Efd ULTRA 325 TT QUICK START GUIDE

Ultra®325 TT Automation Series
Ultra

®

525 TT Automation Series

Valve/Dispensing Device Configuration

EFD Valve Model Air Connections Air Connections Fluid Pressure Connection

(actuating) (atomizing)
752V-UHSS P1 N/A P2 or Auxiliary Air
725DA-SS P1 N/A P2 or Auxiliary Air
725HF-SS P1 N/A P2 or Auxiliary Air
740V-SS P1 N/A P2 or Auxiliary Air
736HPA P1 N/A P2, Auxiliary Air or customer supplied
780S-SS P1 P2 Auxiliary Air
790 Terminal 1+ Terminal 2 - N/A P2 Selectable between pulsed or

constant pressure

Syringe Barrel 0~100 psi P1 N/A Same as actuating
Syringe Barrel 0~30 psi P2 N/A Same as actuating
5800MP P1 N/A Same as actuating
HP4X

™

P1 N/A Same as actuating

HP7X

™

P1 N/A Same as actuating
2800 N/A N/A N/A

®

A NORDSON COMPANY

1

I/O Dispense Head

HS

P1 P2 AUX AIR

P1 = 0~100 psi
P2 = 0~30 psi

Quick Start Installation Guide

Z-head Electrical /
Air Connections

Power Button

EMO Button

Pressure Gauges

Pressure Regulators

Vacuum Control

Interactive LCD

PDA/Serial Connector

T Slots

Dispense Valves

Mounting
Bracket

Palm

™

handheld

Universal Fixture

Discrete I/O

General
Purpose
Outputs

General
Purpose
Inputs

Ethernet

Socket

™

adapter
attached
to RS232

Safety
Interlock

Main Power Input

Main Air
Entry

Exhaust
Fan

Main
Power
Circuit
Breaker

Electronic pdf files of EFD®manuals are also available at www.efd-inc.com/manuals.html

1

7 Step Easy Setup

Use the power cord provided and plug the machine into the 100 ~ 240VAC, single-phase power source. This
machine uses a self-regulating power supply and will work on any voltage in the stated range. The electrical
connection is located on the back left-hand side of the machine.

2

3

6

4

Remove the bolt at the top right-hand corner of the Z-plate. This bolt was used to prevent
any movement of the Z-carriage during shipping.

Download the Software Installation CD that was included with the PDA to the PC. Once that is
done download the EFD PDA software to the PC. Copy the EFD PDA software to the palmOne
Quick Install and then HotSync to install the EFD PDA software to the palm.

Connect the Socket Bluetooth

®

adapter to the RS232 connector at the back of the Ultra TT.
Turn the main power circuit breaker at the back of the machine ON. Reset the EMO switch on
the front panel and press the green power button to power up the machine. Check that the Socket adapter LED is blinking.

Start the EFD software on your PDA handheld. Go to Tools and open the Bluetooth window. Tap Discover and wait for Socket #1
to appear in the Device list. Highlight this device and tap Connect. When the Security screen opens, type “1234” and press OK.
(Do not check “Add to trusted device list”.) Wait for the message “Connection established to selected device”. Tap Done. Return
to the Main screen, select Setup and the message “Dispenser is about to Home” will display. Tap OK to home the machine.

Adjust the height sensor probe so it is located approximately 25.0mm above the dispense tip when the probe is not actuated.
The height sensor is attached to the backside of the Z-plate. This will allow enough room for the dispense tip to reach the
parts without obstruction from the probe. To make the required adjustment, loosen the probe hold-down screw and slide
probe either downwards or upwards. Hand tighten only; do not overtighten probe hold down screw or it will deform the probe.
This should give you an approximate 22mm offset between tip and probe. You must still teach the offset as described in
the setup section in the manual to complete configuring your machine.

Electrical

Mounting

Height Sensor

Start-up

Step 3: Multi Air Input Valve

Attach the valve to the appropriate valve bracket. Install the
valve bracket onto the machine. Attach pulsed-air line to the
P1 connector and then attach the pulsed nozzle air to the P2
connector on top of the Z-head. Fluid reservoir air is connected
to the auxiliary air connector on top of the Z-head.

Step 3: Syringe Barrel

Locate and install the universal syringe barrel bracket (#700814).
Insert the holding pins into the holes on the back plate to fit the
size barrel you are using. Insert the luer end of the barrel into the
barrel stop and twist the barrel onto the captive luer extender.
Attach the barrel adapter to barrel and plug the male quick connect
into the P1 connector (0~100 psi) for dispensing high-viscosity
fluid or P2 (0~30 psi) for dispensing low-viscosity fluid. Attach your
dispensing tip to the bottom of the luer extender

I/O Dispense Head

HS

P1 P2 AUX AIR

0-100 psi

0-30 psi

Black (male)
quick-connect

P1 P2

I/O Dispense Head

HS

P1 P2 AUX AIR

Black (male)
quick-connect

P2P1

LVLP spray valve

2

0

0

5

Fluid feed hose

To pressurized reservoir or cartridge