Page 1
NEMA Contactors and Starters
September 2003
NEMA Contactors & Starters
Contents
Description Page
. Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IT
Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . . . 4
Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . . . . 7
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Note: Supplement to Publication No. CA8102001E — Tab 33.
1
Starters
NEMA Contactors &
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 2
NEMA Contactors & Starters
2
IT. Electro-Mechanical
Product Family Overview
NEMA, Size 0
Full Voltage Non-reversing Starter
Product Description
Eaton’s Cutler-Hammer Intelligent
Technologies (
line of Contactors and Starters is the
result of a substantial engineering,
manufacturing and marketing effort
involving extensive customer input,
combined with new advances in solidstate technology.
products have greatly increased
functionality, significantly reduced
size and utilize the benefits of 24V DC
control. The exclusive Pulse Width
Modulation (PWM) control and digital
microprocessor generate a minimized
DC value which reduces energy to the
contact block and provides the most
compact system available.
IT. ) Electro-Mechanical
IT.
Electro-Mechanical
Standards and Certifications
Standard: Designed to meet or
■
exceed UL, NEMA and CSA
UL Listed: UL File #E1491, Guide
■
#NLDX — Open, UL 508
CSA Certified: CSA File #156828,
■
Class #3211 04 Open, C22.2 No. 14-95
CE
■
■
NEMA ICS1, ICS2, ICS5
September 2003
ISO 9002 Certification
When you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organization (ISO) has established a series of standards
acknowledged by 91 industrialized nations to bring harmony to the international
quest for quality. The ISO Certification process covers 20 quality system elements
in design, production and installation that must conform to achieve registration.
This commitment to quality will result in increased product reliability and total
customer satisfaction.
Publications
Pub. MN03305002E IT. NEMA Overload Relay Setup and Troubleshooting Manual
Pub. MN03305001E
Pub. MN03403002E
Pub. 50102
Pub. 49416
Pub. 50140
Pub. 50150
Pub. 50160
Pub. 50170
Pub. 50180
Pub. 50141
Pub. 50151
Pub. 50161
Pub. 50171
Pub. 50181
Pub. 50142
Pub. 50152
Pub. 50162
Pub. 50172
Pub. 50182
Pub. 50143
Pub. 50153
Pub. 50163
Pub. 50173
Pub. 50183
For copies of these and other publications, contact the Literature Fulfillment Center
at 800-957-7050, Fax: 877-840-2371 or find on-line at:
.cutler-hammer.eaton.com/it.
www
For International, call: (630) 377-9798 (English only), Fax: (630) 377-1753.
E-mail: wcsorders@wallace.com
Mail: Cutler-Hammer Fulfillment Center
IT. NEMA Overload Relay Quick Setup Guide
IT. NEMA Contact Blocks (Size 00 – 4)
IT. NEMA Non-reversing Contactor Size 00 and 0 Installation Guide
IT. NEMA Non-reversing Contactor Size 1 Installation Guide
IT.
IT.
IT.
IT. NEMA Reversing Contactor Size 00 and 0 Installation Guide
IT.
IT. NEMA Reversing Contactor Size 2 Installation Guide
IT.
IT.
IT. NEMA Non-reversing Starter Size 00 and 0 Installation Guide
IT. NEMA Non-reversing Starter Size 1 Installation Guide
IT.
IT.
IT.
IT. NEMA Reversing Starter Size 00 and 0 Installation Guide
IT.
IT. NEMA Reversing Starter Size 2 Installation Guide
IT.
IT.
1750 Wallace Avenue
St. Charles, IL 60174-3404
IT. NEMA Contactor and Starter User Manual
IT. IEC Contactor and Starter User Manual
NEMA Non-reversing Contactor Size 2 Installation Guide
NEMA Non-reversing Contactor Size 3 and 4 Installation Guide
NEMA Non-reversing Contactor Size 5 Installation Guide
NEMA Reversing Contactor Size 1 Installation Guide
NEMA Reversing Contactor Size 3 and 4 Installation Guide
NEMA Reversing Contactor Size 5 Installation Guide
NEMA Non-reversing Starter Size 2 Installation Guide
NEMA Non-reversing Starter Size 3 and 4 Installation Guide
NEMA Non-reversing Starter Size 5 Installation Guide
NEMA Reversing Starter Size 1 Installation Guide
NEMA Reversing Starter Size 3 and 4 Installation Guide
NEMA Reversing Starter Size 5 Installation Guide
For more information visit: www.cutler-hammer.eaton.com
CA03310002E
Page 3
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Catalog Number Selection
Catalog Number Selection (Open Components)
Table 1. IT. Electro-Mechanical Catalog Numbering System
N 101 B S0 J 3 A
Standard
N = NEMA
Configuration (Open Type)
02N = FVNR Coil Controller
03N = FVR Coil Controller
04N = Contact Block
05N = Solid-State Non-reversing Overload Relay
06N = Solid-State Reversing Overload Relay
101 = FVNR Starter
111 = FVNR Contactor
501 = FVR Starter
511 = FVR Contactor
Frame Width
B = 45 mm
C = 54 mm
D = 76 mm
E = 105 mm
F = 140 mm
Designator (NEMA)
SA = Size 00
S0 = Size 0
S1 = Size 1
S2 = Size 2
S3 = Size 3
S4 = Size 4
S5 = Size 5
XC = Coil Controller
XR = Overload
Overload Type
A = Standard
N = Contactor or Not Applicable
Pole Selection
3 = 3-Pole
Overload Full Amperes Adjustment
(45 mm)
A = .25 – .8
B = .59 – 1.9
C = 1.4 – 4.4
D = 2.8 – 9.0
G = 6.3 – 20
J = 10 – 32
(54 mm)
A = .25 – .8
B = .59 – 1.9
C = 1.4 – 4.4
D = 2.8 – 9.0
F = 5.0 – 16
H = 8.4 – 27
L = 16 – 50
X = Contact Block, Coil Controller,
Contactor or Not Applicable
(76 mm)
F = 5.0 – 16
H = 8.4 – 27
K = 14 – 45
N = 31 – 100
(105 mm)
K = 14 – 45
M = 28 – 90
P = 42 – 135
R = 63 – 200
(140 mm)
P = 42 – 135
S = 84 – 270
T = 131 – 420
3
Note: When using the Catalog Numbering System for Eaton’s Cutler-Hammer IT. Electro-Mechanical products, care should be exercised to
assure that the Catalog Number for the Overload Relay aligns with the
as separate components.
Examples:
N101BS0J3A — Full Voltage Non-reversing, Size 0 Starter with a 10 – 32 amp overload range
N111FS5X3N — Full Voltage Non-reversing, Size 5 Contactor
N501DS2K3A — Full Voltage Reversing Starter with a 14 – 45 amp overload range
N02NCXCXNN — Coil Controller 54 mm
N04NBSAX3N — Contact Block Size 00
IT. Contact Block selected for type, frame size and ampacity, if purchased
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 4
NEMA Contactors & Starters
4
IT. Electro-Mechanical
Contactors — Full Voltage, Non-reversing and Reversing
September 2003
2
Contents
Description Page
Product Family Overview
Product Description. . . . . . . 2
Standards and
Certifications . . . . . . . . . . .
Catalog Number
Selection . . . . . . . . . . . . . .
Contactors — Non-reversing
and Reversing
Product Description. . . . . . . 4
Features . . . . . . . . . . . . . . . . 4
Product Selection . . . . . . . . 5
Technical Data. . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . 13
Auxiliary Contacts . . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . . 18
NEMA Full Voltage Non-reversing
Contactor, Size 0, Cat. No. N111BS0X3N
3
Product Description
The Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Con-
tactor by Eaton Corporation consists of
an IT. Electro-Mechanical Contact
Block and IT. Electro-Mechanical Coil
Controller as a Full Voltage Nonreversing (FVNR) or Full Voltage
Reversing (FVR) device. Size 00 to Size
4 Contact Blocks combined with Coil
Controllers (factory or field assembled)
are stand-alone Contactors. Only the
Size 5 Contactors have internal
factory assembled coil controllers.
