E-flite Cessna 150 Aerobat 250 ARF User Manual

Cessna 150 Aerobat 250 ARF
Assembly Manual
Notice
All instructions, warranties and other collateral
documents are subject to change at the sole
discretion of Horizon Hobby, Inc. For up-to-date product literature, visit http://www.horizonhobby. com and click on the support tab for this product.
Meaning of Special Language
The following terms are used throughout the product
literature to indicate various levels of potential harm
when operating this product:
This is a sophisticated hobby product and NOT a
toy. It must be operated with caution and common
sense and requires some basic mechanical
ability. Failure to operate this Product in a safe
and responsible manner could result in injury or
damage to the product or other property. This
product is not intended for use by children without
direct adult supervision. Do not attempt disassembly,
use with incompatible components or augment
product in any way without the approval of Horizon
Hobby, Inc. This manual contains instructions for
safety, operation and maintenance. It is essential to
read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in
order to operate correctly and avoid damage or
serious injury.
PROPELLER
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller as injury can occur.
BATTERIES
Notes on Lithium Polymer Batteries
When misused, lithium polymer batteries are significantly more volatile than alkaline or Ni-Cd/ Ni-MH batteries used in RC applications. Always follow the manufacturer’s instructions when using and disposing of any batteries. Mishandling of Li-Po batteries can result in fire causing serious injury and damage.
NOTICE: Procedures, which if not properly followed,
create a possibility of physical property damage
AND a little or no possibility of injury.
CAUTION: Procedures, which if not properly followed,
create the probability of physical property damage
AND a possibility of serious injury.
WARNING: Procedures, which if not properly followed,
create the probability of property damage, collateral
damage, and serious injury OR create a high
probability of superficial injury.
WARNING: Read the ENTIRE instruction
manual to become familiar with the features of the
product before operating. Failure to operate the
product correctly can result in damage to the
product, personal property and cause serious injury.
Warnings
Read and follow all instructions and safety precautions before use. Improper use can result in fire, serious injury and damage to property.
Age Recommendation: Not for children under
14 years. This is not a toy.
COMPONENTS
Use only with compatible components. Should any compatibility questions exist, please refer to the product instructions, the component instructions or contact Horizon Hobby, Inc.
FLIGHT
Fly only in open areas to ensure safety. It is recommended flying be done at AMA (Academy of Model Aeronautics) approved flying sites. Consult local laws and ordinances before choosing a location to fly your aircraft.
SMALL PARTS
This kit includes small parts and should not be left unattended near children as choking and serious injury could result.
SAFETY PRECAUTIONS
• Checkallcontrolsurfacespriortoeachtakeoff.
• Donotflyyourmodelnearspectators,parkingareas
or any other area that could result in injury to people or damage of property.
• Donotflyduringadverseweatherconditions.
Poor visibility and/or strong winds can cause disorientation and loss of control of your aircraft.
• Donottakechances.Ifatanytimeduringflightyou
observe any erratic or abnormal operation, land immediately and do not resume flight until the cause of the problem has been ascertained and corrected. Safety can never be taken lightly.
• Donotflynearpowerlines.
2 E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
Table of Contents
Notice ......................................................................2
Meaning of Special Language ...................................2
Warnings ................................................................. 2
Introduction .............................................................. 3
Important Information Regarding
Warranty Information ....................................... 3
Specifications ...........................................................3
Using the Manual .....................................................3
Contents of Kit/Parts Layout ......................................4
Covering Colors ........................................................ 4
Hardware/Accessory Sizes .......................................4
Recommended Radio Equipment ................................ 4
Park 250 Motor Setup ...............................................4
Park 280 Motor Setup ...............................................4
Optional Accessories ................................................4
Required Tools and Adhesives ...................................4
Before Starting Assembly ..........................................5
Aileron Servo Installation ..........................................5
Rudder and Elevator Servo Installation .......................8
Landing Gear Installation ........................................10
Motor and Speed Control Installation .......................14
Receiver Installation................................................. 15
Horizontal Stabilizer Installation .............................. 16
Vertical Stabilizer Installation ...................................19
Rudder, Elevator and Nose Gear
Linkage Installation .........................................21
Windscreen, Wing and Wing Strut Installation ......... 23
Motor Battery, Cowl, Propeller and
Spinner Installation .........................................25
Decal Installation ....................................................27
Center of Gravity .................................................... 27
Control Throws .......................................................28
Preflight ..................................................................28
Range Test Your Radio ............................................. 29
Flying Your Model ...................................................29
Daily Flight Checks ................................................. 29
Limited Warranty .................................................... 30
Warranty Services ..................................................30
Compliance Information for the European Union ...... 31
Academy of Model Aeronautics
National Model Aircraft Safety Code ..............32
Building and Flying Notes ................................. 33–34
Introduction
The Cessna 150, while designed over 50 years ago, to this day has a personality and spirit all its own. Considered still tame enough for training, the Aerobat version appealed to casual pilots that needed a jolt to become even more proficient. This 250-size ARF version is for RC pilots wanting the thrill of basic aerobatics in a small yet detailed package. This clever, all-wood model remarkably maintains the subtle curves and character of the original aircraft, yet is distinctively detailed with a checker-scheme that honors the character of the Aerobat. Despite its compact size, you get these great features like an: authentic scale outline, laser cut engineering, fiberglass cowl and wheel pants, and a lightweight UltraCote® ParkLite™ trim scheme. The magnetically secured wing panels and cowling make for quick assembly and the oversized quick­release accessory hatch allows easy access for radio and battery installation. The steerable nose strut makes ground handling a breeze and the optional aluminum spinner (EFLSP100) adds the perfect finish to the model.
