Eaton Electrical 9170+ UPS User Manual

Download

Page 1

Powerware Series

Eaton 9170+ UPS

3–18 kVA User's Guide

Page 2

Requesting a Declaration of Conformity

Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:

S Harmonized Standards: EN 50091-1-1 and EN 50091-2; IEC 60950 Third Edition

S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits

The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact:

Eaton Corporation Koskelontie 13 FIN-02920 Espoo Finland Phone: +358-9-452 661 Fax: +358-9-452 665 68

93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC

Eaton, Powerware, and FERRUPS are registered trademarks and ConnectUPS and BestDock are trademarks of Eaton Corporation or its subsidiaries and affiliates. Torx is a registered trademark of Textron, Inc. trademarks are property of their respective companies.

All other

Page 3

Class A EMC Statements

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

ICES-003

This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES‐003.

Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.

EN 50091-2

Some configurations are classified under EN 50091‐2 as “Class‐A UPS for Unrestricted Sales Distribution.” For these configurations, the following applies:

WARNING This is a Class A‐UPS Product. In a domestic environment, this product may cause radio interference, in

which case, the user may be required to take additional measures.

VCCI Notice

Page 4

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Page 5

1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Features 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installation Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Clearances 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location Requirements 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Setup 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Three- and Six-Slot Cabinets 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nine- and Twelve-Slot Cabinets 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Caster Cart Installation (Three- and Six-Slot Cabinets) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stabilizer Bracket Installation (Twelve-Slot Cabinet Only) 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rack-Mount Installation (Three- and Six-Slot Cabinets) 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Floor Anchor Kit Installation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Moving the Cabinets 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 UPS with Bypass Electrical Installation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Current Ratings 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bypass Switches 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bypass Switch Operation 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Installation with an External Bypass Switch 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Wiring Diagrams 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 UPS Electrical Installation 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Current Ratings 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS Electrical Installation 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Wiring Diagrams 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Isolated Output Wiring Diagrams 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Neutral-to-Ground Bonding for Isolated Output 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Wiring Diagrams 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Battery Cabinet Installation 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 UPS Startup 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power and Battery Module Installation 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Startup for Plug-Receptacle Units 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 6

TABLE OF CONTENTS

Startup for Hardwired Units 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initial Startup Parameters 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Operation 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Turning the UPS On 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing Input Power 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Panel Display 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Front Panel Display 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameters 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing Parameter Settings 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reading the Eaton 9170+ System Logs 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inverter Log 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Log 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Test 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Menu Map 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Communication 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Management and Protection Software 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Interface Kits 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Slots 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ConnectUPSt Web/SNMP Card (BD Model) 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relay Interface Card (BestDock Model) 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dedicated Input Signals 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DB-9 Communication Port 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Maintenance 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Routine Maintenance 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage Temperature 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External Bypass Switch (Make-Before-Break Only) Operation 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Replacement 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Module Replacement 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Specifications 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 Troubleshooting 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarms 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Support 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 Warranty 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Two-Year Limited Warranty (US and Canada) 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Load Protection Guarantee (US and Canada) 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 7

Chapter 1 Introduction

The Eaton® 9170+ uninterruptible power system (UPS) is a modular UPS that contains battery modules and power control modules (referred to as power modules). These modules plug into a rack cabinet structure containing additional control, communication, and display functions that enable integrated control of all power modules. The UPS is housed in a single cabinet, with extra battery capacity housed in auxiliary battery cabinets.

The pluggable power modules can be removed and replaced (hot-swapped) without powering the UPS down if the UPS has sufficient redundant capacity. Battery modules may also be hot-swapped for maintenance. Power control circuitry in the cabinet senses problems in power modules, and automatically transfers control and load to the remaining power modules.

All power modules share the load requirements equally. For example, three power modules are capable of supplying a total of 9 kVA. If a load requires only 4.5 kVA, each power module supplies 1.5 kVA to the output. If one power module is removed or for some reason fails, each of the two remaining power modules would supply half of the load, or

2.25 kVA. In other words, redundancy exists when the load can be supplied by less than all of the installed power modules.

The UPS can be configured with up to seven power and/or optional battery charger modules; its output is limited such that an excess number of power modules allow the failure of one or more modules without causing the UPS to lose any functionality.

To permit UPS removal from the power path while maintaining power to the loads, an external bypass switch is required. This switch is optional but recommended for system serviceability.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 8

INTRODUCTION

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.

C A U T I O N

S Split-phase power modules (model ASY-0673) have brown labels on the front and

produce two output voltages: 100/100 for 200, 110/110 for 220, 120/120 for 240, 120/120 for 208, or 127/127 for 220 Vac. Universal power modules (model ASY-0674) have black labels on the front and produce a single output voltage: 200, 208, 220, 230, or 240 Vac. DO NOT mix the two types of power modules in the same Eaton 9170+ cabinet.

S Do NOT install more than seven power and/or optional battery charger modules in the

system.

S Battery modules to be used in the Eaton 9170+ system are model ASY-0529. Each

battery module weighs 14 kg (30 lb). Use care in lifting and moving battery modules.

S All input and output wiring must be copper and adequate to carrying currents as listed in

Table 16 and Table 17 on pages 98 and 101.

S Torque all bolts holding input and output power conductors to values specified in Table 2

on page 22.

S The user is required to provide power input and output disconnect devices for the UPS.

These must be within sight of the UPS and easily accessible. For a plug-receptacle unit, the plug serves as the power input disconnect device, which must also be readily accessible.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 9

Consignes de Sécurité

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.

S Les blocs de puissance à phase auxiliaire (modèle ASY-0673) sont dotés d'étiquettes

marron sur le dessus et produisent deux tensions de sortie : 100/100 pour 200, 110/110 pour 220, 120/120 pour 240, 120/120 pour 208, ou 127/127 pour 220 Vca. Les blocs de puissance universels (modèle ASY-0674) sont dotés d'étiquettes noires sur le dessus et produisent une seule tension de sortie : 200, 208, 220, 230 ou 240 Vca. NE mélangez PAS les deux types de blocs de puissance dans le même module d'unité d'alimentation.

S N'installez PAS plus de sept chargeurs de batteries optionnels et/ou de puissance dans

le système.

S Les modules de batterie à utiliser dans le système Eaton 9170+ correspondent au modèle

ASY-0529. Chaque module de batterie pèse 14 kg (30 lb). Levez ou déplacez les modules de batterie avec soin.

S Tous les câblages d'entrée et de sortie doivent être en cuivre et doivent prendre en

charge les courants répertoriés dans les Table 16 et Table 17 des pages 98 et 101.

S Couplez tous les boulons en maintenant les conducteurs de sortie sur les valeurs

indiquées dans le Table 2 à la page 22.

S L'utilisateur doit fournir des appareils de déconnexion de l'alimentation en entrée et en

sortie pour l'onduleur. Ceux-ci doivent se trouver dans le périmètre de l'onduleur et être faciles d'accès. En ce qui concerne l'unité de prise, la prise sert d'appareil de déconnexion de l'alimentation en entrée, laquelle doit également être facile d'accès.

INTRODUCTION

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

A T T E N T I O N !

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 10

INTRODUCTION

Advertencias de Seguridad

INSTRUCCIONES DE SEGURIDAD IMPORTANTES

Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro.

S Los módulos de potencia de fase dividida (modelo ASY-0673) portan etiquetas de color

café en la parte delantera y producen dos voltajes de salida: 100/100 para 200, 110/110 para 220, 120/120 para 240, 120/120 para 208 ó 127/127 para 220 Vca. Los módulos de potencia universal (modelo ASY-0674) portan etiquetas negras en la parte delantera y producen un solo voltaje de salida: 200, 208, 220, 230 ó 240 Vca. NO combine los dos tipos de módulos de potencia en el mismo gabinete de la Unidad de distribución de alimentación.

S NO instale en los módulos de potencia del sistema más de siete módulos de potencia

y/o de cargadores opcionales de baterías.

S Los módulos de baterías a utilizarse en el sistema Eaton 9170+ son del modelo

ASY-0529. Cada módulo de batería pesa 14 kg (30 lb). Levante y mueva con cuidado los módulos de baterías.

S Todo el cableado de entrada y de salida debe ser de cobre y del tipo adecuado para

transportar las corrientes detalladas en la Table 16 y en la Table 17, en las páginas 98 y 101.

S Apriete todos los pernos que sostengan los conductos de alimentación de entrada y de

salida según los valores de torsión especificados en la Table 2, en la página 22.

S Se le solicita al usuario suministrar dispositivos de desconexión de entrada y salida de

alimentación para el SIE. Éstos deben estar a la vista del SIE y ser de fácil acceso. Para una unidad con receptáculo de conexión, el conector funge como dispositivo de desconexión de entrada de alimentación, el cual también debe estar fácilmente accesible.

GUARDE ESTAS INSTRUCCIONES

P R E C A U C I Ó N

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 11

Physical Features

INTRODUCTION

The Eaton 9170+ UPS is available in four cabinet sizes. Figure 1 through Figure 6 show the 3-slot and 9-slot configurations and identify basic Eaton 9170+ system features. Six-slot and 12-slot cabinets are also available; external battery cabinets are available in 6-, 9-, and 12-slot sizes.

Front Panel Display

Front Cover

Figure 1. Three-Slot Cabinet (Front View)

Communication Slots

Power Outlets (optional)

Input Power Cable (optional)

DB-9 Communication Port

Figure 2. Three-Slot Cabinet (Rear View)

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 12

INTRODUCTION

Front Panel Display

Front Cover

Cabinet Base

Figure 3. Nine-Slot Cabinet (Front View)

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 13

DB-9 Communication Port

INTRODUCTION

Communication Slots

Power Outlets (optional)

Input Power Cable (optional)

Handle/Latch Release

Wiring Access

Figure 4. Nine-Slot Cabinet (Rear View)

Handle Thumbscrew

Insertion/Extraction Cams

Figure 5. Power Module (ASY-0673 and ASY-0674)

Secondary Stop Release

Latch Release

Figure 6. Battery Module (ASY-0529)

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 14

INTRODUCTION

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 15

Chapter 2 Installation Setup

This chapter explains how to set up and install the Eaton 9170+ cabinets:

S Setup, including clearances and location requirements

S Caster cart installation (for 3- and 6-slot cabinets)

S Stabilizer bracket installation (for 12-slot cabinets)

S Rack-mount installation (for 3- and 6-slot cabinets)

S Floor anchor kit installation

S Moving the cabinets

Equipment Clearances

All cabinet sizes require the following clearances to allow for servicing and adequate ventilation:

S Sides: 15.2 cm (6”) S Top and back: 30.5 cm (12”) S Front: 91.5 cm (36”)

If flexible conduit connects the UPS to the service input and load distribution panels, you may be able to gain access for servicing by moving the UPS. If this is the case, you must still leave 30.5 cm (12”) clearance at the back and 15.2 cm (6”) at the sides of the UPS for ventilation.

NOTE Do not block the ventilation holes on each side and the back of the cabinet.

Nine- and 12-slot external battery cabinets may be installed with bases tight against the UPS cabinet base and against each other. Six-slot cabinets require 15.2 cm (6”) of separation.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 16

INSTALLATION SETUP

Location Requirements

Install the Eaton 9170+ UPS as close as possible to the equipment or the load distribution panel it will protect. If this distance is more than

7.6m (25 ft), transient noise can reappear in the electrical distribution system.

If a separate external battery cabinet is installed, the battery cabinets must be adjacent to the Eaton 9170+ UPS. If the batteries will be farther from the cabinet than the standard cables allow, contact your service representative or your local distributor for assistance.

UPS Setup

The Eaton 9170+ UPS is shipped in a carton on a shipping pallet. Power and battery modules are shipped in separate boxes on another pallet. Three-slot cabinets and modules are shipped on one pallet. Refer to the unpacking instruction sheet (LTS-1724) packed inside the UPS shipping carton.

NOTE Verify that all Eaton 9170+ UPS power modules are the proper type for the UPS cabinet: Split-phase power modules have brown labels; universal (single-phase) power modules have black labels. Do not mix brown and black modules in the same UPS cabinet.

Three- and Six-Slot Cabinets

NOTE Do not attempt to lift the cabinet by the module shelves or other convenient edges or covers.

