Eaton Electrical APR48, 10640205 User Manual

Data Power Solutions Quick Start Guide

Data Power Solutions

Quick Start Guide

Issue: 10640205

Issue Date:

This guide is intended to be used in conjunction with the full Install and Operation manual

IPN 997-00012-41, available from the documentation pages of the web site www.powerware.com/3com

February 2009

Eaton Corporation

Electrical Group

Telecommunications Power Solutions

www.eaton.com/telecompower

DCinfo@eaton.com

Data Power Solutions Quick Start Guide

Eaton Corporation disclaims any liabi lity for d irect, indirec t, incidenta l, special or consequent ial damag es ar ising out of the application or use of any infor mation contained in this document. The foregoing discla imer applies to damages or personal injury, property da mage, loss of operation, loss of profits, loss of product or los s of time, whether incurred by the purchaser, the purchaser’s employees or third party.

Information in this document does not constitute a warranty, representation or guarantee concerning the suitability or perfor mance of Eaton products. No suc h warranty, representation or guarantee is expressed or implied.

Information contained in this document is subject to change without further notice. Subject to the right to use its equipment, Eaton Cor poration does not convey any right, title or interes t in its

intellectual property, including, without limitation, its patents, copyrights and know-how. No part of this document may be reproduced or transmitted in any form, by any means or for any purpose other

than the Purchaser’s personal use, without the express written permission of Eaton Corporation.

, Powerwa re®, IntergyTM, CellSureTM, SiteSureTM, PowerManagerIITM and DCToolsTM are trade names,

Eaton trademarks, and/or servic e marks o f Eaton Corpor ation or its subsidiaries and affi liates . Unles s o ther wis e noted, brands, product names, trademarks or registered trademarks are the property of their respective holders.

10640205 February 2009

Data Power Solutions Quick St art Guide

Worldwide Support..................................................................................................................4

For Further Information and Technical Assistance............................................... ..........................4

General Description.................................... ..............................................................................5

APS3 and APS6 Series (48V) DC Power Systems .................................. ...... ... .... ... ... ....... ... ... ... .......5

Access Power Rectifiers.........................................................................................................................5

SM45 Supervisory Module .................................. .................................................................................5

Low Voltage Disconnect (if applicable).............................................................................................6

Pre-Installation..........................................................................................................................6

Warnings ................................. .................................................................................................................6

Inputs ........................................................................................................................................................6

Equipment Classification..................................... ... ... .... ...... ... .... ... ... ...... .... ... ... ....... ... ... ... ..... ...............9

Outputs.....................................................................................................................................................9

Batteries (if applicable)................................... .....................................................................................10

Rectifiers.................................................................................................................................................10

Location and Environment............................................... ..................................................................12

Servicing........................... ......................................................................................................................12

EMC Compliance................................... ... ... ....... ... ... .... ... ...... ... .... ... ...... .... ... ... ...... .... ... ... ... ..................13

Inspecting the Equipment and Reporting Damage .................................... ..................................14

Installation...............................................................................................................................14

Mounting the APS DC Power System ................. ............................................................................14

Connecting the DC Load Cables.......................................................................................................16

Installing the External Batteries (if applicable) ..............................................................................19

Connecting the Battery Cables (if applicable) ........................................................ ........................22

Installing the Battery Temperature Sensor (if batteries are fitted) ................. ...........................24

Connecting the APS DC Power System to the AC Supply............................................... ...........24

Commissioning.......................................................................................................................25

Inserting the Access Power Rectifiers ............ ..................................................................................25

Pre-Power-Up Check ............... ... .... ...... ... ... .... ... ...... .... ... ... ...... .... ... ... ... ....... ... ... ... ....... ... ... ... ...............25

Applying AC Power ............................. ... ... .... ...... ... .... ... ... ...... .... ... ... ....... ... ... ... ... ....... ... ... .... ..............26

Configuring the APS DC Power System for Operation .................................... ...........................26

Applying DC Power to the Load .................................... ..................................................................26

Output Circuit Breaker Field Replacement and Repair........ .............................................27

UL Listed Mark....................................................................................................................... ..............27

Desktop variants APS3-060 & APS3-061 .........................................................................................27

Battery Input Circuit Breakers.................. .........................................................................................27

Contact Information........................... ... ... ....... ... ... ... .... ...... ... ... .... ...... ... .... ... ... ...... .... ... ... .... .................27

