Eaton Electrical CA03310002E User Manual
NEMA Contactors and Starters
September 2003
NEMA Contactors & Starters
Contents
Description Page
. Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IT
Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . . . 4
Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . . . . 7
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Note: Supplement to Publication No. CA8102001E — Tab 33.
1
Starters
NEMA Contactors &
CA03310002E For more information visit: www.cutler-hammer.eaton.com
NEMA Contactors & Starters
2
IT. Electro-Mechanical
Product Family Overview
NEMA, Size 0
Full Voltage Non-reversing Starter
Product Description
Eaton’s Cutler-Hammer Intelligent
Technologies (
line of Contactors and Starters is the
result of a substantial engineering,
manufacturing and marketing effort
involving extensive customer input,
combined with new advances in solidstate technology.
products have greatly increased
functionality, significantly reduced
size and utilize the benefits of 24V DC
control. The exclusive Pulse Width
Modulation (PWM) control and digital
microprocessor generate a minimized
DC value which reduces energy to the
contact block and provides the most
compact system available.
IT. ) Electro-Mechanical
IT.
Electro-Mechanical
Standards and Certifications
Standard: Designed to meet or
■
exceed UL, NEMA and CSA
UL Listed: UL File #E1491, Guide
■
#NLDX — Open, UL 508
CSA Certified: CSA File #156828,
■
Class #3211 04 Open, C22.2 No. 14-95
CE
■
■
NEMA ICS1, ICS2, ICS5
September 2003
ISO 9002 Certification
When you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organization (ISO) has established a series of standards
acknowledged by 91 industrialized nations to bring harmony to the international
quest for quality. The ISO Certification process covers 20 quality system elements
in design, production and installation that must conform to achieve registration.
This commitment to quality will result in increased product reliability and total
customer satisfaction.
Publications
Pub. MN03305002E IT. NEMA Overload Relay Setup and Troubleshooting Manual
Pub. MN03305001E
Pub. MN03403002E
Pub. 50102
Pub. 49416
Pub. 50140
Pub. 50150
Pub. 50160
Pub. 50170
Pub. 50180
Pub. 50141
Pub. 50151
Pub. 50161
Pub. 50171
Pub. 50181
Pub. 50142
Pub. 50152
Pub. 50162
Pub. 50172
Pub. 50182
Pub. 50143
Pub. 50153
Pub. 50163
Pub. 50173
Pub. 50183
For copies of these and other publications, contact the Literature Fulfillment Center
at 800-957-7050, Fax: 877-840-2371 or find on-line at:
.cutler-hammer.eaton.com/it.
www
For International, call: (630) 377-9798 (English only), Fax: (630) 377-1753.
E-mail: wcsorders@wallace.com
Mail: Cutler-Hammer Fulfillment Center
IT. NEMA Overload Relay Quick Setup Guide
IT. NEMA Contact Blocks (Size 00 – 4)
IT. NEMA Non-reversing Contactor Size 00 and 0 Installation Guide
IT. NEMA Non-reversing Contactor Size 1 Installation Guide
IT.
IT.
IT.
IT. NEMA Reversing Contactor Size 00 and 0 Installation Guide
IT.
IT. NEMA Reversing Contactor Size 2 Installation Guide
IT.
IT.
IT. NEMA Non-reversing Starter Size 00 and 0 Installation Guide
IT. NEMA Non-reversing Starter Size 1 Installation Guide
IT.
IT.
IT.
IT. NEMA Reversing Starter Size 00 and 0 Installation Guide
IT.
IT. NEMA Reversing Starter Size 2 Installation Guide
IT.
IT.
