Eaton Electrical PVH131, PVH141 User Manual

Page 1
Service Data
Vickers
®
Piston Pumps
PVH131/141 Variable Displacement Piston Pump - 11 Design
Revised 05/01/97
M-2209-S
Page 2
Maximum Adjustable Stop – S Option
913341 Locknut Torque 25-50 N.m. (18-37 lb. ft.)
860739 Adj. screw
Valve block (See table)
Valve Block Table
Pump
Type F–11–C M–11–C SF–11–C SM–11–C F–11–CT M–11–CT
RH LH
928637 928638 928624 928625 860852 860853
928687 928688 928673 928674 860861 860862
Torque Limiter – T Option
Standard – C/CM/CMV/CV/IC
396093 O-ring (2 Req’d)
263500 O-ring
197597 Back-up ring
262359 O-ring
Valve block (See table)
Pump control (see controls pages)
513433 Bearing S/A 526760 Gasket
Valve block
(see table)
928453 Bias piston
928457 Lock ring
526690 Bias spring
928455 Cap
928454 Bias sleeve
Torque 129-142 N.m (95-105 lb. ft) Grade RC30 compound
Torque control models
02-142690 Shaft spacer kit Valve plate (see table)
Rotating group kit (See table)
473806 Screw (4 Req’d) Torque 103-127 N.m.
(76-94 lb. ft.) 473833 Screw (2 req’d) Torque 257-315 N.m. (190-232 lb. ft.)
Eaton Hydraulics, Incorporated 2000
All Rights Reserved
471512 Pin (2 Req’d)
248935 Pin
689461 Plug (2 Req’d)
Torque 12.7-13 N.m. (8.9-9.5
lb.ft.)
 Cylinder block
(See table)
 417667 Spring guide
 626111 Spring
 581104 Spring guide
 135066 Retaining ring
Page 3
Housing Flange/Seal 692944
876277 864310
-C-*S
-C-*D
-C3-*S
Model Designation
131 Size141 Size
Piston & Shoe S/A (9 reqd)
02-159749 02-306332
Cylinder Block
680628 928786
Shoe Cage
683791 928776
Rotating Group
Kit 877419 02-322898
Note
Complete replacement via rotating group kits is recommended.
V alve Plate Table
Pump Type
131 527164 527163 131QI 864381 876045
131QP 913578 N/A 141 928774 934240 141QI 934242 934243 141QP 934241 N/A
692941 Yoke S/A  526757 Spacer
(2 Reqd)
 Shoe cage (See table)
 Rotating group kit (See table)
 473764 Screw
(4 Reqd) Torque 31-37 N.m. (23-27 lb. ft.)
RH LH
Shaft Type Key
876177 3 – Splined thru-drive – 860594 12 – Splined thru-drive – 876176 16 – Straight keyed 633260
thru drive 860802 2 - Splined – 877042 3 - Splined – 860593 12 - Splined – 876175 13 - Straight keyed 140282
388206 Bearing S/A  692948 Saddle bearing
 692949 Saddle bearing  690339 Screw (2 Reqd)
Torque 3.6-4.4 N.m. (2.3-3 lb. ft.)
Housing (See table)
396102 O–Ring
513602 Plug
Torque 97-106 N.m.
(71-78 lb. ft.)
396100 O–Ring
181792 Plug
Torque 75-83 N.m.
(40-43 lb. ft.)
Shaft (See table)
 526758 Limiter (2 Reqd)
 Piston & Shoe S/A (See table)
262355 ORing 526754 Control rod
Torque 82-91 N.m. (60-67 lb. ft.) Grade RC30 compound
526753 Control piston
262355 ORing
 526752 Bias rod
Torque 82-91 N.m. (60-67 lb. ft.) Grade RC30 compound
526690 Spring
 692152 Bias piston
Non-torque control models
Available in double shaft
seal kit 02–102266
Available in bearing kit 877426
Available in bearing/yoke
kit 02-334838
335659 ORing
Available in PVH131 rotating group kit.
Available in PVH141 rotating group kit.
470794 Screw (3 Reqd) Torque 7-9 N.m. (5-6.6 lb. ft.)
692946 Cover 864200 Shaft seal
(2 Reqd if dual seal)
194030 Retaining ring (2 Reqd if dual seal)
NOTE
Right hand rotation shown. View is opposite for left hand rotation. Please refer to Overhaul Manual M-2210-S.