Features
■ Size 00 – 5, 9 – 270A, 2 – 200 hp,
600V
■ 24V DC Coil Control — safe, reliable
global standard
■ Frame width (mm): 45, 54, 76, 105,
140
■ No laminations, shading coils or
magnet noise
■ -40 to 149°F (-40 to 65°C)
operating temperature
■ No seal in auxiliary contacts
required — control wiring is not
needed between the contactor and
overload relay
■ Conformal coated printed circuit
boards for resistance to harsh
environments
■ Unique Pulse Width Modulated coil
controller minimizes coil power
consumption
■ Microprocessor-based control
■ Easily accessible mounting feet for
panel mounting
■ Meets or exceeds global standards
for EMC (Electromagnetic compatibility) immunity and emissions
■ Front and side mounted Auxiliary
Contacts: 1NO, 1 NC, 2NO, 2NC,
1NO/1NC and logic level
■ 2- or 3-wire control
■ Built-in logic to provide either 2- or
3-wire control, eliminating the need
to provide and wire auxiliary contacts to seal in and interlock the
contactor coils
■ Easy field assembly of control
wiring — plug and unplug lockable
control connector
■ DIN rail mounting for Sizes 00 – 2
■ Optional mounting plates for Size
00 – 4
■ Common accessories
■ Long-life silver nickel and silver tin
oxide contacts provide excellent
conductivity and superior resistance
to welding and arc erosion
■ Environmentally friendly materials
■ Low wattage coils and minimal heat
dissipation
Reversing Contactors
■ Includes Reversing Power Wiring
and bus bars
■ Mounting plates for Size 00 – 4
■ Exclusive internal electronic inter-
lock for reversing
■ Field installed Reversing Kits
■ Unique coil controller energizes
both forward and reverse contactors
— one control point for wiring
NEMA Full Voltage Reversing Contactor,
Size 0, Cat. No. N511BS0X3N
For more information visit: www.cutler-hammer.eaton.com
CA03310002E
Page 5
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Product Selection
Non-reversing Contactors
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp and Non-reversing or
Reversing
Note:
■ An N111 (Size 00 – 4) consists of an N04N
(Contact Block) and an
factory assembled.
■ An N111F (Size 5) has an internal coil
controller, factory assembled.
Table 2. Full Voltage 3-Pole DC-Operated Non-reversing Contactors
NEMA
Size
00 9 1/3 1
018
1 27 2 3 7-1/2 7-1/2 10 10 10 N111CS1X3N 250.
2 45 3 7-1/2 10 15 25 25 25 N111DS2X3N 454.
390
4 135 — — 40 50 100 100 75 N111ES4X3N 1,765.
5 270 — — 75 100 200 200 150 N111FS5X3N 3,825.
24V DC coil voltage.
Continuous
Ampere Rating
N02N (Coil Controller),
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
12
7-1/2 15
Contactors — Full Voltage, Non-reversing and Reversing
Cat. No. N111BS0X3N
Max. UL Horsepower
(hp) 50 Hz
208V
1-1/2 1-1/2 2 2
3 3 555 N111BS0X3N 214.
25 30 50 50 50 N111ES3X3N 740.
230V/
240V
460V/
480V
575V/
600V
380V
1-1/2 N111BSAX3N 170.
3-Pole Non-reversing
Number
Price
U.S. $
5
Note:
■ If required, accessories are available on Page 13.
■ Integral solid-state auxiliary hold-in circuit.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Accessories . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 18 – 21
Discount Symbol . . . . . . . . . . . . . . . 1CD1
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 6
NEMA Contactors & Starters
6
IT. Electro-Mechanical
September 2003
Contactors — Full Voltage, Non-reversing and Reversing
Reversing Contactors
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp, and Non-reversing or
Reversing
Note:
■ An N511 (Size 00 – 4) consists of two N04N
(Contact Blocks), an N03N (FVR Coil
Controller), Mechanical Interlock, Fanning
Strips and Mounting Plate, factory
assembled.
■ An N511F (Size 5) consists of two N111F
(Contactors), an Internal Reversing Coil
Controller, Mechanical Interlock, Crossover
Bus Bars and Wiring Harness, factory
assembled.
Cat. No. N511BS0X3N
Table 3. Full Voltage 3-Pole DC-Operated Reversing Contactors
NEMA
Size
00 9 1/3 1
018
1 27 2 3 7-1/2 7-1/2 10 10 10 N511CS1X3N 610.
2 45 3 7-1/2 10 15 25 25 25 N511DS2X3N 1,155.
390
4 135 — — 40 50 100 100 75 N511ES4X3N 4,725.
5 270 — — 75 100 200 200 150 N511FS5X3N 8,510.
24V DC coil voltage.
Continuous
Ampere Rating
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
12
7-1/2 15
208V
1-1/2 1-1/2 2 2
3 3 555 N511BS0X3N 530.
25 30 50 50 50 N511ES3X3N 1,905.
230V/
240V
460V/
480V
575V/
600V
Max. UL Horsepower
(hp) 50 Hz
380V
1-1/2 N511BSAX3N 440.
3-Pole Reversing
Number
Price
U.S. $
Note:
■ If required, accessories are available on Page 13.
■ Integral solid-state auxiliary hold-in circuit.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Accessories . . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 18 – 21
Discount Symbol . . . . . . . . . . . . . . . . 1CD1
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 7
September 2003
NEMA Contactors & Starters
IT. Electro-Mechanical
Starters — Full Voltage, Non-reversing and Reversing
7
Contents
Description Page
Product Family Overview
Product Description . . . . . . 2
Standards and
Certifications . . . . . . . . . . 2
Catalog Number
Selection . . . . . . . . . . . . . 3
Starters — Non-reversing
and Reversing
Product Description . . . . . . 7
Features . . . . . . . . . . . . . . . 7
Product Selection. . . . . . . . 8
Technical Data . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . 13
Auxiliary Contacts . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . 22
NEMA Full Voltage
Non-reversing Starter, Size 0
Product Description
The Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical
Starter by Eaton Corporation consists
of an IT. Electro-Mechanical Contact
Block or Contactor and IT. Electro-
Mechanical Solid-State Overload Relay
as a Full Voltage Non-reversing (FVNR)
or Full Voltage Reversing (FVR) device.
Size 00 to Size 5 Starters are factory or
field assembled.
Features
■ 24V DC control power — safe, reliable
global standard
■ Unique Pulse Width Modulated
(PWM) coil controller minimizes coil
power consumption
■ Microprocessor based control
■ Phase loss and current unbalance
protection, user selectable
■ Standard selectable Trip Class 10, 20
(factory default) or 30 — no individual part numbers — no programming software
■ Ambient compensated overload
■ Motor temperature and power-up
protection with thermal memory
■ Front and side mounted Auxiliary
Contacts: 1NO, 1NC, 2NO, 2NC,
1NO/1NC and logic level (1NO/1NC)
■ Easily accessible mounting feet for
panel mounting
■ LED status indication — trip, trip
class, motor thermal state, reset,
overload state
■ Unique “Alarm without Trip” option
for critical must run applications
■ Lockable overload cover protects
against unauthorized adjustment
and reset functions
■ No control wiring needed between
contactor and overload relay —
eliminates seal in auxiliary contacts
■ Minimal heat — no full voltage coils
■ -40° to 149°F (-40° – 65°C) operating
temperature
■ Wide 3.2:1 current adjustment range
■ Exclusive internal 24-bit floating
point math calculations with RMS
calibrated current measurement
■ Meets or exceeds global standards
for EMC (Electromagnetic compatibility) immunity and emissions
■ IP20 Finger Protection
■ Motor running thermal utilization
indication
■ Manual, Automatic or Remote Reset
■ Easy field assembly of control
wiring — plug and unplug lockable
control connector
■ DIN rail mountable, Size 00 – 2
■ Communication Interface with
Starter Network Adapter Product
(SNAP)
■ 2- or 3-wire control
■ Solid-state alarm output indication
■ Optional mounting plates with
“Ease of Installation” slotted hole
design
■ Type 2 Coordination
■ Conformal coated printed circuit
boards for resistance to harsh
environments
Reversing Starters
■ Includes Reversing Power Wiring
and bus bars
■ Mounting plates for Size 00 – 4
■ Built-in electronic interlock for FVR
units
■ Unique overload board energizes
both forward and reverse starters —
one control point for wiring
NEMA Full Voltage Reversing
Starter, Size 0
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 8
NEMA Contactors & Starters
8
IT. Electro-Mechanical
Starters — Full Voltage, Non-reversing and Reversing
Product Selection
Non-reversing Starters
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp, Non-reversing or
Reversing and Overload Adjustment
Range (Amperes)
Note:
■ An N101 (00 – 4) consists of an N04N (Contact
Block) and an N05N (Non-reversing Overload
Relay), factory assembled.