1750 Wallace Avenue
St. Charles, IL 60174-3404
IT. NEMA Contactor and Starter User Manual
IT. IEC Contactor and Starter User Manual
NEMA Non-reversing Contactor Size 2 Installation Guide
NEMA Non-reversing Contactor Size 3 and 4 Installation Guide
NEMA Non-reversing Contactor Size 5 Installation Guide
NEMA Reversing Contactor Size 1 Installation Guide
NEMA Reversing Contactor Size 3 and 4 Installation Guide
NEMA Reversing Contactor Size 5 Installation Guide
NEMA Non-reversing Starter Size 2 Installation Guide
NEMA Non-reversing Starter Size 3 and 4 Installation Guide
NEMA Non-reversing Starter Size 5 Installation Guide
NEMA Reversing Starter Size 1 Installation Guide
NEMA Reversing Starter Size 3 and 4 Installation Guide
NEMA Reversing Starter Size 5 Installation Guide
For more information visit: www.cutler-hammer.eaton.com
CA03310002E
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Catalog Number Selection
Catalog Number Selection (Open Components)
Table 1. IT. Electro-Mechanical Catalog Numbering System
N 101 B S0 J 3 A
Standard
N = NEMA
Configuration (Open Type)
02N = FVNR Coil Controller
03N = FVR Coil Controller
04N = Contact Block
05N = Solid-State Non-reversing Overload Relay
06N = Solid-State Reversing Overload Relay
101 = FVNR Starter
111 = FVNR Contactor
501 = FVR Starter
511 = FVR Contactor
Frame Width
B = 45 mm
C = 54 mm
D = 76 mm
E = 105 mm
F = 140 mm
Designator (NEMA)
SA = Size 00
S0 = Size 0
S1 = Size 1
S2 = Size 2
S3 = Size 3
S4 = Size 4
S5 = Size 5
XC = Coil Controller
XR = Overload
Overload Type
A = Standard
N = Contactor or Not Applicable
Pole Selection
3 = 3-Pole
Overload Full Amperes Adjustment
(45 mm)
A = .25 – .8
B = .59 – 1.9
C = 1.4 – 4.4
D = 2.8 – 9.0
G = 6.3 – 20
J = 10 – 32
(54 mm)
A = .25 – .8
B = .59 – 1.9
C = 1.4 – 4.4
D = 2.8 – 9.0
F = 5.0 – 16
H = 8.4 – 27
L = 16 – 50
X = Contact Block, Coil Controller,
Contactor or Not Applicable
(76 mm)
F = 5.0 – 16
H = 8.4 – 27
K = 14 – 45
N = 31 – 100
(105 mm)
K = 14 – 45
M = 28 – 90
P = 42 – 135
R = 63 – 200
(140 mm)
P = 42 – 135
S = 84 – 270
T = 131 – 420
3
Note: When using the Catalog Numbering System for Eaton’s Cutler-Hammer IT. Electro-Mechanical products, care should be exercised to
assure that the Catalog Number for the Overload Relay aligns with the
as separate components.
Examples:
N101BS0J3A — Full Voltage Non-reversing, Size 0 Starter with a 10 – 32 amp overload range
N111FS5X3N — Full Voltage Non-reversing, Size 5 Contactor
N501DS2K3A — Full Voltage Reversing Starter with a 14 – 45 amp overload range
N02NCXCXNN — Coil Controller 54 mm
N04NBSAX3N — Contact Block Size 00
IT. Contact Block selected for type, frame size and ampacity, if purchased
CA03310002E For more information visit: www.cutler-hammer.eaton.com
NEMA Contactors & Starters
4
IT. Electro-Mechanical
Contactors — Full Voltage, Non-reversing and Reversing
September 2003
2
Contents
Description Page
Product Family Overview
Product Description. . . . . . . 2
Standards and
Certifications . . . . . . . . . . .
Catalog Number
Selection . . . . . . . . . . . . . .
Contactors — Non-reversing
and Reversing
Product Description. . . . . . . 4
Features . . . . . . . . . . . . . . . . 4
Product Selection . . . . . . . . 5
Technical Data. . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . 13
Auxiliary Contacts . . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . . 18
NEMA Full Voltage Non-reversing
Contactor, Size 0, Cat. No. N111BS0X3N
3
Product Description
The Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Con-
tactor by Eaton Corporation consists of
an IT. Electro-Mechanical Contact
Block and IT. Electro-Mechanical Coil
Controller as a Full Voltage Nonreversing (FVNR) or Full Voltage
Reversing (FVR) device. Size 00 to Size
4 Contact Blocks combined with Coil
Controllers (factory or field assembled)
are stand-alone Contactors. Only the
Size 5 Contactors have internal
factory assembled coil controllers.