Specifications...........................................................................................................................28

10640205 February 2009

Data Power Solutions Quick Start Guide

Worldwide Support

For product information and a complete listing of worldwide sales offices, visit Eaton's website at: www.eaton.com/telecompower or email: DCinfo@eaton.com

Australia Canada Central America China Europe / Middle East / Africa Hong Kong / Korea / Taiwan India New Zealand / Pacific

Singapore / South East Asia South America

United States of Americ a (Toll Free)

Tel. 1300 877 359 Tel. 1-800-461- 91 66 Tel. +52 55 9000 5252 Tel. +86-571-8848-0166 Tel. +44-1243-810-500 Tel. +852-7221-5305 Tel. +91-11-2649-9414 to 18 Tel: 0800 DC Power (327 -69 3 )

Tel. +64-3-343-7448 Tel. +65 6825 1668 Tel. +55-11-3616-8500

Tel: +54 11-4308-0778 Tel. 1-800-843- 94 33

For Further Information and Technical Assistance

If you do not understand certain parts of this manual, or the install and operation manual on the web site, then please contact your local sales office, who will provide assistance and translation.

如果您对本手册中某些内容或对网站公布的安装和操作手册有不明白之处，请联系当地销售办事处，他们将为您提供帮助和翻译。

Si certaines sections du présent manuel, ou du manuel d'installation et d'utilisatio n sur le site Internet, vous posent des difficultés, conta ctez votre revendeur local qui vous fournira l'aide et les explications nécessaires.

Wenn Sie bestimmte Teile dieses Handbuchs oder des auf der Website bereitgestellten Installationsund Betriebshandbuchs nicht verstehen, wenden Sie sich zwecks Unterstützung und Übersetzung bitte an Ihr nächstes Vertriebsbüro.

Se alcune parti di questo manuale o del manuale per l'installazione e operativo presente sul sito Web non sono chiare, contattare l'ufficio ve ndite locale, che fornirà l'assistenza e le traduzioni necessarie.

Si no comprende ciertas partes de este manual, o del manual de instalación y funci o namiento, disponible en el sitio web, sírvase contactar con la oficina de ventas local, donde le proporcionarán

asistencia y ayuda par a la traducción.

10640205 February 2009

General Description

APS3 and APS6 Series (48V) DC Power Systems

APS dc power systems provide high reliability 48V dc power for wiring closet and other data and telecommunications equipment. Each power system includes ac/dc rectifier modules, a supervisory module to provide control and communications functions, circuit breakers to protect the output cabling, and output terminals to connect the cables to the dc powered equipment and optional batteries. Four APS3 and two APS6 dc power system models are available, as shown on the following three pages.

• APS3-058 – rack-mounted version, without battery option

• APS3-059 – rack-mounted version, with battery option

• APS3-060 – desktop version, without batte ry option

• APS3-061 – desktop version, with battery option

• APS6-058 – rack-mounted version, without battery option

• APS6-059 – rack-mounted version, with battery option

Input: APS dc power systems can be powered by a wide range of ac sources such as singlephase, two-phase, three-phase (L-N) and three-phase (L-L ) . Depending on the no m inal voltage of the ac supply (120V or 240V), the power systems a re equipped with either APU48 or APR48 rectifiers. Fused ac sockets (one per rectifier) are available for connecting the power system to the ac supply.

Output: Eight floating dc outlets are available for connecting equipment power cables to the APS dc power system. Each dc outlet is protected by a corresponding 6A or 25A load circuit breaker. Any combination of 6A or 25A rated load circuit breakers (up to a maximum of eight) can be fitted, depending on customer requirements.

Battery Option: External VRLA 48V batteries can be connected to APS3-059, APS3-061 and APS6-059 dc power systems to provide backup power during ac outages. The ba ttery float voltage is temperature compensated.

Data Power Solutions Quick St art Guide

Access Power Rectifiers

There are three status indicator LEDs on the Access Power Rectifier front panel (Power On, Urgent Alarm and Non-Ur gen t Alar m).

Two types of fan-cooled, hot-pluggable Access Power Rectifiers are available:

• APU48 – 48 V, 720 W, 120 - 2 40 V ac

• APR48 – 48 V, 1500 W, 208 - 240 V ac

SM45 Supervisory Module

The SM45 supervisory module is an advanced control and monitoring solution for Acce ss Power Solutions (APS) dc power systems. It provides a full suite of advanced communications options, including built-in Ethernet interface, Web server and SNMP agent. Alarm notifications may be by SNMP traps. The SM45 has an onboard audible indicator and two alarm LEDs.