NOTE
Use shims as required to obtain
0.01–0.10 mm (.0004–.004 in.) axial shaft end play.
NOTE
For satisfactory service life of these components in industrial applications, use full flow filtration to provide fluid which meets cleanliness code 16/14/12 or cleaner.
Page 4
Load Sensing & Pressure Compensator Control C(M)*V
857688 Load sense spring 857674 Spring guide
181728 Plug Torque 29-32 N.m. (21-24 lb. ft.) 396096 O-Ring
473765 Screw (4 Reqd) Torque 31-37 N.m. (23-28 lb. ft.)
857733 CV Body
857673 Load sense spool
857674 Spring guide 857679 Pin spring stop
396100 O-Ring
860748 Plug
Torque 75-83 N.m.
(55-60 lb. ft.)
860747 Nut
(2 Reqd)
Torque 14-20 N.m.
(10-14 lb. ft.)
860749 Plug
Torque 97-106 N.m.
(71-78 lb. ft.)
396102 O-Ring
860750 Adj. screw (2 Reqd)
857734 Spring guide
857681 Control spring
627391 Plug (2 Reqd) Torque 29-32 N.m. (21-24 lb. ft.)
396096 O-Ring (2 Req’d)
857672 Pressure limiter spool 177969 O-Ring (3 Req’d)
Pressure Compensator Control C & CM
Control spring (See table) 857734 Spring guide (2 Reqd) 857722 Body
473765 Screw (4 Reqd) Torque 31-37 N.m. (23-28 lb. ft)
857672 Spool 396096 O-Ring
CV CVB CMV
Control Kit
02–125161 02–160591 02–306056
Control
Type
All parts shown are included in control kit. Kit must be set by user to circuit requirements.
Pressure
range
140–280 Bar
35–140 Bar
857681 857675
857734 Spring guide
BodySpring
857733 928442 857733
396102 O-Ring
860750 Adj. screw
Torque 97-106 N.m.
Orifice
Plug
433543
860749 Plug
(71-78 lb. ft.)
627391 Plug Torque 29-32 N.m. (21-24 lb. ft.)
177969 O-Ring (3 Req’d)
860747 Nut
Torque 14-20 N.m.
(10-14 lb. ft.)
Control Type
C CM
All parts shown are included in control kit. Pressures must be set by user to circuit requirements.
Control Kit
02–125160 02–125162
Pressure range 70-250 Bar
40-130 Bar
Spring 857681 857675
Page 5
Industrial Control (IC)
473769 Screw (2 Reqd) Torque 31-37 N.m. (23-28 lb. ft.)
407533 Plug Torque 12.1-12.4 N.m. (8.9-9.1 lb. ft.)
396093 O-Ring
396092 O-Ring (3 Reqd)
398071 Plug (3 Reqd) Torque 9.8-10.2 N.m. (7.2-7.5 lb. ft.)
Body (see table) 626157 Spring
860606 Spring guide (2 Reqd) 396100 O-Ring
860747 Nut Torque 14-20 N.m.
(10-14 lb. ft.) 860750 Adj. screw 860748 Plug
Torque 75-83 N.m. (55-60 lb. ft.)
Torque Limiter – T Option
860749 Plug
Torque 75-83 N.m
(102-112 lb. ft.) 860750 Adjusting Screw
860747 Nut
Torque 8-10 N.m
(11-14 lb. ft.)
1649 Ball 471627 Pin
937272 Check valve
Torque 1.7-2.3 N.m
(2.3-3.1 lb. ft.)
217669 O-ring
177969 O-ring (2 reqd)
Control Kit Threads Body 02–151906 inch 883386 02–151907 metric 860628
All parts shown are included in control kit. Pressures must be set by user to circuit requirements.
928388 Guide
857675 Spring
857734 Guide 263069 O-ring
473765 Screw
(2 Reqd) Torque 31-37 N.m. (23-28 lb. ft.)
113000 Plug
Torque 5.1-5.9 N.m. (3.7-4.4 lb. ft.)
860566 Orifice plug
Torque 1.7-2.3 N.m.
(1.2-1.7 lb. ft.)
396096 O-Ring
181728 Plug
Torque 29-32 N.m.
(21-24 lb. ft.)
627391 Plug
Torque 29-32 N.m.