■ An N101 (Size 5) consists of an N111F
(Contactor) and an
Overload Relay), factory assembled
Table 4. Full Voltage Non-reversing DC-Operated, Open Type Starters (Size 00 – 5), with 3-Pole Solid-State Overload Protection
NEMA
Size
00 9 .25 – .8
0 18 .25 – .8
1 27 .25 – .8
2 45 5.0 – 16
3 90 14 – 45
4 135 14 – 45
5 270 42 – 135
Note:
■ If required, accessories are available on Page 13.
■ The standard IT. starter is for 3-phase applications only.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Continuous
Ampere
Rating
24V DC coil voltage.
N05N (Non-reversing
.
Overload
Adjustment
Range
(Amperes)
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
10 – 32
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
5.0 – 16
8.4 – 27
16 – 50
8.4 – 27
14 – 45
31 – 100
28 – 90
42 – 135
28 – 90
42 – 135
63 – 200
84 – 270
131 – 420
Cat. No. N101BS0G3A
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
1/3 1
12
2 3 7-1/2 7-1/2 10 10 10 N101CS1A3A
3 7-1/2 10 15 25 25 25 N101DS2F3A
7-1/2 15
— — 40 50 100 100 75 N101ES4K3A
— — 75 100 200 200 150 N101FS5P3A
208V
25 30 50 50 50 N101ES3K3A
230V/
240V
1-1/2 1-1/2 2 2
3 3 555 N101BS0A3A
460V/
480V
575V/
600V
Max. UL
Horsepower
(hp) 50 Hz
380V
1-1/2 N101BSAA3A
3-Pole Non-reversing
Number
N101BSAB3A
N101BSAC3A
N101BSAD3A
N101BSAG3A
N101BS0B3A
N101BS0C3A
N101BS0D3A
N101BS0G3A
N101BS0J3A
N101CS1B3A
N101CS1C3A
N101CS1D3A
N101CS1F3A
N101CS1H3A
N101CS1L3A
N101DS2H3A
N101DS2K3A
N101DS2N3A
N101ES3M3A
N101ES3P3A
N101ES4M3A
N101ES4P3A
N101ES4R3A
N101FS5S3A
N101FS5T3A
September 2003
Price
U.S. $
206.
206.
206.
206.
206.
257.
257.
257.
257.
257.
257.
297.
297.
297.
297.
297.
297.
297.
540.
540.
540.
540.
880.
880.
880.
1,985.
1,985.
1,985.
1,985.
4,845.
4,845.
4,845.
Accessories . . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 22 – 24
Discount Symbol . . . . . . . . . . . . . . . . 1CD1
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 9
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Reversing Starters
When Ordering Specify
NEMA Size, Continuous Ampere Rating,
Voltage, kW/hp, Non-reversing or
Reversing and Overload Adjustment
Range (Amperes)
Note:
■ An N501 (Size 00 – 4) consists of two N04N
(Contact Blocks), N06N (Reversing Overload
Relay), Fanning Strips, Mechanical Interlock
and Mounting Plate, factory assembled.
■ An N501F (Size 5) consists of two N111F
(Contactors), N06N (Reversing Overload
Relay), Fanning Strips, Mechanical Interlock,
Crossover Bus Bars and Reversing Wiring
Harness, factory assembled.
Table 5. Full Voltage Reversing DC-Operated, Open Type Starters (Size 00 – 5), with 3-Pole Solid-State Overload Protection
NEMA
Size
00 9 .25 – .8
0 18 .25 – .8
1 27 .25 – .8
2 45 5.0 – 16
3 90 14 – 45
4 135 14 – 45
5 270 42 – 135
Note:
■ If required, accessories are available on Page 13.
■ The standard IT. starter is for 3-phase applications only.
■ See Table 7 for 24V DC power supply requirements.
■ Control inputs are rated 24V DC (3 – 5 mA).
Continuous
Ampere
Rating
24V DC coil voltage.
Overload
Adjustment
Range
(Amperes)
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
10 – 32
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
5.0 – 16
8.4 – 27
16 – 50
8.4 – 27
14 – 45
31 – 100
28 – 90
42 – 135
28 – 90
42 – 135
63 – 200
84 – 270
131 – 420
Max. UL Horsepower
(hp) 60 Hz
1-Phase 3-Phase 3-Phase Catalog
115V 230V 200V/
1/3 1
12
2 3 7-1/2 7-1/2 10 10 10 N501CS1A3A
3 7-1/2 10 15 25 25 25 N501DS2F3A
7-1/2 15
— — 40 50 100 100 75 N501ES4K3A
— — 75 100 200 200 150 N501FS5P3A
Starters — Full Voltage, Non-reversing and Reversing
Cat. No. N501BS0G3A
Max. UL
Horsepower
(hp) 50 Hz
208V
25 30 50 50 50 N501ES3K3A
230V/
240V
1-1/2 1-1/2 2 2
3 3 555 N501BS0A3A
460V/
480V
575V/
600V
380V
1-1/2 N501BSAA3A
3-Pole Reversing
Number
N501BSAB3A
N501BSAC3A
N501BSAD3A
N501BSAG3A
N501BS0B3A
N501BS0C3A
N501BS0D3A
N501BS0G3A
N501BS0J3A
N501CS1B3A
N501CS1C3A
N501CS1D3A
N501CS1F3A
N501CS1H3A
N501CS1L3A
N501DS2H3A
N501DS2K3A
N501DS2N3A
N501ES3M3A
N501ES3P3A
N501ES4M3A
N501ES4P3A
N501ES4R3A
N501FS5S3A
N501FS5T3A
Price
U.S. $
1,255.
1,255.
1,255.
1,255.
2,065.
2,065.
2,065.
5,040.
5,040.
5,040.
5,040.
9,680.
9,680.
9,680.
9
491.
491.
491.
491.
491.
585.
585.
585.
585.
585.
585.
665.
665.
665.
665.
665.
665.
665.
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Accessories . . . . . . . . . . . . . . . . . . . Pages 13 – 17
Technical Data . . . . . . . . . . . . . . . . . Pages 10 – 12
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 22 – 24
Discount Symbol . . . . . . . . . . . . . . . 1CD1
Page 10
10
NEMA Contactors & Starters
IT. Electro-Mechanical
Technical Data and Specifications
Table 6. Specifications
Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5
Overall Dimensions in Inches (mm) — w x h x d
Non-reversing
Contactor
Reversing
Contactor
Non-reversing
Starter
Reversing
Starter
Mounting Hole Spacing in Inches (mm) — w x h
Non-reversing
Contactor
Reversing
Contactor
Non-reversing
Starter
Reversing
Starter
Mounting Positions
Panel-Vertical Yes Yes Yes Yes Yes
Panel-Horizontal Yes Yes Yes Yes Yes
DIN Rail Mountable Yes
Weights in Lb. (kg)
Non-reversing
Contactor
Reversing
Contactor
Non-reversing
Starter
Reversing
Starter
Mechanical Operating Rate
Maximum 3/sec 3/sec 2/sec 2/sec 1/sec
Mechanical Life
Humidity
Insulation Voltage (Ui)
Impulse Withstand Voltage (Uimp)
Auxiliaries add approximately 1.0" (25 mm) to depth for single, 1.2" (30 mm) for dual.