10640205 February 2009

Data Power Solutions Quick Start Guide

Low Voltage Disconnect (if applicable)

APS3-059, APS3-061 and APS6-059 dc power systems are equipped with a Low Voltage Disconnect (LVD) module. The LVD disconnects the batteries at the LVD disconnect voltage to prevent damage to the batteries due to excessive deep discharg e. After the batteries are disconnected, they recover to their open-circuit voltage. The LVD reconnects the batteries automatically after the ac supply is restored. Af ter the ba tteries are reconnected, the APS dc power system recharges the batteries and powers the loads.

Both the LVD disconnect and reconnect voltages are configurable. The default LVD disconnect voltage is set to 44V and the reconnect voltage to 48V. This hysteresis band ensures that the open-circuit recovery of the discharged batteries does not rise above the LV D reconnect voltage.

Pre-Installation

Warnings

This section contains important warnings relating to:

• Inputs

• Equipment Classification

• Outputs

• Batteries (if applicable)

• Rectifiers

• Location and Environment

• Servicing

• EMC Compliance

Inputs

• Desktop Versions:

Pluggable Type A: Except for 120V input, if APS3-06X power systems are fitted with three rectifiers, then only two ac power cords may be connected to one building bran ch circuit. The third ac power cord mus t be connected to a separate building branch circuit. Failure to do so voids all safety approvals.

• The maximum earth leakage current of each Access Power Rectifier is 1.5 mA. Ensure that any upstream

Residual Current Devices (RCDs) are appropria tely rated.

• The ac power cords (supplying the power system) must be suitably rate d for the e nvironment and ac power

distribution system. I n addition, these ac power cords must be ap proved and installed to comp ly with local wiring regulations.

• The earth conductor of each ac power cord must have a minimum cross sectional area of 1 m m2 (0.00155 in2).

• The maximum length of each ac power cord should not exceed 3m (10 feet), unless local wiring regulations

permit otherwise.

• Ensure that the ac supply is disconnected from those fused ac power sockets before checking or replacing

their respective fuses.

• Each socket, K1 to K3 (APS3), and K1 to K6 (APS6), contain two fuses, FS1 and FS2.

CAUTION: DOUBLE-POLE / NEUTRAL FUSING

• Use only 15 A, 250 VAC, 6.3 x 32 mm, fast-acting fuses of t he same type (Bussman ABC-15 or L ittelfuse 314-

015 Type 3AB) for continued pr otection ag ainst risk of fire.

10640205 February 2009

Data Power Solutions Quick St art Guide

交流输入

• 台式安装版：插入式A类：

如果APS3-06X电源系统配备三个整流器，除了120V输入外，那么只有两条交流电源线可以接到一个建筑物配电支路中。第三条交流电源线必须接到单独的建筑物配电支路中。否则，将失去所有安全许可资格。

• 每个接入电源整流器的最大泄漏电流是1.5mA。确保任一上游剩余电流设备（RCD）都符合规定要求。

• 为电源系统馈电的交流电源线，其规格必须符合环境和交流电源分配系统的要求。此外，交流电源线的认证和

安装必须符合当地电源线安装规范。

• 每条交流电源线的接地导体横截面必须至小1 mm2。

• 每条交流电源线的最大长度不应超过3米（除非当地电源线安装规范另有规定）。

• 检查或更换每个保险丝之前，应确保交流电源从电源插座断开。

• K1到K3（APS3）和K1到 K6（APS6）每个插座都含有FS1 和 FS2两个保险丝。切记：双极/中性熔断。

• 为了持续性预防火灾，应只使用15 A、250 VAC、6.3 x 32 mm快速动作熔断器（Bussman ABC-15或Littelfuse

314-015 Type 3AB）。

10640205 February 2009

Data Power Solutions Quick Start Guide

Entrées Alimentation Secteur

• Versions ordinateur de bureau : Enfichable Type A:

Hormis pour l'entrée 120V, si les systèmes d'alimentation APS3-06X sont équipés de trois redresseurs, deux cordons d'alimentation seulement peuvent être connectés au circuit de dérivation de l'immeuble. Le troisi ème cordon d'alimentation secteur doit êt re connecté à un circuit de dérivation séparé. Le non respect de ces consignes annule l'ensemble des garanties de sécurité.