To set up 3- or 6-slot cabinets:

1. Place the cabinet in its intended operating location.

2. If an optional caster cart is included for cabinet mobility, see

“Caster Cart Installation (Three- and Six-Slot Cabinets)” on page 12 to mount the cabinet on the cart and stabilize it using the cart foot pads.

3. Cut the lifting straps or slip them off the cabinet base tabs.

4. If an optional floor anchor kit is included for extra stability, see

”Floor Anchor Kit Installation” on page 16 to install the floor anchor brackets.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 17

INSTALLATION SETUP

5. If installing the 3- or 6-slot cabinet in a rack, see ”Rack-Mount

Installation (Three- and Six-Slot Cabinets)” on page 14 to install the cabinet in the rack.

6. If you are installing an external battery cabinet, continue to “Battery

Cabinet Installation” on page 61.

If you do not have an external battery cabinet, continue to “UPS Startup” on page 67 for plug-receptacle units. For hardwired units, continue to “UPS with Bypass Electrical Installation” on page 19 or “UPS Electrical Installation” on page 39.

Nine- and Twelve-Slot Cabinets

C A U T I O N

Do NOT lower the casters or attempt to move the cabinet with the power or battery modules installed.

To set up 9- or 12-slot cabinets:

1. Lower the four cabinet casters (one at each corner of the cabinet

base) by using a 1/2” hex-style socket wrench to turn each bolt clockwise.

2. With all casters fully extended, carefully roll the cabinet down the

ramp to its intended operating location.

NOTE For 12-slot cabinets. Before moving the 12-slot cabinet to its intended operating

location, see “Stabilizer Bracket Installation (Twelve-Slot Cabinet Only)” on page 13 to install two stabilizer brackets.

3. Stabilize the cabinet in its operating location by turning the four

caster bolts counter-clockwise until the cabinet rests on the floor. Place a plastic cap into each bolt access hole.

NOTE If the floor is uneven and the cabinet is tilted or unstable, you may need to place a thin steel plate under a corner.

Do not use the caster bolts to level the cabinet.

4. If an optional floor anchor kit is included for extra stability, see

”Floor Anchor Kit Installation” on page 16 to install the floor anchor brackets.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 18

INSTALLATION SETUP

5. If installing the 9- or 12-slot cabinet in a rack, follow the installation

instructions with the 9- and 12-slot rack-mount kit.

6. If you are installing an external battery cabinet, continue to “Battery

Cabinet Installation” on page 61.

Caster Cart Installation (Three- and Six-Slot Cabinets)

An optional caster cart (ASY-0527) is available for 3- and 6-slot cabinets for increased mobility of the UPS (see Figure 7).

NOTE The UPS cabinet is heavy (see page 105). This procedure requires two people to lift and position the cabinet onto the caster cart. Lift the cabinet using four lifting straps shipped with the cabinet; do not attempt to lift the cabinet by the module shelves or other convenient edges or covers.

Caster Cart

Figure 7. Three-Slot Cabinet Being Lowered onto Caster Cart

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 19

To install the caster cart:

1. Place the caster cart (shipped separately from the UPS cabinet)

under the cabinet before installing power and battery modules and before making connections to the intended power source.

The cart requires no bolts or other hardware to fasten it to the UPS cabinet. It is shaped to fit securely under the cabinet, ensuring proper alignment after placing the cabinet on the cart.

2. Four foot pads under the cart keep the cart from rolling when it is in

its intended location. Turn each threaded foot to lower it to the floor. When the foot is tight against the floor, turn the locknut on the threaded foot up tight against the bottom of the cart to keep the foot from rotating.

3. If leveling of the UPS is required, use the foot pads to raise a side

or corner before locking them with their locknuts.

Stabilizer Bracket Installation (Twelve-Slot Cabinet Only)

The 12-slot Eaton 9170+ UPS cabinet is shipped with two stabilizer brackets. These brackets must be attached to the wall or the floor behind the UPS cabinet. Under all module-loading conditions, they act as a protective stop to prevent the cabinet from falling forward if it is unintentionally pushed away from the wall.

INSTALLATION SETUP

Each bracket has holes that enable it to be attached by screws to either the wall or the floor (or both) behind the intended cabinet installation (see Figure 8). The stabilizer brackets are not attached to the cabinet base itself.

To install the stabilizer brackets:

1. Select the location for the brackets, approximately 30–41 cm

(12–16”) apart, at the floor/wall intersection behind the intended cabinet location.

2. Using the proper type of customer-supplied screws for the intended

mounting surface, attach each bracket as shown in Figure 8. All screws must be driven into structural material such as wall studs.

3. Roll the UPS cabinet to its intended location. Position the rear

section of the cabinet base under the open ends of the stabilizer brackets as far as the cabinet will go.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 20

INSTALLATION SETUP

4. Turn all four caster bolts counter-clockwise until the cabinet rests

on the floor. Place a plastic cap into each bolt access hole.

NOTE If the floor is uneven and the cabinet is tilted or unstable, you may need to place a thin steel plate under a corner.

Stabilizer Bracket

Do not use the caster bolts to level the cabinet.

Figure 8. Stabilizer Bracket Installation

Rack-Mount Installation (Three- and Six-Slot Cabinets)

NOTE For 9- and 12-slot cabinets, follow the installation instructions with the 9- and 12-slot rack-mount kit.

NOTE The UPS cabinet is heavy (see page 105). This procedure requires two people to lift and position the cabinet into the equipment rack. Install the cabinet in the rack before installing power and battery modules and before making connections to the intended power source.

The 3- and 6-slot UPS cabinets may be installed in an EIA-standard

48.3 cm (19”) equipment rack. An optional rack-mounting kit (ASY-0547), containing brackets and required hardware, is available.

For each 3-slot section, use the following mounting procedure to convert the UPS cabinet and install it in the equipment rack:

1. Remove the four screws (two on either side) securing the top cover

of the UPS cabinet. Carefully lift the cover straight up and off to avoid stressing the front panel display. Set the cover aside.

2. Remove the two cabinet side covers (four covers in 6-slot cabinets)

by lifting the top edge. No other hardware must be detached. Store or discard the side covers.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 21

INSTALLATION SETUP

3. Carefully replace the UPS cabinet top cover and secure with the

four screws removed in Step 1. Position the cover lip to fit behind the front panel display.

4. Install three metal clip nuts onto each side flange (six clip nuts on

6-slot cabinets) along the front of the UPS cabinet (see Figure 9).

Tab Slots

Metal Clip Nuts

Figure 9. Metal Clip Nut and Tab Slot Locations

5. Install a rack-mount ear (two for 6-slot cabinets) on each side of the

UPS cabinet (see Figure 10).

Insert the two offset tabs on the rear edge of the ear into the matching tab slots on the cabinet side frame (see Figure 9). Pivot the ear forward until it is flush against the UPS cabinet side frame. Using three 1/4-20

1/2” Phillips-head bolts, screw the bolts into

the metal clip nuts installed in Step 4.

Rack-Mount Ear

Figure 10. Rack-Mount Ear Installed

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 22

INSTALLATION SETUP

6. Select the position for the UPS in the equipment rack.

7. Select the proper holes in the rail that position the UPS at the

desired location in the rack.

8. With one person lifting each side of the UPS cabinet, carefully slide

the UPS into the equipment rack until the rack-mount ears of the cabinet are flush with the front vertical rails of the rack. Verify that the holes in the ears align with the holes in the rack.

9. Secure the UPS in the rack using eight 10-32

(16 for 6-slot cabinets) or other appropriate customer-specified screws.

Floor Anchor Kit Installation

An optional floor anchor kit (ASY-0548) is available for all sizes of the Eaton 9170+ UPS. The kit helps to stabilize the UPS or battery cabinet in the event of accidental bumps or small floor movements. Any testing to specific seismic requirements is the responsibility of the customer.

The floor anchor brackets, shipped separately from the UPS and battery cabinet, should be attached inside the lower front and rear edges of the cabinet before installing power and battery modules and before making connections to the intended power source.

Use mounting hardware supplied with the floor anchor kit to attach the brackets to the UPS or external battery cabinet (see Figure 11). The customer is responsible for specifying and supplying floor mounting bolts.

Dimension (see Figure 11) Measurement

B (3- and 6-slot cabinets) 76.8 cm (30.25”)

B (9- and 12-slot cabinets) 87 cm (34.25”)

1/2” Torx

Mounting Centers for 8 mm (5/16”) Floor Bolts

A 36.8 cm (14.5”)

screws

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 23

INSTALLATION SETUP

Moving the Cabinets

Do NOT attempt to raise the cabinet with the power or battery modules installed.

The Eaton 9170+ UPS and the battery cabinet are very heavy with power and battery modules installed. Before moving the cabinets, remove the power and battery modules. Move the modules separately from the cabinets.

The 3- and 6-slot cabinets may be ordered with a caster cart to enable moving the cabinet. “Caster Cart Installation (Three- and Six-Slot Cabinets)” on page 12 describes how to set the four foot pads on this cart to keep the cabinet from rolling when properly positioned.

The 9- and 12-slot cabinets have casters built into the cabinet base. To raise the cabinet before rolling it on its casters:

1. Verify that the cabinet contains no power or battery modules.

Figure 11. Floor Anchor Brackets Bolted to UPS Cabinet

A U T I O N

Floor Anchor Bracket

2. For 12-slot cabinets. Slide the cabinet base out from under the

stabilizer brackets in the rear section of the cabinet base.

Remove the stabilizer brackets from the floor/wall. Follow the instructions in “Stabilizer Bracket Installation” on page 13 to reinstall the stabilizer brackets in the new location.

3. Locate the four plastic caps covering the caster bolts. They are at

the corners of the cabinet base.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 24

INSTALLATION SETUP

4. Pry the caps out of the bolt access holes.

5. Use a 1/2” hex-style socket wrench to turn each of the four bolts

clockwise. Doing so lowers the casters to allow the cabinet to roll on the casters.

6. After rolling the cabinet to its intended position, turn all four caster

bolts counter-clockwise until the cabinet rests on the floor. Place a plastic cap into each bolt access hole.

NOTE If the floor is uneven and the cabinet is tilted or unstable, you may need to place a thin steel plate under a corner.

Do not use the caster bolts to level the cabinet.

7. After properly positioning and leveling the cabinet, insert power and

battery modules into the cabinet as described in “Power and Battery Module Installation” on page 67.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 25

Chapter 3 UPS with Bypass Electrical Installation

NOTE If you have a plug-receptacle unit, continue to “Battery Cabinet Installation” on page 61 for installing optional battery cabinets or to “UPS Startup” on page 67.

W A R N I N G

Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock.

The Eaton 9170+ UPS input power may be hardwired through conduit to either a main power source circuit breaker or to an optional external bypass switch. For hardwired installations, it is recommended that you install an Eaton bypass switch to enable power transfer during maintenance or UPS downtime. If a bypass switch is used, both UPS input and UPS output must be hardwired — through separate conduits — to the bypass switch, as shown in Figure 12.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 26

UPS WITH BYPASS ELECTRICAL INSTALLATION

Building

Service

Panel

External Bypass Switch

Off

Service

Line

UPS

Off

Service

Line

UPS

Off

Service

Line

UPS

User-Supplied

(if required)

Load

Distribution

Panel

External Batteries

(optional)

Figure 12. Typical Installation with a Bypass Switch

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 27

Input Current Ratings

Table 1 contains the required circuit breaker ratings for hardwired installations. Circuit breaker ratings for units having an input line cord are determined by the current capacity of the line cord.

Table 1. Required Input Circuit Breaker Sizes (200–240 Vac, 50/60 Hz)

NOTE If you are installing an optional battery charger module, refer to that user's guide for the proper input circuit breaker sizes and ratings.

UPS WITH BYPASS ELECTRICAL INSTALLATION

UPS Capacity Input Circuit Breaker Rating

3 kVA 25A

6 kVA 40A

9 kVA 60A

12 kVA 80A

15 kVA 100A

18 kVA 125A

C A U T I O N

To accommodate the feature of easy system expandability, it is recommended that initial installation of the Eaton 9170+ UPS contains wiring to support the maximum capacity of the UPS cabinet: 3 kVA for 3-slot cabinets; 9 kVA for 6-slot cabinets; 18 kVA for 9- and 12-slot cabinets. See Table 16 and Table 17 starting on page 98.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 28

UPS WITH BYPASS ELECTRICAL INSTALLATION

See Table 2 for recommended conductor sizes to wire the input circuit breakers.