Non-reversing contactors and starters only.
No load condition.
Up to 99% humidity depending on application. Consult factory.
1.8 x 4.4 x 2.4
(45 x 111 x 60)
3.8 x 5.9 x 2.7
(96 x 149 x 69)
1.8 x 5.0 x 2.5
(45 x 127 x 63)
3.8 x 5.9 x 2.7
(96 x 149 x 69)
1.33 x 4.0
(33.8 x 101)
3.15 x 5.35
(80 x 136)
1.33 x 4.62
(33.8 x 117.3)
3.15 x 5.35
(80 x 136)
.7
(.31)
1.9
(.86)
.9
(.40)
2.0
(.90)
10,000,000 10,000,000 8,000,000 8,000,000 5,000,000
95% Non-condensing 95% Non-condensing 95% Non-condensing 95% Non-condensing 95% Non-condensing
690V 690V 690V 690V 690V
6 kV 6 kV 6 kV 6 kV 6 kV
2.1 x 4.4 x 2.4
(54 x 113 x 60)
4.5 x 5.9 x 2.6
(114 x 149 x 67)
2.1 x 5.4 x 2.5
(54 x 138 x 63)
4.5 x 5.9 x 2.6
(114 x 149 x 67)
1.46 x 4.10
(37 x 104)
3.15 x 5.35
(80 x 136)
1.46 x 5.04
(37 x 128)
3.15 x 5.35
(80 x 136)
Yes
.9
(.42)
2.6
(1.17)
1.2
(.53)
2.6
(1.20)
3.0 x 5.9 x 3.1
(76 x 150 x 79)
6.2 x 7.4 x 3.3
(158 x 188 x 84)
3.0 x 5.9 x 3.1
(76 x 150 x 79)
6.2 x 7.4 x 3.3
(158 x 188 x 84)
.94 x 2.87
(24 x 73)
5.51 x 6.89
(140 x 175)
.94 x 2.87
(24 x 73)
5.51 x 6.89
(140 x 175)
Yes
2.8
(1.27)
6.9
(3.13)
2.9
(1.32)
7.1
(3.20)
4.1 x 8.0 x 3.5
(105 x 203 x 90)
8.5 x 9.5 x 3.8
(216 x 242 x 97)
4.1 x 8.0 x 3.5
(105 x 203 x 90)
8.5 x 9.5 x 3.8
(216 x 242 x 97)
1.33 x 4.13
(33.8 x 105)
7.87 x 9.06
(200 x 230)
1.33 x 4.13
(33.8 x 105)
7.87 x 9.06
(200 x 230)
No No
6.7
(3.05)
16.9
(7.67)
7.1
(3.20)
16.8
(7.60)
September 2003
5.6 x 14.0 x 7.0
(142 x 355 x 178)
11.7 x 17.2 x 7.0
(296 x 436 x 178)
5.7 x 19.4 x 7.0
(145 x 492 x 178)
11.8 x 21.0 x 7.0
(300 x 533 x 178)
1.75 x 13.0
(44.5 x 330)
7.82 x 13.0
(198.5 x 330)
1.75 x 18.3
(44.5 x 465)
7.82 x 18.3
(198.5 x 465)
20.0
(9.1)
48.0
(21.8)
27.0
(12.3)
55.0
(25.0)
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 11
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Table 6. Specifications, continued
Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5
Finger Protection
Front IP20 IP20 IP20 IP20 IP20
At Terminals IP10 IP10 IP00 IP00 IP00
At Terminals with max.
size wire installed
Terminals L1, L2, L3/T1, T2, T3
1 Wire per Terminal
(stranded or solid)
2 Wires per Terminal
(stranded or solid)
Strip Length .45" (11 mm) .5" (12 mm) .7" (18 mm) .8" (21 mm) 1.5" (40 mm)
Torque (max.) 20 lb-in (2.2 Nm)
Driver 2.5 mm Hex Key 3 mm Hex Key 5/32" (4 mm) Hex Key 5/16" (8 mm) Hex Key 5/16" (8 mm) Hex Key
Operation Performance
Coil Voltage (nominal) 24V DC 24V DC 24V DC 24V DC 24V DC
Coil Operating
Voltage Range (V DC)
Control Terminals
(- and +)
1 Wire per Terminal
(- and +)
2 Wires per Terminal
(P, F, R, 1, 2, 3)
1 Wire per Terminal
(P, F, R, 1, 2, 3)
2 Wires per Terminal
Torque (max.) 4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm)
Strip Length .25 (7 mm) .25 (7 mm) .25 (7 mm) .25 (7 mm) .25 (7 mm)
Driver .13 (3.5 mm) Flat .13 (3.5 mm) Flat .13 (3.5 mm) Flat .13 (3.5 mm) Flat .13 (3.5 mm) Flat
Temperature
Operating -40° to +149°F
Storage -58° to +176°F
Environmental
Shock/Vibration 15G/5G 15G/5G 15G/5G 15G/5G 15G/5G
Altitude
Pull-In Time (mS) @ 24V
Excl. Debounce Time 15 15 25 30 70 – 200
Incl. Debounce Time 75 80 88 95 120 – 300
Dropout Time (mS) @ 24V
Excl. Debounce Time 5 5 12 15 50 – 150
Incl. Debounce Time 65 70 75 80 70 – 250
Use Class B 75°C copper wire only (or 90°C
copper wire sized for 75°C operation per
NEC).
Consult factory for higher ratings.
The Non-reversing Starter requires the use
of all six mounting screws for the maximum
rating.
Note: At other temperatures expressed in
°C, for either inrush or sealed, use the 20°C
value from the table in the following
Watts = W
For example, inrush requirements for a NEMA
Amps = A
Size 2 Starter at -25°C would be:
Watts = 130 [1.1 – .005 (-25)] = 160
Amps = 5.4 [1.1 – .005 (-25)] = 6.6
IP20 IP10 IP10 IP00 IP00
14 – 8 AWG
(1.5 – 10 mm
14 – 10 AWG
(1.5 – 4 mm
for 14 – 10 AWG
(1.5 – 6 mm
25 lb-in (2.8 Nm) for
8 AWG (10 mm
20 – 28 20 – 28 20 – 28 20 – 28 20 – 28
14 – 12 AWG
(1.5 – 2.5 mm
14 AWG
(1.5 mm
22 – 12 AWG
(0.5 – 2.5 mm
18 – 14 AWG
(0.75 – 1.5 mm
(-40° to +65°C)
(-50° to +80°C)
6600 FT (2000M) 6600 FT (2000M) 6600 FT (2000M) 6600 FT (2000M) 6600 FT (2000M)
[1.1 – .005(T) and
20
[1.1 – .005(T)]
20
2
)
2
)
2
);
2
)
2
)
2
)
2
)
2
)
Technical Data and Specifications
14 – 4 AWG
(1.5 – 16 mm2)
14 – 6 AWG
(1.5 – 16 mm2)
35 lb-in (4.0 Nm)
for 14 – 10 AWG
(1.5 – 6 mm
40 lb-in (4.5 Nm) for
8 AWG (10 mm
45 lb-in (5.0 Nm) for
6 – 4 AWG
(16 mm
14 – 12 AWG
(1.5 – 2.5 mm2)
14 AWG
(1.5 mm2)
22 – 12 AWG
(0.5 – 2.5 mm2)
18 – 14 AWG
(0.75 – 1.5 mm2)
-40° to +149°F
(-40° to +65°C)
-58° to +176°F
(-50° to +80°C)
2
);
2
)
Notes:
■ Response time for Control Inputs = Debounce
Time
■ The time between operating forward and
reverse must be greater than the Debounce
Time.
