Ultra®325 TT Automation Series
Ultra
®
525 TT Automation Series
Valve/Dispensing Device Configuration
EFD Valve Model Air Connections Air Connections Fluid Pressure Connection
(actuating) (atomizing)
752V-UHSS P1 N/A P2 or Auxiliary Air
725DA-SS P1 N/A P2 or Auxiliary Air
725HF-SS P1 N/A P2 or Auxiliary Air
740V-SS P1 N/A P2 or Auxiliary Air
736HPA P1 N/A P2, Auxiliary Air or customer supplied
780S-SS P1 P2 Auxiliary Air
790 Terminal 1+ Terminal 2 - N/A P2 Selectable between pulsed or
constant pressure
Syringe Barrel 0~100 psi P1 N/A Same as actuating
Syringe Barrel 0~30 psi P2 N/A Same as actuating
5800MP P1 N/A Same as actuating
HP4X
™
P1 N/A Same as actuating
HP7X
™
P1 N/A Same as actuating
2800 N/A N/A N/A
®
A NORDSON COMPANY
1
I/O Dispense Head
HS
P1 P2 AUX AIR
P1 = 0~100 psi
P2 = 0~30 psi
Quick Start Installation Guide
Z-head Electrical /
Air Connections
Power Button
EMO Button
Pressure Gauges
Pressure Regulators
Vacuum Control
Interactive LCD
PDA/Serial Connector
T Slots
Dispense Valves
Mounting
Bracket
Palm
™
handheld
Universal Fixture
Discrete I/O
General
Purpose
Outputs
General
Purpose
Inputs
Ethernet
Socket
™
adapter
attached
to RS232
Safety
Interlock
Main Power Input
Main Air
Entry
Exhaust
Fan
Main
Power
Circuit
Breaker
Electronic pdf files of EFD®manuals are also available at www.efd-inc.com/manuals.html
1
7 Step Easy Setup
Use the power cord provided and plug the machine into the 100 ~ 240VAC, single-phase power source. This
machine uses a self-regulating power supply and will work on any voltage in the stated range. The electrical
connection is located on the back left-hand side of the machine.
2
3
6
4
Remove the bolt at the top right-hand corner of the Z-plate. This bolt was used to prevent
any movement of the Z-carriage during shipping.
Download the Software Installation CD that was included with the PDA to the PC. Once that is
done download the EFD PDA software to the PC. Copy the EFD PDA software to the palmOne
Quick Install and then HotSync to install the EFD PDA software to the palm.
Connect the Socket Bluetooth
®
adapter to the RS232 connector at the back of the Ultra TT.
Turn the main power circuit breaker at the back of the machine ON. Reset the EMO switch on
the front panel and press the green power button to power up the machine. Check that the Socket adapter LED is blinking.
Start the EFD software on your PDA handheld. Go to Tools and open the Bluetooth window. Tap Discover and wait for Socket #1
to appear in the Device list. Highlight this device and tap Connect. When the Security screen opens, type “1234” and press OK.
(Do not check “Add to trusted device list”.) Wait for the message “Connection established to selected device”. Tap Done. Return
to the Main screen, select Setup and the message “Dispenser is about to Home” will display. Tap OK to home the machine.
Adjust the height sensor probe so it is located approximately 25.0mm above the dispense tip when the probe is not actuated.
The height sensor is attached to the backside of the Z-plate. This will allow enough room for the dispense tip to reach the
parts without obstruction from the probe. To make the required adjustment, loosen the probe hold-down screw and slide
probe either downwards or upwards. Hand tighten only; do not overtighten probe hold down screw or it will deform the probe.
This should give you an approximate 22mm offset between tip and probe. You must still teach the offset as described in
the setup section in the manual to complete configuring your machine.
Electrical
Mounting
Height Sensor
Start-up
Step 3: Multi Air Input Valve
Attach the valve to the appropriate valve bracket. Install the
valve bracket onto the machine. Attach pulsed-air line to the
P1 connector and then attach the pulsed nozzle air to the P2
connector on top of the Z-head. Fluid reservoir air is connected
to the auxiliary air connector on top of the Z-head.
Step 3: Syringe Barrel
Locate and install the universal syringe barrel bracket (#700814).
Insert the holding pins into the holes on the back plate to fit the
size barrel you are using. Insert the luer end of the barrel into the
barrel stop and twist the barrel onto the captive luer extender.