Table 2. Recommended Wire Sizes

Input Circuit Breaker Size 75°C Copper Wire Size Conductor Screw Torque

25A 5.3 mm

40A 8.4 mm

60A 21.2 mm

80A 26.7 mm

100A 33.6 mm

125A 42.1 mm

FOR U.S. INSTALLATIONS, READ THIS IMPORTANT NOTE!

This table lists the mm wiring diagrams. The minimum recommended circuit breaker sizes for each model and voltage application are listed on the wiring diagrams.

Conductor sizes shall be no smaller than the 75°C wire size based on the ampacities given in Table 310–16 of the National Electrical Code, ANSI/NFPA 70-1999, and article 220. All circuit conductors, including the neutral conductor, must be the same size (ampacity) wire. Code may require a larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs.

Follow local code requirements.

(10 AWG) 4.0 Nm (35 lb in)

(8 AWG) 4.5 Nm (40 lb in)

(4 AWG) 5.1 Nm (45 lb in)

(3 AWG) 6.6 Nm (50 lb in)

(2 AWG) 6.6 Nm (50 lb in)

(1 AWG) 6.6 Nm (50 lb in)

and AWG wire size for each circuit breaker size shown on the

Bypass Switches

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Bypass switches are available in two types: Make-Before-Break (MBB) and Break-Before-Make (BBM).

An MBB switch makes a new connection before it breaks the original connection. For example, if you turn an MBB switch from UPS to LINE, the bypass switch connects the load to AC input power before disconnecting the load from UPS output power. (As noted in Figure 38 on page 57, MBB switches may not be used in certain system configurations.)

A BBM switch breaks the original connection before it makes a new one. If you turn a BBM switch from UPS to LINE, the switch disconnects the load from UPS output power before connecting the load to AC input power.

The bypass switch has four positions as described in Table 3.

Page 29

UPS WITH BYPASS ELECTRICAL INSTALLATION

NOTE In the UPS or LINE position, AC input power is still connected to the input terminals inside the UPS.

Table 3. Bypass Switch Positions

Switch Position Description

LINE Connects the load directly to AC input power and disconnects UPS output. AC input power is

still connected to the UPS input.

OFF Disconnects the load from the UPS output power and AC input power, as well as AC input

power to the UPS input.

UPS Connects the UPS output to the load.

SERVICE Like the LINE position, SERVICE connects the load directly to AC input power and disconnects

UPS output. However, because SERVICE also disconnects AC input from the UPS, this is

the appropriate position for UPS maintenance or repair.

Bypass Switch Operation

The bypass switch consists of a load position handle and a red button (see Figure 13).

The red button:

S Sends an electrical signal to the UPS to switch to the internal Bypass

mode (if it is not already operating in that mode).

S Operates a mechanical interlock, to prevent the switch from being

turned without first signaling the UPS.

For MBB switches, you must press the red button before you can turn the load position handle.

When the red button is pressed the UPS front panel displays “Manual Bypass.” The load position handle can now be turned from the UPS to LINE position or from the LINE to UPS position.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 30

UPS WITH BYPASS ELECTRICAL INSTALLATION

After turning the load position handle to the UPS position and releasing the red button, the Eaton 9170+ UPS remains in Bypass mode. For proper operation, return the UPS to Auto mode using the following procedure.

NOTE If the UPS remains in Manual Bypass mode and incoming AC power is lost, the load is automatically dropped. The UPS must be in Auto mode to provide battery backup power.

NOTE If you have any questions or problems with the bypass operation, call the

at one of the telephone numbers on page NO TAG and ask for a UPS technical

Desk

representative.

1. Press the menu button on the front panel display (see Figure 54 on

page 80). The System Status Menu displays.

Help

2. Press the

3. Press the

4. Press the

button until the System Control menu displays.

button. Mode Preference displays.

button to access Mode Preference. The Enter

Password screen automatically opens.

5. Enter the appropriate password (0377 is the default), then press the

button.

6. Press the

7. Press the

button again and press the B button until you see Auto.

button and listen for a click.

8. Press ESC twice to return to the System Status Menu. The UPS is

now in Auto mode.

To disconnect AC input power during maintenance or service, turn the bypass switch to the SERVICE position.

Table 4 shows the bypass switch models available for the Eaton 9170+ UPS.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 31

Table 4. Bypass Switch Specifications

Bypass Switch Models

Rating,

BBM MBB

Continuous

UPS WITH BYPASS ELECTRICAL INSTALLATION

See Figure 13

Height Width Depth Mounting Centers

(A) (B) (C) (D) (E)

Weight

BPE12BBM1A

BPE12MBB1A 40A/300 Vac

(CSA)

53.4 cm

(21.0”)

50A/300 Vac

(UL,TÜV)

BPE14BBM1A BPE14MBB1A 80A/300 Vac 53.4 cm

(21.0”)

BPE20BBM1A BPE20MBB1A 125A/300 Vac 53.4 cm

(21.0”)

35.6 cm

(14.0”)

35.6 cm

(14.0”)

35.6 cm

(14.0”)

17.2 cm

(6.8”)

17.2 cm

(6.8”)

17.2 cm

(6.8”)

28.0 cm

(11.0”)

28.0 cm

(11.0”)

28.0 cm

(11.0”)

50.8 cm

(20.0”)

50.8 cm

(20.0”)

50.8 cm

(20.0”)

12.3 kg (27 lb)

14.1 kg (31 lb)

15.9 kg (35 lb)

Figure 13. Bypass Switch Dimensions

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 32

UPS WITH BYPASS ELECTRICAL INSTALLATION

UPS Installation with an External Bypass Switch

A R N I N G

Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock.

C A U T I O N

To prevent electrical shock or damage to the equipment, verify that the Eaton 9170+ UPS is OFF before you remove the entrance panel. The circuit breaker or disconnect switch must also be off at the AC input service panel. Also, turn OFF the AC disconnect and bypass switches before you connect any wires to the bypass switch terminal strip.

To install the UPS with an external bypass switch:

1. Mount the bypass switch within sight of the UPS. If you do not

have an Eaton bypass switch or the fuse box or panel is out of sight, you must install a separate disconnect switch next to the UPS.

The bypass switch should be mounted securely to a sturdy surface. You may need to turn the cabinet 90 degrees (on its side) to enable operator access to the switch handle.

2. Remove the six screws in the bypass switch front cover and

remove the cover. Remove any packing material inside the bypass switch.

3. Remove knockouts in the bottom of the bypass switch for AC Line

Input, AC to UPS Input, AC from UPS Output, and AC to the UPS load.

4. Unscrew and remove the rear cover(s) of the UPS (top cover on 3-

or 6-slot; top two covers on 9- or 12-slot). See Figure 14.

The entrance panel contains knockout openings for entrance and exit conduits and for conduit to an optional external battery cabinet. The entrance panel is located on the top 3-slot section for 3- and 6-slot cabinets; on the second section for 9- and 12-slot cabinets as shown in Figure 14.

Wiring for optional emergency power-off (EPO) and bypass input signals passes through the opening at the top back of the cabinet. Wiring for an optional generator input signal must pass through a separate opening. Installing this wiring is described in Steps 14 and 15 on page 33.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 33

Entrance Panel

Battery Cable

UPS WITH BYPASS ELECTRICAL INSTALLATION

Wiring Access Hole for Optional EPO and Bypass Input Signals

Wiring Access Hole for an Optional Generator Input Signal

Figure 14. UPS Power Entrance Panel (Nine-Slot Cabinet Shown)

5. Remove the knockouts in the entrance panel for AC input and AC

output wiring.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 34

UPS WITH BYPASS ELECTRICAL INSTALLATION

6. Install the conduit adapters. AC input and AC output conductors

must be run through separate conduits. UPS output circuits must be installed in dedicated conduit systems and not shared with other electrical circuits.

Figure 15 shows input and output wiring terminals inside the Eaton 9170+ UPS cabinet.

Backplane Board Terminating Studs

+DC X1X2

321

-DC

+DC X1

-DC

Figure 15. UPS Input and Output Terminals

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 35

UPS WITH BYPASS ELECTRICAL INSTALLATION

7. Find the terminal strip inside the bypass switch cabinet. Using the

label on the back of the bypass switch access cover and the proper installation wiring diagram, make the terminal strip connections and tighten all connections as specified in Table 2 on page 22. Use copper wire that is the appropriate size for the current draw.

Figure 16 shows a sample label.

Figure 16. Bypass Switch Wiring Label

8. After installing bypass switch wiring, torque the screws holding all

input and output power conductors to the values specified in Table 2 on page 22.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 36

UPS WITH BYPASS ELECTRICAL INSTALLATION

9. Wire the UPS for the proper input voltage as shown in Figure 17.

Split-phase power modules (model ASY-0673, with brown labels on the front) are capable of supplying two output voltages: 100/100 for 200, 110/110 for 220, 120/120 for 240, 120/120 for 208, or 127/127 for 220 Vac, as selected through the front panel display. These modules produce two output voltages, typically required in North America, South America, and Japan.

Universal power modules (model ASY-0674, with black labels on the front) are capable of supplying a single-phase output voltage: 200, 208, 220, 230, or 240 Vac, as selected through the front panel display. These modules produce a single output voltage, typically required in Europe, the Middle East, Asia, and Africa.

Confirm that the UPS is wired for the proper input voltage as shown in Figure 17, and that the proper power modules (either split-phase or universal) are installed to produce the desired output voltage. Do not mix the two types of power modules in the same UPS cabinet.

C A U T I O N

(a) Split-Phase Power Modules

(3-wire plus ground input) (2 PEN)

100/200, 110/220, 120/208, 120/240, 127/220 Vac

L2 L1

GND

(b) Universal Power Modules

(2-wire plus ground input)

200, 208, 220, 230, and 240 Vac

L2/N

GND

Figure 17. UPS Input Wiring

10. For units manufactured before 2009 that have an isolated transformer option. See Chapter 5, “Isolated Output Wiring Diagrams” on

page 53 to complete the wiring for isolated output.

11. See the wiring diagrams beginning on page 34 for output configurations for various voltages. Make UPS output connections on the backplane board terminating studs. Compression lugs (supplied in the accessory kit) may be installed on the proper terminating studs. Wires may also be terminated with ring terminals, which are attached to the output terminating studs.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

321321

Page 37

UPS WITH BYPASS ELECTRICAL INSTALLATION

Figure 18 and Figure 19 describe output wiring configurations for various output voltages. You must also set the operating menu 4 2 4 for the required output voltage as shown in the wiring configuration drawings.

NOTE For Eaton 9170+ UPS models with low-voltage hardwire output, it is recommended to divide the total load as equally as possible between X1 and X2, as shown in Figure 18.

NOTE Failure to balance the loads may cause an overload alarm even if the full capacity of the UPS has not been reached.

50 or 60 Hz

100, 110, 127, or 120

50%

100, 110, 127, or 120

50%

N/-DC

NL1

100/200, 110/220, 127/220, 120/208, or 120/240V Out

Menu 4 2 4 set to 200, 220, 208, or 240, as required.

X2 X1

200, 220

208, or 240

Figure 18. Split-Phase Power Modules

NOTE The factory-default wiring for all high-voltage receptacles in a chassis without a power cord is 3-wire plus ground input. If you have a universal power module (ASY-0674), all receptacles MUST be re-wired for a 2-wire plus ground input configuration as shown in Figure 19.

Menu 4 2 4 set to 200, 208, 220, 230, or 240, as required.

200, 208, 220, 230, or 240V Out *

X2 X1

50 or 60 Hz

N/-DC

L2/NL1

Figure 19. Universal Power Modules

12. Unscrew and remove the top rear cover of the cabinet and locate

the terminal block.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 38

UPS WITH BYPASS ELECTRICAL INSTALLATION

13. If the bypass switch is an MBB style, notice the cable routed out of the left side of the bypass switch cabinet. Connect the red and black pair of wires (normally open) in this cable to terminals 3 and 4 as shown in Figure 20. (Do not connect the white and black pair of wires in this cable.)

EPO and external bypass circuits are not isolated from line voltage, and wiring must be installed according to local codes using conduit or suitable primary supply cables.

The Generator On signal is isolated from line voltage and can be treated as NEC Class 2 wiring.

Use 14–20 AWG, 600V wire (UL) or 14–26 AWG, 300V wire (CSA) for all input control signals.