14 – 1 AWG
(1.5 – 35 mm2)
14 – 2 AWG
(1.5 – 25 mm2)
45 lb-in (5.0 Nm) for
100 lb-in (11 Nm) for
2
);
14 – 12 AWG
(1.5 – 2.5 mm2)
14 AWG
(1.5 mm2)
22 – 12 AWG
(0.5 – 2.5 mm2)
18 – 14 AWG
(0.75 – 1.5 mm2)
-40° to +149°F
(-40° to +65°C)
-58° to +176°F
(-50° to +80°C)
Single 14 – 8 AWG
(1.5 – 10 mm
Single 6 – 1 AWG
(16 – 35 mm
Dual Wire
Combinations
2
2
) and
);
6 – 250 MCM
(16 – 120 mm2)
6 – 3/0 AWG
(16 – 70 mm2)
250 lb-in (28 Nm) 550 lb-in (62 Nm)
14 – 12 AWG
(1.5 – 2.5 mm2)
14 AWG
(1.5 mm2)
22 – 12 AWG
(0.5 – 2.5 mm2)
18 – 14 AWG
(0.75 – 1.5 mm2)
-40° to +149°F
(-40° to +65°C)
-58° to +176°F
(-50° to +80°C)
4 – 750 MCM
(25 – 420 mm2)
1/0 — 300 MCM
(50 — 150 mm2)
14 – 12 AWG
(1.5 – 2.5 mm2)
14 AWG
(1.5 mm2)
22 – 12 AWG
(0.5 – 2.5 mm2)
18 – 14 AWG
(0.75 – 1.5 mm2)
-40° to +149°F
(-40° to +65°C)
-58° to +176°F
(-50° to +80°C)
Table 7. 24V DC Power Supply Requirements @ 68°F (20°C) (see Note at left)
Contactor/Starter Size Sealed In Inrush
Catalog
Number
N_11B_ _X3N
N_01B_ _ _3A
N_11C_ _X3N
N_01C_ _ _3A
N_ _1D_ _ _3_
N_ _1E_ _ _3_
N_ _1F_ _ _3_
N_01F_ _ _3_
_ indicates missing digit/character of the Catalog Number; may have multiple values.
NEMA Size Wattage Amps Wattage Amps Duration
00, 0
00, 0
1
1
2
3, 4
5
5
3.7
3.2
4.2
3.6
5.0
5.6
12.0
13.0
.15
.13
.18
.15
.21
.23
.50
.54
130
140
200
200
80
80
90
90
3.3
3.3
3.8
3.8
5.4
5.8
8.3
8.3
(mS)
50
50
50
50
65
85
250
250
11
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 12
12
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Technical Data and Specifications
Electrical Life — AC-1, AC-2, AC-3 and AC-4 Utilization Categories
Table 8. Utilization Categories
The International Electrotechnical Commission (IEC) has developed utilization categories for contactors and auxiliary contacts. The IEC utilization categories
are used to define the type of electrical load for estimating electrical life, and do not imply the devices are IEC rated.
Category Typical Application
AC-1 Non-inductive or slightly inductive loads: Resistance furnaces, heating.
AC-2 Slip-ring motors: Starting and stopping of running motors
AC-3 Squirrel cage motors: Starting, switching off motors during running (motors in most industrial applications typically fall into this category).
AC-4 Squirrel cage motors: Starting, plugging
Plugging is stopping or reversing the motor rapidly by reversing the connections while the motor is running.
Inching or jogging is energizing the motor once or repeatedly for short durations to obtain small movements of the motor driven load.
, inching (very few applications in industry are totally AC-4).
Life Load Curves — Eaton’s CutlerHammer IT. Electro-Mechanical Series
NEMA contactors have been designed
and manufactured for superior life performance. All testing has been based
on requirements as found in IEC
60947-4-1 and conducted by us. When
selecting a contactor, the specifier
must give attention to the specific
load, utilization category and the
required electrical life. For a definition
of Utilization Categories, see Table 8
above.
NEMA Size
18 4 527 90 135 270
10 10 0 100 0
Operational Current
10,000,000
1,000,000
Operations
100,000
10,000
19
Note: Preliminary data.
00 0 1 2 3 4 5
Figure 1. Electrical Life — AC-3 Utilization Category
NEMA Size
10,000,000
00 0 1 2 3 4 5
Note: AC-3 tests are conducted at rated
device currents and AC-4 tests are conducted at six-times rated device currents.
All tests have been run at 460V, 60 Hz.
Actual application life may vary,
depending on environmental conditions and application duty cycle.
Contactor Choice —
■ Decide what utilization category the
application is and choose the
appropriate curve from Figure 1 or
Figure 2.
■ Locate the intersection of the life-
load curve with the operational current (le) of the application, as found
on the horizontal axis.
■ Read the estimated contact life
along the vertical axis in number of
operations.
Trip Times
1000.0
100.0
10.0
Trip Time (Seconds)
1.0
5
3
6
1
4
2
1,000,000
Operations
100,000
10,000
19
Note: Preliminary data.
18 4 527 90 135 270
10 10 0 100 0
Operational Current
Figure 2. Electrical Life — AC-4 Utilization Category
For more information visit: www.cutler-hammer.eaton.com CA03310002E
0.1
123456789
Multiples of FLA
Trip Class 10 Cold
1
Trip Class 10 Hot
2
Trip Class 20 Cold
3
Trip Class 20 Hot
4
Trip Class 30 Cold
5
Trip Class 30 Hot
6
Figure 3. Class 10, 20 and 30 Trip Curves
10
Page 13
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Accessories
Modular Components — Contactor Field Assembly
13
NEMA
Contact Block
EXAMPLE FOR A FULL VOLTAGE NON-REVERSING CONTACTOR:
N04NCS1X3N + N02NCXCXNN = N111CS1X3N
(2) NEMA
Contact Blocks
EXAMPLE FOR A FULL VOLTAGE REVERSING CONTACTOR:
(2) N04NCS1X3N + N03NCXCXNN + EMRKTC (REVERSING KIT) = N511CS1X3N
Non-reversing
Coil Controller
Reversing Coil
Controller
FVNR
Contactor
Mechanical
Interlock
Figure 4. Modular Contactor Assembly
Modular Components — Starter Field Assembly
Reversing Kit
(2) Fanning Strips
Mounting
Plate
FVR
Contactor
NEMA
Contact Block
EXAMPLE FOR A FULL VOLTAGE NON-REVERSING STARTER:
N04NCS1X3N + N05NCXRL3A = N101CS1L3A
(2) NEMA
Contact Blocks
EXAMPLE FOR A FULL VOLTAGE REVERSING STARTER:
(2) N04NCS1X3N + N06NCXRL3A + EMRKTC (REVERSING KIT) = N501CS1L3A
Non-reversing
Overload Relay
Reversing
Overload Relay
FVNR
Starter
Mechanical
Interlock
Figure 5. Modular Starter Assembly
Reversing Kit
(2) Fanning Strips
Mounting
Plate
FVR
Starter
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 14
14
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Accessories
NEMA Contact Block
Table 9. NEMA Contact Block
Size Amperes Catalog
00
0
1
2
3
4
9
18
27
45
90
135
Number
N04NBSAX3N
N04NBS0X3N
N04NCS1X3N
N04NDS2X3N
N04NES3X3N
N04NES4X3N
Note:
■ N04N + N05N = N101; N04N + N02N = N111 (45 – 140 mm)
■ N04N + N06N = N501; N04N + N03N = N511 (45 – 140 mm)
Price
U.S. $
153.00
198.00
223.00
418.00
700.00
1,780.00
NEMA Solid-State Overload Relay — Non-reversing
NEMA Coil Controller
Table 11. NEMA Coil Controller
Size Catalog
Non-reversing
00, 0
1
2
3, 4
5
Number
N02NBXCXNN
N02NCXCXNN
N02NDXCXNN
N02NEXCXNN
EMUCCF
Size 00-1 Non-reversing
(pictured)
Price
U.S. $
25.50
38.25
57.00
76.50
—
Table 10. NEMA Solid-State Overload Relay — Non-reversing
Size Overload
Adjustment Range
(Amperes)
00, 0 .25 – .8
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
6.3 – 20
0 10 – 32 N05NBXRJ3A 74.50
1 .25 – .8
.59 – 1.9
1.4 – 4.4
2.8 – 9.0
5.0 – 16
8.4 – 27
16 – 50
2 5.0 – 16
8.4 – 27
14 – 45
31 – 100
3, 4 14 – 45
28 – 90
42 – 135
4 63 – 200 N05NEXRR3A 291.00
5 42 – 135
84 – 270
131 – 420
Catalog
Number
N05NBXRA3A
N05NBXRB3A
N05NBXRC3A
N05NBXRD3A
N05NBXRG3A
N05NCXRA3A
N05NCXRB3A
N05NCXRC3A
N05NCXRD3A
N05NCXRF3A
N05NCXRH3A
N05NCXRL3A
N05NDXRF3A
N05NDXRH3A
N05NDXRK3A
N05NDXRN3A
N05NEXRK3A
N05NEXRM3A
N05NEXRP3A
N05NFXRP3A
N05NFXRS3A
N05NFXRT3A
Price
U.S. $
74.50
74.50
74.50
74.50
74.50
133.00
133.00
133.00
133.00
133.00
133.00
133.00
176.00
176.00
176.00
176.00
291.00
291.00
291.00
984.00
984.00
984.00
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 1CD1
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 15
September 2003
NEMA Contactors & Starters
IT. Electro-Mechanical
Accessories
15
Auxiliary Contacts
Auxiliary Contacts are available for mounting on Eaton’s Cutler-Hammer Intelligent
Technologies (IT.) Electro-Mechanical Contactors and Starters. The various choices
available for non-reversing models are shown in Tables 12 and 13, and their ratings in Tables 14 – 16. For reversing models, the number of auxiliaries indicated is
for each of the contactors/starters in the assembly.
