Druck DPI 104 Operating Manual

GE Industrial

Sensing

Druck DPI 104

Digital pressure indicator

User manual - K394

A1.1 A1.2

A1.3

K394 Issue 1

13 11

Table of Contents

Introduction ......................................................................... 1

Safety .................................................................................... 1

Marks and symbols on the DPI 104 ....................................... 1

To Start ................................................................................. 2

Location of items ........................................................................... 2

Items on the display .................................................................... 2

Prepare the instrument ............................................................... 2

Power on or off ................................................................................ 2

Menu operation ............................................................................... 3

Installation ........................................................................... 4

Battery.................................................................................................. 4

Position ................................................................................................ 4

Pressure connections ................................................................... 4

Electrical connections .................................................................. 4

Operation ............................................................................. 5

Menu: Set units ................................................................................ 5

Menu: Set tare .................................................................................. 5

Menu: Monitor maximum/minimum ..................................... 5

Menu: Monitor a pressure switch ............................................ 6

Menu: Calibration ........................................................................... 6

Menu: Set low/high alarm .......................................................... 6

Menu: Supply voltage output (Vout) ...................................... 6

Menu: Set Vout scale factor ...................................................... 7

Menu: Set automatic power OFF ............................................. 7

Menu: Set lock code ....................................................................... 7

Menu: Set scan rate ....................................................................... 7

Menu: Monitor external IDOS .................................................... 7

Menu: Set FSO low/high registers ........................................... 8

Set up a DPI 104 network ........................................................... 8

Error indications .............................................................................. 8

Maintenance ........................................................................ 9

Replace the batteries .................................................................... 9

Restore the original configuration .......................................... 9

Calibration ............................................................................ 9

Equipment and conditions ......................................................... 9

Procedures ......................................................................................... 9

Specification data ............................................................. 11

General ............................................................................................. 11

Pressure measurement ............................................................ 11

Electrical .......................................................................................... 11

Customer service ............................................... Back cover

Trademarks

All product names are trademarks of their respective companies.

Introduction

The Druck DPI 104 is a digital pressure indicator that measures the pressure of liquid, gas or vapour and shows the pressure value on a liquid crystal display (LCD). It also has the Intellige nt Digital Output Sensor (IDOS) technology to use data from a Universal Pressure Module (UPM).

The DPI 104 includes these functions:

Function

* Measure pressure - Accuracy: 0.05% full scale (FS) Large 5-digit main displa y with 11 pressure units Adjustable Full Scale Output (FSO) 20 segment analogue dial in increments of 5% FSO

(large division marks = 10% increments).

2.5 digit percentage indicator (0 -100% FSO) 8-pin connector port: For RS232, **IDOS UPM, external power supply Alarm output for high/low pres sure conditions Switch input to monitor an external pressure switch Analogue voltage output (Vout): 0 - 5 Vdc Other functions: Maximum/minimum, tare, Vout scale factor, automatic power off

* Refer to “Specification data”. ** Optional item

Safety

Before you use the DPI 104, make sure that you read and understand all the related data. This includes: all local safety procedures, and this publication.

• Some liquid and gas mixtures are dangerous. This includes mixtures that occur because of contamination. Make sure that the DPI 104 is safe to use with the necessary media.

• It is dangerous to ignore the specified limits for the DPI 104 or to use the DPI 104 when it is not in its normal condition. Use the applicable protection and obey all safety precautions.

• To prevent a dangerous release of pressure, isolate and bleed the system before you disconnect a pressure connection.

• Do not use the DPI 104 in locations with explosive gas, vapour or dust. There is a risk of an explosion.

Before you start an operation or procedure, make sure that you have the necessary skills (if necessary, with qualifications from an approved training establishment). Follow good engineering practice at all times.

Safety - Marks and symbols on the DPI 104

Complies wi th European Union di rectives

WARNING

K394 Issue 1

[EN] English - 1

To Start

To start - Location of items

Item Description

1. 8-pin connector for external power supplies,

3. In menu mode:

4. Pressure sensor and connector with 320° of turn:

6. Display bezel with 348° of turn.

7. O-ring.

8. Battery connector

9. Battery: 9 V Alkaline (supplied but not installed). Refer

10. Battery clamp with two screws.

RS232/UPM connections an d signal input/output. Power on button

•

Menu mode: Press for 2 seconds to show the first

•

menu option. To move down the menu structure, press again and again, or press and hold. Reject or stop the change to a value.

•

In Maximum/minimum mode. Press to show the

•

maximum and minimum values since the last reset.

- On/OFF selection

- Increase/decrease a value

- Move the decimal left/right

gauge (g), absolute (a) or Sealed gauge (sg). Refer to “Specification data”.

