Doosan D20S-5, D25S-5, D30S-5D33S-5, D35C-5 Parts Book

SB1109E06

D20S-5, D25S-5, D30S-5

D33S-5, D35C-5

QC-00001~UP QD-00001~UP QE-00001~UP

FOREWORD

[ENGLISH]

1.APPLICATION

This parts book lists all serviceable parts for DOOSAN lift trucks model D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 and includes chassis, mast, attachment and optional accessories.

2.LIFT TRUCK IDENTIFICATION

Lift trucks are identified with model names and serial numbers which are shown on the identification plate mounted on a prominent position (cowl or top cover) of the truck. If the identification plate has been removed, or if the model name or serial number stamped on the identification plate is illegible, then please refer to the decal on the top cover for the model name and to the serial number stamped on the frame. DOOSAN dealers or parts depot need this information to determine which components were included on the machine when it was assembled at the factory.

3.HOW TO ORDER PARTS

When ordering parts, your order should specify the model name, the serial number of the machine, the quantity, part number and part name of the parts which are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.

4.HOW TO USE THE PARTS BOOK

DOOSAN parts books include illustrations of the groups or assemblies which make up the machine. These illustrations show the standard components and attachments for each machine. The caption under each illustration identifies the part number and name of the group or assembly shown. Captions provide an additional information if any. Within each illustration is a parts list identifying each serviceable part in the illustration. When a part name is indented in this list, it means that serviceable item is a part of the serviceable item under which it is indented.

5.UNNOTICED REVISION OF TRUCK

Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this parts book.

6.ABBREVIATIONS

O.D. Outside diameter G Order by inch I.D Inside diameter I See hose fabrication guide A Not part of this group K See mast arrangement B Use as required M Metric part C Indicates change R D Order by meter X Major component exchange E Order by centimeter Y Separate Illustration F Not shown Z Not serviced separately

Not Interchangeable-Changed

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INTRODUCTION

[FRENCH]

1.UTILISATION

Ce livre contient toutes les pièces de rechange des chariots DOOSAN type D20S-5, D25S-5, D30S-5, D33S-5, et D35C-5. Il inclut le châssis, le mât, les composants et les accessoires.

2.IDENTIFICATION DU CHARIOT

Les chariots sont identifiés par le modèle et le numéro de série. Ces informations se trouvent sur la plaque d’identification située à l’avant du chariot. Si la plaque a été enlevée ou si elle est illisible, le type de chariot se trouve sur les autocollants situés des deux cotés du capot moteur. Le numéro de série est frappé dans le châssis.

3.COMMANDES DE PIECES DE RECHANGE

Le modèle le numéro de série, le numéro d’article et la désignation de la pièce ainsi que la quantité doivent impérativement figurer sur toute commande. En cas de doute en ce qui concerne le numéro d’article, fournissez une description complète de la pièce à remplacer.

4.UTILISATION DU CATALOGUE PIECES DE RECHANGE

Le catalogue des pièces comporte les illustrations des différents groupes et sousensembles qui composent le chariot. La liste qui se trouve sous ou à coté de l’illustration vous permet d’identifier le numéro de la pièce et sa désignation. Si dans la liste une désignation d’une pièce est décalée, il s’agit d’un sousensemble disponible séparément.

5.MODIFICATIONS DU CHARIOT

Afin d’améliorer nos produits, des modifications peuvent être apportés à tout moment sans qu’elles figurent dans ce livre. En cas de doute contactez votre concessionnaire DOOSAN.

6.ABREVIATIONS ET SYMBOLES

O.D. Diamètre extérieur G Commander par Pouce I.D. Diamètre intérieur I Flexible XT A Ne fait pas partie de ce sous ensemble K Voir type de mât B Utiliser selon besoin M Pièce métrique C Modification R Pièce reconstruit D Commander par Mètre X Echange standard E Commander par Centimètre Y Illustration séparée F Non illustré Z Non-fourni séparément

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VORWORT

[GERMAN]

1.ANWENDUNG

In diesem Ersatzteilbuch sind alle Ersatzteile für DOOSAN Gabelstapler Modelle D30S-5, D33S-5, D35C-5 aufgeführt einschliesslich der Fahrgestelle, Hubgerüste, Zubehörteile und wablweisen Zusatzeinrichtungen.

2.GABELSTAPLER IDENTIFIZIERUNG

Gabelstapler werden durch Modellnamen und Seriennummern identifiziert, welche auf einer Plakette an einer ins Auge fallenden Stelle am Gabelstapler angebracht ist. (Haubenverkleidung oder obere Abdeckung). Sollte das Identifikationsschild entfernt worden sein, oder sollten Modell Bezeichnung und Seriennummer auf dem Identifikationsschild unleserlich sein, prüfen Sie anhand des Abziehbildes auf der oberen Abdeckung die Modellbezeichnung und am Gestell die eingeprägte Seriennummer. DOOSAN Händler benötigen all diese Informationen, um festzustellen welche Teile bei der Montage der Maschine in der Fabrik verwendet wurden.

3.WIE WERDEN ERSATZTEILE BESTELLT

Bei der Bestellung von Ersatzteilen, geben Sie bitte die Modell Bezeichnung und die Seriennummer, so wie die Menge, Ersatzteilnummer und Bezeichnung der benötigten Ersatzteile. Sollten Sie Zweifel an der Ersatzteilnummer haben, wenden Sie sich bitte an Ihren Händler mit der vollständigen Beschreibung des benötigten Teiles.

D20S-5, D25S-5,

4.WIE SOLLTE DIESES ERSATZTEILBUCH BENUTZT WERDEN

DOOSAN Ersatzteilbücher beinhalten Illustrationen der Baugruppen aus der sich die Maschine zusammensetzt. Diese Illustrationen zeigen die Standardkomponenten und Zubehörteile für jede Maschine. Unter jeder Illustration werden die Ersatzteilnummer und die Bezeichnung der Baugruppe beschrieben. Diese schriftlichen Bezeichnungen geben Ihnen weitere Informationen. Mit jeder Illustration finden Sie eine Ersatzteilliste die jeden wartbaren Teil in der Illustration aufzeigt. Wenn eine Ersatzteilbebezeizeichnung in dieser Liste etwas eingerückt ist, dann bedeuted dies, dass dieses wartbare Teil ein Teil des wartbaren Gegenstandes ist, unter dem es eingerückt steht.

5.ÄNDERUNGEN DER GERÄTE OHNE VORHERIGE BENACHRICHTIGUNG

Die fortlaufende Verbesserung und Verfeinerung des Designs unserer Geräte können zu Veränderungen an den Maschinen führen, die in diesem Ersatzteilbuch nicht aufgeführt sind.

6.ABKÜRZUNGEN UND SYMBOLE

O.D. Aussendurchmesser G in Zoll-Länge bestellen I.D. Innendurchmesser I XT-Schlauch A kein Teil dieser Gruppe K Hub-gerüst Zusammenstellung B nach Bedarf verwenden M metrisches Teil C Hinweis auf eine Änderung R werküberholtes Teil eventuell lieferbar D in Meter-Länge bestellen X Austauschteil E in Zentimeter-Länge bestellen Y separate Abbildung F nicht gezeigt Z nicht einzeln lieferbar

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INTRODUZIONE

[ITALIAN]

1.APPLICABILITA’

Questo catalogo elenca tutte le parti di ricambio disponibili per i carrelli elevatori DOOSAN della serie D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 e comprende i ricambi relativi a telaio, montante, attrezzature e accessori opzionali.

2.IDENTIFICAZIONE DEL CARRELLO ELEVATORE

I carrelli elevatori DOOSAN sono identificati da un modello e un numero di serie, riportati in una targhetta montata in posizione visibile sul carrello (cruscotto o cofano). Se questa targhetta é stata rimossa, o se il modello o il numero di serie fossero illeggibili, fate riferimento all’adesivo sul cofano per il modello e al numero di serie stampigliato sul telaio. Il magazzino ricambi dei concessionari DOOSAN necessita di queste informazioni per stabilire i componenti utilizzati in sede di produzione sul vostro carrello.

3.COME ORDINARE RICAMBI

Nell’ordinare ricambi vi preghiamo di specificare il modello e il numero di serie del carrello, la quantità, il codice e la descrizione dei ricambi che sono richiesti. In caso di dubbio circa il codice del ricambio, preghiamo voler indicare al vostro concessionario DOOSAN la descrizione completa del particolare richiesto.

4.COME USARE IL CATALOGO RICAMBI

Il catalogo ricambi DOOSAN comprende le illustrazioni dei gruppi che compongono la macchina. Tali illustrazioni indicano i componenti e le attrezzature di serie di ciascuna macchina. L’intestazione posta sotto ciascuna illustrazione identifica codice e descrizione del gruppo rappresentato. Le intestazioni, se necessario, forniscono ulteriori informazioni. Assieme a ogni illustrazione si trova un elenco di recambi che identifica i particolari presenti nell’illustrazione stessa. Quando la descrizione di un particolare é rientrata rispetto al testo, significa che tale componente é parte integrante del ricambio sotto al quale é elencato in modo rientrato.

5.MODIFICHE TECNICHE

La continua evoluzione e il miglioramento del prodotto possono determinare modifiche al carrello non comprese in questo catalogo.

6.ABBREVIAZIONI

O.D. Diametro esterno G Ordinare per pollici I.D. Diametro interno I Vedi guida dei tubi flessibili A Non fa parte di questo gruppo K Vedi composizione montante B Utilizzare secondo necessità M Particolare in misure metriche C Indica una variazione R Possibile disponibilità componente revisionato D Ordinare a metri X Gruppo in Programma Scambio E Ordinare per centimetri Y Illustrato separatamente F Non illustrato Z Non fornito separatamente

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PREFACIO

[SPANISH]

1.APLICACIÓN

Este libro de repuestos enumera todos los repuestos útiles de las carretillas elevadoras DOOSAN modelos D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 e incluye el chasis, el mástil así como accesorios y dispositivos opcionales.

2.IDENTIFICACIÓN DE CARRETILLAS ELEVADORAS.

Las carretillas elevadoras están identificadas por el nombre del modelo y los números de serie que se muestran en la placa de identificación montada en lugar destacado (cubierta o tapa superior) de la carretilla. Si la placa de identificación ha sido retirada o si el nombre del modelo o el número modelo o el de serie impreso en la placa de identificación es ilegible, entonces por favor hagan referencia a la pegatina en la tapa superior para obtener el nombre del modelo y número de serie impreso en el bastidor. Los distribuidores DOOSAN o el almacén de repuestos necesitan toda esta información para determinar qué componentes fueron incluidos en la máguina cuando fue ensamblada en fábrica.

3.CÓMO PEDIR LOS REPUESTOS.

Al realizar un pedido de repuestos su pedido debe especificar el nombre del modelo, el número de serie de la máquina, la cantidad, la referencia del repuesto y el nombre de los repuestos solicitados. En caso de tener alguna duda acerca del número de referencia del repuesto, por favor, proporcione a su distribuidor una descripción completa del artículo que precise.

4.CÓMO UTILIZAR EL LIBRO DE REPUESTOS.

Los libros de repuestos de DOOSAN incluyen ilustraciones de los grupos o conjuntos que componen la máquina. Estas ilustraciones muestran los componentes standard y los accesorios para cada máquina. La leyenda al pie de cada ilustración identifica el número de repuesto y el nombre del grupo o conjunto mostrado. Las leyendas proveen cualquier información adicional si existiera. Dentro de cada ilustración hay una lista de repuestos identificando cada repuesto. Cuando se identifica un nombre en este lista, esto significa que este es un artículo disponible que forma parte del conjunto que se describe.

5.REVISIÓN DE LA CARRETILLA SIN AVISO.

La mejora continua y los avances en el diseno del producto pueden ocasionar modificaciones en su máquina, las cuales podrian no estar incluidas en este libro de repuestos.

6.ABREVIATURAS Y SIMBOLOS

O.D. Diámetro exterior G Se pide por pulgada I.D. Diámetro interior I Manguera XT A No es pieza de este grupo K Ver el mástil B Utilizado según la demanda M Pieza métrica C Indica cambio R Puede estar disponible como pieza remanufacturada D Se pide por metro X Puede ser posible el intercambio de Componentes Principales E Se pide por centimetro Y Ilustración separada F No se muestra Z No se suministra por separado

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VOORWOORD

[DUTCH]

1.TOEPASSING

Dit onderdelenboek vermeldt alle uitwisselbare onderdelen voor DOOSAN vorkheftrucks van model D20S-5, D25S-5, D30 S-5, D33S-5, D35C-5 en omvat het chassis, de hefmast, bijbehorende apparatuur en andere opties of accessoires.