Table 12. Auxiliary Contact Availability — Sizes 00 – 5
Top Mounted (Maximum Auxiliaries per Contactor/Starter)
Contactor/Starter Size Contact
Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5
3 333— 1NO EMA13 21.70
3 333— 1NC EMA14 21.70
22
22
22
2 3333Logic Level 1NO-1NC EMA70 34.25
Other combinations: Single, Dual, Single; Dual, Single, Dual; and Dual, Logic Level, Dual
For reversers, multiply quantities by two.
EMA13
3
NO
4
NC
2
33— 1NO-1NC EMA15 29.00
33— 2NO EMA16 29.00
33— 2NC EMA17 29.00
EMA14
1
EMA15 EMA16 EMA17
NO
13
14
21
NC
22
13
NO
14
Figure 6. Connecting Diagram — Sizes 00 – 5
Type
23 21
NO
24
11
NC
12
NC
22
Catalog
Number
4
NO
1
Common
Price
U.S. $
EMA70
2
NC
1
Table 14. IEC Ratings
DC-13 AC-15
U
Voltage
e
24 5 48 8
48 2.5 120 6
125 1.1 240 4
250 .55 440 2
l
e
Amps.
U
Voltage
e
l
e
Amps.
Table 15. NEMA A600 Ratings
Current AC Voltage
120 240 480 600
Make and
Interrupting
Break 6 3 1.5 1.2
Continuous 10 10 10 10
Thermal 10 10 10 10
60 30 15 12
Table 16. NEMA P300 Ratings
Current DC Voltage
125 250
Make and
Interrupting
Break 1.1 .55
Continuous 5 5
Thermal 5 5
1.1 .55
Table 17. EMA70 Auxiliary Contact
DC-12 AC-12
Ue Ie Ue Ie
30 .1 250 .1
Table 13. Auxiliary Contact — Size 5
Auxiliary Contacts per Non-reversing and Reversing Contactor or Starter
Max Contact
Type
2 1NO Base auxiliary (max. 1 per side) C320KGS41 45.50
2 1NO-1NC Base auxiliary (max. 1 per side) C320KGS42 61.50
6 1NO C320KGS41 or C320KGS42 required
2 1NO Logic Level C320KGS41 or C320KGS42 required
6 1NC C320KGS41 or C320KGS42 required
2 1NC Logic Level C320KGS41 or C320KGS42 required
2 1NO-1NC C320KGS41 or C320KGS42 required
2 1NO-1NC Logic Level C320KGS41 or C320KGS42 required
3 1NO-1NC Logic Level Front mounted only EMA70
Contact factory for availability.
Description Catalog
(max. 3 Add-on auxiliaries per side)
(max. 1 Add-on auxiliary per side)
(max. 2 Add-on auxiliaries per side)
(max. 1 Add-on auxiliary per side)
(max. 1 Add-on auxiliary per side)
(max. 1 Add-on auxiliary per side)
For reversers, multiply quantities by two.
Number
C320KGS20 45.50
C320KGS20L
C320KGS21 45.50
C320KGS21L
C320KGS22 61.50
C320KGS22L
Price
U.S. $
—
—
—
34.25
Notes:
■ Side Mounted — Maximum (10) Total Circuits
■ Front Mounted — Maximum (6) Total Circuits
■ Maximum 4 auxiliaries per side (base + 3 side
mounted)
■ EMASA/B _ _ have been superseded by the
above Catalog Numbers.
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1
Page 16
16
NEMA Contactors & Starters
IT. Electro-Mechanical
September 2003
Accessories — DSNAP
DeviceNet Starter Network
Adapter Product (DSNAP)
Catalog Number D77B-DSNAP
with 54 mm IT. Starter
The DeviceNet Starter Network
Adapter Product (DSNAP) is a frontmount device that serves as a single
node on DeviceNet, providing communication capability, control and monitoring to Eaton’s Cutler-Hammer
Intelligent Technologies (IT.) Electromechanical Starters, as well as
the S751 Soft Start, as listed in
Tables 18 – 19.
When HAND/OFF/AUTO is required,
the HOA option will allow for the connection of hard wired operators. This
option allows for Hand Control even if
the DSNAP is not connected.
The product greatly increases the functionality of the IT. Electromechanical
Starter and S751 Soft Start with the
addition of enhanced features.
The IT. DSNAP is designed for use with
the same 24V DC power as the starter.
A starter power sensing circuit indi-
cates to the user that the starter does
not have 24V DC power, signaling a
fault or an E-Stop.
General Features
■ Communication to DeviceNet con-
suming one DeviceNet MAC ID
■ Manually set MAC ID and baud rate;
configuration using a software
application is not required for
normal operation
■ Advanced configuration using CH
Studio software
■ Includes pre-wired starter intercon-
nect cable and terminal adapter
Comprehensive Motor Data and Control
■ RMS average current
■ % of operating FLA
■ % thermal memory
■ Integral contact position detection
■ Operating status and fault codes
■ At speed (soft starters)
■ START/STOP control
■ RUN/FORWARD-REVERSE control
■ Trip Reset
Extended Starter Capabilities
■ Ground fault detection (with
accessory)
■ Fault log
■ Current level warning (adjustable)
■ Underload warning (adjustable)
Approvals (Pending)
■ UL508
■ CE
■ CSAC22.2 No. 14-95
Table 18. NEMA SNAP Connectivity
NEMA N101, N501
Size Continuous Ampacity
00 9
018
127
245
390
4 135
5 270
Rating
Table 19. S751 SNAP Connectivity
S751 Soft Start
54 mm All Sizes
IT. Starter
with
DSNAP
Figure 7. Typical DSNAP Application
Application
In a typical application, the DSNAP
front mounts to an IT. starter or soft
start. The DSNAP connects directly to
DeviceNet, allowing for control and
monitoring of the starter/soft start. A
PC or PLC serves as the central control
IT. Combo
Starter with
Cover Control
DeviceNet
For more information visit: www.cutler-hammer.eaton.com CA03310002E
and scans the DSNAP for motor control and monitoring information.
