
D351451X012_May08_AQ:Layout 1 5/29/2009 10:01 AM Page 1
REFINING
Refinery Eliminates Expensive Ongoing Failures
®
with Fisher
Vee-Ball™ V300 Control Valve Upgrades
RESULTS
•Savedanestimated$1,188,280USDinmaterialsalone
®
oversixyearsbyupgradingtoFisher
controlvalves
•Reducedtheeffectsoferosionbyliningvalvebody
withtungstencarbidecoating,increasingvalvelifespan
•Reducedcontrolvalvemaintenanceandplantoutage
costsbyincreasingvalveandtrimdurability
APPLICATION
Fisher® Vee-Ball™ V300 control
Valvecontrolofslurryhydrocarbonprocess
valves provide non-clogging,
CUSTOMER
high-capacity flow control of gas,
ReneryinLouisiana,USA
steam, clean and dirty fluids,
CHALLENGE
abrasive chemicals, and fibrous
Thecustomerisadownstreamenergycompany,withsegment-
slurries.
leadingreningandchemicalsbusinesses.TheirLouisiana
reneryhasacrudeoilcapacityof247,000barrelsperdayand
processesmainlylight,low-sulfurcrudeoil.Thesingle-train
plant’sfacilitiesincludeuidcatalyticcracking,alkylation,coking,
hydrosulfurizationunits,areformer,andaromaticsunitsthat
enableittoproduceahighpercentageoftransportationfuels,
suchasgasoline,dieselfuel,andjetfuel.
Therenerybeganexperiencinganintolerableamountoferosion
ineightoftheirrotary-stylecontrolvalves.Usedinaslurry
hydrocarbonprocess,thevalvesweresubjectedtoabrasive
conditionsthatresultedinthedeteriorationofthebodymaterial.
Maintenancepersonnelwereforcedtoreplacethevalvesevery
eightmonthsfornearlysixyears,atamaterialcostofover
$160,000USDperoverhaul.
SOLUTION
FisherengineersworkedwithEmerson’slocalbusinesspartner,
JohnH.Carter,tondawaytopreventtheerosionofthecontrol
valvematerialatthecustomer’splant.Theexistingvalveswere
upgradedtoFisherVee-BallV300controlvalves,complete
withatungstencarbidebodyliningandcoatedtrim,andalife
NEW!
Rotary Valve Reliability
Brochure D351601 Apr08
English Chinese French German Italian Spanish
“We Think About Rotary Valve Reliability, So You Don’t Have To.” Shows images of lab
tests and reinforces the fact that everything in Fisher
designed to avoid unscheduled maintenance.
®
rotary control valves and actuators is
Slurry Vee-Ball™ Rotary Valve
Brochure D351028 Jul11
English Metric
Details of anti-scaling ball and erosion-resistant trim for protection against erosive flow
explained. Images of FIELDVUE™ DVC6200 instruments on slurry Vee-Ball™ valves are
shown.
V300 Valve
Proven Results Flier D352211 Jan14
English
Describes how a Louisiana-based refinery was able to reduce valve erosion in their slurry
hydrocarbon process by switching to Fisher
carbide trim.
®
Vee-Ball™ V300 valves reinforced with tungsten-
For Your Hard-to-Handle Applications
UPDATED! NEW!
X
V500 Rotary Eccentric Plug Valve
Brochure D352309 Dec13
English
Discusses how the V500 valve has rugged components that will handle tough applications
and provide excellent operating life, therefore helping the customer reduce maintenance
costs and increase plant uptime.
V500 Valve
Proven Results Flier D351451 May08
English
Describes how an oil sand producer achieved a 90% recovery rate and produces 240,000
barrels of oil per day.
V500 Valve
Proven Results Flyer D351832 Jan10
English
The Fisher® V500 control valve was installed in an oil export line to resolve severe sand
erosion damage.
Vee-Ball™ Rotary Control Valves
Brochure D350004 Dec11
English Metric
Highlights reasons why Vee-Ball™ valves bring significant money and time-saving benefits
to applications involving gas, steam, clean and dirty fluids, abrasive chemicals, and fibrous
slurries. Features are shown such as the taper key ball-to-shaft connection and heavy-duty
ball seal.
Vee-Ball™ Rotary Control Valve
Poster W9259-2 Oct13
English
Shows a cutaway image of the Vee-Ball rotary control valve with callouts to specific benefits.
Describes how the Vee-Ball valve provides engineered control for every industry.
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