2.VORKHEFTRUCKIDENTIFICATIE

Vorkheftrucks worden geidentificeerd d.m.v. modelaanduidingen en serienummers welke worden vermeld op het typeplaatje. Dit typeplaatje vindt men in het algemeen op de batterijdeksel of op het schutbord. Indien het typeplaatje is verwijderd of wanneer het typeplaatje onleesbaar is geworden, raadplege men de sticker op de batterijdeksel en het ingeslagen serienummer in het chassis. Uw DOOSAN dealer of onderdelenleverancier heeft deze informatie nodig om de juiste onderdelen voor uw machine te kunnen bepalen.

3.ONDERDELEN BESTELLEN

Wanneer onderdelen besteld moeten worden, dient u het model en serienummer van de truck te vermelden alsook het onderdeelnummer, het benodigde aantal en de onderdeelomschrijving. Bij twijfel over het onderdeelnummer geeft u uw leverancier een komplete omschrijving van het benodigde onderdeel.

4.GEBRUIKSAANWIJZING VOOR HET ONDERDELENBOEK

Het DOOSAN onderdelenboek bevat de illustraties van de diverse bouwgroepen waaruit de machine is samengesteld. Deze illustraties tonen de standaardkomponenten en bijbehorende apparatuur voor elke machine. Het onderschrift onder elke illustratie geeft het onderdeelnummer en de naam van de bouwgroep aan. Dit onderschrift geeft u de nodige verdere informatie. Bij elke illustratie bevindt zich een onderdelenlijst die aangeeft welke onderdelen van de illustratie uitwisselbaar zijn. Wanneer een onderdeel in deze lijst inspringend afgedrukt is, dan betreft het een onderdeel dat deel uitmaakt van het onderdeel waaronder het in het boek staat afgebeeld.

5.NIET VOORAF VERMELDE VERANDERINGEN AAN DE TRUCK

Doorlopende verbeteringen en aanpassingen aan het produkt en ontwerp kunnen aan uw machine veranderingen tot gevolg hebben die nog niet in dit onderdelenboek zijn opgenomen.

6.AFKORTINGEN

O.D. Buitendiameter G Bestel per inch I.D. Binnendiameter I Zie gids voor samenstelling van slangen A Niet een deel van deze groep K Zie hefmastsamenstelling B Gebruik naar behoefte M Metrisch onderdeel C Geeft een verandering aan R Als ruildeel mogelijk leverbaar D Bestel per meter X Ruildeel E Bestel per centimeter Y Aparte illustratie F Niet getoond Z Niet als los onderdeel leverbaar

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FORORD

[NORWEGIAN]

1.Innhold :

Denne delekatalogen viser alle tilgjengelige reservedeler for DOOSAN gaffeltrucker, modellene D20S-5, D25S-5, D30S-5, D33S-5 og D35C-5. Katalogen viser originalmonterte deler til chassis og mast. Deler til eventuell førerhytte og annet utstye montert utenfor fabrikken, vises ikke i denne katalogen.

2.Identifikasjon av gaffeltrucken :

Gaffetltruckens modell og serienummer vises på skiltet som er plassert på lett tilgjengelig sted. Hvis dette skiltet har blitt fjernet, eller det er uleselig, vennligst se på truckens modellnavn og serienummer innslått i chassiset. DOOSAN forhandlere og delelager trenger denne informasjonen for å finne riktige reservedeler og vite hvilke komponenter som er montert på Deres truck fra fabrikken.

3.Hvordan bestille reservedeler :

Ved bestilling av deler, skal Deres bestilling vise truckens modell, serienummer, reservedelsnummer, delens navn og ønsket antall.

4.Bruk av katalogen :

DOOSAN delekataloger viser illustrasjoner av grupper eller komponenter som trucken er bygd opp av. Disse illustrasjonene viser standard komponenter montert fra fabrikken. Under hver illustrasjon vises komponentens hovednummer og navn. Det kan være flere illustrasjoner for hver hovedkomponent. Hver illustrasjon inneholder en liste over de enkelte deler som kan leveres. I noen illustrasjoner kan navnet til en reservedel være forskjøvet noe til høyre. Dette betyr at denne delen inngår i en større enhet som er nevnt rett ovenfor den delen som er forskjøvet. Som eksempel kan nevnes at en lyspære inngår i en komplett lyskaster.

5.Fabrikkens produktutvikling :

DOOSAN stadige utvikling av sine produkter kan medføre forandringer som ikke er nevnt i denne katalogen.

6.Forkortelser :

O.D. Utvendig diameter G Bestilles pr tomme I.D. Innvendig diameter I Se tabell for slangelengder A Ikke del av denne komponent K Se “Mast Arrangement” B Bruk så mye som nødvendig M Metrisk del C Betyr endring R Overhalt komponent kan være tilgjengelig D Bestilles pr meter X Større endring av komponent E Bestilles pr centimeter Y Se separat illustrasjon F Ikke vist Z Leveres ikke separat

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FÖRORD

[SWEDISH]

1.TILLÄMPNING

Denna reservdelsbok gäller för DOOSAN truckar, modell D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 och inkluderar : chassi, gaffelstativ, tillbehör och extra utrustning.

2.IDENTIFIERING

Truckarna identifieras genom modell och serienummer som är instansade på serienummerplåten placerad på truckens motorhuv eller över skyddsplåt. Om serienummerplåten avlägsnats eller är oläsbar, finns modellbeteckningen på en dekal på övre skyddsplåten och serienummret instansat på chassit. DOOSANs återförsäljare behöver denna information för att fastställa vilka delar som monterats på maskinen då den lämnade fabriken.

3.BESTÄLLNING AV RESERVDELAR

Vid beställning av reservdelar, skall på beställningen finnas med: modell, serienummer, antal, reservdelsnummer och reservdelsbenämning, för de delar som beställs. Om osäkerhet råder angående reservdelsnumret, beskriv så fullständigt som möjligt komponenten.

4.RESERVDELSBOKEN

I DOOSAN:s reservdelsbok finns illustrationer på de grupper eller sammansatta delar av vilka maskinen är uppbyggd. Rubriken under varje illustration visar artikelnummer på komplett enhet eller vilket gruppnummer som delarna tillhör. Dessa illustrationer visar standardkomponenter och tillbehör för maskinen. Illustrationerna visar också, om det finns, tilläggsinformation. Vid varje illustration finns en reservdelslista som visar reservdelsnumret för de i illustrationen ingående reservdelarna. Då en reservdelsbenämning är indragen i texten, betyder det att denna är en del av komponenten närmast ovanför, som ej är indragen.

5.PRODUKTFÖRBÄTTRINGAR

Då det alltid pågår en kontinuerlig produktutveckling hos DOOSAN kan det hända att förändringar skett på din maskin som ännu inte inkluderats i reservdelsboken.

6. FÖRKLARINGAR

O.D. Ytterdiameter G Beställ per inch I.D. Innerdiameter I Se slangguide A Tillhör inter denna grupp K Se stativutförande B Erforderligt antal/mängd M Metrisk detalj C Indikerar ändring R Renoverad enhet kan finnas D Beställ per meter X Serviceenhet E Beställ per cm Y Separat illustration F Visas inte Z Ej levererad separat

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FORORD

[DANISH]

1.APPLIKATION

Denne reservedelsbog viser alle de reservedele, der kan leveres til DOOSAN gaffeltruck model D20S-5, D25S-5, D30S-5, D33S-5, D35C-5. Den indeholder chassis, mast, tilbehør og ekstra udstyr.

2.MASKIN IDENTIFIKATION

Gaffeltrucken er identificeret med et model og serienummer. Disse numre er vist på maskinens identifikationsplade, der er anbragt på en fremtræden plads på trucken, typisk på instrument panelet eller motorkappen. Hvis identifikationspladen er fjernet, ellcr hvis numrene der er stemplet i pladen ikke kan læses, så fremgår modelnummeret af maskinens mærkning på motorkappen og maskinen serienummer er stemplet i chassiset. DOOSAN forhandleren behøver disse numre for at kunne afgøre hvilken komponenter maskinen bestod af fra fabrikken.

3.BESTILLING AF RESERVEDELE

Følgende information er nødvendige ved bestilling af reservedele :

1. Reservedelens nummer og betegnelse

2. Det ønskede antal

3. maskinens model og serie nummer Er der tvivl om nummeret på den ønskede reservedele, så giv en udførlig beskrivelse af delen til Deres forhandler.

4.HVORDAN BENYTTES KATALOGET

Reservedelskataloget består af illustrationer af de grupper(og undegrupper) som maskinen er sammensat af. Illustrationerne viser standard komponenter og ekstraudstyr for hver maskine. Under hver illustration identificeres gruppen ved reservedelsnummer og navn. Gruppens reservedelsnummer er reference for den komplette gruppe. I forbindelse med de enkelte illustrationer er en liste der identificere alle de reservedele der kan leveres til den enkelte gruppe. Hvis reservedelsbetegnelsen i denne liste står indrykket betyder det at delene også indgår i den reservedel der som senestc komponent stod længest til venstre.

5.FORBEHOLD FOR AENDRING AF MASKINEN

Løbende forbedringer, andre fremstillingsmetoder og ændret design kan betyder at denne bog ikke svarer nøjagtig til den oprindelige maskine.

6. FORKORTELSER

O.D. Udvendig diameter G Leveres i eng tommer I.D. Indvendig diameter I Se guide for slangefabrikation A Ikke indeholdt i denne gruppe K Se mastearrangement B Antal efter behov M Metrisk del C Identificerer en ændring R Ombyt ningsdel er muligvis tilgængelig D Leveres i meter X Væsentlig forandring af komponent E Leveres i centimeter Y Separat illustration F Ikke illustreret Z Leveres ikke som separat reservedele, men kun som del af en gruppe.

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PREFACIO

[PORTUGUESE]

1.AMBITO

Esta publicação pretende listar todas as peças compativeis entre os empilhadores DOOSAN modelos D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 e incluem os chassis, os mastros, os componentes e os acessórios opcionais.

2.IDENTIFICAÇÃO DOS EMPILHADORES

Os empilhadores são identificados com os nomes dos modelos e os números de série que se encontram na placa de identificação fixada na parte da frente da máquina Se a placa de identifitação tiver sido retirada, ou se o nome do modelo ou o nr. de série estiverem na placa mas ilegíveis, por favor coloque nova placa com as referências legíveis copiando-os do chassis onde estão gravadas. Os distribuidores da DOOSAN ou os serviços de peças precisam destas informações para determinar quais os componentes que foram incluidos na máquina aquando da sua montagem na fábrica.

3.COMO EFECTUAR ENCOMENDAS DE PEÇAS

Ao efectuar uma encomenda de peças tem de ser especificado o modelo, o número de série, a quantidade, a referência e o nome das peças. Se tiver dúvidas à cerca da referência da peça, por favor faça ao distribuidor uma descrição completa da mesma.

4.COMO UTILIZAR O MANUAL DE PEÇAS

Este Manual de peças inclui ilustrações dos grupos ou conjuntos que constituem a máquina. Estas ilustrações mostram os componentes standard e os acessórios de cada máquina. A legenda de cada figura identifica a referência da peça e o nome do respectivo grupo ou conjunto. Esta legenda pode eventualmente conter informações adicionais, sempre que disponiveis. A cada ilustração está referida não só uma listagem de como ainda a sua localização. Quando o nome de uma peça está desalinhado na lista, significa que esse item é uma peça que faz parte do item anterior.

5.ALTERAÇÕES DA MÁQUINA

Melhoramentos continuos ou alterações no design do produto podem provocar modificações na máquina que eventualmente não estarão contempladas neste manual.

6. ABREVIATURAS

O.D. Diametro Exterior G Encomendar ã polegada I.D. Diametro Interior I Consultar o manual de produção de tubos A Não pertencente a este grupo K Verificar configuração do mastro B Utilizar gempre que necessário M Peça que implica medição C Indica a mudança (alteração) R Peça reconstruida eventualmente disponivel D Encomendar a metro X Principal permuta de componentes E Encomendar a centimetro Y Ilustração em separado F Não visivel Z Não fornecido separadamente

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ESIPUHE

[FINNISH]

1.KÄYTTÖ

Tämä varaosakirja sisältää kaikki vaihdettavat osat DOOSAN-haarukkatrukin malliin D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 sekä rungon, maston ja vaihtoehtoiset laitteet.

2.TRUKIN YKSILÖINTI

Trukit on yksilöity mallimerkinnällä ja sarjanumerolla, joka on tyyppikilvessä moottoritilan kannessa tai kojelaudassa. Jos kilpi on kadonnut tai se ei ole luettavissa, näkyy trukin malli koneen kyljen merkinnästä ja sarjanumero on stanssattu koneen runkoon. DOOSAN - varaosamyyjä tarvitsee nämä tiedot voidakseen yksilöidä ne kaikki komponentit, jotka koneeseen on asennettu tehtaalla.

3.KUINKA OSIA TILATAAN

Kun tilaatte osia, tulee tilauksesta ilmetä koneen malli, sarjanumero, tilattavan osan nimi ja varaosanumero sekä tilattava määrä. Jos ette ole varma varaosanumerosta, toimittakaa varaosamyyjälle täydellinen kuvaus tarvittavasta osasta.