Features
■ Size 00 – 5, 9 – 270A, 2 – 200 hp,
600V
■ 24V DC Coil Control — safe, reliable
global standard
■ Frame width (mm): 45, 54, 76, 105,
140
■ No laminations, shading coils or
magnet noise
■ -40 to 149°F (-40 to 65°C)
operating temperature
■ No seal in auxiliary contacts
required — control wiring is not
needed between the contactor and
overload relay
■ Conformal coated printed circuit
boards for resistance to harsh
environments
■ Unique Pulse Width Modulated coil
controller minimizes coil power
consumption
■ Microprocessor-based control
■ Easily accessible mounting feet for
panel mounting
■ Meets or exceeds global standards
for EMC (Electromagnetic compatibility) immunity and emissions
■ Front and side mounted Auxiliary
Contacts: 1NO, 1 NC, 2NO, 2NC,
1NO/1NC and logic level
■ 2- or 3-wire control
■ Built-in logic to provide either 2- or
3-wire control, eliminating the need
to provide and wire auxiliary contacts to seal in and interlock the
contactor coils
■ Easy field assembly of control
wiring — plug and unplug lockable
control connector
■ DIN rail mounting for Sizes 00 – 2
■ Optional mounting plates for Size
00 – 4
■ Common accessories
■ Long-life silver nickel and silver tin
oxide contacts provide excellent
conductivity and superior resistance
to welding and arc erosion
■ Environmentally friendly materials
■ Low wattage coils and minimal heat
dissipation
Reversing Contactors
■ Includes Reversing Power Wiring
and bus bars
■ Mounting plates for Size 00 – 4
■ Exclusive internal electronic inter-
lock for reversing
■ Field installed Reversing Kits
■ Unique coil controller energizes
both forward and reverse contactors
— one control point for wiring
NEMA Full Voltage Reversing Contactor,
Size 0, Cat. No. N511BS0X3N
For more information visit: www.cutler-hammer.eaton.com
CA03310002E
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Product Selection
Non-reversing Contactors
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp and Non-reversing or
Reversing
Note:
■ An N111 (Size 00 – 4) consists of an N04N
(Contact Block) and an
factory assembled.
■ An N111F (Size 5) has an internal coil
controller, factory assembled.
Table 2. Full Voltage 3-Pole DC-Operated Non-reversing Contactors
NEMA
Size
00 9 1/3 1
018
1 27 2 3 7-1/2 7-1/2 10 10 10 N111CS1X3N 250.
2 45 3 7-1/2 10 15 25 25 25 N111DS2X3N 454.
390
4 135 — — 40 50 100 100 75 N111ES4X3N 1,765.
5 270 — — 75 100 200 200 150 N111FS5X3N 3,825.
24V DC coil voltage.
Continuous
Ampere Rating
N02N (Coil Controller),
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
12
7-1/2 15
Contactors — Full Voltage, Non-reversing and Reversing
Cat. No. N111BS0X3N
Max. UL Horsepower
(hp) 50 Hz
208V
1-1/2 1-1/2 2 2
3 3 555 N111BS0X3N 214.
25 30 50 50 50 N111ES3X3N 740.
230V/
240V
460V/
480V
575V/
600V
380V
1-1/2 N111BSAX3N 170.
3-Pole Non-reversing
Number
Price
U.S. $
5
Note:
■ If required, accessories are available on Page 13.
■ Integral solid-state auxiliary hold-in circuit.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Accessories . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 18 – 21
Discount Symbol . . . . . . . . . . . . . . . 1CD1
CA03310002E For more information visit: www.cutler-hammer.eaton.com
NEMA Contactors & Starters
6
IT. Electro-Mechanical
September 2003
Contactors — Full Voltage, Non-reversing and Reversing
Reversing Contactors
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp, and Non-reversing or
Reversing
Note:
■ An N511 (Size 00 – 4) consists of two N04N
(Contact Blocks), an N03N (FVR Coil
Controller), Mechanical Interlock, Fanning
Strips and Mounting Plate, factory
assembled.