C A U T I O N

Generator On (normally open)

Signal Common

Plastic Cable Tie

Emergency Power-off (normally closed)

External Bypass *(short to common when active)

Figure 20. Input Control Signal Wiring (for MBB Bypass Switch)

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 39

UPS WITH BYPASS ELECTRICAL INSTALLATION

14. If any external hardwired control signals are required (EPO or

Generator On), connect the wiring as shown in Figure 21.

C A U T I O N

EPO and external bypass circuits are not isolated from line voltage, and wiring must be installed according to local codes using conduit or suitable primary supply cables.

The Generator On signal is isolated from line voltage and can be treated as NEC Class 2 wiring.

Use 14–20 AWG, 600V wire (UL) or 14–26 AWG, 300V wire (CSA) for all input control signals.

Generator On (normally open)

Signal Common

Plastic Cable Tie

Emergency Power-off (normally closed)

External Bypass *(short to common when active)

Generator Set

Figure 21. Input Control Signal Wiring (for External Controls)

15. Place the signal wires through the proper conduit or grommet

above the terminal block and attach to appropriate terminals. Secure each connection by torquing terminal screws to a maximum

0.4 Nm (3.5 lb in). Provide strain relief for cables by installing plastic cable ties.

NOTE Do not strain relieve EPO or external bypass wiring with the same cable tie used for Generator On wires.

16. Remove the jumper between terminals 5 and 6 only if you are

wiring from an EPO switch. (See “Changing Parameter Settings” on page 83 for information about accessing menu 4 3 2 to view or change the EPO switch type.)

17. When all connections have been made and checked, reinstall the

bypass switch front cover and UPS cabinet rear covers using the original screws.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 40

UPS WITH BYPASS ELECTRICAL INSTALLATION

System Wiring Diagrams

Select wiring diagrams from Table 5 based upon the installation voltage.

Table 5. UPS with Bypass Wiring Diagrams

UPS Input

Voltage

UPS Output

Voltage

Output Wires

Wiring Diagrams

Input Output System

100/200 110/220 120/208 120/240 127/220

200 208 220 230 240

220 230 240

* Split-phase power modules required.

100/200 110/220 120/208 120/240 127/220

200 208 220 230 240

220 230 240

L1, L2, N*

L1 – L2

L1 – N

Figure 17a on

page 30

Figure 17b on

page 30

Figure 17b on

page 30

Figure 18 on

page 31

Figure 19 on

page 31

Figure 19 on

page 31

Figure 22 on

page 36

Figure 23 on

page 37

Figure 24 on

page 38

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 41

UPS WITH BYPASS ELECTRICAL INSTALLATION

The following notes are referenced in the system wiring diagrams (Figure 22 through Figure 24).

NOTE 1 The customer must provide input overcurrent protection. See NEC Section 240-21 or local requirements. See Table 1 on page 21 for circuit breaker ratings to size the protection device according to local code requirements.

NOTE 2 The UPS bypass switch must be installed within sight of the UPS. To properly install, complete the voltage and phase check procedure in “Startup for Hardwired Units” on page 71. The wires coming from the side of the switch must be connected as described in Step 13 on page 32.

NOTE 3

The customer must size the AC circuit conductors. All AC circuit

conductors, including the neutral conductor, must be the same size (ampacity), have the same rating (75°C) copper wire, and be sized according to the input circuit breaker. See Table 2 on page 22 for recommended wire sizes. The UPS input and output conductors must be run through separate conduits.

NOTE 4

The customer must provide output overcurrent protection. See NEC

Section 240-21 or local requirements. See Table 16 and Table 17 on pages 98 and 101 for maximum output overcurrent protection device ratings.

NOTE 5 See “Equipment Clearances” on page 9 for installation and service clearances before installing the UPS. Use flexible conduit on the UPS or the external battery cabinet if either must be moved.

NOTE 6 External UPS battery cabinets are optional. See “Battery Cabinet Installation” on page 61 for installation instructions.

NOTE 7 UPS output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 42

UPS WITH BYPASS ELECTRICAL INSTALLATION

S 110/220 Input, 110/220 Output S 120/208 Input, 120/208 Output S 120/240 Input, 120/240 Output S 100/200 Input, 100/200 Output S 127/220 Input, 127/220 Output

Figure 22. External Bypass Switch (L1, L2, N), Split-Phase Power Modules

NOTE To use Figure 22, refer to the list of Notes on page 35.

3 2

3 7

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 43

UPS WITH BYPASS ELECTRICAL INSTALLATION

S 200 Input, 200 Output S 208 Input, 208 Output S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output

3 2

3 7

Figure 23. External Bypass Switch (L1, L2), Universal Power Modules

NOTE To use Figure 23, refer to the list of Notes on page 35.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 44

UPS WITH BYPASS ELECTRICAL INSTALLATION

S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output

3 2

3 7

Figure 24. External Bypass Switch (L1, N), Universal Power Modules

NOTE To use Figure 24, refer to the list of Notes on page 35.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 45

Chapter 4 UPS Electrical Installation

NOTE If you have a plug-receptacle unit, continue to “Battery Cabinet Installation” on page 61 for installing optional battery cabinets or to “UPS Startup” on page 67.

W A R N I N G

Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock.

If a bypass switch is not used, the UPS input may be hardwired through conduit to a main power source circuit breaker, and the UPS output may either be hardwired to a circuit breaker in a distribution panel (as shown in Figure 25) or supplied to loads through receptacles on the back of the UPS. Without a bypass switch, power to the load cannot be maintained if the UPS is taken completely offline.

Building

Service

Panel

User-Supplied

(if required)

Figure 25. Typical Installation without a Bypass Switch

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Load

Distribution

Panel

External Batteries

(optional)

Page 46

UPS ELECTRICAL INSTALLATION

Input Current Ratings

Table 6 contains the required circuit breaker ratings for hardwired installations. Circuit breaker ratings for units having an input line cord are determined by the current capacity of the line cord.

Table 6. Required Input Circuit Breaker Sizes (200–240 Vac, 50/60 Hz)

NOTE If you are installing an optional battery charger module, refer to that user's guide for the proper input circuit breaker sizes and ratings.

NOTE To accommodate the feature of easy system expandability, it is recommended that initial installation of the Eaton 9170+ UPS contains wiring to support the maximum capacity of the UPS cabinet: 3 kVA for 3-slot cabinets; 9 kVA for 6-slot cabinets; 18 kVA for 9- and 12-slot cabinets.

UPS Capacity Input Circuit Breaker Rating

3 kVA 25A

6 kVA 40A

9 kVA 60A

12 kVA 80A

15 kVA 100A

18 kVA 125A

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 47

UPS ELECTRICAL INSTALLATION

See Table 7 for recommended conductor sizes to wire the input circuit breakers.

Table 7. Recommended Wire Sizes

Input Circuit Breaker Size 75°C Copper Wire Size Conductor Screw Torque

25A 5.3 mm

40A 8.4 mm

60A 21.2 mm

80A 26.7 mm

100A 33.6 mm

125A 42.1 mm

(10 AWG) 4.0 Nm (35 lb in)

(8 AWG) 4.5 Nm (40 lb in)

(4 AWG) 5.1 Nm (45 lb in)

(3 AWG) 6.6 Nm (50 lb in)

(2 AWG) 6.6 Nm (50 lb in)

(1 AWG) 6.6 Nm (50 lb in)

FOR U.S. INSTALLATIONS, READ THIS IMPORTANT NOTE!

This table lists the mm

and AWG wire size for each circuit breaker size shown on the wiring diagrams. The minimum recommended circuit breaker sizes for each model and voltage application are listed on the wiring diagrams.

Follow local code requirements.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 48

UPS ELECTRICAL INSTALLATION

UPS Electrical Installation

Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock.

To install the UPS without an external bypass switch:

1. Unscrew and remove the rear cover(s) of the UPS (top cover on 3-

or 6-slot; top two covers on 9- or 12-slot). See Figure 26.

A R N I N G

C A U T I O N

Wiring for optional emergency power-off (EPO) passes through the opening at the top back of the cabinet. Wiring for an optional generator input signal must pass through a separate opening. Installing this wiring is described in Steps 8 and 9 on page 47.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 49

Entrance Panel

Battery Cable

UPS ELECTRICAL INSTALLATION

Wiring Access Hole for Optional EPO

Wiring Access Hole for an Optional Generator Input Signal

Figure 26. UPS Power Entrance Panel (Nine-Slot Cabinet Shown)

2. Remove the knockouts in the entrance panel for AC input and AC

output wiring.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 50

UPS ELECTRICAL INSTALLATION

3. Install the conduit adapters. AC input and AC output conductors

must be run through separate conduits. UPS output circuits must be installed in dedicated conduit systems and not shared with other electrical circuits.

Figure 27 shows input and output wiring terminals inside the Eaton 9170+ UPS cabinet.

321

-DC

Backplane Board Terminating Studs

+DC X1X2

+DC X1

-DC

Figure 27. UPS Input and Output Terminals

4. Torque the screws holding all input and output power conductors to

the values specified in Table 7 on page 41.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 51

UPS ELECTRICAL INSTALLATION

5. Wire the UPS for the proper input voltage as shown in Figure 28.

C A U T I O N

Confirm that the UPS is wired for the proper input voltage as shown in Figure 28, and that the proper power modules (either split-phase or universal) are installed to produce the desired output voltage. Do not mix the two types of power modules in the same UPS cabinet.

(a) Split-Phase Power Modules

(3-wire plus ground input) (2 PEN)

100/200, 110/220, 120/208, 120/240, 127/220 Vac

L2 L1

GND

(b) Universal Power Modules

(2-wire plus ground input)

200, 208, 220, 230, and 240 Vac

321321

L2/N

GND

Figure 28. UPS Input Wiring

6. For units manufactured before 2009 that have an isolated transformer option. See Chapter 5, “Isolated Output Wiring Diagrams” on

page 53 to complete the wiring for isolated output.

7. See the wiring diagrams beginning on page 48 for output configurations. Make UPS output connections on the backplane board terminating studs. Compression lugs (supplied in the accessory kit) may be installed on the proper terminating studs. Wires may also be terminated with ring terminals, which are attached to the output terminating studs.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 52

UPS ELECTRICAL INSTALLATION

NOTE For Eaton 9170+ UPS models with low-voltage hardwire output, it is recommended to divide the total load as equally as possible between X1 and X2, as shown in Figure 29.

NOTE Failure to balance the loads may cause an overload alarm even if the full capacity of the UPS has not been reached.

Figure 29 and Figure 30 describe output wiring configurations for various output voltages. You must also set the operating menu 4 2 4 for the required output voltage as shown in the wiring configuration drawings.

50 or 60 Hz

100, 110, 127, or 120

50%

100, 110, 127, or 120

50%

N/-DC

NL1

100/200, 110/220, 127/220, 120/208, or 120/240V Out

Menu 4 2 4 set to 200, 220, 208, or 240, as required.

X2 X1

200, 220

208, or 240

Figure 29. Split-Phase Power Modules

Menu 4 2 4 set to 200, 208, 220, 230, or 240, as required.

200, 208, 220, 230, or 240V Out *

X2 X1

50 or 60 Hz

N/-DC

L2/NL1

Figure 30. Universal Power Modules

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 53

UPS ELECTRICAL INSTALLATION

8. If any external hardwired control signals are required (EPO or Generator On), unscrew and remove the top rear cover of the cabinet and locate the terminal block (see Figure 31).

C A U T I O N

EPO circuits are not isolated from line voltage, and wiring must be installed according to local codes using conduit or suitable primary supply cables.

The Generator On signal is isolated from line voltage and can be treated as NEC Class 2 wiring.

Use 14–20 AWG, 600V wire (UL) or 14–26 AWG, 300V wire (CSA) for all input control signals.

Generator On (normally open)

Signal Common

Plastic Cable Tie

Emergency Power-off (normally closed)

External Bypass *(short to common when active)

Generator Set

Figure 31. Input Control Signal Wiring

9. Place the signal wires through the proper conduit or grommet above the terminal block and attach to appropriate terminals. Secure each connection by torquing terminal screws to a maximum

0.4 Nm (3.5 lb in). Provide strain relief for cables by installing plastic cable ties.

NOTE Do not strain relieve EPO wiring with the same cable tie used for Generator On wires.

10. Remove the jumper between terminals 5 and 6 only if you are wiring from an EPO switch. (See “Changing Parameter Settings” on page 83 for information about accessing menu 4 3 2 to view or change the EPO switch type.)