Important Information
Regarding Warranty Information
Please read our Warranty and Liability Limitations section before building this product. If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Specifications
Wingspan: 37.9 in (960mm) Length: 27.2 in (690mm) Wing Area: 196 sq in (12.6 sq dm) Weight with battery: 12.0–13.7 oz
(340–388 g)
Weight w/o battery: 10.9–12.2 oz
(309–346 g)
Using the Manual
This manual is divided into sections to help make assembly easier to understand and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of its completion. Steps with a single circle () are performed once, while steps with two or more circles () indicate the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
3E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
Contents of Kit/Parts Layout
Hardware/Accessory Sizes
Park 280 Motor Setup
Replacement Parts
EFL505001 Fuselage EFL505002 Wing Panels left and right EFL505003 Tail Set EFL505004 Landing Gear Set EFL505005 Cowling EFL505006 Windshields EFL505007 Hardware EFL505008 Pushrods EFL505009 Main Struts EFL505010 Wing Tube EFL505011 Wheel Pant Set EFL505012 Decal Set EFL505013 Wheel Set:
40mm (2), 35mm (1)
EFL505014 Main Hatch
Covering Colors
ParkLite, Orange HANU0814 ParkLite, True Red HANU0815 ParkLite, White HANU0801
Main wheel 1.57-inch (40mm) Nose wheel 1.37-inch (35mm)
Recommended Radio Equipment
You will need a minimum 4-channel transmitter, receiver and four servos.
Recommended Transmitter
SPMR5510 DX5e DSMX
Transmitter Only
Additional Items
SPMAR6300 AR6300 DSM2™ Nanolite
6-Channel Receiver
EFLRDS35 DS35 Digital Super
Sub-Micro Servo (4)
SPMEXJST3UL 3-inch (76mm) Ultralight JST
Servo Extension (2) (rudder and elevator extensions)
SPMEXJST6UL 6-inch (152mm) Ultralight JST
Servo Extension (4) (aileron wing extension (2) and aileron to fuselage extension (2))
SPMYHJST3UL 3-inch (76mm) Ultralight JST
Y-Harness (aileron to fuselage extension Y-harness)
®
5-Channel
Park 250 Motor Setup
EFLM1130 Park 250 Brushless Outrunner
Motor, 2200Kv EFLA1010 10-Amp Pro Brushless ESC EFLB4302SJ 430mAh 2S 7.4V 20C Li-Po,
20AWG GWSEP7035B 7 x 3.5 Direct Drive Propeller
EFLM1140 Park 280 Brushless Outrunner
Motor, 1800Kv
EFLA1010 10-Amp Pro Switch-Mode BEC
Brushless ESC
EFLB4503SJ30 450mAh 3S 11.1V 30C LiPo,
18AWG JST
GWSEP7035B 7 x 3.5 Direct Drive Propeller
Optional Accessories
EFLSP100 1.00-inch Aluminum Spinner
with 2mm Collet EFLA110 Power Meter EFLC3025 Celectra™ 80W AC/DC Multi-
Chemistry Battery Charger
Required Tools and Adhesives
Tools & Equipment
Dental floss Paper towels Felt-tipped pen Flat blade screwdriver: 1.5mm Flat file Hemostat Hex wrench: 1.5mm Hobby knife with #11 blade Low-tack tape Open-end wrench: 6mm Pencil Phillips screwdriver: #0, #1, #2 Pin vise Razor saw Ruler Scissors Square Toothpicks Rubbing alcohol Side cutters Drill bit: #56/.046 (1mm), 1/16-inch (1.5mm),
5/64-inch (2mm)
Optional Tools & Equipment
Balancing stand (optional)
Adhesives
Medium CA PAAPT02 Thin CA PAAPT08 Threadlock PAAPT42 Canopy Glue PAAPT56
4 E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
Before Starting Assembly
Before beginning the assembly of your model, remove each part from its bag for inspection. Closely inspect the fuselage, wing panels, rudder and stabilizer for damage. If you find any damaged or missing parts, contact the place of purchase.
