EFD 750V MAINTENANCE GUIDE

750V, 750V-SS and 751V Dispense Valves
MAINTENANCE & PARTS GUIDE
IMPORTANT!
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For EFD sales and service in over 30 countries, contact EFD or go to www.efd-inc.com/contact
EFD, Inc.
East Providence, RI USA 800-556-3484; +1-401-434-1680 (outside the USA) info@efd-inc.com www.efd-inc.com
EFD International Inc.
Dunstable, Bedfordshire, UK 0800 585733 or +44 (0) 1582 666334 Ireland 00800 8272 9444 europe@efd-inc.com www.efd-inc.com
EFD, Inc., Asia
China: +86 (21) 5854 2345 china@efd-inc.com www.efd-inc.com/cn Singapore: +65 6896 9630 sin-mal@efd-inc.com
A NORDSON COMPANY
Fluid Body
1. Remove the two retainer screws.
2. To reinstall the fluid body, align fluid body holes with diaphragm and air cylinder body holes and reinsert retainer screws. Tighten in accor­dance with the following torque specifications:
newton
Fluid body meters (inch pounds)
Acetal (black) 1.58 Nm (14 inch pounds) UHMW*(yellow) 0.79 Nm (7 inch pounds) Stainless steel 1.58 Nm (14 inch pounds)
*
Ultra High Molecular Weight
Diaphragm
3. Back-out stroke control knob two turns counterclockwise from the closed position.
4. Remove fluid body.
5. Unscrew diaphragm (counter­clockwise) and remove it from the piston rod.
6. Thread-on the new diaphragm and tighten with medium pressure.
7. Align the holes of the diaphragm with the appropriate holes in the air cylinder body by inserting a flat tip screwdriver through the hole in the stroke control knob and engage piston rod slot.
8. Rotate rod, piston and diaphragm assembly clockwise until holes are aligned.
9. Reinstall fluid body.
10. Turn stroke control knob clock­wise until closed, and then reopen to approximate stroke.
1
2
4
5
6
7
9
11
Valve Disassembly and Reassembly Procedures
CAUTION: To prevent damage, the valve must be disassembled starting at the fluid outlet end of the valve.
www.efd-inc.com info@efd-inc.com USA 800-556-3484 Europe +44 (0) 1582 666334 Asia +86 (21) 5854 2345
Sales and service of EFD dispensing systems are available worldwide.
751V assembly
Fluid inlet fitting
Fluid inlet fitting
Fluid body
Tip Adapter
(2) Retainer screws #7524
Tip Adapter
Fluid body
Diaphragm UHMW
Piston O-ring
11. Remove fluid body and diaphragm.
12. Remove stroke control knob and spring by turning counterclockwise.
13. Remove the piston retainer ring and anti-torque washer.
14. Remove the piston.
15. Lubricate O-ring, piston shaft and air cylinder wall with Nye Lubricant #865.
16. Reinstall components in reverse order of disassembly.
Tools required:
7/64" hex wrench
1/8" flat-tip screwdriver
6" adjustable wrench
6" needle-nose pliers
snap-ring pliers
Replacement Parts for Specific Valve Models
——— Fluid Body ———
Model UHMW Acetal Stainless* Fluid Inlet Fitting Tip Adapter Diaphragm
750V & 750V-SS 7521 n/a 7521-SS* 7511BP (1/8” ID Tube) 7514 7510
751V n/a 7521D 7521D-SS 7611BP (1/4” OD Tube) 7514B 7510
7610BP (3/8” OD Tube)
*optional
3
8
10
12
13
14
15
16
www.efd-inc.com info@efd-inc.com USA 800-556-3484 Europe +44 (0) 1582 666334 Asia +86 (21) 5854 2345
Sales and service of EFD dispensing systems are available worldwide.
Air cylinder body #7527-SS (stainless steel) #7527 (hard-coated aluminum)
Piston and rod includes O-ring #7518
Anti-torque washer #7533
Air input hose & fitting #78518A
Stroke control knob #750SR-KIT (stroke reference, aluminum) #750SSR-KIT (stroke reference, stainless steel)
Piston spring #7525
Piston retainer ring #7526
750SR-KIT 750V 750SSR-KIT 750V-SS
Troubleshooting Guide
No fluid flow
If valve operating air pressure is too low, the valve will not open. Increase air pressure to 70 psi (4.8 bar) minimum.
The reservoir air pressure may not be high enough. Increase pressure.
The dispensing tip may be clogged. Replace tip.
The stroke adjustment may be closed. Open stroke adjustment.
Fluid may have solidified in the valve. Clean the fluid body.
Fluid drools after the valve closes, eventually stopping
This is caused when air is trapped in the outlet section of the fluid chamber or the fluid has entrapped air. The air will expand after the valve closes, causing extrusion until the air reaches atmospheric pressure.
Purge the valve by dispensing at a steady flow until clear. If a small tip is used, it may be necessary to remove the tip while purging to obtain sufficient flow to carry the air down through the tip adapter.
If the fluid has entrapped air, the material must be degassed before dispensing.
Fluid drips at a steady rate after the valve closes
A steady drip can be caused by exces-
sive reservoir pressure. Check to be sure the reservoir pressure is not above 70 psi (4.8 bar).
If the stroke adjustment knob is turned-out more than two full turns, resulting in reser­voir pressure that will force the diaphragm open. Check the stroke adjustment knob to be sure it is less than two turns out.
A steady drip also indicates failure of the diaphragm to close fully due to par­ticle build-up or wear. In either case, replace the sealing head in accordance with the maintenance instructions.
Fluid leaks out between fluid body and diaphragm
Fluid leakage between the fluid body and diaphragm indicates the annular seal­ing ridge on the fluid body is damaged or the fluid body is distorted due to exces­sive torque on the retaining screws. In either case, replace the fluid body.
Fluid flows out of the drain hole
Fluid flowing out of the drain hole indicates a ruptured diaphragm. Replace in accor­dance with the maintenance instructions.
Valve responds slowly when opening and closing
Valve response is related to control air
hose length and size. The valve is sup­plied with 5-feet of 3/32” ID tubing attached. Any additional length or size change will affect response time. Check to be sure the length and size have not been changed.
Inconsistent deposits
Inconsistent deposits can result if the air pressure controlling the valve and/or supplying the reservoir is fluctuating or if the valve operating pressure is less than 70 psi (4.8 bar). Check to be sure air pressures are constant and the valve operating pressure is 70 psi (4.8 bar).
The time the valve is open must be con­stant. Check to be sure the valve con­troller is providing a consistent output.
A NORDSON COMPANY
USA: 800-556-3484 or +1-401-434-1680 Europe: 0800 585733 or +44 (0) 1582 666334 Asia: +86 (21) 5854 2345 technical@efd-inc.com www.efd-inc.com
©2006 Nordson Corporation 750V-MAINT-01 v062606
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