11. When all connections have been made and checked, reinstall the UPS cabinet rear covers using the original screws.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 54

UPS ELECTRICAL INSTALLATION

System Wiring Diagrams

Select wiring diagrams from Table 8 based upon the installation voltage.

Table 8. Wiring Diagrams

UPS Input

Voltage

UPS Output

Voltage

Output Wires

Wiring Diagrams

Input Output System

100/200 110/220 120/208 120/240 127/220

200 208 220 230 240

220 230 240

* Split-phase power modules required.

100/200 110/220 120/208 120/240 127/220

200 208 220 230 240

220 230 240

L1, L2, N*

L1 – L2

L1 – N

Figure 28a on

page 45

Figure 28b on

page 45

Figure 28b on

page 45

Figure 29 on

page 46

Figure 30 on

page 46

Figure 30 on

page 46

Figure 32 on

page 50

Figure 33 on

page 51

Figure 34 on

page 52

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 55

UPS ELECTRICAL INSTALLATION

The following notes are referenced in the system wiring diagrams (Figure 32 through Figure 34).

NOTE 1 The customer must provide input overcurrent protection. See NEC Section 240-21 or local requirements. See Table 6 on page 40 for circuit breaker ratings to size the protection device according to local code requirements.

NOTE 2

The customer must size the AC circuit conductors. All AC circuit

conductors, including the neutral conductor, must be the same size (ampacity), have the same rating (75°C) copper wire, and be sized according to the input circuit breaker. See Table 7 on page 41 for recommended wire sizes. The UPS input and output conductors must be run through separate conduits.

NOTE 3

The customer must provide output overcurrent protection. See NEC

Section 240-21 or local requirements. See Table 16 and Table 17 on pages 98 and 101 for maximum output overcurrent protection device ratings.

NOTE 4 See “Equipment Clearances” on page 9 for installation and service clearances before installing the UPS. Use flexible conduit on the UPS or the external battery cabinet if either must be moved.

NOTE 5 External UPS battery cabinets are optional. See “Battery Cabinet Installation” on page 61 for installation instructions.

NOTE 6 UPS output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 56

UPS ELECTRICAL INSTALLATION

S 110/220 Input, 110/220 Output S 120/208 Input, 120/208 Output S 120/240 Input, 120/240 Output S 100/200 Input, 100/200 Output S 127/220 Input, 127/220 Output

Figure 32. No External Bypass (L1, L2, N), Split-Phase Power Modules

NOTE To use Figure 32, refer to the list of Notes on page 49.

2 3 4 6

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 57

UPS ELECTRICAL INSTALLATION

S 200 Input, 200 Output S 208 Input, 208 Output S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output

2 4 6

Figure 33. No External Bypass (L1, L2), Universal Power Modules

NOTE To use Figure 33, refer to the list of Notes on page 49.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 58

UPS ELECTRICAL INSTALLATION

S 220 Input, 220 Output S 230 Input, 230 Output S 240 Input, 240 Output

2 4 6

Figure 34. No External Bypass (L1, N), Universal Power Modules

NOTE To use Figure 34, refer to the list of Notes on page 49.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 59

Chapter 5 Isolated Output Wiring Diagrams

NOTE This chapter is only for units manufactured before 2009.

The wiring diagrams in this section are unique and specific to installations in which the output of the Eaton 9170+ UPS is galvanically isolated from the input.

Figure 35 and Figure 36 describe output wiring configurations for various output voltages. Use Table 9 to identify the wiring diagrams and connect the output AC wiring to the proper Eaton 9170+ system power terminals. You must also set the operating menu 4 2 4 for the required output voltage as shown in the wiring configuration drawings.

NOTE Do NOT install more than seven power and/or optional battery charger modules in the system.

NOTE In isolated-output installations, connect the UPS green and yellow neutral-to-ground wire (N-G bond) to the UPS output terminal as illustrated in Figure 37 on page 55.

Table 9. Wiring Diagrams for Isolated Output (Split-Phase Power Modules Required)

UPS Input

Voltage

UPS Output

Voltage

Output Wires

External

Bypass

Input Output System

Wiring Diagrams

100/200 110/220 115/230 120/240

120/208*

120/208* 127/220*

* External bypass switch, if installed, must be Break-Before-Make.

100/200 110/220 115/230 120/240 120/240

120/208 127/220

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

L1, L2, N

Yes

Figure 17a on

page 30

Figure 17a on

page 30

Figure 17a on

page 30

Figure 17a on

page 30

Figure 35 on

page 54

Figure 35 on

page 54

Figure 36 on

page 54

Figure 36 on

page 54

Figure 38 on

page 57

Figure 39 on

page 58

Figure 40 on

page 59

Figure 41 on

page 60

Page 60

ISOLATED OUTPUT WIRING DIAGRAMS

100/200, 110/220, 115/230, or 120/240V Out

Menu 4 2 4 set to 200, 220, 230, or 240, as required.

X1 X3

50 or 60 Hz

with Isolated Output Option

N-G Bond

100, 110,

115, or 120

200, 220, 230, or 240

100, 110,

115, or 120

L2N

Figure 35. Isolated Outputs – Single-Phase Voltages

50 or 60 Hz

120/208 or 127/220V Out

with Isolated Output Option

Menu 4 2 4 set to 208 or 220, as required.

X1 X3

88 or 93

N-G Bond

120 or 127

208 or 220

L2N

Figure 36. Isolated Outputs – Derived Three-Phase Voltages

Neutral-to-Ground Bonding for Isolated Output

As required under safety regulations issued by various regulatory agencies, the UPS cabinet must have a ground-bond connection for the neutral terminal of an isolated-output system. In such a system, the customer must make the neutral-to-ground (also referred to as N-G or neutral-to-earth) connection after selecting the desired output configuration.

In isolated-output systems, connect the neutral-to-ground (neutral-to-earth) wire to the proper terminal before making any other connections to the UPS. A green and yellow neutral-to-ground bonding wire is supplied, with one end connected to the ground (earth) UPS terminal as shown in Figure 37. The other end of the wire (as shown by * in Figure 37) must be attached to the proper output neutral terminal, as specified in Figure 35 and Figure 36.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 61

ISOLATED OUTPUT WIRING DIAGRAMS

Ground terminations, inside the UPS rear cover, are located directly below the line input terminals. Figure 15 on page 28 shows input and output wiring terminals inside the Eaton 9170+ UPS cabinet.

If there is any question as to the need for this bond wire, contact your local regulatory agency or your service representative.

N-G Bond Wire

X1 X3 X0 X2

Figure 37. N-G Bond Wire

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 62

ISOLATED OUTPUT WIRING DIAGRAMS

System Wiring Diagrams

The following notes are referenced in the isolated system wiring diagrams (Figure 38 through Figure 41). To determine which diagram is correct for your site, see Table 9 on page 53.

NOTE 3 The customer must provide and install this ground (earth) connection per NEC Sections 250-20, 250-30, 250-62, and 250-64, or local code requirements.

NOTE 4

NOTE 5

Section 240-21 or local requirements. See Table 16 and Table 17 on pages 98 and 101 for maximum output overcurrent protection device ratings.

NOTE 6 For maximum protection against electrical noise, use isolated ground receptacles. See NEC Section 250-146(d).

NOTE 7 See “Equipment Clearances” on page 9 for installation and service clearances before installing the UPS. Use flexible conduit on the UPS or the external battery cabinet if either must be moved.

NOTE 8 External battery cabinets are optional. See “Battery Cabinet Installation” on page 61 for installation instructions.

NOTE 9 UPS output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits.

NOTE 10 Do not connect output wiring to X1 when connecting L1 to X3. X1 produces only 88V at 208V nominal output, and 93V at 220V.

The customer must size the AC circuit conductors. All AC circuit

The customer must provide output overcurrent protection. See NEC

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 63

ISOLATED OUTPUT WIRING DIAGRAMS

4 2 4

S 100/200 Input, 100/200 Output S 120/208 Input, 120/240 Output (BBM

bypass required)

S 110/220 Input, 110/220 Output S 115/230 Input, 115/230 Output S 120/240 Input, 120/240 Output

Figure 38. External Bypass Switch (L1, L2, N), Isolated Output for Single-Phase Voltages

NOTE To use Figure 38, refer to the list of Notes on page 56.

4 9

6 9

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 64

ISOLATED OUTPUT WIRING DIAGRAMS

S 100/200 Input, 100/200 Output S 120/208 Input, 120/240 Output S 110/220 Input, 110/220 Output S 115/230 Input, 115/230 Output S 120/240 Input, 120/240 Output

Figure 39. No External Bypass (L1, L2, N), Isolated Output for Single-Phase Voltages

NOTE To use Figure 39, refer to the list of Notes on page 56.

7 9

6 9

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 65

ISOLATED OUTPUT WIRING DIAGRAMS

4 2 4

4 9

S 120/208 Input, 120/208 Output S 127/220 Input, 127/220 Output

(Voltages require the bypass switch to be BBM; contact your service representative for details.)

Figure 40. External Bypass Switch (L1, L2, N), Isolated Output for Derived Three-Phase Voltages

NOTE To use Figure 40, refer to the list of Notes on page 56.

6 9

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 66

ISOLATED OUTPUT WIRING DIAGRAMS

7 9

S 120/208 Input, 120/208 Output S 127/220 Input, 127/220 Output

Figure 41. No External Bypass (L1, L2, N), Isolated Output for Derived Three-Phase Voltages

NOTE To use Figure 41, refer to the list of Notes on page 56.

6 9

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 67

Chapter 6 Battery Cabinet Installation

If you are not installing battery modules into a separate external battery cabinet, continue to “UPS Startup” on page 67.

W A R N I N G

Only qualified service personnel (such as a licensed electrician) should perform the battery cabinet installation. Risk of electrical shock.

C A U T I O N

S Before connecting an external battery cabinet to the UPS cabinet or to another external

battery cabinet, verify that all AC input power is removed from the UPS. Open the input service circuit breaker or turn the external bypass switch to the SERVICE position.

S Disconnect all battery strings in the UPS cabinet and/or battery cabinet to ensure DC

voltage is removed from the internal DC buses. You can remove all battery modules or unplug each pair of battery modules from the cabinet backplane.

To install an external battery cabinet:

1. Open the carton containing the external battery cabinet cable assembly.

2. Locate the 3-slot section in the UPS cabinet that contains the power entrance panel. Unscrew and remove the rear panel of this section (see Figure 42).

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 68

BATTERY CABINET INSTALLATION

Entrance Panel

Battery Cable

Figure 42. UPS Power Entrance Panel

3. Use a pair of pliers to bend the narrow links (1 and 2 in Figure 43)

between the outer edge of the lower breakaway panel and the rear panel.

4. Use the pliers to bend the entire breakaway panel (at 3 and 4 in

Figure 43) until it breaks away.

Figure 43. Breakaway Panel Links

5. Verify all hazardous voltages have been removed from the

backplane by testing with a voltmeter or other test device.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 69

BATTERY CABINET INSTALLATION

Backplane

Ring Terminal

Compression Lug

Bus-Bar Extension Assembly

Cable Assembly

Figure 44. Bus-Bar Extension Installation

6. Remove the nuts holding the +DC and the –DC bus bars to the backplane as shown in Figure 44. Remove the ring terminal and the compression lug from the –DC bolt.

7. Position the bus-bar extension assembly onto the +DC and –DC bolts as shown in Figure 44. Replace the compression lug onto the –DC bolt of the bus-bar extension assembly. Secure the assembly by replacing the two nuts removed in Step 6.

8. Use the bolt and nut supplied with the cable assembly to attach the ring terminal to the empty hole in the –DC bus bar.

9. Torque all three bolts to 8.5–9.6 Nm (75–85 lb in).

10. Loosen the three large nuts on the end of the cable assembly (see

Figure 44).

11. Slip the terminals of the cable assembly onto the tabs of the bus-bar extension, putting the tabs between the stud block and the fuse end and between the other stud block and the cable terminal.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 70

BATTERY CABINET INSTALLATION

12. Align the screw holes of the cable assembly's entry plate with

holes on the cabinet side cover as shown in Figure 45. Secure the entry plate with screws supplied with the cable assembly.