• Le courant de fuite maximum, à la terre, de chaque redresseur de puissance d'accès est de 1,5 mA. Vérifiez

que les dispositifs à courant résidue l (DCR) en amont sont correctement dimensionnés.

• Les cordons d'alimentation secteur (fournissant le système d'alimentation) doivent être correctement

dimensionnés pour l'environnement et le système de distribution CA. De plus, les cordons d'alimentation secteur doivent être approuvés et installés conformément aux réglementations de câblage locales.

• Le conducteur de terre de chaque cordon d'alime ntation secteur doit avoir une section minimale d'1 mm2.

• La longueur maximale de chaque cordon d'alimentation secteur ne doit pas dépasser 3 m, sauf disposition

particulière de la réglementation de câblage.

• Assurez-vous que l'alimentation électrique CA est déconnectée des prises électriques secteur protégées par

fusible avant de contrôler ou remplacer les fusibles de celles-ci.

• Chaque prise électrique, de K1 à K3 (APS3) et de K1 à K6 (APS6), est dotée de deux fusibles, FS1 et FS2.

ATTENTION : PROTECTION DOUBLE-POLE / FUSIBLES SUR PHASE ET NEUTRE.

• Pour une protection continue contre les risques d'incendie, n'utilisez que des fusibles à action rapide de 15 A,

250 V CA, 6,3 x 32 mm, de même type (Bussman ABC-15 ou Littelfuse 314-015 Type 3AB).

Wechselspannungs-Eingänge

• Desktop-Versionen: Typ A, steckbar:

Wenn APS3-06X Stromversorgungsanlagen mit drei Gleichrichtern ausgestattet sind, dürfen an einem Hausstromkreis nur zwei Netzkabel angeschlossen sein (gilt nicht für 120 V Eingangsspannung). Das dritte Netzkabel muss an einem separaten Hausstromk reis angeschlossen werden. Bei Nichtbeachtung werden jegliche Sicherheitszulassungen ungültig.

• Der maximale Erdschlussstrom für jeden Access Power-Gleichrichter beträgt 1,5 mA. Vergewissern Sie sich,

dass der Nennauslösestrom für alle vorgeschalteten Fehlerstromschutzschalter (FI-Schalter) korrekt ist.

• Die Nennleistung der Netzkabel (zur Versorgung der Stromversorgungsanlage) muss in Übereinstimmung

mit den Umgebungsbedingungen und der Wechselstromversorgungsanlage ausgelegt sein. Darüber hinaus müssen diese Netzkabel gemä ß den für Ihr Land gültig en Elektroinstallationsv or sc h rif ten z uge las sen und installiert sein.

• Der Schutzleiter von jedem Netzkabe l muss einen Mindestquerschnitt von 1 mm2 aufweisen.

• Die Maximallänge von jedem Netzkabel darf höchstens 3 m betragen, sofern andere Längen durch

landesspezifische Elektroinstallationsvorschriften nicht ausdrücklich zugelassen ist.

• Vergewissern Sie sich, dass die Stromversorgung von den abgesicherten Netzsteckd osen getrennt ist, bevor

Sie die zugehörigen Sicherungen überprüfen oder auswechseln.

• Jede Steckdose, K1 bis K3 (APS3) und K1 bis K6 (APS6), umfasst zwei Sicherungen, FS1 und FS2. ACHTUNG:

ZWEIPOLIGE BZW. NEUTRALLEI TER - ABSI C HERUNG

• Verwenden Sie für dauerhaften Schutz gegen Branden twicklung nur flinke Sicherungen mit 15 A, 250 VAC,

6,3 x 32 mm desselben Typs (z. B. Bussman ABC-15 oder Littelfuse 314-015 Typ 3AB).

10640205 February 2009

Data Power Solutions Quick St art Guide

Ingressi C.A.

• Versioni desktop: Tipo A inseribile:

ad eccezione dell'ingresso da 120 V, se i sistemi di alim entazione APS3-06X sono dotati di tre raddrizzatori , sarà possibile collegare solo due cavi elettrici C. A. a un unico circuit o derivato. Il terzo cavo C. A. deve essere collegato a un circuito derivato separato. La mancata oss ervanza di questo punto rende nulle tutte le eventuali approvazioni per la sicure zza.