Page 17
September 2003
NEMA Contactors & Starters
IT. Electro-Mechanical
Accessories — DSNAP
17
Table 20. DeviceNet Specifications
DeviceNet Connections Group 2 Master Slave Connection Set
DeviceNet Baud Rate 125K, 250K, 500K
Polling
Bit Strobe
Explicit
No UCMM
Table 21. DSNAP Specifications
Description Specifications
Transportation/Storage
Temperature -58° to 176°F (-50° to 80°C)
Humidity 0 – 95% non-condensing
Operating
Temperature -13° to 131°F (-25° to 55°C)
Humidity 0 – 95% non-condensing
Altitude Above 2000 meters (6600 feet) consult
Shock 15 g’s half-wave sinusoidal 11 msecs
Vibration 5 – 57.5 Hz (100 – 17 msecs) @
Pollution Degree 3
Enclosure IP20
factory
.3 mm SA
57.5 – 150 Hz (17 – 6.7 msecs) @
.35 mm SA
Front
2.4
(62)
1.0
(26)
Side
1.9
(49)
Figure 8. DSNAP Approximate Dimensions in Inches (mm)
Table 22. Product Selection
Description Catalog
DSNAP Kit with TC8, RJJ1 and DSNAP
FVNR
DSNAP Kit with TC8, RJJ1, Second Aux.
and DSNAP FVR
DSNAP Kit with TC8, RJJ1 and DSNAP
FVNR HOA
DSNAP Kit with TC8, RJJ1, Second Aux.
and DSNAP FVR HOA
Number
D77B-SNAP-X1 275.00
D77B-SNAP-X2 320.10
D77B-SNAP-X3 350.53
D77B-SNAP-X4 377.82
Price
U.S. $
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 1CD1
Page 18
18
NEMA Contactors & Starters
IT. Electro-Mechanical
Dimensions
Non-reversing Contactors (Sizes 00 – 1)
Table 23. Approximate Dimensions in Inches (mm)
NEMA
Size
00, 0 1.8
1 2.1
Overall Mounting Holes Req. Mtg.
Width Height Depth Depth w/
AB CD E F G H J K P QR
(45)
(54)
4.4
(111)
4.45
(113)
2.4
(60)
2.4
(60)
Auxiliary
3.6
(91)
3.6
(91)
Depth
added w/
DIN Rail
.1
(3)
.1
(3)
Width Height Mtg.
1.33
(33.8)
1.46
(37)
4.0
(101).2(5)
4.1
(104).2(5)
Hole to
Top
DIN Rail
to Top
.9
(23)
.8
(20)
Screws
(3) #8
M4
(3) #8
M4
September 2003
Terminals
Control Line Load
.7
(19)
.7
(19)
1.2
(30)
1.2
(30)
1.2
(30)
1.2
(30)
Line Terminals
(1 L1, 3 L2, 5 L3)
Standard
DIN Rail
1.38 x .3
(35 x 7.5)
(Optional Mounting)
E
C
Q
P
R
Figure 9. Approximate Dimensions — Inches (mm)
D
Load Terminals
(2 T1, 4 T2, 6 T3)
Terminal Block
Control
Dual Auxiliary –
Reduce Dim “D”
.31 (8) for the
Single Auxiliaries
H
G
B
(Size 00, 0 Has Two Lower Mounting Feet,
Size 1 Pictured
Reference F – Width)
A
F
J
K
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 19
September 2003
Non-reversing Contactors (Sizes 2 – 4)
Table 24. Approximate Dimensions in Inches (mm)
NEMA
Size
2 3.0
3, 4 4.1
Overall Mounting Holes Req. Mtg.
Width Height Depth Depth w/
AB CD E F G H J K P QR
(76)
(105)
5.9
(150)
8.0
(203)
3.1
(79)
3.5
(90)
Auxiliary
4.2
(107)
4.7
(119)
NEMA Contactors & Starters
IT. Electro-Mechanical
Dimensions
Depth
added w/
DIN Rail
.2
(4)
— 1.33
Width Height Mtg.
.94
(24)
(33.8)
2.87
(73)
4.13
(105).6(15)
Hole to
Top
.5
(13)
DIN Rail
to Top
.9
(23)
— (4) #8 x 1.5
Screws
(4) #6 x 2
M3.5 x 50
M4 x 40
Terminals
Control Line Load
2.4
(60)
2.8
(72)
1.5
(37).6(14)
1.7
(42).3(8)
19
Line Terminals
(1 L1, 3 L2, 5 L3)
E
Standard
DIN Rail
1.38 x .3 (35 x 7.5)
(Optional Mounting)
76 mm (D-Frame) Only
Load Terminals
(2 T1, 4 T2, 6 T3)
Size 3, 4 Shown
Figure 10. Approximate Dimensions — Inches (mm)
Non-reversing Contactors (Size 5)
Table 25. Approximate Dimensions in Inches (mm)
NEMA
Size
5 5.6
Overall Mounting Holes Req. Mtg.
Width Height Depth Depth w/Logic
ABCD E FGH K P QR
(142)
14.0
(355)
7.0
(178)
Line Terminals
(1 L1, 3 L2, 5 L3)
Level Auxiliary
8.2
(208)
Q
R
P
C
Width w/Side
Auxiliaries
6.70
(170)
D
C
Q
D
H
Dual Auxiliary –
Reduce Dim “D”
.31 (8) for the
Single Auxiliaries
Control
Terminal Block
Width Height Mounting
1.75
(44.5)
13.0
(330)
K
G
B
Hole to Top
.58
(14.7)
E
A
F
2T1
Screws
(4) 5/16
M8
A
F
J
K
T36
T24
Terminals
Control Line Load
.8
(20)
H
4.4
(112)
4.4
(112)
Side
Auxiliary
P
R
Control Terminal
Load Terminals
(2 T1, 4 T2, 6 T3)
Block
Logic
Auxiliary
Figure 11. Approximate Dimensions in Inches (mm)
CA03310002E For more information visit: www.cutler-hammer.eaton.com
B
G
Page 20
20
NEMA Contactors & Starters
IT. Electro-Mechanical
Dimensions
Reversing Contactors (Sizes 00 – 4)
Table 26. Approximate Dimensions in Inches (mm)
NEMA
Size
00, 0 3.8
1 4.5
2 6.2
3, 4 8.5
Overall Mounting Holes Req. Mtg.
Width Height Depth Depth w/
AB CD F G H K P QR
(96)
(114)
(158)
(216)
5.9
(149)
5.9
(149)
7.4
(188)
9.5
(242)
2.7
(69)
2.6
(67)
3.3
(84)
3.8
(97)
Auxiliary
3.8
(96)
3.8
(96)
4.4
(112)
4.9
(125)
Width Height Mtg. Hole
3.15
(80)
3.15
(80)
5.51
(140)
7.87
(200)
5.35
(136)
5.35
(136)
6.89
(175)
9.06
(230)
to Top
.3
(7)
.3
(7)
.2
(6)
.2
(6)
Screws
(3) #10
M5
(3) #10
M5
(3) #10
M5
(3) #10
M5
September 2003
Terminals
Control Line Load
2.0
(50)
2.0
(50)
2.6
(67)
3.1
(80)
1.5
(38).9(22)
1.5
(38).6(16)
1.9
(48).9(22)
2.1
(54).7(17)
Line Terminals
(1 L1, 3 L2, 5 L3)
Load Terminals
(2 T1, 4 T2, 6 T3)
R
D
Q
P
C
Figure 12. Approximate Dimensions — Inches (mm)
Dual Auxiliary –
Reduce Dim “D”
.31 (8) for the
Single Auxiliaries
Control
Terminal Block
H
G
B
F
A
K
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 21
September 2003
Reversing Contactors (Size 5)
Table 27. Approximate Dimensions in Inches (mm)
NEMA
Size
5 11.7
Overall Mounting Holes Req. Mtg.