Cable Assembly

Figure 45. Battery Cable Assembly Installation

13. If the battery cable will be installed in customer-supplied flexible or

other conduit (as required by local wiring codes), loosen the two screws holding the strain-relief clamp shown in Figure 45. Remove the clamp by loosening the star nut on the inside of the entry plate, leaving the nut in place. Replace the clamp with a panel-to-conduit feedthrough and secure it with the star nut.

14. Secure the cable assembly terminals by tightening the nuts onto

the backplane bus bars. Also tighten the third nut, holding the other fuse end. Torque all three nuts to 8.5–9.6 Nm (75–85 lb in).

15. Reinstall the UPS cabinet rear cover using the original screws.

16. If the battery cable will be installed in flexible or other conduit, pull

the conductors through the conduit. Attach the conduit to both the UPS power entrance panel and the battery cabinet entrance panel as shown in Figure 46.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 71

BATTERY CABINET INSTALLATION

‒

Figure 46. Battery Cable Installed in Battery Cabinet

17. Secure the +, the ‒, and the conductors to the proper

compression lugs on the battery cabinet backplane as shown in Figure 46. Torque all three compression lugs to 8.5–9.6 Nm (75–85 lb in).

18. If an additional battery cabinet will be connected to the first, in a daisy-chain configuration, use another external battery cabinet cable assembly for the connections between the battery cabinets (see Figure 47).

19. Locate the daisy-chained cable on the rear of the first battery cabinet in the section below the location of the first cable assembly. Follow this procedure for connecting any additional daisy-chained battery cabinets.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 72

BATTERY CABINET INSTALLATION

To UPS or Previous Battery Cabinet

To Next Battery Cabinet

Figure 47. Connecting Additional Battery Cabinets

20. Reinstall the remaining rear covers using the original screws.

21. Continue to “UPS Startup” on page 67.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 73

Chapter 7 UPS Startup

This section provides step-by-step instructions for starting your Eaton 9170+ system. Follow these procedures closely to avoid potential damage to your equipment or the UPS and to protect yourself and others from hazardous operating conditions.

S This UPS contains its own energy source (batteries). The output receptacles may carry

hazardous voltage even when the UPS is not connected to an AC supply. When AC input voltage is present, the Eaton 9170+ system can provide output voltage even though its batteries are disconnected. To confirm that there is no UPS output voltage, always disconnect all of the AC input sources and unplug all strings of internal battery modules; if the UPS has one or more separate battery cabinets, open (push in) the DC disconnect switch button on each battery cabinet or unplug all battery strings in each battery cabinet.

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95% maximum).

S For optimum battery life, ambient temperature should not exceed 25°C (77°F). Battery

life is substantially reduced if ambient temperature is higher.

C A U T I O N

Power and Battery Module Installation

To install the power and battery modules into the Eaton 9170+ cabinet:

1. Remove the front cover(s) of the cabinet.

The covers have spring latches on the left and right sides that hold them in place.

NOTE Place battery modules below all power modules in the UPS cabinet. Two battery modules (side-by-side) are required to complete each battery string.

2. Insert the battery modules into the cabinet.

Push each module firmly until the front latch snaps to secure the battery module (see Figure 48). Repeat for each additional battery module.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 74

UPS STARTUP

NOTE All power modules in the Eaton 9170+ UPS cabinet must be of the same type: Split-phase power modules have brown labels; universal (single-phase) power modules have black labels. Do not mix brown and black modules in the same UPS cabinet.

NOTE Do NOT install more than seven power and/or optional battery charger modules in the system.

3. Insert the power modules into the upper slots of the cabinet. To

insert a power module:

Lower the front slightly and lift the rear edge over the safety stop on the center support rail. Keep the module handle extended until the module is fully inserted (see Figure 48).

Raise the power module handle to secure the module into the cabinet. Be sure the handle latch snaps into place. Tighten the thumbscrew on the handle.

Figure 48. Inserting the Modules

4. If you installed an optional battery cabinet, repeat Steps 1 and 2 to

install the battery modules.

5. Reinstall the front cover(s).

6. Continue to the following section, “Startup for Plug-Receptacle

Units” if your cabinet has a power cord already attached. If you hardwired the UPS, skip to “Startup for Hardwired Units” on page 71.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 75

Startup for Plug-Receptacle Units

To start a plug-receptacle unit:

1. Plug the power cable of the unit into an approved, functional power outlet.

2. If external battery cabinets are installed, check the cable connections between the UPS and external battery cabinets.

Close the DC disconnect switch button on the back of each external battery cabinet. Insert the switch key supplied with the cabinet into the button and turn clockwise 1/2-turn. Pull the button out to close the switch. Turn the key back counter-clockwise, and remove the key.

3. Ensure that all power modules are properly installed and latched into the UPS cabinet.

4. If you are installing power management software, connect your computer to the UPS communication port (shown in Figure 49) using the supplied communication cable.

UPS STARTUP

DB-9 Communication Port for Computer Cable

Figure 49. Communication Port

5. The UPS front panel display automatically turns on whenever input power is present and at least one power module is installed. Set up the initial operating parameters through the front panel display (see “Initial Startup Parameters” on page 74).

NOTE The unit has no physical On/Off switch. Access the UPS On/Off function through the front panel display.

NOTE If the UPS has been manually set to operate in Bypass or Battery mode, change the System Control Mode Preference (menu 4 1) selection to Auto to return to normal Auto mode operation.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 76

UPS STARTUP

6. If applicable, test proper operation of optional external control

signals and computer communication before connecting the load. (See “DB-9 Communication Port” on page 92 for details.)

7. Plug the equipment to be protected into the UPS output

receptacles. Turn on the equipment that is connected to the UPS.

NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements.

NOTE The total volt-ampere load must not exceed the volt-ampere rating of the entire cabinet. Failure to balance the loads may cause an overload alarm even if the full capacity of the UPS has not been reached.

For Eaton 9170+ UPS models with low-voltage output receptacles, it is recommended to divide loads between upper and lower receptacles as equally as possible. (In some configurations, each set of receptacles is limited to one half of the total UPS capacity.) Whether the cabinet has one panel containing eight receptacles, two panels containing 16 receptacles, or three panels containing 24 receptacles, you should try to supply half of the UPS output through the upper half of the receptacles (X1) and the other half through the lower half of the receptacles (X2), as shown in Figure 50.

Figure 50. Balancing Receptacle Loads

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 77

Startup for Hardwired Units

To start a hardwired unit:

1. Confirm that an electrician has completed and tested the connection to the proper power source.

2. If external battery cabinets are installed, check the cable connections between the UPS and external battery cabinets.

3. Ensure that all power modules are properly installed and latched into the UPS cabinet.

4. If you are installing power management software, connect your computer to the UPS communication port (shown in Figure 51) using the supplied communication cable.

UPS STARTUP

DB-9 Connector for Computer Cable

Figure 51. Communication Port

5. If your unit is wired to an external bypass switch, you must perform a voltage and phase check (Steps 6 through 16). Otherwise, skip to Step 17.

C A U T I O N

Before operating the bypass switch, use the following procedure to check the wiring for correct installation. To prevent damage to the load, turn off the main circuit breaker in the load service panel or verify that the load cannot receive power from the UPS.

6. At the bypass switch, press the red button and turn the switch to UPS.

7. Remove the six screws in the bypass switch front cover and remove the cover to gain access to the terminal block for voltage measurements.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 78

UPS STARTUP

8. If external battery cabinets are installed, close the DC disconnect

switch button on the back of each external battery cabinet. Insert the switch key supplied with the cabinet into the button and turn clockwise 1/2-turn. Pull the button out to close the switch. Turn the key back counter-clockwise, and remove the key.

9. The UPS front panel display automatically turns on whenever input

power is present and at least one power module is installed. Set up the initial operating parameters through the front panel display (see “Initial Startup Parameters” on page 74).

NOTE The unit has no physical On/Off switch. Access the UPS On/Off function through the front panel display.

NOTE If the UPS has been manually set to operate in Bypass or Battery mode, change the System Control Mode Preference (menu 4 1) selection to Auto to return to normal Auto mode operation.

10. Use an AC voltmeter to measure voltages on the terminal block

inside the bypass switch cabinet. See Figure 16 on page 29, which shows the terminal numbering for input and output UPS connections.

Record your measurements in the following chart. The voltages in the first column should be nearly equal to the voltages in the second column. If the values differ by more than a few volts, check the terminal block connections and correct any wiring problems.

AC Line Input Measurement

L1 to L2 (11 to 12*) 7 to 8*

N to L1 (10 to 11*) 6 to 7*

N to L2 (10 to 12*) 6 to 8*

* For some installations, there is no connection at terminals 6, 8, 10, or 12.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

AC from UPS

Output

Measurement

Page 79

UPS STARTUP

11. If the bypass switch is a Break-Before-Make type, skip this step and proceed to Step 12.

If the bypass switch is a Make-Before-Break type, verify that the AC voltages from the UPS and the AC line input are in phase. Measure the voltage between the following points on the terminal block and record in the spaces below. These measurements must be no more than 20 Vac; if they are, call your service representative.

Terminal 7 to 11

Terminal 8 to 12

12. Measure the AC voltage between the following points on the terminal block and record in the space below. This reading must be no more than 1 Vac; if it is, call your service representative.

Terminal 6 to 10

13. Switch the bypass switch to LINE. Measure the voltage to the protected equipment (at the load distribution panel) and verify that it is correct.

14. Switch the bypass switch to UPS and verify the voltage to the protected equipment is still correct.

15. Reinstall the bypass switch front cover and UPS front covers using the original screws.

16. If the UPS will not be operated immediately, switch the bypass switch to SERVICE and push in the DC disconnect switch button on the back panel of the external battery cabinet closest to the UPS. Otherwise, skip to Step 19 to continue the UPS startup.

17. When starting the UPS, apply input power to the UPS by closing the service circuit breaker.

If external battery cabinets are installed, close the DC disconnect switch button on the back of each external battery cabinet. Insert the switch key supplied with the cabinet into the button and turn clockwise 1/2-turn. Pull the button out to close the switch. Turn the key back counter-clockwise, and remove the key.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 80

UPS STARTUP

18. The UPS front panel display automatically turns on whenever input

power is present and at least one power module is installed. Set up the initial operating parameters through the front panel display (see “Initial Startup Parameters” on page 74).

NOTE The unit has no physical On/Off switch. Access the UPS On/Off function through the front panel display.

NOTE If the UPS has been manually set to operate in Bypass or Battery mode, change the System Control Mode Preference (menu 4 1) to Auto to return to normal Auto mode operation.

19. If applicable, test proper operation of optional external control

signals and computer communication before connecting the load. (See “DB-9 Communication Port” on page 92 for details.)

20. If there are receptacles on the UPS rear panel, plug the equipment

to be protected into the UPS output receptacles.

NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements.

21. Turn on the equipment that is connected to the UPS.

22. If there is an external bypass switch, turn it to UPS. Otherwise,

close the load distribution circuit breaker(s).

Initial Startup Parameters

The first time the UPS is turned on, you must set or verify certain operating parameters before placing the UPS into operation. To set these initial configuration parameters:

1. Enter the correct user security password: 0377. Move left and right

by pressing the buttons below the <- and -> on the display. To change the value of the selected digit, press the When the password shows 0377, press the

ENTER PASSWORD Password − 0000 <− −> ESC

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

and B buttons.

button.

Page 81

UPS STARTUP

2. Select the desired language for the display. Use the Y and buttons to scroll between English, French, German, and Spanish. Enter your selection by pressing the

button.

3. Set the clock for the local time and date. If the time or the date is correct as displayed, press the

button to advance to the next

configuration setting. Time must be entered in 24-hour format.

Press the <- and -> buttons to move left and right. Press the Y and

buttons to increase or decrease the value of each selected digit.

When the displayed value is correct, press the

button.

Set Time time 14:51:38 <− −> ESC

4. The output voltage is the most important operating parameter you must set as part of the initial configuration screens. Select the desired UPS output voltage using the

and B buttons. Possible selections are 200, 208, 220, 230, and 240 Vac. (Low voltages are derived from these voltages, as listed in Table 5 on page 34 and Table 9 on page 53.) Press the

button when the desired output

value is displayed.

5. If the system includes any external battery cabinets, record the

ampere-hour capacity of batteries installed in these cabinets. If using a standard cabinet, count the number of battery strings (two battery modules side-by-side equals one string). Each battery string contains 7.2 ampere-hours. Enter the total value in the next startup screen.