(21-24 lb. ft.)
396096 O-Ring
939816 Spool
177969 O-Ring
(2 reqd)
216630 O-Ring
NOTE
IC kits pre-set to 20-30 bar differential pressure with all orifices/plugs in place. Reference Vickers Overhaul Manual M-2210-S for proper orifice/ plug configuration in various circuits prior to control installation.
913453 Guide
473773 Screw (4 reqd)
Torque to 31-37 N.m
(42-50 lb. ft.)
197594 Back-up ring
262356 O-ring
860655 Plug Torque 75-83
N.m (102-112 lb. ft.)
248823 Pin
186580 Plug
Torque 54-59 N.m
(73-80 lb. ft.)
263497 O-ring
113000 Plug
Torque 15-17 N.m
(20-23 lb. ft.)
913454 Spool 860653 Body
177969 O-ring (5 reqd) 577639 Sleeve 262499 O-ring
Model designation Control Kit
C**T**-31 C**T**S-31
02–314944 02–335254
248845 Pin
932716 Retainer Ring (Screw into bottom of thread)
932716Connector
Torque 54-59 N.m
(73-80 lb. ft.)
263497 O-ring
Torque summation parts
Page 6
*A* Thru–drive
Valve block (See table)
Thru–drive Adapter location (See table)
473806 Screw (4 Reqd) Torque 83-102 N.m. (61-75 lb. ft.)
‘‘A’’ Thrudrive
473833 Screw (2 reqd) Torque 257-315 N.m. (189-232 lb. ft.)
473800 Screw (2 Reqd, SAE B/C pad) Torque 103-127 N.m. (76-94 lb. ft.)
Coupling (See table)
Rear Pump
O-Ring (See table)
Model designation LAF–11–C*
LAM–11–C* RAF–11–C* RAM–11–C* LAF–11–CT LAM–11–CT RAF–11–CT RAM–11–CT
‘‘B’’ & ‘‘C’’ Thru–drive Adapter
Model Designation
*–*BF–11–* *–*BM–11–* *–*CF–11–* *–*CM–11–*
Notes:
1.‘‘F’’ type equal SAE threads
2. ‘‘M’’ type equal metric threads
3. ‘‘B’’ and ‘‘C’’ thru-drives created from ‘‘A’’ thru-drive pump with ‘‘B’’ or ‘‘C’’ thru-drive adapter kit installed.
4. All screws/O-rings are included with each ‘‘kit’’ to convert from ‘‘A’’ to ‘‘B’’ or ‘‘C’’ thru-drive unit.
Valve block
w/ SAE ‘‘A’’ Pad
928713 928714 928736 928737 860843 860844 860834 860835
Adapter Pad Kit
876390 876394
876389 876392
Adapter Flange
526670 876393
692934 876391
O-Ring
576601 877039
Coupling
Type
O-Ring CouplingTypes 401525
353264
877040 SAE-B 13 tooth 877044 SAE-BB 15 tooth 877045 SAE-C 14 tooth 877046 SAE-CC 17 tooth
SAE–A, 2–Bolt Cover
Plate 939790
(Fits –031 Suffix Pumps)
*AF Units use Screw 170177
(2 reqd)
**AM Units use Screw 470837
(2 reqd)
Page 7
Typical Cross Section
Control Piston
Control Rod Valve Block
Port #1
Position outer shaft seal facing shaft end
Position inner shaft
seal facing bearing
Pump Startup
Make sure the reservoir and circuit are
clean and free of dirt and debris prior
to filling with hydraulic fluid.
Fill the reservoir with filtered oil to a
level sufficient to prevent vortexing at
suction connection to pump inlet. It is
good practice to clean the system by
flushing and filtering using an external
slave pump.
Before starting the pump, fill with fluid
through one of the ports. This is par-
ticularly important if the pump is above
the fluid level of the reservoir.
Note
Parts are shown as installed for right hand rotation. For left hand rotation, install control rod and control piston in valve block port #2. Install bias rod, bias piston and spring in valve block port #2.
When initially starting the pump, remove all trapped air from the system. This can be accomplished by loosening the pump outlet fittings or connections before starting the pump, or by using an air bleed valve. All inlet connections must be tight to prevent air leaks.
Once the pump is started, it should prime within a few seconds. If the pump does not prime, check to make sure that there are no air leaks in the inlet line and connections. Also check to make sure that trapped air can escape at the pump outlet.