Width Height Depth Depth w/Logic
ABCD E FGH K P QR
(297)
17.2
(436)
7.0
(178)
Level Auxiliary
8.2
(208)
NEMA Contactors & Starters
IT. Electro-Mechanical
Dimensions
Width w/Side
Auxiliaries
12.8
(325)
Width Height Mounting
7.8
(198.5)
13.0
(330)
Hole to Top
2.19
(55.5)
Screws
(4) 5/16
M8
Terminals
Control Line Load
.8
(20)
4.4
(112)
4.4
(112)
21
Line Terminals
(1 L1, 3 L2, 5 L3)
Side
Auxiliary
Q
P
R
Figure 13. Approximate Dimensions in Inches (mm)
D
C
Control Terminal
Load Terminals
(2 T1, 4 T2, 6 T3)
Auxiliary
Block
Logic
E
A
K
F
H
B
G
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 22
22
NEMA Contactors & Starters
IT. Electro-Mechanical
Dimensions
Non-reversing Starters (Sizes 00 – 4)
Table 28. Approximate Dimensions in Inches (mm)
NEMA
Overall Mounting Holes Req. Mtg.
Size
Width Height Depth Depth w/
AB CD E F G H J K L MNP QR
00, 0 1.8
1 2.1
2 3.0
3, 4 4.1
(45)
(54)
(76)
(105)
5.0
(127)
5.4
(138)
5.9
(150)
8.0
(203)
2.5
(63)
2.5
(63)
3.1
(79)
3.5
(90)
Auxiliary
3.6
(91)
3.6
(91)
4.2
(107)
4.7
(119)
Depth
added w/
DIN Rail
.1
(3)
.1
(3)
.2
(4)
— 1.33
Width Height Mtg.
1.33
(33.8)
1.46
(37)
.94
(24)
(33.8)
DIN Rail
Hole
to Top
to Top
4.62
(117.3).2(5)
5.04
(128).2(5)
2.87
(73).5(13).9(23)
4.13
(105).6(15)
.9
(23)
.8
(20)
—
Screws
(3) #8
M4
(3) #8
M4
(4) #6 x 2
M3.5 x 50.7(17)
(4) #8 x 1.5
M4 x 40.7(17)
Reset Button Terminals
Width Height Depth Control Line Load
.6
(14)
.7
(17)
3.6
(91)
3.7
(93)
4.2
(106)
5.7
(146)
2.5
(63)
2.4
(62)
3.1
(78)
3.5
(88)
September 2003
1.7
(44)
1.8
(45)
2.4
(60)
2.8
(72)
1.2
(30).6(16)
1.2
(30).3(8)
1.5
(37).6(14)
1.7
(42).3(8)
Line Terminals
(1 L1, 3 L2, 5 L3)
Standard
DIN Rail
1.38 x .3
(35 x 7.5)
(Optional Mounting)
Control
Terminal Block
RE
D
Q
P
N
C
Figure 14. Approximate Dimensions — Inches (mm)
Dual Auxiliary –
Reduce Dim “D”
.3 (7) for the
Single Auxiliaries
Reset Button
.015 (0.4)
Deflection to Reset
Load Terminals
(2 T1, 4 T2, 6 T3)
H
G
B
A
F
J
M
K
(Sizes 2, 3
and 4)
Reset Button
K
(Sizes 00, 0
L
and 1)
For more information visit: www.cutler-hammer.eaton.com CA03310002E
Page 23
NEMA Contactors & Starters
Side
y
y
Contro
ock
S
oad Te
s
)
)
e Te
s
)
IT. Electro-Mechanical
September 2003
Non-reversing Starter (Size 5)
Table 29. Approximate Dimensions in Inches (mm)
NEMA
Overall Mounting Holes Req. Mtg.
Size
Width Length Depth Depth
AB CD E F G I K L MNP QRS
5 5.7
(145)
19.4
(492)
7.0
(178)
w/Logic
Level Auxiliary
8.2
(208)
Width
w/Side
Auxiliaries
6.7
(170)
Dimensions
Width Height Mntg.
1.75
(44.5)
18.3
(465)
Hole
to Top
.58
(14.7)
Screws
(4) 5/16 M82.4
Reset Button Terminals
Width Height Depth Control Line Load Load
(61)
12.4
(315)
5.3
(135)
5.0
(126)
4.4
(112)
3.0
(75)
4.0
(101)
23
rminal
Lin
(1 L1, 3 L2, 5 L3
Auxiliar
L
rminal
(2 T1, 6 T3
4 T2
Figure 15. Approximate Dimensions in Inches (mm)
Reversing Starters (Sizes 00 – 4)
Table 30. Approximate Dimensions in Inches (mm)
NEMA
Size
00, 0 3.8
1 4.5
2 6.2
3, 4 8.5
Overall Mounting Holes Req. Mtg.
Width Length Depth Depth w/
AB CD FGHK LMNP QR
(96)
(114)
(158)
(216)
5.9
(149)
5.9
(149)
7.4
(188)
9.5
(242)
2.7
(69)
2.6
(67)
3.3
(84)
3.8
(97)
Auxiliary
3.8
(96)
3.8
(96)
4.4
(112)
4.9
(125)
D
C
Logic
Auxiliar
l Terminal
Bl
Width Height Mtg.
3.15
(80)
3.15
(80)
5.51
(140)
7.87
(200)
5.35
(136)
5.35
(136)
6.89
(175)
9.06
(230)
Hole to
Top
.28
(7)
.28
(7)
.24
(6)
.24
(6)
K
Screws
(3) #10
M5
(3) #10
M5
(3) #10
M5
(3) #10
M5
E
F
Reset Button
.015 (.4)
Deflection
to Reset
L
A
Reset Button Terminals
Width Height Depth Control Line Load
1.6
(40)
1.7
(43)
2.3
(58)
2.9
(73)
3.8
(97)
4.1
(104)
5.5
(139)
7.2
(182)
2.7
(68)
2.6
(65)
3.3
(83)
3.7
(94)
H
M
B
G
2.0
(50)
2.0
(50)
2.6
(67)
3.1
(80)
1.5
(38).9(22)
1.5
(38).6(16)
1.9
(48).9(22)
2.1
(54).7(17)
Line Terminals
(1 L1, 3 L2, 5 L3)
Load Terminals
(2 T1, 4 T2, 6 T3)
D
Q
Dual Auxiliary –
Reduce Dim “D”
.3 (7) for the
Single Auxiliaries
Reset Button
.015 (0.4)
Deflection to Reset
R
P
N
C
Control
Terminal Block
H
G
B
K
M
Reset
L
F
A
Button
Figure 16. Approximate Dimensions — Inches (mm)
CA03310002E For more information visit: www.cutler-hammer.eaton.com
Page 24
24
NEMA Contactors & Starters
IT. Electro-Mechanical
Dimensions
Reversing Starter (Size 5)
Table 31. Approximate Dimensions in Inches (mm)
NEMA
Overall Mounting Holes Req.
Size
Width Length Depth Depth w/Logic
A B C D E F GH I K L M N P QR S
5 11.8
(300)
21.0
(533)
7.0
(178)
Level Auxiliary
8.2
(208)
Width
w/Side
Auxiliaries
12.8
(325)
Width H1 Mntg.
7.82
(199)
18.3
(465)
Hole
to Top
2.19
(55.5)13(330)
September 2003
Mtg.
H2 Width Height Depth Control Line Load Load
Screws
(5) 5/16M85.4
Reset Button Terminals
12.4
5.3
(138)
(315)
(135)
5.0
(126)
4.4
(112)
3.0
(75)
4.0
(101)
D
Line Terminals
(1 L1, 3 L2, 5 L3)
Side
Auxiliary
Load Terminals
(2 T1, 6 T3)
(4 T2)
C
Q
R
S
P
N
Figure 17. Approximate Dimensions in Inches (mm)
Logic
Auxiliary
Control Terminal
Block
E
K
I
F
H
M
B
G
Reset Button
.015 (.4)
Deflection
to Reset
L
F
A
Eaton Corporation
Cutler-Hammer business unit
1000 Cherrington Parkway
Moon Township, PA 15108-4312
USA
tel: 1-800-525-2000
www.cutler-hammer.eaton.com
© 2003 Eaton Corporation
All Rights Reserved
Printed in USA
Publication No. CA03310002E/CPG
September 2003
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