External Capacity extamphr 0028.8 <− −> ESC

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 82

UPS STARTUP

6. The system signals an alarm when the required output cannot be

maintained with the loss of redundant power modules. The alarm is essentially disabled with a redundancy level set at 0.

If you want the system to notify you when the number of redundant power modules is less than a specified level, enter a redundancy level. Each increment above 0 indicates the number of modules that can be removed from operation before the alarm occurs. This setting affects only the alarm; the system continues to operate as an N+X system even if this parameter is left at the default value of 0.

Set Redundancy RSetting 0 <− −> ESC

7. To password-protect the UPS On/Off function, press the Y or

button to make your selection; then press the button. If a password is required, the UPS On and Off functions are accessible only after first entering the correct password value (0377).

ON OFF Password? No ESC

8. The UPS is now ready to operate, and displays the normal On/Off

function screen.

Press the ON button on this screen to start the UPS.

These configuration parameters are accessible during normal UPS operation by pressing the Config button through the front panel display.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 83

Chapter 8 Operation

The Eaton 9170+ UPS operates in several different modes. Normally it operates under internal control (Auto mode) to automatically protect loads connected to it. An operator can enable manual override should servicing or testing be required.

Figure 52 shows the operating modes. In Auto mode, the UPS automatically switches between modes depending on line and load conditions.

Double Conversion

(line conditioning)

Battery Off

Figure 52. UPS Operating Modes Under Auto Mode Control

Internal Bypass

Double Conversion mode produces output power from the internal DC bus. The AC input power is rectified and boosted to supply this DC bus. The UPS switches automatically to and from Battery mode with no interruption (0 ms transfer time) as AC input power drops and returns. Batteries are charged in this mode.

Battery mode produces power from the batteries to supply the internal DC bus.

Internal Bypass (Bypass) mode shunts power flow around the DC/AC internal circuitry to keep the output powered with no line conditioning. Electromagnetic interference (EMI) and surge circuitry still protect the loads from voltage spikes and noise.

High Efficiency (H.E.) mode is a user-programmable automatic mode that allows power to flow through the internal UPS bypass path for as long as AC input stays within the user-defined set points. If the input voltage or frequency deviates beyond these set points, the UPS transfers to Double Conversion mode. Complete loss of input voltage causes the UPS to transfer to Battery mode. While in H.E. mode, the UPS provides passive EMI filtering in the power path.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 84

OPERATION

Input

(utility)

Power

EMI/RFI

Filter

Line/Battery

Relay

Off mode turns off the output and most internal circuitry. Within this mode, Sleep mode turns off all internal circuitry when AC line is not present and battery voltage drops to a low threshold. If AC input voltage is not present in Off mode, the user can direct the UPS to enter Sleep mode by selecting the Battery Protect (BP) feature (see “Removing Input Power” on page 79). When AC input voltage returns in the Off mode (caused by a low battery alarm condition), the UPS automatically recovers and, if the Auto Restart parameter is enabled, switches to Double Conversion mode. Auto Restart is enabled as a factory-default.

After a discharge and subsequent low-battery shutdown, the UPS automatically recovers from Sleep mode if the Auto Restart parameter is enabled.

Figure 53 shows the basic functional elements of the UPS.

Isolation

Bypass Relay

Input Power (boost)

Converter

Internal DC

Power Bus

DC/AC Power Inverter

Output Relay

Transformer

(an option only

provided

on units

manufactured

before 2009)

Battery Modules (parallel)

Battery Charger

Capacitor Bank

Figure 53. Eaton 9170+ UPS Functional Block Diagram

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 85

Turning the UPS On

The unit has no physical On/Off switch. Access the UPS On/Off function through the front panel display.

If the UPS is off, press the ON button through the front panel display to turn the UPS on again.

If the UPS has been manually set to operate in Bypass or Battery mode, change the System Control Mode Preference (menu 4 1) selection to Auto to return to normal Auto mode operation.

NOTE The UPS will not start operating if AC input voltage or frequency is beyond acceptable limits or if the system mode selection is set to Battery. The UPS can not go directly from Off to Battery.

Removing Input Power

Always transfer the UPS to Off mode before removing input power. The batteries will discharge if the input line voltage is disconnected or turned off without first turning off the UPS.

OPERATION

If the input power source will be disconnected or turned off for more than a day or two, transfer the UPS to Sleep mode: turn the UPS off, remove AC input power, press the On button, and then select Battery Protect (BP). Sleep mode allows the UPS to remain unpowered for up to six months without having to remove or recharge batteries.

Failure to properly power down the UPS could permanently damage any installed batteries. Also, if batteries become severely discharged, the UPS might not start immediately when input power is restored.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 86

OPERATION

Front Panel Display

The front panel has an alphanumeric display, three LED indicators, and six pushbuttons as described in Figure 54 and in Table 10.

1 2 9 USER #3 Wout watts 2.07 KW

Table 10. Front Panel Details

Item Description

1 Alphanumeric display of unit function and operating parameters. Also displays alarm/data logs.

2 Alarm LED (red)

Illuminates to signal that the unit has detected an alarm condition.

3 Battery LED (yellow)

Illuminates to signal that the unit is operating on battery power and producing output voltage.

4 Line LED (green)

Illuminates to signal that the unit is operating on AC utility power and producing output voltage.

A and B Multi-function buttons, as labeled by the bottom line of the alphanumeric display.

C Menu/Escape button, for moving into and out of display menus. Also, for avoiding a change to a

parameter value.

and

Menu scroll up and down buttons. Also, for increasing/decreasing parameter value digits.

Enter button, to activate/accept displayed parameter or operating mode.

Slot Top ESC

ABC

Figure 54. UPS Front Panel

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 87

Using the Front Panel Display

Figure 55 shows an example of the front panel display. The numbers in the upper left corner (1 2 9 in Figure 55) indicate the menu level. The word in the top center (USER) is the security level.

The number in the upper right corner (#2) identifies the cabinet slot (numbered from the top down) for a specific power module. #0 is defined as System, for observing overall system operation.

One or two triangles at the right of the display indicate which arrow buttons are active for moving within a menu level. See Figure 60 on page 88 for the complete system menu.

OPERATION

1 2 9 USER #2 Wout watts 1.87 KW Slot Top ESC

ABC

Figure 55. Typical Front Panel Display

The words or symbols in the bottom line of the display define the function of the three buttons below the display:

S In Figure 55, Slot (button A) lets you observe the operation of a

specific power module (the module in slot #2, in this example) or the overall system (slot #0).

S Top (button B) moves to the top item in the current menu level (in

this example, 1 2 1).

S ESC (button C) exits the current menu level (in this example, to

menu 1 2).

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 88

OPERATION

During normal operation, the display appears as shown in Figure 56:

Md: Current UPS operating mode St: Operational state Mn Number of power modules Bn Number of battery module strings currently online nn Total number of module slots in the cabinet

The count of battery strings does not include additional battery strings contained in connected external battery cabinets.

Md: AUTO M4−B7−12 St: ON LINE acvout 232 V Config OFF Menu

Figure 56. Front Panel Display (Normal Operation)

Operating parameters on the third line of the display vary depending on the operating mode. Use the available parameters. After five seconds of inactivity, the system automatically saves the parameter that was selected as the default display parameter. The parameters available for display are:

and Y buttons to scroll through the

S Phase 1 Input Voltage

S Phase 2 Input Voltage

S Phase 1 Output Voltage

S Phase 2 Output Voltage

S Total System Percent Load

S Phase 1 Percent Load

S Phase 2 Percent Load

S Battery Voltage

S Estimated Battery Runtime

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 89

Parameters

The parameters describe the UPS operation. Some useful parameters are input and output voltage, input and output current, and battery voltage, among others. Some are operator‐adjustable, such as the local date and time and various operating limits. All parameters are password-protected. Although every operating condition and parameter is accessible through the front panel display, you may change a value only if you have entered the correct password.

NOTE After 10 minutes of inactivity, the UPS automatically deletes any active password level and returns to the normal running display.

Changing Parameter Settings

Changing an operating parameter is similar to setting initial parameters, as described in “Initial Startup Parameters” on page 74:

1. Use the Menu map (Figure 60 on page 88) to find the parameter

you need to change, and move through the menu structure until the parameter name appears on the display.

OPERATION

2. Press the

button to access the parameter value. The Enter Password screen automatically opens if permission is required for a particular parameter.

3. Enter the appropriate password, if applicable, and then change the

parameter value.

4. Press the

change, press ESC instead of the

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

button again to save the change. To not save the

button.

Page 90

OPERATION

Reading the Eaton 9170+ System Logs

The Eaton 9170+ system makes an entry in its logs each time it sounds an alarm or runs on battery power. This information can help in diagnosing power problems. You can display the UPS Inverter and Alarm logs on the front panel display in menu 2.

Inverter Log

The inverter (Battery mode) log is in menu 2 1. Move through the menu structure by pressing the Menu button and pressing the move down to menu 2. Press again to view the most recent entry in the inverter log.

The log stores up to 10 entries, in chronological order. Use the B and buttons to scroll up and down through the log entries. Each entry shows the date and time the unit switched to battery operation (in 24-hour format) and the duration of battery operation (in hours and minutes).

A typical Inverter Log entry is shown in Figure 57:

2 1 1 #0 I 09/29 13:56 01:04 Line Fault Slot Top ESC

button to

to move to submenu 1 and press

Figure 57. Inverter Log Entry

Figure 57 displays the most recent inverter log (2 1 1). If the unit is still running on inverter (battery power), an asterisk (*) appears beside the date. The Battery mode operation occurred on “09/29” (September 29) at “13:56” (1:56 p.m.), and the batteries supplied power for “01:04” (1 hour and 4 minutes).

Table 11 lists the inverter messages.

Table 11. Inverter Log Messages

Message Explanation

Line Fault UPS switched to battery because the input voltage was too high or low.

Battery Test Battery test initiated inverter operation.

Manual Operator initiated inverter operation.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 91

OPERATION

Alarm Log

The alarm log is in menu 2 2. Move through the menu structure by pressing the Menu button and pressing the menu 2. Press

and then press the B button to move down to

submenu 2. The display shows the most recent entry in the alarm log.

button to move down to

The log stores up to 10 entries, in chronological order. Use the

and buttons to scroll up and down through the log entries. Each entry shows the alarm code, the alarm date and time (in 24-hour format), and the duration (in hours and minutes).

A typical alarm log entry is shown in Figure 58:

2 2 6 #0 A 02/05 17:51 04:35 Low Battery Slot Top ESC

Figure 58. Alarm Log Entry

Figure 58 displays the sixth most-recent alarm (2 2 6). This UPS sounded alarm “A” (Low Battery). If the alarm is still active, an asterisk (*) displays beside the letter alarm code. The alarm occurred on “02/05” (February 5) at “17:51” (5:51 p.m.), and the alarm was active for “04:35” (4 hours and 35 minutes).

Some alarms indicate the specific power or battery module slot number. “Slot: nn” appears in the upper right hand corner, as shown in Figure 59, indicating the slot number where the fault occurred.

2 2 6 Slot: 7 M 02/05 17:51 00:01 Open Cell Slot Top ESC

Figure 59. Alarm Entry for Specific Slot Number

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 92

OPERATION

Table 12 lists the alarm log messages.

Table 12. Alarm Log Messages

Message Explanation

Open Cell Battery failure caused by open cell.

Weak Battery Battery failure caused by load test.

Phase Error Internal error – contact your service representative.

Module Failure Internal error – contact your service representative.

Excessive Transfers Internal error – contact your service representative.

Precharge Failure Internal error – contact your service representative.

Insufficient Batteries Too few battery modules; decrease load or add battery modules.

Insufficient Modules Too few power modules; decrease load or add power modules.

Incompatible Module A power module with incompatible firmware has been installed

in the system; contact your service representative.

Battery Test

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

NOTE The batteries must be fully charged and the UPS must not have been on battery within 24 hours of the battery test.

The Eaton 9170+ battery test runs automatically every 30 days by default and can also be performed manually. When the test is complete, the UPS automatically displays the results.

To initiate a manual test, select menu 3 1 1. Use menu 3 1 to set the battery test parameters, including the test interval and time of day.

During the battery test, the Eaton 9170+ performs an open cell test and displays the message “Open Cell Test” (firmware versions 2.22 and later) or “Open Cell” (firmware versions prior to 2.22). Both of these messages are different from the Open Cell alarm.