4.KUINKA VARAOSAKIRJAA KÄYTETÄÄN

DOOSAN-varaosakirja sisältää kuvat koneen eri osaryhmistä. Nämä kuvat sisältävät jokaisen koneen standartiosat sekä lisälaitteet. Jokaisen kuvan alla on luettelo komponenttien ja osaryhmien varaosanumeroista ja nimistä. Luettelossa on myös mahdollisesti tarvittavat lisätiedot. Jokaisen kuvan alla on luettelo, joka yksilöi jokaisen varaosan kuvassa.

5.TRUKIN TUOTEKEHITYS

Jatkuva tuotekehitys saattaa aiheuttaa sen, että trukissanne on osia, joita ei esitetä tässä kirjassa.

6. LYHENTEET

O.D. Ulkohalkaisija G Tilataan tuumissa I.D. Sisähalkaisija I Katso letkuohjetta A Osa ei kuulu tähän ryhmään K Katso masto B Käytetään tarvittaessa M Osa metrijärjestelmässä C Muuttunut R Vaihto-osa mahd. saatavissa D Tilataan metreinä X Vaihto-osa E Tilataan senttimetreinä Y Erillinen kuva F Ei näkyvissä Z Ei saatavissa erikseen

- 11 - SB1109

PRZEDMOWA

[POLISH]

1. ZASTOSOWANIE

Niniejszy katalog zawiera spis wszystkich części zamiennych do typów D20S-5, D25S-5, D30S-5, D33S-5 i D35C-5 wózków podnośnikowych DOOSAN i obejmuje podwozie, maszt, związaną z tym aparaturę oraz części opcjonalne i akcesoria.

2. IDENTYFIKACJA WÓZKA PODNOŚNIKOWEGO

Typ i numer seryjny wózka podnośnikowego podany jest na dobrze widocznej tabliczce znamionowej. Tabliczka znajduje się przeważnie na pokrywie lub na kadłubie silnika. Jeśli tabliczka ta została usunię ta lub jest nieczytelna, na pokrywie silnika znajduje się nalepka, a numer seryjny wytłoczony jest na podwoziu. Dealerowi DOOSAN lub innemu dostawcy części zamiennych dane te są niezbędne do określenia, które części są do danej maszyny odpowiednie.

3. JAK ZAMAWIAĆ CZĘŚCI

Zamawiając części zamienne podać należy typ i numer seryjny maszyny, ilość oraz nazwę i numer katalogowy zamawianej części. W razie wątpliwości co do numeru katalogowego należy podać dostawcy szczegółowy opis danej części.

4. JAK KORZYSTAĆ Z KATALOGU

Katalog zawiera ilustracje poszczególnych grup lub układów konstrukcyjnych, z których składa się maszyna. Ilustracje ukazują standardowe części składowe i akcesoria do poszczególnych maszyn. Pod każdą ilustracją podany jest numer katalogowy oraz nazwa grupy lub układu konstrukcyjnego. Podpis zawiera ewentualnie dodatkową bliższą informację. Przy każdej ilustracji znajduje się lista części, podająca każdą widoczną na ilustracji część zamienną. Poszczególne części składowe / podzespoły danej części wydrukowane są na liście (w kolumnie) z

uskokiem.

5. NIE UWZGLĘDNIONE ZMIANY KONSTRUKCYJNE

Ponieważ producent regularnie modernizuje projekt i wprowadza udoskonalenia techniczne, nie jest wykluczone, że dana maszyna uległa zmianom konstrukcyjnym, które nie są jeszcze uwzględnione

w niniejszym katalogu.

6. SKRÓTY

O.D. Przekrój zewnętrzny G Zamawiać w calach I.D. Przekrój wewnętrzny I Zob. podręcznik budowy węży A Nie jest częścią tej grupy K Zob. części składowe masztu B W razie potrzeby M Część metryczna C Oznacza zmianę R Możliwość kupna części zrewidowanej D Zamawiać w metrach X Wymiana głównej części składowej E Zamawiać w centymetrach Y Osobna ilustracja F Nie figuruje na ilustracji Z Nie jest dostępna jako osobna część

- 12 - SB1109

ВВЕДЕНИЕ

[RUSSIAN]

1. ПРИМЕНЕНИЕ

В данном справочнике деталей указываются все заменяемые запасные детали для автопогрузчиков DOOSAN моделей D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 включая шасси, грузоподъемник, соответствующую аппаратуру и аксессуары для различных исполнений.

2. ОБОЗНАЧЕНИЕ АВТОПОГРУЗЧИКОВ

Модель автопогрузчика определяется по названию модели и серийному номеру, которые указаны на табличке с паспортными данными, вмонтированной в крышку батареи или капот мотора автопогрузчика. Если табличка удалена или надпись на ней не читаема, отыщите клеймо на крышке батареи или серийный номер, выбитый на шасси. Дил ерам DOOSA N или пост авщик а м за пасных дет а лей необхо димо иметь эту информацию для правильного определения деталей для вашей машины.

3. КАК ЗАКАЗЫВАТЬ ЗАПАСНЫЕ ДЕТАЛИ

При заказе запасных деталей необходимо указать название модели и серийный номер машины, а также номер и название заказываемых деталей и их количество. Если вы сомневаетесь в правильности названия детали, обеспечьте своего дилера как можно более подробным описанием этой детали.

4. КАК ПОЛЬЗОВАТЬСЯ СПРАВОЧНИКОМ ЗАПАСНЫХ ДЕТАЛЕЙ

Справочник запасных деталей снабжен иллюстрациями различных узлов и DOOSAN частей, из которых состоит машина. На них изображены стандартные компоненты и приспособления для каждой машины. Подписи под иллюстрациями указывают номера деталей и название узла машины. Эти подписи обеспечивают вам дополнительную информацию. К каждой иллюстрации прилагается список деталей, в котором указываются все заменяемые детали, изображенные на данной иллюстрации. Если название детали в данном списке напечатано с отступом, это означает, что она является составной частью детали, под которой она указывается.

5. НЕ УКАЗАННЫЕ ИЗМЕНЕНИЯ АВТОПОГРУЗЧИКА

Постоянное улучшение и усовершенствование дизайна товара может привести к тому, что изменения, произведенные в вашей машине, не успели найти отражение в данном справочнике запасных деталей.

6. СОКРАЩЕНИЯ

O.D. Наружный диаметр G Заказывать в дюймах I.D. Внутренний диаметр I См. руководство по сборке шлангов A Не является деталью данного узла K См. устройство грузоподъемника B Используется при необходимости M Метрическая деталь С Обозначает изменение R Может поставляться к качестве детали на замену D Заказывать в метрах X Деталь на замену E Заказывать в сантиметрах Y Отдельная иллюстрация F Не указано Z Не поставляется как отдельная деталь

- 13 - SB1109

D20S-5, D25S-5, D30S-5, D33S-5, D35C-5DOOSAN

DOOSAN

- 14 - SB1109

Common Part List

Models ; D20/25/30/33S-5, D35C-5

Engine Type ; Yanmar 3.3L(4TNE98 Tier-III) Engineering Model Number ; D20/25S-5 ; EM0QC D30S-5 ; EM0QD D33S/35C-5 ; EM0QE Manuals ; Parts Book (SB1109E) Operation Manual (SB2349E)

Filters

Fuel Filter Element .............................................A409559

Engine Oil Filter ..................................................A408065

Transmission Oil Filter ........................................D140182

Hydraulic Tank - Suction Filter ...........................D164457

Hydraulic Tank - Return Filter.............................D516975

Air Cleaner - Element(Primary) ..........................A213939

(QC-0001~0625)(QD-0001~0580)(QE-0001~0396)

Air Cleaner - Element(Primary) ..........................A408446

(QC-0626~Up)(QD-0581~Up)(QE-0397~Up)

Air Cleaner - Element(Safety).............................A213938

(QC-0001~0625)(QD-0001~0580)(QE-0001~0396)

Air Cleaner - Element(Safety).............................A408447

(QC-0626~Up)(QD-0581~Up)(QE-0397~Up)

Cooling

Water Pump Gasket ...........................................A408133

Thermostat .........................................................A409508

Fan - Cooling ......................................................A408029

Fan - Belt ............................................................A408023

Radiator Cap ......................................................A403658

Radiator Hose(Upper) ........................................A407095

Radiator Hose(Lower) ........................................A408551

Tires

Single Pneumatic - 2.0/2.5 Ton-Drive........ 7.00-15, 12PR

Single Pneumatic - 3.0/3.3 Ton-Drive........ 8.15-15, 12PR

Single Pneumatic - 3.5 Ton - Drive............. 250-15, 18PR

Single & Double Pneumatic - 2.0/2.5/3.0/3.3 Ton - Steer Single & Double Pneumatic - 3.5 Ton - Steer

Single Solid - 2.0/2.5 Ton - Drive..................7.00-15 (5.5)

Single Solid - 3.0/3.3 Ton - Drive..................8.15-15 (7.0)

Single Solid - 3.5 Ton - Drive.........................250-15 (7.5)

Single & Double Solid - Steer .......................6.50-10 (5.0)

Double Pneumatic - 2.0/2.5/3.0 Ton ....2 X 7.00-15, 12PR

Double Pneumatic - 3.3/3.5/3.0 Ton ....2 X 7.00-15, 12PR

Double Solid - Steer .............................. 2 X 7.00-15 (5.5)

Electrical

Starter .................................................................A408129

Alternater ............................................................D167411

Back Up Alarm....................................................D287673

Horn ....................................................................D560080

Circuit Breaker ....................................................D544024

F/R Switch ..........................................................A334000

Switch Ass’y - Ignition.........................................A334112

Ignition Switch - Key Set.....................................D554212

Transmission Oil Sensor ....................................D700261

Switch - Engine Oil Pressure ..............................A408117

Sender - Transmission Temp .............................A404056

Sender Ass’y - Water Temperature ....................A404054

Relay ..................................................................A404157

..6.50-10, 10PR

. 6.50-10, 12PR

Power Train

U - Joint ..............................................................A403190

Brake

Master Cylinde....................................................A335006

Master Cylinder Kit .............................................D504725

(QC-0001~0729)(QD-0001~0650)(QE-0001~0439)

Master Cylinder Kit .................................... 401107-00006

(QC-0730~Up)(QD-0651~Up)(QE-0440~Up)

Parking Brake Switch .........................................D700116

Brake Plate .........................................................D700251

Brake Disc Friction .............................................D141112

Parking Cable .....................................................A402952

Steering

Steer Unit Seal Kit ..............................................A215283

Steer Unit Needle Bearing Kit.............................A215284

Steer Cylinder Kit................................................D511848

King Pin ........................................................ D700576 (2)

King Pin Bolt ................................................S0556663 (2)

King Pin Lock Nut ......................................... D913003 (2)

Roller Bearing, Knuckle ................................ D700579 (4)

Seal .............................................................. D700577 (4)

Shim ............................................................. D700574 (2)

Shim ............................................................. D700575 (8)

Roller Bearing, Cup - Hub ............................ D700568 (2)

Roller Bearing, Cup - Hub ............................ D700569 (2)

Roller Bearing, Cone - Hub .......................... D700571 (2)

Roller Bearing, Cone - Hub .......................... D700582 (2)

Link ............................................................... D700570 (2)

Link Pin ......................................................... D700583 (4)

Link Seal ....................................................... D700584 (8)

Link Bearing.................................................. D131093 (2)

Hydraulics

Tilt Cylinder Kit ...................................................D512805

Side Shifter Cylinder Kit......................................D510852

Lift Cylinder Kit(STD) ..........................................D511159

Lift Cylinder Kit(Primary - FFL) ...........................D511927

Lift Cylinder Kit(Primary - FFT) ...........................D511927

Lift Cylinder Kit(Secondary - FFT) ......................D511208

Lift Cylinder Kit(Secondary - FFL) ......................D511213

Gear Pump Seal Kit(2.0 ~ 3.2 Ton) ....................D513746

(QC-0001~0695)(QD-0001~0629)(QE-0001~0430)

Gear Pump Seal Kit(2.0 ~ 3.2 Ton) ....................A665006

(QC-0696~Up)(QD-0630~Up)(QE-0431~Up)

Gear Pump Seal Kit(3.3 ~ 3.5 Ton) ....................D517405

SB1109

Maintenance Part

1 2 3 5

7 8 9 10,11,12 13,14 15,16,17

4 6

No. Part No. Part Name

1 A213939 Air Cleaner Element - Primary ........................................................

R 1 A408446 Air Cleaner Element - Primary ........................................................

(QC-0626~Up)(QD-0581~Up)(QE-0397~Up)

2 A213938 Air Cleaner Element - Safety ..........................................................

R 2 A408447 Air Cleaner Element - Safety ..........................................................

