EFD 736HPA INSTALLATION GUIDE

Introduction
The 736HPA is a normally closed, air-actuated, balanced spool-type valve designed to operate at fluid pressures up to 2,500 psi (172 bar). Ideal for consistent dispensing of industrial sealants and greases, the 736HPA valve is simple to use and will operate many millions of cycles without wear or leakage.
®
736HPA High Pressure Dispense Valve
INSTALLATION GUIDE
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USA: 800-556-3484 or +1-401-434-1680 Europe: 0800 585733 or +44 (0) 1582 666334 Asia: +86 (21) 5854 2345 technical@efd-inc.com www.efd-inc.com
Electronic pdf files of EFD®manuals are also available at www.efd-inc.com/manuals.html.
Control air hose
Fluid supply line
Air cylinde body
Fluid inlet fitting
Dispensing tip
Installation
1. Mount valve with an EFD universal
valve mount (#7002VM) or other fixture.
2. Thread the fluid inlet fitting into
the fluid inlet hole.
Note: The fluid inlet fitting and hose must be obtained from the high pressure pump supplier. Ensure that the hose and fitting are rated for the maximum operating pressure of the pump system.
3. Connect the fluid feed hose to
the fitting.
4. Connect valve control air hose to
the ValveMate
controller (or other pneumatic switch) used to control valve open-time.*
5. Install appropriate threaded nozzle
to the valve output or use a dispensing tip adapter (#2186) with EFD SafetyLok
dispensing tips.
6. Check to be sure all fluid and air
connections are tight.
7. Make sure valve operating
pressure is set at 70 psi (4.8 bar).
8. Be sure delivery pump pressure
does not exceed 2,500 psi (172 bar).
9. Place a cup under the dispensing
tip or nozzle and actuate the valve until fluid flows steady.
10. Set desired flow rate by adjusting
fluid pressure or changing the outlet tip size.
11. Set desired deposit size by
adjusting valve open-time. Refer to valve controller operating manual.
Prior to installing this valve, please read the associated reservoir and valve controller operating instructions to become familiar with the operation of all components of the dispensing system.
1
5
2
3
Air Output
Exhaust
4
9
VALVEMATE
7000
Setup
Test
Purge
Fast Slow
Run
Program
Time Set
POWER
SETUP
CYCLE
Pressure
Time
RUN
STOP
Time Set
Clear
Fast Slow
How the Valve Operates
open closed
When air pressure at 70 psi (4.8 bar) is applied, the piston shifts the spool
to the open position, allowing fluid to flow. At the end of the
cycle, spring force on the piston
shifts the spool to the closed position, stopping fluid flow. During the closing action, the 736HPA provides snuff-back of fluid for clean cutoff.
The stroke adjustment
can be used to regulate snuff-back to an amount appropriate for the fluid being dispensed. Stroke adjustment can also be used to reduce fluid surge when the valve opens to ensure consistent bead widths and dot profiles. The stroke is adjusted by moving the stroke limit stop:
1. To access the stop, first remove the air input hose from the push-in air coupling by pushing down on the release ring while pulling up on the tubing.
2. Insert the 1/8” Allen wrench through the air coupling and engage the stroke limit stop.
3. Adjust the stop toward or away from the piston to vary the stroke. To decrease the amount of opening surge and closing snuff-back, extend the limit stop by turning the wrench clockwise. To increase the amount of surge and snuff-back, retract the limit stop by turning the wrench counterclockwise.
Note: Adjusting the stroke does not affect the flow rate.
4. Install the air input hose by pushing the hose into the coupling.
Note: For striping applications, fluid surge can be reduced further by lowering the valve operating air pressure down to, but not below, 40 psi (2.7 bar).
When dispensing very thick fluids at high cycle rates, the double-acting feature ensures rapid closure. A double-actuating air input
is provided on the side of the air cylinder to allow double-acting operation using air pressure to both open and close the valve.
The amount of fluid dispensed is determined by valve open-time, fluid pressure, dispensing tip size and fluid viscosity.
www.efd-inc.com technical@efd-inc.com USA 800-556-3484 Europe +44 (0) 1582 666334 Asia +86 (21) 5854 2345
Specifications
General
Size: 116.1 mm length x 34.9 mm diameter
(4.57” x 1.375” )
Weight: 18.9 oz (537 grams)
Air cylinder body: Type 303 stainless steel
Fluid body and cap: Type 303 stainless steel
Fluid inlet thread: 1/4 NPT female
Output thread: 1/4 NPT female
Piston: Hard-coated aluminum
Spool: Hardened stainless, hard-chrome coated
Spool seals: Hytrel
®
(Viton®optional)
Air pressure required: 70 psi (4.8 bar)
Maximum fluid pressure: 2,500 psi (172 bar)
Mounting hole: 5/16-24 UNF tapped hole or
adjustable mounting block
ValveMate Concept
The ValveMate 7000 provides easy adjustment of valve open-time for maximum end-user convenience and efficiency. Valve open-time is the primary control of deposit size. The 7000 puts push-button adjustment of valve open-time where it needs to be – at the valve location.
Deposit size can be programmed by pressing the PROGRAM button in the SETUP mode. This affords an easy starting point for selecting deposit size.
Note: The EFD Ultra®TT 325 and 525 XYZ automated dispensing systems have integrated ValveMate controllers for operating all EFD dispense valves.
For consistent dispense valve operation and easy adjustment of valve output, EFD recommends using the ValveMate 7000 controller on all automatic, semi-automatic and benchtop applications.
The EFD Ultra TT Series positioning systems incorporate dispensing control into the main system.
Contact the EFD Dispense Valve Systems Group for details.
For EFD sales and service in over 30 countries, contact EFD or go to www.efd-inc.com/contact
EFD, Inc.
East Providence, RI USA 800-556-3484; +1-401-434-1680 (outside the USA) info@efd-inc.com www.efd-inc.com
EFD International Inc.
Dunstable, Bedfordshire, UK 0800 585733 or +44 (0) 1582 666334 Ireland 00800 8272 9444 europe@efd-inc.com www.efd-inc.com
EFD, Inc., Asia
China: +86 (21) 5854 2345 china@efd-inc.com www.efd-inc.com/cn Singapore: +65 6896 9630 sin-mal@efd-inc.com
Hytrel and Viton are registered trademarks of DuPont. ©2006 Nordson Corporation 736-INSTALL-01 v062606
Purge
Time Set
Clear
Fast Slow
Fast Slow
Time Set
POWER
RUN
SETUP
CYCLE
Pressure
STOP
Time
Control Pad
set time timer bypass display pressure (psi, bar) TEACH program test cycle purge
Function Indicators
Pressure/Time Toggle
Emergency Stop
Steady
Test
®
A NORDSON COMPANY
VALVEMATE 7000
Rear Panel
air input power input (voltage selector) air output to valve I/O connector with alarm output (<60 psi) connector for optional foot pedal
Run
Setup Program
®
A NORDSON COMPANY
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