Page 93

Menu Map

OPERATION

Figure 60 shows all the Eaton 9170+ system parameters. The menu structure has six primary-level menus, System Status Menu (1) through Service Menu (6). Each primary menu has secondary items numbered by their location under the primary menu. Use the various buttons as shown in the map to navigate to the desired parameter.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 94

OPERATION

(Menu)

1 System Status Menu

(ESC)

2 Logs

3 Diagnostics

1 1 Input Status

(ESC)

1 2 Output Status

1 3 Battery Status

(Top)

2 1 Inverter Log

(ESC)

(Logs 1–10)

2 2 Alarm Log

(Logs 1 - 10)

2 3 Clear Logs

(Top)

3 1 Battery Test

(ESC)

1 1 1 Input Frequency 1 1 4 ACIin Ph1

(ESC)

1 1 2 ACVin P1-N 1 1 5 ACIin Ph2 1 1 3 ACVin P2-N

1 2 1 Output Frequency 1 2 9 Wout 1 2 2 ACVout P1-N 1 2 10 Wout P1-N

(ESC)

1 2 3 ACVout P2-N 1 2 11 Wout P2-N 1 2 4 ACIout P1-N 1 2 12 % Full Load 1 2 5 ACIout P2-N 1 2 13 % Full Load P1 1 2 6 VAOut 1 2 14 % Full Load P2 1 2 7 VAout P1-N 1 2 15 PowerFactor L1 1 2 8 VAout P2-N 1 2 16 PowerFactor L2

1 3 1 Battery Volts

(ESC)

1 3 2 Runtime 1 3 3 Seconds on Battery

3 1 1 Execute Test

(ESC)

3 1 2 Test Results

3 1 3 Test Config

(Top)

3 1 2 1 Battery Results

(ESC)

3 1 2 2 Runtime at EOT 3 1 2 3 DC Volts at EOT

3 1 3 1 Test Interval

(ESC)

3 1 3 2 Test Time

(Top)

3 2 Fan Test

(Top)

4 System Control

5 System ID

4 1 Mode Preference

(ESC)

4 2 Control Settings

4 3 Comm. Settings

(Top)

5 1 Time

(ESC)

5 2 Date 5 3 Model Name 5 4 Serial Number 5 5 Software Version

4 2 1 System VA Limit 4 2 5 Redundancy Level 4 2 2 Number Phases 4 2 6 External Capacity

(ESC)

4 2 3 Nominal Frequency 4 2 7 Auto Restart 4 2 4 Nominal AC Vout 4 2 8 Low Runtime Alarm

4 3 1 Inv. Relay Delay 4 3 2 EPO Mode

(ESC)

4 3 3 Ext. Bypass Mode

6 Service Menu

Figure 60. Eaton 9170+ System Menu Map

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 95

Chapter 9 Communication

Eaton offers several methods of communicating with your Eaton 9170+ system in addition to the front panel display:

S Power Management and Protection Software

S Optional interface kits

S Communication slots

S Dedicated input signals

S DB-9 communication port

Power Management and Protection Software

Eaton provides several comprehensive power monitoring/management software products and UPS load protection software products. Each Eaton 9170+ UPS ships with a CD containing several of the software products. Visit www.eaton.com/pq/software for the latest updates to the products on the CD as well as any new power monitoring/management and protection software products.

Optional Interface Kits

For computer systems that already have UPS monitoring software, Eaton offers interface cable kits for connecting the Eaton 9170+ system to your computer system. The kit includes the cable, adapters, and instructions.

Communication Slots

The Eaton 9170+ UPS has two communication slots that allow quick installation of the optional BestDock extend the capabilities of the Eaton 9170+ system to provide compatibility with network and remote monitoring/management systems.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

t cards. These interface cards

Page 96

COMMUNICATION

ConnectUPSt Web/SNMP Card (BD Model)

The ConnectUPS-BD Web/SNMP Card provides the Eaton 9170+ system with its own ethernet network connection, allowing it to be remotely monitored and controlled via industry-standard Internet browsers. The HTML interface enables UPS monitoring and management from anywhere on the Internet or within your intranet. In addition, third-party Simple Network Management Protocol (SNMP) software packages may also be used to communicate remotely with the Eaton 9170+ system.

The ConnectUPS-BD Web/SNMP Card also allows UPS-dependent computer systems to automatically shut down during extended power outages using the NetWatch client software provided on the Software Suite CD or Web site.

Relay Interface Card (BestDock Model)

The BestDock Relay Interface Card provides true relay contact output to peripheral devices. Outputs are user-selectable as normally open or normally closed. Refer to the instructions included with the relay card for more detail.

Dedicated Input Signals

Emergency Power-off: Connection to a facility Emergency Shutdown switch provides a method for emergency Eaton 9170+ system shutdown. Opening this connection creates an immediate shutdown of the Eaton 9170+ UPS output.

Bypass: The signal from an external bypass switch, to isolate the Eaton 9170+ system for maintenance purposes, tells the UPS to go into Internal Bypass mode.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 97

COMMUNICATION

On-Generator: An external signal can indicate that the input power is being supplied by a generator. Closure of this contact causes the UPS to change the following parameters to preset values that are designed to optimize performance during periods of generator instability:

S Phase Lock Window and Frequency Slew Rate. These parameters

increase the rate at which the UPS tracks the input line, which causes fewer recognized line faults during generator instability.

S Frequency Glitch Count. This parameter increases the number of bad

frequency cycles before the unit transfers to battery power, allowing the UPS to operate smoothly during generator instability without transferring to battery.

S Maximum Delta and Line Delta. These parameters widen the

acceptable input voltage range, allowing the UPS to ignore any transient voltage regulation problems a generator may experience during unstable periods.

These parameters are also available to trained service personnel through the Service Menu.

See Figure 14 on page 27 and Figure 21 on page 33 to make the connection for all dedicated input signals.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 98

COMMUNICATION

DB-9 Communication Port

Table 13 explains the functions of the pins on the Eaton 9170+ DB-9 communication port. This port is on the Eaton 9170+ UPS rear panel, as shown in Figure 49 on page 69.

Table 13. DB-9 Port Signals

Pin Function Description

1 Low Battery Alarm Pin 1 shifts from RS-232 Low (positive voltage) to RS-232 High (negative voltage) and

remains high whenever the UPS enters a Low Battery alarm state.

2 RS-232 Transmit Data Sends outgoing RS-232 communication data at 9600 baud, 8 bits, no parity, 1 stop bit.

3 RS-232 Receive Data/

RS-232 Shutdown

4 Reserved Loopback to Pin 6

5 Common Signal Ground

6 Reserved Loopback to Pin 4

7 No Connection Open pin

8 AC Fail Signal

(On-Battery)

9 No Connection/

DC Supply Voltage

RS-232 Receive Data Function. Receives incoming RS-232 communication data at 9600 baud, 8 bits, no parity, 1 stop bit.

RS-232 Shutdown Function. If Pin 3 receives an RS-232 Low signal (+Vdc) for at least 5 seconds, but not more than 7 seconds, during an AC Failure condition, the UPS output shuts off following a delay of 120 seconds (±5 seconds).

S The UPS output shuts off even if the normal AC input power is restored during the

120 second delay.

S The UPS output automatically restarts after the UPS determines the normal AC

input power is stable.

S The shutdown and restart timing represented by the functionality of Pin 3 is

independent from the shutdown and restart timing specified from the host software.

Pin 8 shifts from RS-232 Low (positive voltage) to RS-232 High (negative voltage) and remains high for 15 seconds (±1 second) after the UPS detects an AC Failure condition, assuming the condition still exists after the 15 seconds.

When the AC Failure condition no longer exists, the signal returns to the RS-232 Low state (positive voltage).

The UPS is factory-set with Pin 9 disconnected, but can be enabled through a technician-replaceable jumper inside the UPS. The jumper setting MUST be changed by a qualified service technician.

When enabled, Pin 9 provides supply voltage for use with external connectivity devices requiring DC power directly from the UPS DB-9 port (nominal 12 Vdc/5W; 8V minimum, 24V maximum). Use only Eaton brand connectivity devices.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 99

Chapter 10 Maintenance

Routine Maintenance

NOTE Observe important safety precautions while performing these checks.

NOTE Eaton recommends that you schedule preventive maintenance checks at least every

six months.

The Eaton 9170+ system is designed to provide years of trouble-free operation. Its internal control system checks the batteries and inverter periodically to ensure reliable operation.

The Eaton 9170+ UPS and optional external battery cabinets do require some attention to assure continued reliable service. Follow Eaton's recommended maintenance schedule, which includes:

S Check operating environment for clean, cool, dry conditions.

S Inspect and clean the cabinet.

S Check operation of fans (power modules).

S Check and tighten all connections.

S View and record the alarm and inverter logs.

S Check the batteries.

S Check the displayed UPS readings against actual measurements and

recalibrate if necessary.

S Perform a system test.

S Check and record the values of the parameters in the System Status

Menu (menu 1) online and on battery.

S Check the MOV surge suppression pack.

For more information on preventive maintenance checks, contact your service representative.

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

Page 100

MAINTENANCE

Storage Temperature

Store the Eaton 9170+ battery modules (in the UPS or external battery cabinet) at –20 to +40°C (–4 to +104°F). Batteries will have a longer shelf life if they are kept below +25°C (+77°F). The Eaton 9170+ UPS or battery cabinet without batteries may be stored at –40 to +60°C (–40 to +140°F).

External Bypass Switch (Make-Before-Break Only) Operation

Press the red button beside the switch before turning the Eaton MBB bypass switch. This button:

S Sends an electrical signal to the UPS to switch to the internal Bypass

mode (if it is not already operating in that mode).

S Operates a mechanical interlock, to prevent the switch from being

turned without first signaling the UPS.

NOTE When the red button is released, the UPS remains in its internal Bypass mode. Return the UPS to Auto mode by selecting that mode on the front panel display.

See “Bypass Switch Operation” on page 23 for additional information.

Battery Replacement

The Eaton 9170+ hot‐swappable feature lets you replace the battery modules without disconnecting the load or damaging the batteries.

NOTE The Eaton 9170+ UPS will operate with uncharged (or no) batteries, but will have limited (or no) battery backup capability. Backup protection requires at least three battery strings for every four power modules. The UPS may indicate an alarm with no batteries present.

To replace battery modules in pairs:

1. Remove the front covers from the battery modules to replace.

2. Grasp the battery module handle and press down on the latch

Eaton 9170+ UPS (3–18 kVA) User's Guide S 164201393 Rev E www.eaton.com/powerquality

The covers have spring latches on the left and right sides that hold them in place.

release.

Eaton Electrical 9170+ UPS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Chapter 1 Introduction

Safety Warnings

Physical Features

Chapter 2 Installation Setup

Equipment Clearances

Location Requirements

UPS Setup

Three- and Six-Slot Cabinets

Nine- and Twelve-Slot Cabinets

Caster Cart Installation (Three- and Six-Slot Cabinets)

Stabilizer Bracket Installation (Twelve-Slot Cabinet Only)

Rack-Mount Installation (Three- and Six-Slot Cabinets)

Floor Anchor Kit Installation

Moving the Cabinets

Chapter 3 UPS with Bypass Electrical Installation

Input Current Ratings

Bypass Switches

Bypass Switch Operation

UPS Installation with an External Bypass Switch

System Wiring Diagrams

Chapter 4 UPS Electrical Installation

Input Current Ratings

UPS ELECTRICAL INSTALLATION

System Wiring Diagrams

Chapter 5 Isolated Output Wiring Diagrams

Neutral-to-Ground Bonding for Isolated Output

System Wiring Diagrams

Chapter 6 Battery Cabinet Installation

Chapter 7 UPS Startup

Power and Battery Module Installation

Startup for Plug-Receptacle Units

Startup for Hardwired Units

Initial Startup Parameters

Chapter 8 Operation

Turning the UPS On

Removing Input Power

Front Panel Display

Using the Front Panel Display

Parameters

Changing Parameter Settings

Reading the Eaton 9170+ System Logs

Inverter Log

Alarm Log

Battery Test

Menu Map

Chapter 9 Communication

Power Management and Protection Software

Optional Interface Kits

Communication Slots

Relay Interface Card (BestDock Model)

Dedicated Input Signals

DB-9 Communication Port

Chapter 10 Maintenance

Routine Maintenance

Storage Temperature

External Bypass Switch (Make-Before-Break Only) Operation

Battery Replacement