• La corrente di dispersione a terra massima per ogni Access Power Rectifier è di 1,5 mA. Assicurarsi che

eventuali dispositivi RCD (Residual Current Device, dispositivo di corrente residua) a monte presentino la tensione appropriata.

• I cavi elettrici C.A. (che alimentano il sistema elettrico) devono presentare la tensione adeguata all'ambiente e

al sistema di distribuzione elettrica C.A. Inoltre, tali cavi elettrici devono essere approvati e installati in modo tale da essere conformi alle normative locali sui collegamenti elettrici.

• Il conduttor e di messa a te rra di ogni cavo elettrico C.A. deve avere una sezione trasversale minima di 1 mm2.

• La lunghezza massima di ogni cavo elettrico C.A. non deve superare i 3 m, ad eccezione del caso in cui le

normative locali sui collegamenti elettrici prevedano diversamente.

• Assicurarsi che l'alimentazione C.A. sia scollegata dalle prese di alimentazione C.A. dotate di fusibili, prima

di controllarne o sostituirne i relativi fusibili.

• Ogni presa, da K1 a K3 (APS3) e da K1 a K6 (APS6), contiene due fusibili, FS1 e FS2. ATTENZIONE: POLO

DOPPIO/ FUSIBILE NEUTRO

• Utilizzare solo fusibili da 15 A, 250 V C.A., 6,3 x 32 mm, ad azione rapida dello stesso tipo (Bussman ABC-15 o

Littelfuse 314-015 Tipo 3AB) per una protezione continua rispetto al rischio di incendio.

Entradas CA

• Versiones de escritorio: Con enchufe tipo A:

Excepto para la entrada de 120V, si los sistemas de en ergía APS3-06X están inst alados con tre s rectificadores, solo dos cables de alimentación CA se podrán conectar a un circuito derivado del edificio. El tercer cable CA deberá conectarse a un circuito derivado diferente del edificio. Si no lo hace, se anularán las aprobaciones de seguridad.

• La máxima corriente de fuga a tierra de cada uno de los rectificadores Access Power es de 1,5 mA. Asegúrese

de que los equipos de corriente residual (RCD) te ngan una capacidad nominal adecuada.

• Los cables CA (los que suministran el sistema de energía) deberán tener una capacidad nominal adecuada

para el medioambiente y el sistema de distribución de energía CA. Además, dichos cables CA deberán ser aprobados e instalarse de acuerdo con las disposiciones locales referidas al cableado.

• El conductor a tierra de cada cable CA deberá t ener un área de sección transversal mínima de 1 mm2.

• La longitud máxima de cada cable CA no deberá exceder los 3 m, a menos que lo permitan las disposiciones

locales referidas al cableado.

• Asegúrese de que el suministro CA esté desconectado de las tomas CA con fusibles antes de verificar o

reemplazar los fusibles correspondientes.

• Cada toma, K1 a K3 (APS3), y K1 a K6 (APS6), contienen dos fusibles, FS1 y FS2. PRECAUCIÓN: DOBLE

POLARIDA D / FUSIBLE NEUTRO

• Use solamente fusibles de acción rápida de 15 A, 250 VAC, de 6,3 x 32 mm del mismo tipo (Bussm an ABC-15

o Littelfuse 314-015 Tip o 3AB) para ten er una protección continua contra el riesgo de incendio.

Equipment Classification

APS dc power systems are classified as “Class 1” equipment that must be provided with an earth connected to the “Protective Earthing Conductor” in the bu ilding wiring. The earth conductor of each ac power cord must be connected to the “Protective Earthi ng Conductor” in the building wiring. A P S3-06X (desktop versions) are cl assed as “Pluggab le Equipment Type A” and inte n ded for use as “Desktop units”, All other units, APS3-0 5X and APS605X are “Pluggable Equipment Type B” or for “Permanently connection” in host equipment.

Outputs

The dc outlets of an APS dc power system are floating to meet the isolation requirements for powering Power over Ethernet IEEE802.3af compatible devices. In non-Power over E thernet applications the positive or ne gative out put of the dc outlets can be referenced to earth, if required.

10640205 February 2009

+ 20 hidden pages

Eaton Electrical APR48, 10640205 User Manual

Contents

Worldwide Support

General Description

Pre-Installation