In menu mode:

•

- Accepts a menu selection

- Shows the next menu level

- Accepts a value In Tare mode: Tare the pressure value on the display.

•

In Maximum /minimum mode. Reset the

•

maximum/minimum values.

to “Installation”.

To start - Items on the display

Item Description

11. 5-digit main display.

12. 2.5-digit percentage indicator (0-100% FSO).

%FSO = [ Applied Pressure/ (FSOHigh —FSOL ow)] * 100

13. 20 segment analogue dial in increments of 5% FSO (large division marks = 10% increments). %FSO = [ Applied Pressure/ (FSOHigh —FSOL ow)] * 100

14.

The units of measurem ent: kPa, MPa, kg/cm mbar, bar, mmHg, mmH

= maximum = minimum

O, mH2O, inH2O, inHg

, psi,

Continued

Item Desc ription

15. Mode indication.

Voltage output (V out) mode - On.

RS232 connectio n. The data transmit/receive function

is active. Switch mode - On. To monitor an external pressure

switch.

= switch closed = switch open

Menu Lock mode - On. To restrict access to the menu function s.

Alarm mode - On. The symbol flashes when the measured value satisfies one of the alarm conditions.

= High alarm = Low alarm

Maximum/minimum mode - On.

IDOS UPM mode - On. To monitor pressure from a UPM

16. Low ba ttery power indication: Ba ttery life ≤ 15%.

To start - Prepare the instrument

Before you use the instrument for the first time:

• Make sure that there is no damage to the instrument, and that there are no missing items.

• Install the battery (refer to “Installation”). Then re-attach the display bezel [A1: item 6].

To start - Power on or off

Press the buttons in the sequence shown below.

• Power on sequence:

First displ ay =

FS limit

Then:

Normal output

• Power off sequence:

Normal output 1 Menu: 2

OFF

(For 2 sec onds)

When the power is of f, the last set of c onfiguration options stays in memory.

Note: The DPI 104 uses a small quantity of power while it is OFF. If you put it into storage for a long period, disconnect the battery (refer to “Installation”).

2 - [EN] English

K394 Issue 1

To start - Menu operation

Menu Description Steps Result/Subsequent steps

1 2

OFF = Power supply: OFF only

unitS = Set units: (A2: item 14). Pressure value changes to the applicable units:

t OFF = Set tare: Set to On or OFF. On ➤ tA 00.000 : Set a tare valu e (Refer to Table 4)

= Monitor maximum/minimum:

OFF

C _ _ _ _ = Calibration: To continue, set the

A OFF =Set low/high alarm: Set to On or OFF. On ➤ 000.0 ↓ ➤ 100.0 ↑

S 1.00 = Set Vout scale factor: A V out

Au On = Set automatic power OFF:

L OFF = Set lock code: A menu protection

Set to On or OFF

= Monitor a pressure switch:

Set to On or OFF.

correct calibration access code = Serial number: Last four digits.

OFF = Supply volta ge output (Vout):

Set to OFF, P-V, or US.

adjustment.

Set to On or OFF.

facility. Set to On or OFF.

- Power goes off

psi, mbar, bar ...

Monitor function is set on or off

C0 (Correct the zero offset value) ➤ C2 (Do a two-point pressure calibration) ➤ V2 (Do a two-point voltage calibration). Refer to “Calibration”.

Set a value for the low and/or high alarm (0 to 105% FSO).

P-V: Vout is proportional to the pressure value on the display. Make sure the Vout scale factor is correct. US ➤ 000.0: Set a V out value (0 to 100%) to control an external pressure regulator. Make sure the Vout scale factor is correct.

If applicable, set a new V out scale factor (0.01 to 9.99). Factory value = 1.00

On ➤ Au 15 : Set the period for automatic power OFF (1 to 99 minutes). Factory value = 15 minutes.

On ➤ L 000 : Set a new lock code (If necessary). Factory code = 000.

Sc 02 =

Normal display

Set scan rate: A rate to update the maximum/minimum values

OFF = Monitor external IDOS: Set to O n or

OFF.

FS ↓ =Set FSO low register: To set a

different range for these functions: analogue display, %, alarm.

FS ↑ =Set FSO high register: To set a

different range for these functions: analogue display, %, alarm.

K394 Issue 1

Set an ap plicable rate (02 to 10 Hz). Factory value = 02 Hz.

Monitor function is set on or off

Set a value for the low end of the range (Refer to Table 5). Factory value = Factory calibration value.

Set a value for the high end of the range (Refer to Table 5). Factory value = Factory calibration value.

[EN] English - 3

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