If you find any wrinkles in the covering, use a heat gun (HAN100) and covering glove (HAN150) or covering iron (HAN101) with a sealing iron sock (HAN141) to remove them. Use caution while working around seams or areas where the colors overlap to prevent pulling the seams.
Aileron Servo Installation
Required Parts
Wing panel (right and left) Transmitter Receiver Receiver battery Servo with accessories (2) 2mm x 5mm self-tapping screw (8) Aileron pushrod, 2.75-inch (78mm) (2) 6-inch (152mm) servo extension (2) Pushrod connector with hardware (2)
Required Tools and Adhesives
Medium CA Phillips screwdriver: #0, #1 Pin vise Thin CA Pencil Dental floss Toothpicks Side cutters Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
 2. Use a pin vise and 5/64-inch (2mm) drill bit to
enlarge the hole that is second from the inside on the servo arm.
During the course of building your model, we
suggest you use a soft base for the building surface.
Such things as a foam stand, large piece of
bedding foam or a thick bath towel will work well
and help protect the model from damage during
assembly. This is not shown in the instructions
to provide the greatest detail in the photos.
When referencing directions (up, down, left,
right, top and bottom), take note that these are
in relationship to the pilot sitting in the cockpit
of the aircraft unless noted otherwise.
1. Use the radio system to center the aileron servos.
Use a # 0 Phillips screwdriver to center both of the stock arms so they are centered perpendicular to the servo. Make one of each shown for the left and right wing. Attach the mounting bracket to the servos as shown.
 3. Use side cutters to remove the excess servo arm
as shown. Attach the pushrod connector to the servo horn using the hole enlarged in the previous step. The washers that come on the connector are not needed and can be removed. Tighten the nut so that it is secure on the arm but is not tight. There should be a small amount of play between the arm and the connector and the connector should be able to rotate freely on the arm.
5E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
 4. Use a very small amount of medium CA on a
toothpick to secure the nut to the bottom of the connector threads. Do not use thin CA for this step as it can wick through the nut and glue the connector to the arm. Make sure the connector still rotates freely in the arm after the glue is cured.
 6. Connect a 6-inch (152mm) servo extension to
the servo lead. Use a piece of dental floss to secure the leads so they do not accidentally disconnect inside the wing.
 8. Move the control surface through its range of
motion several times to break in the hinges. This will reduce the initial load on the servo during your first flights.
 5. Place the servo on the aileron servo cover. Center
the servo arm in the opening, then use medium CA to glue the mount to the cover. Use care not to get glue under the servo.
 7. Check that the hinges are secure by gently pulling
on the control surface. If not, apply thin CA to any hinges that are not glued and recheck.
 9. A string is located in the wing to pull the servo
lead through the wing. Remove the string from the wood support and tie the string to the end of the servo lead as shown. Pull the servo lead through the wing using care not to damage the internal structure. Once the lead is routed through the wing, remove the string from the lead.
6 E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
 11. Use a pin vise and 1/16-inch (1.5mm) drill bit
to drill four holes for the mounting screws. Use care not to accidentally puncture the covering on the top of the wing or to push too hard on the mounting rails, as this could break them.
 12. Use a #1 Phillips screwdriver to thread a 2.5mm
x 8mm washer-head self-tapping screw into each of the holes to cut threads in the surrounding wood. Remove the screw before moving to the next step.
 13. Apply 2–3 drops of thin CA in each of the holes
to harden the surrounding wood. This will harden the threads so the screws do not easily strip the surrounding wood.
 14. Use a #1 Phillips screwdriver and four 2mm x
5mm self-tapping screws to secure the cover to the wing. Note that the servo arm is aligned with the aileron control horn and the hole in the mounting plate is facing forward.
 10. Place the servo cover in position on the wing.
Use a pencil to mark the locations for the four mounting screws.
7E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
 15. With the aileron servo centered, attach the
Rudder Elevator
Z-bend of the pushrod to the control horn.
 16. Pass the pushrod through the pushrod connector
and center the aileron. Use a #1 Phillips screwdriver to tighten the screw in the pushrod connector to secure the pushrod wire. Use side cutters to remove the excess wire. Support the clevis and the wire while doing this to not damage the model.