Attach the barrel adapter to barrel and plug the male quick connect
into the P1 connector (0~100 psi) for dispensing high-viscosity
fluid or P2 (0~30 psi) for dispensing low-viscosity fluid. Attach your
dispensing tip to the bottom of the luer extender
I/O Dispense Head
HS
P1 P2 AUX AIR
0-100 psi
0-30 psi
Black (male)
quick-connect
P1 P2
I/O Dispense Head
HS
P1 P2 AUX AIR
Black (male)
quick-connect
P2P1
LVLP spray valve
2
0
0
5
Fluid feed hose
To pressurized reservoir or cartridge
2
Use 6mm OD tubing to connect the air to the main air input on
the back of the machine. It is important that dry, clean, filtered
air is used.
It is recommended that either the 2000F755TT (5 micron filter
regulator) or 2000F756TT (includes coalescing filter) be incorporated between the factory air supply and the Ultra TT System.
TT
SERIES
®
A
N
O
R
D
S
O
N
C
O
M
P
A
N
Y
3
5
7
Install the EFD universal fixture plate (#7007-300 or
#7007-500) or your own tooling plate.
Ensure that it is level.
Note: Dimensional drawings for the Y-carriage can be found
on the CD-ROM included with this machine.
Caution: Failure to level your work-holding fixture may result
in difficulties when programming.
Step 3: Auger Valve
Attach the 790 auger valve to the auger valve bracket (#700806). Install
the valve bracket onto the machine. Barrel reservoir air is connected to
the P2 connector on top of the Z-head. The brown (+) lead is connected
into Terminal 1 and the white (-) lead is connected to terminal 2 of the
(4) position connector on top of the Z-head.
Step 3: Single Air Input Valve
Attach the valve to the appropriate valve bracket. Install the valve bracket
onto the machine. Attach pulsed-air line to the P1 connector on top of the
Z-head. Fluid reservoir air is connected to P2 or to auxiliary air connector
on top of the Z-head. The fluid reservoir tank should be placed to the side
of the machine or if using cartridges, attached to the T-slots on the Z-plate.
Follow the tutorial in the manual on the operations CD-ROM. This will teach you how to program all
the essential elements of a fluid-dispensing program. Read the manual before attempting to teach
your first program. If you have any questions regarding your new Ultra TT Automation Series system,
please contact EFD or their authorized representative.
Air
Tooling Plate
Programming
I/O Dispense Head
HS
P1 P2 AUX AIR
Fluid feed hose
Pulsed air line
752V-UHSS Valve
2
0
0
5
White (female)
quick-connect
P2P1
To pressurized reservoir or cartridge
I/O Dispense Head
HS
P1 P2 AUX AIR
P2
Terminal 1
Terminal 2
Black (male)
quick-connect
2000F755TT
or
2000F756TT
Air input hose
Helpful Hints
– Pressure, Speed, Time and Tip Size control deposit size.
Experiment with all four variables to determine ideal application.
– Always use largest possible gauge tip to achieve your deposit size.
– Taper tips drastically reduce the amount of fluid pressure required to
dispense thicker materials.
– As a rule of thumb, the tip should be the diameter of your deposit
size from the substrate. This may change depending upon fluid
pressures and viscosity of the material being dispensed.
– Never dispense a two-part material through an EFD valve. Always
premix your material and load and dispense directly from EFD
syringe barrels.
– When making small dots, try using different retract heights and
speeds. This can often yield much better results.
– When adjusting pressure with regulators, always reduce the pres-
sure below the desired range before turning the pressure back up.
– Change tips as often as possible; material can cure inside the tips
and reduce flow. Changing pressure to compensate for reduced
flow is the least reliable method to compensate for flow reduction.
– Locate a point or mark on your part that you can use to orient the tip
to when creating a new tip offset.
– Always consider safety when working around automated equipment.
– Remove the shipping bolt on top right-hand corner of Z-plate.
Palm is a trademark of Palm, Inc. Socket is a trademark of Socket Communications, Inc.
Bluetooth is a trademark of Bluetooth SIG, Inc. ULTRATTGUIDE-01 ©2006 Nordson Corporation. v022306
For application assistance
in the USA, call 800-556-3484.
For EFD sales and service in over 30 countries,
contact EFD USA or go to www.efd-inc.com/contact
EFD Inc., a Nordson Company
977 Waterman Avenue
East Providence, RI 02914-1342 USA
telephone +1 401-434-1680 fax +1 401-431-0237
automation@efd-inc.com www.efd-inc.com/xyz
®
A NORDSON COMPANY
4
This equipment is regulated by the European Union under WEEE Directive (2002/96/EC).
See www.efd-inc.com for information about how to properly dispose of this equipment."
www.efd-inc.com
Loading...