(QC-0626~Up)(QD-0581~Up)(QE-0397~Up)

3 A409559 Fuel Filter Element ..........................................................................

4 A408065 E/G Oil Filter ..................................................................................

5 D140182 T/M Oil Filter ..................................................................................

6 D164457 Suction Filter - Hydraulic Tank ........................................................

7 D516975 Return Filter - Hydraulic Tank .........................................................

8 A214080 Battery Ass’y ..................................................................................

9 D540116 Bulb - Instrument Gage ...................................................................

10 300710-00007 Bulb - Stop & Tail ............................................................................

11 S863110H Bulb - Back Up ................................................................................

12 300710-00008 Bulb - Turn Signal - Front ................................................................

Fig.7-040-1 Fig.7-040-2

13 D147669 Bulb - Halogen ................................................................................

Fig.7-040-0 Fig.7-040-1

14 D147672 Bulb - Halogen ................................................................................

Fig.7-040-0 Fig.7-040-2

15 D544082 Fuse - 30A ..................................................................................

16 D544005 Fuse - 15A ..................................................................................

17 A124008 Fuse - 10A ..................................................................................

Fig.1-050-0 Fig.1-050-1

Fig.3-130-0 Fig.3-090-0 Fig.5-060-0 Fig.1-180-0 Fig.1-180-0 Fig.1-160-0 Fig.1-200-4 Fig.7-040-0 Fig.7-040-0 Fig.7-040-0

Fig.7-030-1

Fig.7-030-2

Fig.1-140-1 Fig.1-140-1 Fig.1-140-1

Paint Spray Can Orange D422558 Black D139689 Dark Gray A308051

SB1109

8-070-0 A516174 Lines Gp - ATT - Primary FFT - 3 Way ... 243 8-080-0 A516175 Lines Gp - ATT - Primary FFT - 4 Way ... 245 8-090-0 A516172 Lines Gp - ATT - Primary FFL - 3 Way ... 247 8-100-0 A516173 Lines Gp - ATT - Primary FFL - 4 Way ... 249 8-110-0 A336555 8-120-0 A336556 8-130-0 A516648 Lines Gp - ATT - Secondary - STD - 3 Way

- RH - 2.0~2.5 Ton ................................. 254

A516416 Lines Gp - ATT - Secondary - STD - 3 Way

- RH - 3.0~3.5 Ton ................................. 254

8-140-0 A516649 Lines Gp - ATT - Secondary - STD - 3 Way

- LH - 2.0~2.5 Ton .................................. 255

A516417 Lines Gp - ATT - Secondary - STD - 3 Way

- LH - 3.0~3.5 Ton .................................. 255

8-150-0 A516650 Lines Gp - ATT - Secondary - STD - 4 Way

- 2.0~2.5 Ton .......................................... 256

A516418 Lines Gp - ATT - Secondary - STD - 4 Way

- 3.0~3.5 Ton .......................................... 256

8-160-0 A216162 Lines Gp - ATT - Secondary - FFL, FFT

- 3 Way - RH - 2.0~2.5 Ton ....................

A216168 Lines Gp - ATT - Secondary - FFL, FFT

- 3 Way - RH - 3.0~3.5 Ton .................... 257

8-170-0 A216163 Lines Gp - ATT - Secondary - FFL, FFT

- 3 Way - LH - 2.0~2.5 Ton ..................... 258

A216169 Lines Gp - ATT - Secondary - FFL, FFT

- 3 Way - LH - 3.0~3.5 Ton ..................... 258

Lines Gp - ATT - Primary QUAD - 3 Way Lines Gp - ATT - Primary QUAD - 4 Way

.. 251 .. 253

257

8-180-0 A216164 Lines Gp - ATT- Secondary - FFL, FFT

- 4 Way - 2.0~2.5 Ton A216170 Lines Gp - ATT - Secondary - FFL, FFT

- 4 Way - 3.0~3.5 Ton............................. 259

8-190-0

8-190-1 Tilt Gp - Option ....................................... 263

8-200-0 A216454 Lines Gp - Sideshifter - STD ................... 264

8-210-0 A216456 Lines Gp - Sideshifter - FFT, FFL ........... 265

8-220-0 A336654 Lines Gp - Sideshifter - QUAD ............. 265.1

8-230-0 A216455 Lines Gp - Sideshifter - STD, Double Tire

- 3.5 Ton ............................................. 265.2

400334-00027

Tilt Cylinder - Basic ................................ 261

............................. 259

Mast - Implements

9-010-0 D581922 Mast Gp - Basic - STD, FFL ................... 271

9-020-0 D581654 Mast Gp - Basic - FFT ............................ 273

9-030-0 A336507 Mast Gp - Basic - QUAD ........................ 275

9-040-0 A516391 Mast - Upright Ass’y - STD - Stat

- 2.0/2.5/3.0 Ton ..................................... 277

A516634 Mast - Upright Ass’y - STD - Stat

- 3.3/3.5 Ton ........................................... 277

A516112 Mast - Upright Ass’y - STD - Inner

- 2.0/2.5/3.0/3.3/3.5 Ton ......................... 277

9-050-0 A516393 Mast - Upright Ass’y - FFT - Stat

- 2.0/2.5/3.0 Ton ..................................... 279

A516636 Mast - Upright Ass’y - FFT - Stat

- 3.3/3.5 Ton ........................................... 279

A516120 Mast - Upright Ass’y - FFT - Inter

- 2.0/2.5/3.0/3.3/3.5 Ton ......................... 279

A516114 Mast - Upright Ass’y - FFT - Inner

- 2.0/2.5/3.0/3.3/3.5 Ton ......................... 279

9-060-0 A516392 Mast - Upright Ass’y - FFL - Stat

- 2.0/2.5/3.0 Ton ..................................... 281

A516635 Mast - Upright Ass’y - FFL - Stat

- 3.3/3.5 Ton ........................................... 281

A516113 Mast - Upright Ass’y - FFL - Inner

- 2.0/2.5/3.0/3.3/3.5 Ton ......................... 281

9-070-0 A516511 Mast - Upright Ass’y - QUAD - Stat......... 283

A336515 A336519

A336523 Mast - Upright Ass’y - QUAD - Inner ....... 283

9-080-0 A516121

A516124 Relay Gp - Lift - STD - 3.3/3.5 Ton ......... 285

9-090-0 A516123

A516126 Relay Gp - Lift - FFT - 3.3/3.5 Ton .......... 287

9-100-0 A516122

A516125 Relay Gp - Lift - FFL - 3.3/3.5 Ton .......... 289

9-110-0 A336524 Relay Gp - Lift - QUAD ........................... 291

9-120-0 D510959 Lift Gp - Secondary - STD

- 2.0/2.5/3.0/3.2/3.3 Ton ......................... 293

D512928 Lift Gp - Secondary - STD - 3.5 Ton ....... 293

9-130-0 A215042 Lift Gp - Secondary - FFT

- 2.0/2.5/3.0/3.2/3.3 Ton ......................... 295

Mast - Upright Ass’y - QUAD - Outer-Inter Mast - Upright Ass’y - QUAD - Inner-Inter

Relay Gp - Lift - STD - 2.0/2.5/3.0/3.2 Ton

Relay Gp - Lift - FFT - 2.0/2.5/3.0/3.2 Ton

Relay Gp - Lift - FFL - 2.0/2.5/3.0/3.2 Ton

... 283

.. 283

.. 285

.. 287

... 289

- 3 - SB1109

Contents

Name Page Name Page

9-360-1 D870776 Cylinder Gp - Fork Positioner .................

D518027 Lift Gp - Secondary - FFT - 3.5 Ton ........

9-140-0 A215036 Lift Gp - Secondary - FFL

- 2.0/2.5/3.0/3.2/3.3 Ton ......................... 297

D518126 Lift Gp - Secondary - FFL - 3.5 Ton ........ 297

9-150-0 A335010 9-160-0 A335011 9-170-0 D518013 Lift Gp - Primary - FFT

- 2.0/2.5/3.0/3.2/3.3 Ton ......................... 301

D518021 Lift Gp - Primary - FFT - 3.5 Ton ............ 301

9-180-0 D518080 Lift Gp - Primary - FFL

- 2.0/2.5/3.0/3.2/3.3 Ton ......................... 303

D518121 Lift Gp - Primary - FFL - 3.5 Ton............. 303

9-190-0 A335018 Lift Gp - Primary(Basic) - QUAD ............. 304

9-200-0 Carriage Ass’y - STD, FFT, FFL ............. 305

9-210-0 Carriage Ass’y - QUAD ........................... 306

9-220-0 A516300 Mounting Gp - Carriage .......................... 307

9-230-0 A216382 Mounting Gp - Carriage - QUAD ............. 308

9-240-0 D370209 D800107

9-240-1 D144202 Side Shifter Cylinder Gp ......................... 310

9-250-0 D370211 D800108

9-270-0 Load Backrest ........................................ 313

9-280-0 Integral Side Shifter Part 1 of 2 ............. 314

9-280-0 9-290-0 D872502 Carriage Gp - Integral Side Shifter

- 2.0 / 2.5 Ton - STD .............................. 316

D872503 Carriage Gp - Integral Side Shifter

- 2.0 / 2.5 Ton - FFL ............................... 316

D872504 Carriage Gp - Integral Side Shifter

- 2.0 / 2.5 Ton - FFT ............................... 316

9-290-1 D870191 9-300-0 D872505 Carriage Gp - Integral Side Shifter

- 3.0 / 3.2 / 3.3 Ton - STD ....................... 318

D872506 Carriage Gp - Integral Side Shifter

- 3.0 / 3.2 / 3.3 Ton - FFL ....................... 318

D872507 Carriage Gp - Integral Side Shifter

- 3.0 / 3.2 / 3.3 Ton - FFT ....................... 318

9-310-0 D872508 Carriage Gp - Integral Side Shifter

- 3.5 Ton - STD ...................................... 319

D872509 Carriage Gp - Integral Side Shifter

- 3.5 Ton - FFL ....................................... 319

D872510 Carriage Gp - Integral Side Shifter

- 3.5 Ton - FFT ....................................... 319

9-320-0 D872092 Lines Gp - Integral Side Shifter ..............

9-330-0 D872093 Lines Gp - Integral Side Shifter .............. 321

9-340-0 D872094 Lines Gp - Integral Side Shifter .............. 322

9-350-0 D872095 Lines Gp - Integral Side Shifter .............. 323

9-360-0 D871055 Mounting Gp - Fork Positioner

- 2.0/2.5 Ton ........................................... 325

D871057 Mounting Gp - Fork Positioner

- 3.0~3.5 Ton .......................................... 325

Lift Gp - Secondary - QUAD - LH(Basic) Lift Gp - Secondary - QUAD - RH(Basic)

Side Shifter Gp - 2.0/2.5 Ton - Single Tire Side Shifter Gp - 2.0/2.5 Ton - Double Tire

Side Shifter Gp - 3.0/3.5 Ton - Single Tire Side Shifter Gp - 3.0/3.5 Ton - Double Tire

Integral Shifting Fork Positioner Part 2 of 2

Side Shifter Cylinder - Integral Side Shifter

295

... 298

... 299

.. 309

.. 311

... 315

... 317

320

9-370-0 D871059 9-380-0 D871688 Lines Gp - Carriage - Fork Positioner

- FFL - 2.0/2.5 Ton ................................. 328

D871500 Lines Gp - Carriage - Fork Positioner

- FFL - 3.0~3.5 Ton ................................ 328

9-390-0 D871353 Lines Gp - Carriage - Fork Positioner

- FFT - 2.0/2.5 Ton ................................. 329

D871354 Lines Gp - Carriage - Fork Positioner

- FFT - 3.0~3.5 Ton ................................ 329

9-400-0 D800755 D800774

9-410-0 Fork Group ............................................. 333

Lines Gp - Carriage - Fork Positioner - STD

Backrest Gp - Fork Positioner - 2.0/2.5 Ton Backrest Gp - Fork Positioner - 3.0~3.5 Ton

326

... 327

.. 331

... 331

- 4 - SB1109

Quick Reference Guide To Major Sections

Chassis Component

Capacity Module

Engine

Brake System

Power Train

Option For Complete Truck

1

2

3

4

5

6

SB1109

Option For General

Mast - Hydraulic

Mast - Implements

7

8

9

[Steer Axle Gp]

Fig.1-010-0

[Steer Cylinder Ass'y]

Fig.1-010-1

[Steer Axle Mounting Gp]

Fig.1-020-0

[Lines Gp - Steer]

Fig.1-030-0

[Top Panel Gp]

Fig.1-040-0

[Hood Ass'y]

Fig.1-040-1

[Cooling Gp]

Fig.1-070-0

[Radiator Ass'y]

Fig.1-070-1

[Fuel Cap Gp]

Fig.1-080-0

[Fuel Line Mounting Gp]

Fig.1-090-0

[Air Cleaner Gp]

Fig.1-050-0

[Air Cleaner Gp]

Fig.1-050-1

[Muffler Gp]

Fig.1-060-0

[Muffler Gp]

Fig.1-060-1

Figure 1-000-0

Chassis Component Part 1 of 3

Fig.1-010-0 ... A212902 ..... Axle Gp - Steer

Fig.1-010-1 ... A295001 ..... Power Steer Cylinder

Fig.1-020-0 ... A402754 ..... Steer Axle Mounting

Fig.1-030-0 ... A408784 ..... Lines Gp - Power Steering

Fig.1-040-0 ... A401012 ..... Panel Gp - Top

Fig.1-040-1 ... A401974 ..... Hood Ass’y

Fig.1-050-0 ... A409199 ..... Air Cleaner Gp

Fig.1-050-1 ...