■ An N511F (Size 5) consists of two N111F
(Contactors), an Internal Reversing Coil
Controller, Mechanical Interlock, Crossover
Bus Bars and Wiring Harness, factory
assembled.
Cat. No. N511BS0X3N
Table 3. Full Voltage 3-Pole DC-Operated Reversing Contactors
NEMA
Size
00 9 1/3 1
018
1 27 2 3 7-1/2 7-1/2 10 10 10 N511CS1X3N 610.
2 45 3 7-1/2 10 15 25 25 25 N511DS2X3N 1,155.
390
4 135 — — 40 50 100 100 75 N511ES4X3N 4,725.
5 270 — — 75 100 200 200 150 N511FS5X3N 8,510.
24V DC coil voltage.
Continuous
Ampere Rating
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
12
7-1/2 15
208V
1-1/2 1-1/2 2 2
3 3 555 N511BS0X3N 530.
25 30 50 50 50 N511ES3X3N 1,905.
230V/
240V
460V/
480V
575V/
600V
Max. UL Horsepower
(hp) 50 Hz
380V
1-1/2 N511BSAX3N 440.
3-Pole Reversing
Number
Price
U.S. $
Note:
■ If required, accessories are available on Page 13.
■ Integral solid-state auxiliary hold-in circuit.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Accessories . . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 18 – 21
Discount Symbol . . . . . . . . . . . . . . . . 1CD1
For more information visit: www.cutler-hammer.eaton.com CA03310002E
September 2003
NEMA Contactors & Starters
IT. Electro-Mechanical
Starters — Full Voltage, Non-reversing and Reversing
7
Contents
Description Page
Product Family Overview
Product Description . . . . . . 2
Standards and
Certifications . . . . . . . . . . 2
Catalog Number
Selection . . . . . . . . . . . . . 3
Starters — Non-reversing
and Reversing
Product Description . . . . . . 7
Features . . . . . . . . . . . . . . . 7
Product Selection. . . . . . . . 8
Technical Data . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . 13
Auxiliary Contacts . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . 22
NEMA Full Voltage
Non-reversing Starter, Size 0
Product Description
The Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical
Starter by Eaton Corporation consists
of an IT. Electro-Mechanical Contact
Block or Contactor and IT. Electro-
Mechanical Solid-State Overload Relay
as a Full Voltage Non-reversing (FVNR)
or Full Voltage Reversing (FVR) device.
Size 00 to Size 5 Starters are factory or
field assembled.
Features
■ 24V DC control power — safe, reliable
global standard
■ Unique Pulse Width Modulated
(PWM) coil controller minimizes coil
power consumption
■ Microprocessor based control
■ Phase loss and current unbalance
protection, user selectable
■ Standard selectable Trip Class 10, 20
(factory default) or 30 — no individual part numbers — no programming software
■ Ambient compensated overload
■ Motor temperature and power-up
protection with thermal memory
■ Front and side mounted Auxiliary
Contacts: 1NO, 1NC, 2NO, 2NC,
1NO/1NC and logic level (1NO/1NC)
■ Easily accessible mounting feet for
panel mounting
■ LED status indication — trip, trip
class, motor thermal state, reset,
overload state
■ Unique “Alarm without Trip” option
for critical must run applications
■ Lockable overload cover protects
against unauthorized adjustment
and reset functions
■ No control wiring needed between
contactor and overload relay —
eliminates seal in auxiliary contacts
■ Minimal heat — no full voltage coils
■ -40° to 149°F (-40° – 65°C) operating
temperature
■ Wide 3.2:1 current adjustment range
■ Exclusive internal 24-bit floating
point math calculations with RMS
calibrated current measurement