Valve Block
Port #2
Bias Rod
Bias Piston
Spring
After the pump is primed, tighten the loose outlet connections, then operate for five to ten minutes (unloaded) to re­move all trapped air from the circuit. If reservoir has a sight gage, make sure the fluid is clearnot milky.
Add fluid to the reservoir up to the prop­er fill level.
Page 8
Model Code
1 2
1
Piston pump, variable
3 4 5876
displacement
2
Maximum geometric displacement
131 - 131.1 cm 141 -141.6 cm
3
Application style
3
/r (8.0 in3/r)
3
/r (8.64 in3/r)
Blank - Mobile application (rated speed
& 250/280 bar (3600-4000 psi) pressures)
QI - Quiet industrial application (1500 -
1800 rpm & 250/280 bar (3600-4000 psi) pressures)
QP - Quiet power unit application (1800
rpm & 140 bar (2000 psi) max. pressures – R.H. rotation only)
Mounting flange, prime
4
mover end
C - SAE C 4bolt type (SAE
J744-127-4 )
C3 - Optional 4-bolt SAE-C pilot for
vertical pump mounting
5
Shaft rotation, viewed at prime mover end
R - Right hand, clockwise L - Left hand, counterclockwise
6
Configuration
Blank - Non-thru-drive (single pump) A - SAE-A thru-drive pump, standard
(SAE J744-82-2)
B - SAE-B thru-drive pump, optional
(SAE J744-101-2/4)
C - SAE-C thru-drive pump, optional
(SAE J744-127-2/4)
S - Adjustable maximum volume
stop (‘‘S’’ option not available on thru-drive and torque control pump models.)
7
Main ports
9 10
11 12 13 14 15 16 17
F - SAE 4-bolt flange ports (standard) M - SAE 4-bolt pads with metric
mounting bolt threads
8
Shaft-end type, at prime mover end
2 - SAE-C 14 tooth spline 3 - SAE-CC 17 tooth spline 12 - SAE-D 13 tooth spline 13 - SAE-CC straight keyed 16 - SAE-D straight keyed
9
Shaft seal, prime mover end
S - Single, one-way D - Double, two-way
10
Pump design number
11 - (Subject to change. Installation
dimensions unaltered for design numbers 10 to 19 inclusive. )
11
Pressure control type
C - Compensator, 140-280 bar
(2000-4000 psi)
CM - Compensator, 35-140 bar
(500-2000 psi)
IC - CETOP 3 interface compensator,
20 bar factory ‘‘differential’’ pressure setting (QI and QP models only)
12
Factory compensator pressure setting
Blank - Leave blank for ‘‘IC’’ controls only 7 - 70 bar (1015 psi) normal ‘‘CM7’’
setting (all pump sizes)
23 - 230 bar (3335 psi) normal ‘‘C23’’
setting (63, 81, 106, 141 models)
25 - 250 bar (3625 psi) normal ‘‘C25’’
setting (57, 74, 98, 131 models)
13
Optional pressure control functions
Blank - Leave blank for basic compensator
controls of IC models.
V - Load sensing, 20 bar (290 psi)
factory ‘‘differential’’ pressure setting
T - Torque limiting control (Used with
sections and .
14
15
VT - Load sensing with torque limiting VB - Load sensing with internal bleed
down (0.15 dia. orifice)
VBT-Load sensing with internal bleed
down and torque limiting
Torque limiting control pressure
14
setting
Blank - Leave blank if no torque limiting
control is used
4 - Standard minimum 40 bar setting of
‘‘T’’ torque control option
Torque limiting control
15
summation
Blank - Standard torque control S - Optional torque control with
summation feature
16
Control design number
31 - All control options
Special feature suffix
17
031- Mounting with SAE-A, 2-bolt cover
plate
Printed in U.S.A.
Page 9
Eaton Hydraulics
15151 Highway 5 Eden Prairie, MN 55344 Telephone: 612 937-7254 Fax: 612 937-7130 www.eatonhydraulics.com
46 New Lane, Havant Hampshire PO9 2NB England Telephone: (44) 170-548-6451 Fax: (44) 170-548-7110
Form No. 00-000 Copyright Eaton Corporation, 0000
All rights reserved. Printed in U.S.A
Loading...