Fig.1-060-0 ... A409419 ..... Muffler Gp

Fig.1-060-1 ...

Fig.1-070-0 ... A409420 ..... Cooling Gp

Fig.1-070-1 ...

Fig.1-080-0 ... A401019 ..... Cap Gp - Fuel

Fig.1-090-0 ... A409418 ..... Mounting Gp - Fuel Line

A409447 ..... Lines Gp - Fuel

A409199-01

A409419-01

440211-00010

.. Air Cleaner Gp

.. Muffler Gp

.. Radiator Ass’y

1

- 1 - SB1109

[Accel Pedal Ass'y]

Fig.1-110-1

[Mast Operating Gp-Tilt]

Fig.1-120-0 Part 1 of 2

[Mast Operating Gp-HYD']

Fig.1-120-0 Part 2 of 2

[Horn Gp]

Fig.1-130-0

[Wiring Gp - Chassis]

Fig.1-140-0

[Wiring Gp - Engine]

Fig.1-140-1

[Wiring Gp - FCU]

Fig.1-150-0

[Frame Gp]

Fig.1-180-0

[Frame Gp]

Fig.1-180-1

[FCU - Mounting]

Fig.1-190-0

[Battery Gp]

Fig.1-160-0

[Mounting Gp-Power Train]

Fig.1-170-0

[Tilt Mounting Gp]

Fig.1-100-0

[Floor Plate Gp]

Fig.1-110-0

Figure 1-000-0

Chassis Component Part 2 of 3

Fig.1-100-0 ... A402574 ..... Tilt Mounting Gp

Fig.1-110-0 ... A409456 ..... Floor Plate Gp

Fig.1-110-1 ... A409457 ..... Accel Pedal - SUB Ass’y

A409415 ..... Accel Control Gp

Fig.1-120-0 ... A401023 ..... Mast Gp - Operating(Tilt Line) Part 1 of 2

Fig.1-120-0 ... A401023 ..... Mast Gp - Operating(Hydraulic Line) Part 2 of 2

Fig.1-130-0 ... A214026 ..... Horn Gp - Electric

Fig.1-140-0 ... A409422 ..... Wiring Gp - Chassis

Fig.1-140-1 ... A409446 ..... Wiring Gp - Engine

Fig.1-150-0 ... A402428 ..... Wiring Gp - F.C.U

Fig.1-160-0 ... A401024 ..... Battery Gp

Fig.1-170-0 ... A401037 ..... Mounting Gp - Power Train

Fig.1-180-0 ....................... Frame Gp - Fuel & Hydraulic Tank Accessory

Fig.1-180-1 ....................... Frame Gp - Fuel & Hydraulic Tank Accessory

Fig.1-190-0 ... A401038 ..... Mounting Gp - Front Cockpit Unit

- 2 - SB1109

Figure 1-000-0

[Instrument Gp]

Fig.1-200-4

[Suppression Gp]

Fig.1-210-0

[Steering Gp]

Fig.1-200-1

[Steering Gp]

Fig.1-200-1-1

[Cover Gp]

Fig.1-200-2

[Reservoir Gp]

Fig.1-200-3

[FCU Basic]

Fig.1-200-0

Chassis Component Part 3 of 3

Fig.1-200-0 ... A409174 ..... Front Cockpit Unit - Basic

Fig.1-200-1 ... A409183 ..... Steering Gp

Fig.1-200-1-1

Fig.1-200-2 ... A402554 ..... Cover Gp

Fig.1-200-3 ... A402751 ..... Reservoir Gp

Fig.1-200-4 ... A402442 ..... Instrument Gp

Fig.1-210-0 ... A409432 ..... Suppression Gp - 2.0/2.5 Ton

A409433 ..... Suppression Gp - 3.0/3.3/3.5 Ton

..

A409183-01

.. Steering Gp

- 3 - SB1109

12

32

20 22

14

15

16

18

A

33

33-01

33-03

33-02

33-01

33-03

33-02

5

18

32

9

8

2,2-01

8

9

7

3

11

36

37

35

19

17

A

7

5

40

9

4

21

1

9

34,34-01

25

39

38

28

27

34-03

14 22

30

31

29

28

12

28

34-02

34,34-01

34-03

27

14

22

30

31

29 28

12

25

4

21

B

5

6,6-01

15

14

22

20

32

18

12

32

17

19

10

16

18

5

16

18

B

34-02

2-02

6-02

36

37

35

40

39

38

~

Figure 1-010-0

Group No - A212902

Axle Gp - Steer

Serial No. :

- 4 - SB1109

Figure 1-010-0

Group No - A212902

Axle Gp - Steer

Ref.

Service

Code

Item

Level

Part No.

1 A291167 1 Beam-Steer Axle 2 A212938 1 Knuckle Ass’y Z 2 01 A212937 1 Knuckle 2 02 D700577 2 Seal Y 3 A295001 1 Cylinder Gp-Steer Fig.1-010-1 4 S0512063 2 Bolt 5 S0504663 4 Bolt 6 A212939 1 Knuckle Ass’y Z 6 01 A212936 1 Knuckle 6 02 D700577 2 Seal 7 S0556663 2 Bolt 8 S2212261 2 Bolt 9 D913079 4 Nut-Lock 10 S0565666 4 Bolt 11 D917097 4 Washer 12 S6710021 4 Fitting 14 D700572 4 Spacer 15 D700576 2 Pin-King 16 D700583 4 Pin 17 D700581 2 Seal-Lip Type 18 D700584 8 Seal 19 D700582 2 Cone-Roller Bearing 20 D700578 2 Cover-Top 21 D913003 2 Nut-Lock 22 D700579 4 Bearing-Roller 25 D700157 2 Cap 27 D700571 2 Cone-Roller Bearing 28 S0558163 8 Bolt 29 D700573 2 Cover-Bottom 30 D700574 3 Shim 31 D700575 8 Shim 32 S0511863 8 Bolt 33 D131207 2 Link Ass’y 33 01 S6710021 2 Fitting 33 02 D131093 2 Bearing 33 03 D700570 1 Link 34 D131026 2 Hub Ass’y Z 34 01 D131025 1 Hub 34 02 D700569 1 Cup-Roller Bearing 34 03 D700568 1 Cup-Roller Bearing 35 D905037 2 Connector 36 S8030061 2 O-Ring 37 S8040061 2 O-Ring 38 A331884 2 Nut-Bearing Lock 39 S0504463 4 Bolt 40 A331885 2 Washer-Bearing Lock

Q’ty

Part Name & Description

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

Z - Not Serviced Separately Y - Separate Illustration

- 5 - SB1109

[A295001 Cylinder Ass'y]

1

2

3

4

5

6

7

8

9

10

11

12

8

9

4

5

6

7

10

11

Figure 1-010-1

Group No - A295001

Power Steer Cylinder

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 D511839 1 Tube Ass’y 2 D512343 1 Rod Ass’y 3 D511841 2 Rod Cover 4 D511842 2 Du-Bush J 5 D184112 2 U-Packing J 6 D511818 2 Dust Wiper 7 D511821 2 Retaining Ring J 8 D700618 2 O-Ring J 9 D511843 2 Back Up Ring J 10 D511845 1 Piston Seal J 11 D511846 1 Wear Ring Z 12 D511847 2 Dust Cap

The Following Repair Kit Is Available ; D511848 1 Kit - Seal (Includes Parts Marked J)

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

Z - Not Serviced Separately

- 6 - SB1109

[Rear Frame]

1

2

3,4

Figure 1-020-0

Group No - A402754

Steer Axle Mounting

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

1 A212207 4 Bushing 2 A213901 2 Cap 3 D910304 4 Bolt 4 D917097 4 Washer

Part Name & Description

Service

Code

Ref.

Item

Level

Part No.

Q’ty

Part Name & Description

- 7 - SB1109

To Control Valve

To HYD' Tank

DS2012320 Hose Ass'y

4

5

3

-125cm

6

7

8

6

7

8

6

9

10

11

5

1

2

12 13

14

T/C Cooler Clamp

6

15

16

Ref.No. ; 12,13,14 - Steer Axle Gp

See ; Figure 1-010-0

Figure 1-030-0

Group No - A408784

Lines Gp - Power Steering

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A402816 1 Hose Ass’y 2 A402817 1 Hose Ass’y E 3 D909031 125 Hose-Bulk 4 A225112 1 Hose Ass’y 5 S8450016 2 Clamp 6 D668514 3 Clip 7 S5010513 2 Washer 8 S0508863 2 Bolt 9 D917093 1 Washer 10 S0511863 1 Bolt 11 D580786 1 Strap A 12 S8030061 2 Seal-O-Ring A 13 D905037 2 Connector A 14 S8040061 2 Seal-O-Ring 15 D917092 1 Washer 16 S0509063 1 Bolt

A - Not Part Of This Group E - Order By Centimeter

Service

Code

- 8 - SB1109

Ref.

Item

Level

Part No.

Q’ty

Part Name & Description

7

1

2

2-01

2-02

4

5

4

5

A

B

Detail Of A & B Gas Cylinder

6

11

6

11

Hinge - RH

Hinge - LH

8,9

10

14-RH

3-LH

12-01

12-02

12-03

12-07

12-04

12-05

12-06

13

12

18Cm

25Cm

45Cm

12-04

12-06

Figure 1-040-0

Group No - A401012

Panel Gp - Top

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Y 1 A401974 1 Hood Ass’y Fig.1-040-1 2 A402590 1 Cover Ass’y-Radiator

E 2 01 A211631 134 Strip-Bulk E 2 02 D410542 72 Strip-Bulk

3 A211358 1 Gas Spring-LH 4 S0511863 4 Bolt 5 D917093 4 Washer 6 S4012533 2 Nut 7 A211414 2 Bolt-Knob 8 S0508863 2 Bolt 9 D917168 2 Washer 10 A211877 1 Plug 11 D917092 2 Washer 12 A402570 1 Side Panel Ass’y-RH 12 01 A402417 1 Side Panel Ass’y-RH Z 12 02 A402571 1 Foam-Side Panel-RH E 12 03 D700327 43 Seal 12 04 D917092 4 Washer-Hard 12 05 A242530 2 Stopper 12 06 S4012533 4 Nut E 12 07 D410542 45 Strip(Delete) 13 A152593 2 Bolt-Knob

14 A408868 1 Gas Spring-RH

Y - Separate Illustration Z - Not Serviced Separately E - Order By Centimeter

Service

Code

- 9 - SB1109

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

6

11

12

5

11

12

7,8

1

16

4

9

10

3

[Hood Sound Suppression]

13

14

15

2

Figure 1-040-1

Group No - A401974

Hood Ass’y

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A402128 1 Hood

1

110930-00008

1 Hood-Finger Tip-Option

2 A409839 1 Seal 3 A402129 1 Hinge Ass’y-LH R 3 A409465 1 Hinge Ass’y-LH (QC-0097~Up) (QD-0097~Up) (QE-0098~Up)

3

110927-00066

1 Hinge Ass’y-LH

4 A402130 1 Hinge Ass’y-RH R A409466 1 Hinge Ass’y-RH (QC-0097~Up) (QD-0097~Up) (QE-0098~Up)

4

110927-00065

1 Hinge Ass’y-RH

5 A402131 1 Bracket Ass’y-RH 6 A402299 1 Bracket Ass’y-LH 7 D600268 2 Rubber 8 D600269 4 Rivet 9 S0511863 6 Bolt 10 D917093 6 Washer 11 S0508563 4 Bolt 12 D917092 4 Washer 13 A402400 1 Foam-Hood 14 D917069 4 Washer 15 S0504463 4 Bolt

16 A407088 1

Gas Spring-Finger Tip-Option

R - Not Interchangeable-Changed The Data In “( )” Means Serial Number Information