■ Meets or exceeds global standards
for EMC (Electromagnetic compatibility) immunity and emissions
■ IP20 Finger Protection
■ Motor running thermal utilization
indication
■ Manual, Automatic or Remote Reset
■ Easy field assembly of control
wiring — plug and unplug lockable
control connector
■ DIN rail mountable, Size 00 – 2
■ Communication Interface with
Starter Network Adapter Product
(SNAP)
■ 2- or 3-wire control
■ Solid-state alarm output indication
■ Optional mounting plates with
“Ease of Installation” slotted hole
design
■ Type 2 Coordination
■ Conformal coated printed circuit
boards for resistance to harsh
environments
Reversing Starters
■ Includes Reversing Power Wiring
and bus bars
■ Mounting plates for Size 00 – 4
■ Built-in electronic interlock for FVR
units
■ Unique overload board energizes
both forward and reverse starters —
one control point for wiring
NEMA Full Voltage Reversing
Starter, Size 0
CA03310002E For more information visit: www.cutler-hammer.eaton.com
NEMA Contactors & Starters
8
IT. Electro-Mechanical
Starters — Full Voltage, Non-reversing and Reversing
Product Selection
Non-reversing Starters
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp, Non-reversing or
Reversing and Overload Adjustment
Range (Amperes)
Note:
■ An N101 (00 – 4) consists of an N04N (Contact
Block) and an N05N (Non-reversing Overload
Relay), factory assembled.
■ An N101 (Size 5) consists of an N111F
(Contactor) and an
Overload Relay), factory assembled
Table 4. Full Voltage Non-reversing DC-Operated, Open Type Starters (Size 00 – 5), with 3-Pole Solid-State Overload Protection
NEMA
Size
00 9 .25 – .8
0 18 .25 – .8
1 27 .25 – .8
2 45 5.0 – 16
3 90 14 – 45
4 135 14 – 45
5 270 42 – 135
Note:
■ If required, accessories are available on Page 13.
■ The standard IT. starter is for 3-phase applications only.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Continuous
Ampere
Rating
24V DC coil voltage.
N05N (Non-reversing
.
Overload
Adjustment
Range
(Amperes)
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
10 – 32
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
5.0 – 16
8.4 – 27
16 – 50
8.4 – 27
14 – 45
31 – 100
28 – 90
42 – 135
28 – 90
42 – 135
63 – 200
84 – 270
131 – 420
Cat. No. N101BS0G3A
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
1/3 1
12
2 3 7-1/2 7-1/2 10 10 10 N101CS1A3A
3 7-1/2 10 15 25 25 25 N101DS2F3A
7-1/2 15
— — 40 50 100 100 75 N101ES4K3A
— — 75 100 200 200 150 N101FS5P3A
208V
25 30 50 50 50 N101ES3K3A
230V/
240V
1-1/2 1-1/2 2 2
3 3 555 N101BS0A3A
460V/
480V
575V/
600V
Max. UL
Horsepower
(hp) 50 Hz
380V
1-1/2 N101BSAA3A
3-Pole Non-reversing
Number
N101BSAB3A
N101BSAC3A
N101BSAD3A
N101BSAG3A
N101BS0B3A
N101BS0C3A
N101BS0D3A
N101BS0G3A
N101BS0J3A
N101CS1B3A
N101CS1C3A
N101CS1D3A
N101CS1F3A
N101CS1H3A
N101CS1L3A
N101DS2H3A
N101DS2K3A
N101DS2N3A
N101ES3M3A
N101ES3P3A
N101ES4M3A
N101ES4P3A
N101ES4R3A
N101FS5S3A
N101FS5T3A
September 2003
Price
U.S. $
206.
206.
206.
206.
206.
257.
257.
257.
257.
257.
257.
297.
297.
297.
297.
297.
297.
297.
540.
540.
540.
540.
880.
880.
880.
1,985.
1,985.
1,985.
1,985.
4,845.
4,845.
4,845.
Accessories . . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 22 – 24
Discount Symbol . . . . . . . . . . . . . . . . 1CD1
For more information visit: www.cutler-hammer.eaton.com CA03310002E
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