Rudder and Elevator Servo Installation
Required Parts
Fuselage Servo with hardware (2) 3-inch (76mm) servo extension (2)
Required Tools and Adhesives
Pencil Phillips screwdriver: #0 Pin vise Drill bit: #56.046-inch (1mm) Thin CA Dental floss
1. Remove the battery hatch cover from the fuselage
by sliding the locking pin forward. The front of the hatch is held in place by a tab at the front. Set the cover aside until it is required later in the manual.
 2. Prepare the rudder and elevator servos by using
a #0 Phillips screwdriver to remove the servo horns from the servos. Attach the mounting bracket to the servos as shown.
 3. Position the rudder servo in the fuselage. Locate
the servo so the outer edge is against the outer edge of the mounting rail and centered between the front and rear. Use a pencil to mark the locations for the two mounting screws.
17. Repeat steps 2 through 16 to install the
remaining aileron servo.
18. Check to make sure the radio system has been
turned off before proceeding.
8 E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
 4. Use a pin vise and a #56/.046-inch (1mm) drill
bit to drill the holes for the mounting screws. Use care not to push too hard on the mounting rails as this could damage them.
 6. Use the screws provided with the servo and a #0
Phillips screwdriver to secure the rudder servo in the fuselage. Use care not to push too hard on the mounting rails while tightening the screws.
8. Connect a 3-inch (76mm) servo extension to
each of the servo leads. Use a piece of dental floss to secure the leads so they do not accidentally disconnect inside the fuselage.
 5. Apply 2–3 drops of thin CA in each of the holes
to harden the surrounding wood. This will harden the threads so the screws do not easily strip the surrounding wood.
7. Repeat steps 3 through 6 to install the elevator
servo in the fuselage.
9. Route the leads and extensions for the elevator
and rudder servos to the front of the fuselage, exiting at the top hole in the motor box.
9E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
Landing Gear Installation
Required Parts
Fuselage assembly Steering arm Nose gear wire Main landing gear 2mm nut (2) 2mm washer (4) Wood spacer (3) Nose wheel pant 3mm washer (2) Main wheel pant (2) Wheel collar with setscrew(3) 2mm x 25mm machine screw (2) Pushrod connector with hardware Main wheel, 1.57-inch (40mm) (2) Nose wheel, 1.37-inch (35mm) 3mm x 8mm self-tapping screw (2)
Required Tools and Adhesives
Flat file Phillips screwdriver: #1, #2 Hex wrench: 1.5mm Hemostat Canopy glue Low-tack tape Threadlock Medium CA Toothpick Pin vise Ruler Drill bit: 5/64-inch (2mm)
2. Attach the pushrod connector to the outside hole
of the steering arm as shown. The washers that come on the connector are not needed and can be removed. Tighten the nut so it is secure on the steering arm but is not tight. There should be a small amount of play between the arm and the connector and the connector should be able to rotate freely on the arm.
4. Install the steering arm into the bracket on the
lower section of the fire wall. The steering arm will fit in the bracket as shown with the pushrod connector facing the bottom of the fuselage.
5. The end of the nose gear wire may have to
be filed slightly to remove any burs or edges for an easier fit.
1. Use a pin vise and 5/64-inch (2mm) drill bit to
enlarge the outer hole in the steering arm.
3. Use a very small amount of medium CA on a
toothpick to secure the nut to the bottom of the connector threads. Do not use thin CA for this step as it can wick through the nut and glue the connector to the arm. Make sure that the connector still rotates freely in the arm after the glue is cured.
10 E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
6. Slide the nose gear wire into the bracket and
steering arm. The top of the gear will protrude through the bracket 1/32-inch (1mm).
7. Position the nose gear wire so it is parallel to the
former as shown. Position the steering arm so the connector is 1/2-inch (13mm) from the former. Check to make sure that 1/32-inch (1mm) of the wire is still protruding through the top of the arm. Tighten the screw on the steering arm so it will leave a mark on the nose gear wire.
8. Remove the nose gear wire from the airframe.
Use a flat file to make a flat area for the screw in the steering arm. This will help prevent the gear from rotating when flown from rough surfaces.
Always use threadlock on metal-to-metal fasteners
to prevent them from vibrating loose.
9. Place the nose gear back into position and
tighten the screw in the steering arm using a
1.5mm hex wrench.
10. Use a #2 Phillips screwdriver to thread a 3mm x
8mm self-tapping screw into each of the holes to cut threads in the surrounding wood plate for mounting the main gear. Remove the screw before moving to the next step.
11. Apply 2–3 drops of thin CA in each of the holes
to harden the surrounding wood. This will harden the threads so the screws do not easily strip the surrounding wood.
11E-flite Cessna 150 Aerobat 250 ARF Assembly Manual
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