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

- 10 - SB1109

1-01

1-02

1-03

1-04

1-05

1

5

9

2

3

4

8

6

10

7

11

12

14

13

8

15

8

Figure 1-050-0

Group No - A409199

Air Cleaner Gp

Serial No. : Group

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A213936 1 Air Cleaner Ass’y 1 01 A213938 1 Element-Safety 1 02 A213939 1 Element-Primary 1 03 A213940 1 Cover Ass’y 1 04 A213937 1 Body Ass’y 1 05 A213941 1 Vacuator Ass’y 2 S8450066 1 Clamp 3 D917092 2 Washer 4 S0508863 2 Bolt 5 S8450053 1 Clamp 6 A409201 1 Plate Ass’y 7 A409203 1 Hose-Inlet 8 S8450066 4 Clamp-Hose 9 D917092 2 Washer 10 S0508863 2 Bolt 11 D141108 1 Indiacator 12 A402765 1 Bracket Ass’y 13 A409477 1 Hose-Air 14 A409478 1 Hose-Air 15 A408818 1 Tube-Resonator

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

- 11 - SB1109

QC-0001~0625 QD-0001~0580 QE-0001~0396

1-01

1-05

1-02

1-03

1-06

1-04

1

9

2

3

4

8

6

10

7

11

12

14

13

8

15

8

5

Figure 1-050-1

Group No - A409199-01

Air Cleaner Gp

Serial No. : Group

- 12 - SB1109

Figure 1-050-1

Group No - A409199-01

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A408419 1 Air Cleaner Ass’y 1 01 A408446 1 Element-Primary 1 02 A408447 1 Element-Safety 1 03 A408448 1 Body Ass’y 1 04 A408450 1 Plug 1 05 A408451 2 Wing Nut 1 06 A408463 1 Cover-Housing 2 S8450066 1 Clamp 3 D917092 2 Washer 4 S0508863 2 Bolt 5 S8450053 1 Clamp 6

250127-00341

1 Plate Ass’y 7 A409203 1 Hose-Inlet 8 S8450066 4 Clamp-Hose 9 D917092 2 Washer 10 S0508863 2 Bolt 11 D141108 1 Indiacator 12 A402765 1 Bracket Ass’y 13 A409477 1 Hose-Air 14 A409478 1 Hose-Air 15 A408818 1 Tube-Resonator

Air Cleaner Gp

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. : Group

Part Name & Description

- 13 - SB1109

QC-0626~Up QD-0581~Up QE-0397~Up

2

1

3

4

7

4

5

10

9

8

6

11

Figure 1-060-0

Group No - A409419

Muffler Gp

Serial No. : Group

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A403998 1 Muffler Ass’y 2 A213943 1 Tube Ass’y-Vertical 3 S0512063 2 Bolt 4 D917060 4 Washer 5 S0512263 2 Bolt 6 A409439 1 Tube Ass’y-Exhaust 7 A408549 1 Tube 8 A409343 1 Ring-Gasket 9 D913003 2 Nut-Lock 10 D917092 2 Washer 11 D131279 2 Clamp Ass’y

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

QC-0001~0174 QD-0001~0159 QE-0001~0131

- 14 - SB1109

9

10

8

6

1

11

3

4

5

2

Figure 1-060-1

Group No - A409419-01

Muffler Gp

Serial No. : Group

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A403998 1 Muffler Ass’y

1 A408420 1 Muffler Ass’y-Catalytic Option

2 A213943 1 Tube Ass’y 3 S0512063 2 Bolt 4 D917060 4 Washer 5 S0512263 2 Bolt 6 A409484 Tube Ass’y-Exhaust 8 A409343 1 Ring-Gasket 9 D913003 2 Nut-Lock 10 D917092 2 Washer 11 D131279 2 Clamp Ass’y

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

QC-0175~Up QD-0160~Up QE-0132~Up

- 15 - SB1109

Memo

- 16 - SB1109

1

2

11

4

15

14

10

3

9

7

6

6-04

5

12

13

6-01

6-02

6-03

4

5

8

14

S0509363 - Bolt

D917092 - Washer

[Use Existing HardWares In Wiring Gp]

Figure 1-070-0

Group No - A409420

Cooling Gp

Serial No. :

Ref.

Service

Code

Item

Y 1

Level

440211-00010

Part No.

Q’ty

Part Name & Description

1 Radiator Ass’y Fig.1-070-1

2 A407095 1 Hose-Upper 3 A408551 1 Hose-Lower 4 S8450035 2 Clamp 5 S8450044 2 Clamp 6

450107-00004

1 Reservoir Ass’y 6 01 A401945 1 Reservoir 6 02 D130257 1 Cap 6 03

420109-00035

114 Hose-Bulk E 6 04 S8450006 1 Clamp 7 A402551 1 Bracket Ass’y 8 S8450006 1 Clamp 9 A401284 1 Plate 10 D700150 2 Grommet 11 D917025 4 Washer 12 S2204663 2 Bolt 13 S0508563 1 Bolt 14 D917095 5 Washer 15 D913003 2 Nut-Lock

Ref.

Service

Code

Level

Part No.

Item

Q’ty

Part Name & Description

Y - Separate Illustration E - Order By Centimeter

- 17 - SB1109

2

3

4,6

5,6

7

8

9

10,11

12

1

7

Figure 1-070-1

Group No - 440211-00010

Radiator Ass’y

Serial No. :

Ref.

Service

Code

Item

1

Level

440211-00011

Part No.

Q’ty

Part Name & Description

1 Radiator Ass’y 2 A408027 1 Shroud 3

101569-00026

1 Fan Guard 4 A213669 1 Connector 5 A250952 1 Connector 6 S8040081 2 O-Ring 7 D900007 2 Clip 8 A403658 1 Cap 9 S0504863 10 Bolt 10 A403606 2 Rubber Mount 11 A403607 2 Collar 12 A403657 1 Drain Plug

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

- 18 - SB1109

1-01

1-02

1-03

25Cm

1-07

45Cm

1-03-18Cm

1-05

1-04

1-06

2

1

4

3

[Fuel Tank]

Figure 1-080-0

Group No - A401019

Cap Gp - Fuel

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A402572 1 Side Panel Ass’y-LH 1 01 A402420 1 Panel Ass’y-Fuel Cover 1 02 A402569 1 Foam-Side Panel-LH 1 03 D700327 43 Seal 1 04 D917092 4 Washer 1 05 A242530 2 Stopper 1 06 S4012533 4 Nut 1 07 D410542 45 Strip(Delete) 2 A152593 2 Bolt-Knob 3 A211405 1 Seal-Fuel Filler 4 A401777 1 Bracket

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 19 - SB1109

2

34Cm

53Cm

1

Figure 1-090-0

Group No - A409418 / A409447

Mounting Gp - Fuel Line / Lines Gp - Fuel

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 S8450006 4 Clamp E 2 D700451 87 Hose-Bulk

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

E - Order By Centimeter

- 20 - SB1109

1

2

3

5

4

5

Figure 1-100-0

Group No - A402574

Tilt Mounting Gp

Serial No. :

Ref.

Service

Code

Item

1

Level

120501-00346

Part No.

Q’ty

Part Name & Description

2 Pin Ass’y 2 S0508663 2 Bolt 3 D917092 2 Washer 4 S6710021 2 Nipple A 5 D580058 2 Bearing

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

A - Not Part Of This Group

- 21 - SB1109

1

2

3

4

3

4

5

Figure 1-110-0

Group No - A409456

Floor Plate Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A402546 1 Floor Plate Ass’y Y 2 A409457 1 Accel Pedal-SUB Ass’y Fig.1-110-1 3 S0555963 4 Bolt 4 D917247 4 Washer 5 A408821 1 Mat-Floor

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

Y - Separate Illustration

- 22 - SB1109

A

Detail A

1

8

7

5

4

3

2

4

3

6

9

10

11

12 13

14

Figure 1-110-1

Group No - A409457 / A409415

Accel Pedal - SUB Ass’y / Accel Control Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A401851 1 Plate Ass’y-Front 2 A402093 1 Bracket Ass’y 3 S0511863 2 Bolt 4 D917093 2 Washer 5 A401078 1 Pedal Ass’y 6 A408553 1 Cable Ass’y 7 S3452963 3 Screw 8 A211480 3 Bolt-Knob 9 A409198 1 Bracket 10 S5760111 1 Pin 11 S5735141 1 Pin-Cotter 12 S2204663 2 Bolt 13 D917094 2 Washer 14 A407024 1 Foam-Front Plate

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 23 - SB1109

17

16

18

19

20

1

2

4

5

15

14

13

12

Figure 1-120-0

Group No - A401023

Mast Gp - Operating(Tilt Line) Part 1 of 2

Serial No. :

Ref.

Service

Code

Item

1 2

Level

420105-00148 420105-00149

Part No.

Q’ty

Part Name & Description

1 Hose Ass’y

1 Hose Ass’y 3 DS2032021 1 Hose Ass’y 4 A402339 1 Hose Ass’y 5 A402340 1 Hose Ass’y 6 A402298 1 Tube Ass’y 7 DS2013898 1 Hose Ass’y 8 DS2012500 1 Hose Ass’y 9

DS20131099

1 Hose Ass’y 10 A225051 1 Hose Ass’y 11 S8450023 3 Clamp 12 D900028 2 Clamp 13 D700208 1 Spacer 14 D917092 1 Washer 15 S0508863 1 Bolt 16 D900027 4 Clamp 17 S0509063 2 Bolt 18 S4016533 2 Nut 19 S5010913 2 Washer 20 D580063 2 Nut 21 DS2032018 1 Hose Ass’y 22 S8030101 1 Seal-O-Ring

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 24 - SB1109

7

11

6,22

4

5

11

3

21

10

8

Figure 1-120-0

Group No - A401023

Mast Gp - Operating(Hydraulic Line) Part 2 of 2

Serial No. :

Ref.

Service

Code

Item

1 2

Level

420105-00148 420105-00149

Part No.

Q’ty

Part Name & Description

1 Hose Ass’y

1 Hose Ass’y 3 DS2032021 1 Hose Ass’y 4 A402339 1 Hose Ass’y 5 A402340 1 Hose Ass’y 6 A402298 1 Tube Ass’y 7 DS2013898 1 Hose Ass’y 8 DS2012500 1 Hose Ass’y 9

DS20131099

1 Hose Ass’y 10 A225051 1 Hose Ass’y 11 S8450023 3 Clamp 12 D900028 2 Clamp 13 D700208 1 Spacer 14 D917092 1 Washer 15 S0508863 1 Bolt 16 D900027 4 Clamp 17 S0509063 2 Bolt 18 S4016533 2 Nut 19 S5010913 2 Washer 20 D580063 2 Nut 21 DS2032018 1 Hose Ass’y 22 S8030101 1 Seal-O-Ring

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

- 25 - SB1109

2

1

3

4

Figure 1-130-0

Group No - A214026

Horn Gp - Electric

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 D147501 1 Spacer 2 D560080 1 Horn Ass’y 3 S0509663 1 Bolt 4 D917092 1 Washer

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

- 26 - SB1109

Memo

- 27 - SB1109

View E - E

19

4,14

18

1,5

12

5,21,24

View D - D

14,26

Creep Speed

FWD

REV

Head Lamp

Start

E/G Stop

Flasher Unit(Option)

Engine Harness

View H - H

21,22

14,27,28

Fuse Box

G

23

View G - G

View C - C

10,11

Circuit Breaker

Control Valve

Use Exiting Clip(Battery Gp)

To Wire For Horn

16

View A - A

View B - B

Ground

Control Valve Mounting Bracket

2

View F - F

6,8,20

E

F

C

F

B

H

D

A

13,15,17

3,7

25

3,7

Engine Harness

To E/G Oil Pressure SW

To Fuel Shutoff Solenoid

Water Temp Sender - Gauge

Water Temp Sender - Preheat

Horn

F/R Solenoid

T/M Temp Sender

9

Figure 1-140-0

Group No - A409422

Wiring Gp - Chassis

Serial No. :

- 28 - SB1109

Figure 1-140-0

Group No - A409422

Wiring Gp - Chassis

Ref.

Service

Code

Item

Level

Part No.

1 S3450973 1 Screw 2 D560094 1 Clip 3 D668515 2 Clip 4 S0509363 2 Bolt 5 S5010313 3 Washer 6 D917024 1 Lockwasher 7 S0511563 2 Bolt 8 D917093 1 Washer 9 D557319 2 Clip 10 D544024 1 Breaker 11 D915014 2 Screw 12 A324003 1 Relay Ass’y-Preheat 13 D917009 1 Washer 14 D917092 6 Washer 15 D913080 1 Nut 16 D544041 1 Clip 17 D917215 1 Lockwasher 18 A404114 1 Controller Ass’y-Preheat 19 A402737 1 Plate Ass’y 20 S0511663 1 Bolt 21 S3450983 3 Screw 22 S5102303 2 Washer 23 S994010H 1 Grommet 24 S4012343 1 Nut 25 A334139 1 26 S0508663 2 Bolt 27 A409339 1 Bracket-Fuse 28 S0508863 2 Bolt

Q’ty

Part Name & Description

Harness As-Seat Belt(Delete)

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 29 - SB1109

View B - B

Yanmar Engine

Starter Motor

Battery Cable

3

2,4

1 1-01 1-011

Engine Harness

To E/G Oil Pressure SW

To T/M Temp Sender

F/R Solenoid

Starter Motor

B

A

C

View C - C

1-05

Film Position

1-07

View A

Flasher Unit(Option)

Engine Harness

1-06

1-02 1-04

1-03 1-04

Figure 1-140-1

Group No - A409446

Wiring Gp - Engine

Serial No. :

- 30 - SB1109

Figure 1-140-1

Group No - A409446

Ref.

Service

Code

Item

Level

Part No.

1 A409442 1

Q’ty

Part Name & Description

Wiring As-E/G Harness & Relay

1 01 A404125 1 E/G Harness Ass’y

1 011 A404201 1 Kit-Fuse Box

D544082 2 Fuse-30A D544005 8 Fuse-15A A124008 3 Fuse-10A A334010 4 Diode D544045 2 Diode 1 02 A402761 1 Bracket 1 03 S5000213 3 Washer 1 04 S3450813 4 Screw 1 05 A408790 1 Film 1 06 A404157 6 Relay 1 07 A402946 1 Rubber 2 A404054 1 Sender Ass’y 3 A334036 1 Wire Ass’y-Alternator 4 S8180251 1 Seal-Ring

Wiring Gp - Engine

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 31 - SB1109

11,13,14

10

3

2

2-01

2-02 2-03

4,5,7,15

12

6,8,9

16,17,18

1 1-01 1-02 1-03

To Turn Signal Lam - LH

VIEW B

A

GN(2)

GN/BU(3)

RD/BU(8)

RD/GN(7)

To Head Lamp - LH

To Head Lamp - RH

VIEW A

KEY SWITCH

RD/WH

WH

YL

WH/RD

To Turn Signal Lamp - RH

B

19

[Finger Tip]

20

Figure 1-150-0

Group No - A402428

Wiring Gp - F.C.U

Serial No. :

- 32 - SB1109

Figure 1-150-0

Group No - A402428

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A404082 1 Harness Ass’y-Instrument 1 01 A124008 3 Fuse-10A 1 02 D544005 9 Fuse-15A 1 03 D544045 1 Diode 2 A334112 1 Switch Ass’y-Ignition 2 01 D554212 1 Key Set 2 02 D554213 4 Screw 2 03 D554214 4 Washer 3 A401393 1 Retainer 4 A334035 1 Buzzer Ass’y-Pilot 5 S3450353 2 Screw 6 S5020313 2 Washer 7 S5000003 2 Washer 8 A404032 1 Controller Ass’y 9 S3450943 2 Screw 10 D580786 4 Strap 11 A401388 1 Bellows-F/R 12 A401766 1 Plate 13 D910198 4 Bolt 14 A334000 1 Switch Ass’y-Directional 15 S4012003 2 Nut 16 D900052 1 Clip 17 D917068 1 Washer 18 S0508363 1 Bolt

19

310207-00087

1

Harness Ass’y-Finger Tip-Option

20 A401390 1 Plug-Finger Tip-Option

Wiring Gp - F.C.U

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 33 - SB1109

Frame

Frame BKT

Start Motor

11

4

2

3

1

8

5

6

10

6

10

7

13

12

14

9

12

14

12

14

15

Circuit Bracker

12

14

Figure 1-160-0

Group No - A401024

Battery Gp

Serial No. :

- 34 - SB1109

Figure 1-160-0

Group No - A401024

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A214080 1 Battery Ass’y 2 A212726 1 Holdown 3 A214218 1 Cable Ass’y-Pos. 4 D147033 1 Cable Ass’y-Neg. 5 D919041 1 Stud 6 S4540603 2 Nut-Wing 7 S4012643 2 Nut 8 D700505 1 Stud 9 D560094 1 Clip 10 D900048 2 Clip 11 A402293 1 Tray Ass’y 12 S0511663 3 Bolt 13 D147034 1 Band-Cable 14 D917093 3 Washer 15 S5110503 1 Washer

Battery Gp

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 35 - SB1109

13

14

26

18

28

27

12

11

2,3 10

8

9

1

18

19

25

18

17

20

16

18

4

6

7

5

6

7

21

22

23

24

Ref.No. 21 ~ 24 View ;Fig.1-180-0 Frame Gp

Engine Mounting Bracket View ; Fig.3-010-4

Figure 1-170-0

Group No - A401037

Mounting Gp - Power Train

Serial No. :

- 36 - SB1109

Figure 1-170-0

Group No - A401037

Mounting Gp - Power Train

Ref.

Service

Code

Item

Level

Part No.

1 A331178 2 Mount-Rubber 2 D700333 2 Shim 3 D700334 2 Shim 4 S0570661 2 Bolt 5 D910342 2 Bolt 6 D917062 8 Washer 7 D913086 4 Nut-Full 8 S0566961 2 Bolt 9 D917221 2 Washer 10 D917163 2 Washer 11 D917264 2 Washer 12 D582117 2 Nut-Full 13 S0508863 6 Bolt 14 D917092 6 Washer 16 S0558263 2 Bolt(Delete) 17 S4012643 4 Nut 18 D917093 17 Washer 19 S0558363 2 Bolt(Delete) 20 A402643 2 Plate(Delete) A 21 D140158 2 A 22 A402389 2 Bracket Ass’y A 23 S2212261 8 Bolt A 24 D917096 8 Washer 25 S0512063 4 Bolt 26 S1212253 5 Bolt 27 S2562253 4 Stud 28 S4052633 4 Nut

Q’ty

Part Name & Description

Transmission Mount Rubber

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

A - Not Part Of This Group

- 37 - SB1109

25

26

24

27

28

38

36

37

15

40

H

Detail H

E

Detail E

15

17

35

A

Detail A

B

5

6

5

6

3

32

2

33

34

Detail B

18

19

29

30

6

5

6 5

C

12

13

14 11

15

16

9

21

10

19

20

22

7

8

17

15

18

19

31

15

16

Detail C

23

39

4

5

6

1

35-01

Figure 1-180-0

Frame Gp - Fuel & Hydraulic Tank Accessory

Serial No. :

- 38 - SB1109

Figure 1-180-0

Frame Gp - Fuel & Hydraulic Tank Accessory

Ref.

Service

Code

Item

Level

Part No.

Z 1 - 1 Frame Ass’y 2 D140158 2 3 A402917 1 Step Plate-LH 4 A402918 1 Step Plate-RH 5 D917170 12 Washer 6 S0504663 12 Bolt 7 A401859 1 8 A401858 1 Gasket 9 A215123 1 Cap Ass’y-HYD’ 10 D516975 1 Filter-Return 11 A401870 1 Bracket E 12 D909170 10 Hose-Bulk 13 A215170 1 Breather-Air 14 S8450016 2 Clamp 15 D917092 16 Washer 16 S0509463 2 Bolt 17 S0509363 17 Bolt 18 D909156 2 Plug 19 S8040061 3 Seal-O-Ring 20 S8030061 1 Seal-O-Ring 21 D164457 1 Filter-Suction 22 D580391 1 Elbow 23 D580058 2 Bearing 24 A213801 1 Tee 25 S0511863 1 Bolt 26 D917093 1 Washer 27 A213902 1 Plug 28 S8040051 1 Seal-O-Ring 29 A402369 1 Step Cover-LH 30 A402370 1 Step Cover-RH 31 A401778 1 Plate 32 A402389 2 Bracket Ass’y(Delete) 33 S2212261 8 Bolt(Delete) 34 D917096 8 Washer(Delete) 35 A402553 1 Cover Ass’y 35 01 A402739 1 Fuel Strainer 36 A402036 1 Filler Ass’y 37 A401876 1 Gasket Ass’y 38 A331904 1 Cap-Fuel 38 A331905 1 Cap-Fuel(With Key) 39 A212207 2 Bush-Rubber 40 S0508863 4 Bolt

Q’ty

Part Name & Description

Transmission Mount Rubber

Plate Ass’y-HYD’Tank Cover

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Z - Not Serviced Separately E - Order By Centimeter

QC-0001~0928 QD-0001~0790 QE-0001~0506

- 39 - SB1109

25

26

24

27

28

38

36

37

15

40

H

Detail H

E

Detail E

15

17

35

A

Detail A

5

6

5

6

3

2

18

19

29

30

6

5

6 5

C

15

16

9

21

10

19

20

22

7

8

17

15

18

19

31

15

16

Detail C

23

39

4

5

6

1

35-01

Figure 1-180-1

Frame Gp - Fuel & Hydraulic Tank Accessory

Serial No. :

- 39.1 - SB1109

Figure 1-180-1

Frame Gp - Fuel & Hydraulic Tank Accessory

Ref.

Service

Code

Item

Level

Part No.

Z 1 - 1 Frame Ass’y 2 D140158 2 3 A402917 1 Step Plate-LH 4 A402918 1 Step Plate-RH 5 D917170 12 Washer 6 S0504663 12 Bolt 7

110508-00412 8 A401858 1 Gasket 9 A432769 1 Cap Ass’y 10 D516975 1 Filter-Return 15 D917092 16 Washer 16 S0509263 10 Bolt 17 S0509363 2 Bolt 18 D909156 2 Plug 19 S8040061 3 Seal-O-Ring 20 S8030061 1 Seal-O-Ring 21 D164457 1 Filter-Suction 22 D580391 1 Elbow 23 D580058 2 Bearing 24 A213801 1 Tee 25 S0511863 1 Bolt 26 D917093 1 Washer 27 A213902 1 Plug 28 S8040051 1 Seal-O-Ring 29 A402369 1 Step Cover-LH 30 A402370 1 Step Cover-RH 31 A401778 1 Plate 35 A402553 1 Cover Ass’y 35 01 A402739 1 Fuel Strainer 36 A402036 1 Filler Ass’y 37 A401876 1 Gasket Ass’y 38 A331904 1 Cap-Fuel 38 A331905 1 Cap-Fuel(With Key) 39 A212207 2 Bush-Rubber 40 S0508863 4 Bolt

Q’ty

Part Name & Description

Transmission Mount Rubber

1

Plate Ass’y-HYD’Tank Cover

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Z - Not Serviced Separately

QC-0929~Up QD-0791~Up QE-0507~Up

- 39.2 - SB1109

1

2

3

4

1

2

Figure 1-190-0

Group No - A401038

Mounting Gp - Front Cockpit Unit

Serial No. :

- 40 - SB1109

Figure 1-190-0

Group No - A401038

Mounting Gp - Front Cockpit Unit

Ref.

Service

Code

Item

Level

Part No.

1 S0515263 4 Bolt 2 D917041 4 Washer 3 S0512063 2 Bolt 4 D917093 2 Washer

Q’ty

Part Name & Description

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 41 - SB1109

6

9-01

9-02

9-03

9-04

9-05

Do Plugging, If Not Wheel Knob Option

9-06 9-07

9

9-01

9-07

~

7

8

11

12

2

4

10

5

3

1

Figure 1-200-0

Group No - A409174

Front Cockpit Unit - Basic

Serial No. :

- 42 - SB1109

Figure 1-200-0

Group No - A409174

Front Cockpit Unit - Basic

Ref.

Service

Code

Item

Level

Part No.

Y 1 A409183 1 Steering Gp Fig.1-200-1 Y 2 A402554 1 Cover Gp Fig.1-200-2 Z 3 - 1 Cowl Ass’y Y 4 A402428 1 Wiring Gp Fig.1-150-0 Y 5 A402442 1 Instrument Gp Fig.1-200-4 Y 6 A402642 1 Parking Gp-FCU Fig.4-010-0 Y 7 A402751 1 Reservoir Gp Fig.1-200-3 Y 8 A408774 1 Pedal Gp-Inching & Brake Fig.4-020-0 9 A158663 1 Wheel Gp-FCU 9 01 A401079 1 Wheel 9 02 A401081 1 Button-Horn 9 03 S5001013 1 Washer 9 04 S4035033 1 Nut 9 05 A401082 1 Horn-Switch 9 06 A431032 1 Plug-Upper 9 07 A431033 1 Plug-Lower 10 A401093 1 Pocket-Pencil 11 A401391 1 Plug-Turn Signal Lever 12 A401083 1 Knob-Steer Wheel Option

Q’ty

Part Name & Description

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

Y - Separate Illustration Z - Not Serviced Separately

- 43 - SB1109

33

28

21

1

18

19

20

29

30

32

31

26

27

22

19

20

25

20

23

24

4

15

3

11

12

2

11

12

16 17

12

8

9

6

7

10

5

13

14

A334000 F/R Switch

D917098 Bolt

Turn Signal Switch

1-01 1-02

2

Figure 1-200-1

Group No - A409183

Steering Gp

Serial No. :

- 44 - SB1109

Figure 1-200-1

Group No - A409183

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 D512994 1 Steering Unit 1 01 D515131 1 Seal Kit 1 02 D515132 1 Bushing 2 D902002 1 Elbow 3 DS2470001 1 Elbow 4 D909133 1 Plug 5 D902003 1 Elbow 6 A407111 1 Tube Ass’y 7 A407112 1 Tube Ass’y 8 A402206 1 Tube Ass’y 9 A407113 1 Tube Ass’y 10 DS2011446 1 Hose Ass’y 11 S8040081 7 Seal-O-Ring 12 S8030061 4 Seal-O-Ring 13 S8030041 1 Seal-O-Ring 14 S8040041 1 Seal-O-Ring 15 S8000081 1 Seal-O-Ring 16 S2212261 4 Bolt 17 S5102603 4 Washer 18 D421604 2 Clamp 19 S0508863 4 Bolt 20 S5010513 5 Washer 21 A409689 1 Column-Ass’y 22 A409182 1 Gas-Cylinder 23 S5760232 1 Pin-Clevis 24 S5735261 1 Pin-Cotter 25 A402029 1 Yoke Ass’y 26 A401096 1 Knob-Tilt 27 S3450583 1 Screw 28 S4012533 1 Nut 29 D700208 2 Spacer 30 A401624 1 Yoke Ass’y 31 A401163 1 Lever 32 S6500100 1 Ring-Retaining 33 S0509463 1 Bolt

Steering Gp

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 45 - SB1109

QC-0001~1387 QD-0001~1381 QE-0001~0666

33

28

21

1

30

32

31

26

27

22

19

20

25

20

23

24

16 17

A334000 F/R Switch

D917098 Bolt

Turn Signal Switch

1-01 1-02

10

5

13

14

18

29

4

15

34

3

11

12

8

6

2

19

20

11

12

7

9

Figure 1-200-1-1

Group No - A409183-01

Steering Gp

Serial No. :

- 45.1 - SB1109

Figure 1-200-1-1

Group No - A409183-01

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 D512994 1 Steering Unit 1 01 D515131 1 Seal Kit 1 02 D515132 1 Bushing 2 D902002 1 Elbow 3 DS2470001 1 Elbow 4 D909133 1 Plug 5 D902003 1 Elbow 6 A407111 1 Tube Ass’y 7

420207-00562

1 Tube Ass’y 8 A402206 1 Tube Ass’y 9

420207-00563

1 Tube Ass’y 10 DS2011446 1 Hose Ass’y 11 S8040081 7 Seal-O-Ring 12 S8030061 4 Seal-O-Ring 13 S8030041 1 Seal-O-Ring 14 S8040041 1 Seal-O-Ring 15 S8000081 1 Seal-O-Ring 16 S2212261 4 Bolt 17 S5102603 4 Washer 18 D421604 2 Clamp 19 S0508863 4 Bolt 20 S5010513 5 Washer 21 A409689 1 Column-Ass’y 22 A409182 1 Gas-Cylinder 23 S5760232 1 Pin-Clevis 24 S5735261 1 Pin-Cotter 25 A402029 1 Yoke Ass’y 26 A401096 1 Knob-Tilt 27 S3450583 1 Screw 28 S4012533 1 Nut 29 D700208 2 Spacer 30 A401624 1 Yoke Ass’y 31 A401163 1 Lever 32 S6500100 1 Ring-Retaining 33 S0509463 1 Bolt 34 D905011 2 Connector

Steering Gp

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 45.2 - SB1109

QC-1388~Up QD-1382~Up QE-0667~Up

1

4

9

11

2

10

11

10

6

8

13

14

7

5

12

3

Figure 1-200-2

Group No - A402554

Cover Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A401394 1 Cover-Front Console 2 A401395 1 Cover-Rear Console 3 A401396 1 Cover-Rear Cowl 4 A401397 1 Cover-Front Cowl 5 A401088 1 Cover-Cowl-RH 6 A401089 1 Cover-Cowl-LH 7 A402124 1 Cover-Side-RH 8 A402123 1 Cover-Side-LH 9 A402121 1 Cover 10 A401095 1 Cap-Reservoir 11 A401155 18 Bolt 12 A401398 1 Rubber 13 A431028 1 Rubber 14 A431031 1 Rubber

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 46 - SB1109

1

4

5

3

2 - 36Cm

To Master Cylinder

Figure 1-200-3

Group No - A402751

Reservoir Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A159136 1 Reservoir-Brake E 2 D600453 36 Hose 3 S8450006 1 Clamp 4 S0504763 2 Bolt 5 D917094 2 Washer

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

E - Order By Centimeter

- 47 - SB1109

1

5

7

2

4

3

8

6

[Instrument]

5-01

2-01

7-01

6-01

Figure 1-200-4

Group No - A402442

Instrument Gp

Serial No. :

- 48 - SB1109

Figure 1-200-4

Group No - A402442

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

- A402439 1 Instrument Ass’y 1 A331859 6 Screw 2 A404058 1 Board Ass’y

2 01 A404007 1 Hour Meter

3 A331857 1 Housing 4 A331858 1 Lens Cover 5 A404024 1 Gage Ass’y-Coolant 5 01 D540116 1 Bulb 6 A404025 1 Gage Ass’y-Fuel 6 01 D540116 1 Bulb 7 A404026 1 Gage Ass’y-T/M Oil 7 01 D540116 1 Bulb 8 A354028 3 Harness Ass’y

Instrument Gp

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 49 - SB1109

3

6

7

2

1

8

2

8

1

4

5

[Rear Frame]

Figure 1-210-0

Group No - A409432 / A409433

Suppression Gp - 2.0/2.5 Ton / 3.0/3.3/3.5 Ton

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A409436 1 Shield-LH 2 A408681 1 Shield-RH 3 A401574 1 Shield-Rear 2.0/2.5 Ton

- A401575 1 Shield-Rear

3.0/3.3/3.5 Ton 4 S0511663 4 Bolt 5 D917006 4 Washer 6 S0508863 2 Bolt 7 D917092 2 Washer 8 A402557 1 Baffle Ass’y

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 50 - SB1109

Figure 2-000-0

[Counter Weight Gp]

Fig.2-010-0

[Head Guard Gp]

Fig.2-020-0

[Location Chart]]

Fig.2-030-0

Films

Capacity Module

Fig.2-010-0 ....................... Counterweight Gp

Fig.2-020-0 ... A411227 ..... Head Guard Gp

Fig.2-030-0 ... A402514 ..... Location Chart Part 1 of 2

Fig.2-030-0 ... A402514 ..... Location Chart Part 2 of 2

2

- 51 - SB1109

1

2

3

6

3

4

5

Figure 2-010-0

Counterweight Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A401225 1 Counterweight 2.0 Ton 1 A401226 1 Counterweight 2.5 Ton 1 A401227 1 Counterweight 3.0 Ton 1 A401228 1 Counterweight 3.3 Ton 1 A401229 1 Counterweight 3.5 Ton 2 S0575565 2 Bolt 2.0 Ton 2 S0576265 2 Bolt 2.5 Ton 2 DS0001071 2 Bolt

3.0/3.3/3.5Ton 3 DS0401177 3 Washer 4 A402951 1 Pin 5 S5740990 1 Pin-Spring 6 D700191 2 Plate

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 52 - SB1109

1

4

2

4

2

3

4

5-01

5-02

5-03

5-05

5-04

10

11

12

13

14

5

5-01

~

5-05

Figure 2-020-0

Group No - A411227

Head Guard Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 S0515063 4 Bolt 2 S0515463 6 Bolt 3 S4016743 2 Nut 4 D917041 12 Washer

5

220103-00083

1 Guard Ass’y-Overhead Z 5 01 - 1 Guard Ass’y-Front 5 02 A331480 1 Bar-Grab 5 03 D915032 2 Screw 5 04 A401157 1 Plug-LH 5 05 A401158 1 Plug-RH

10 A402329 1 Leg Ass’y-LH 11 A402549 1 Leg Ass’y-RH 12 A111392 1 Cover-Air Inlet 13 S3450823 2 Screw 14 S5100203 2 Washer

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Z - Not Serviced Separately

- 53 - SB1109

Film P/N A159093 STD, FFL, FFT Both Sides (Non US & Canada, All Mast)

C

Mast Paint : DOOSAN Dark Gray

Used STD, FFL & FFT Mast O.A.L's Above 2100

Paint : Black Alkyd Tilt Cylinder Eyes Tilt Cylinder & Spacer

Both Sides

Forks Paint : DOOSAN Dark Gray Qd Enamel

Drive Wheel As Paint : G5 Black Alkyd Both Sides

Frame Paint : DOOSAN Dark Gray

Film P/N A402333 (OSS,ODB)

Film P/N A211650 Gas

A211652 Diesel

Both Sides

Film P/N A211699 Both Sides

Film-Pro5 P/N A158805 Both Sides

Counter Weight Paint : DOOSAN Orange A/C Urethane

Film-Warning(Tipover) P/N A331901 P/N A211695 (US & Canadian Delivered Machines Only) Pictograph Label On Inside Of OHG Rail Left Side Only

Used STD, FFL & FFT Mast O.A.L's 1800 Through 2050

Film Warning To Operator On Inside Of OHG Rail Left Side Only P/N A219238, A219239, A219240

A219241, A219242, A219243 A219244, A219245, A219246 A219247, A219248, A219255 A219256, A219257

Apply Silicon For All Around Color-Black

Paint T-Black

Film-Extinguisher P/N D193324 On Inside Of OHG Rail Right Side Only EU Delivered Trucks Only

Deposit In Pouch At Rear Of Seat P/N A381450

This LP Cradle Is Used On All LP And Fuel Trucks Except US And Canadian Delivered Machines

A232356 Plug 2ea (W/D Back Mirror)

Tag P/N A211694

Paint : Black Alkyd

Film P/N A211655 Both Sides Pneumatic Tires Only

Film P/N A211731

Both Sides Pneumatic Tires Only

Cap Of Steeraxle Paint :

G5 black alkyd Both Sides

Steer Wheel As Paint :

D

633

1481

B

G

F

P

BB

Z

J

P

K

W

A

V

Plug P/N D700638 Both threaded Inserts In CWT (Not Used In LP)

A232356 Plug 2ea (W/O Rear Lamp)

Film-Warning P/N A331900

P/N A211696 (US & Canadian Delivered Machines Only) On Inside Of OHG Rail Right Side Only

Tag P/N A211700

Plug P/N : D700165

4 Places

Front & Rear

Film P/N A211699 Both Side Center On Cowl Above Lifting Eye

Film

Film P/N A211654 On Radiator To Tank

P/N A211697

Safety Trucks Only Both Sides

Film P/N A211635

A211636 A211637 A331430

Drive Wheel As Paint : G5 black Alkyd Both Sides

Frame Paint : DOOSAN Dark Gray

Film P/N A211651

Steer Wheel As Paint : G5 Black Alkyd Both Sides

G5 Black Alkyd Both Sides

Cap Of Steeraxle Paint :

View BB - BB

View P - P

View F - F

N N

AA

Y

H H

Next To Radiator Cap

E

Film P/N A158524 20

A281633 25 A281634 30 A402332 33

Both Sides

A521653 35

Figure 2-030-0

Group No - A402514

Location Chart Part 1 of 2

Serial No. :

- 54 - SB1109

Figure 2-030-0

View A - A

View B - B

View C - C

View D - D

View Y - Y

View V - V

View K - K

View L - L

View H - H

View Z

View F - F

View E - E

View G - G

View J - J

View P - P

View N - N

View AA - AA

Plate P/N

A321235 D291118 D291119 D291120 D291121 D291122 D291123 D291124 D291125 D291126 D291127 D291128 D291129 D291130 A291594 As Required On SS Carriage

Film P/N A211641

A211646 A211648 A211649 A211647 A211675 A211676 A211677 A211678 A211860 A211869 A211591 As Required

Film P/N A211663

A291593

On Stationary Channels

Plate P/N A211656

Film-Warning(Parking Brake)

P/N A219726

A219728 A219729 A219730 A219731 A219732 A219733 A219734 A219735 A219736

Film P/N A211659 Dual Fuel Only U.S. & Canadian Delivered Machines Only

Plate A321258(Gas, US Only) A321264(Canada,LP) A321263(Canada,Gas)

P/N A321256(Gas, LP Only)

Stationary Channel

CYL

Film P/N A211662

A291592

Film P/N A211662

A291592

Film P/N A211662

A291592

On Two Rear Cylinders

On FF Mast

STD And FFt Mast O.A.L's Above 2100

O.A.L's 2100 And Below

On Cover Plate FFT Mast

Use Height Range So Film Is Not Blocked By AUX HYD

Rivet P/N D700326 10 Required All Plates Are Used

P/N A159161 (North America)

A159166 (North America,French) A159168 (North America,Spanish) A159162 (EU) A159165 (French) A159167 (Spanish) A159169 (German) A159174 (Italian) A159175 (Portuguese) A159176 (Danish) A159177 (Greek) A159178 (Dutch) A159179 (Finnish) A159180 (Swedish) A159181 (Polish) A159183 (Russian) A159182 (Norwegian) As Required

Plate ID

Plug P/N A218534

Bottom Face Of Converter Housing

Floor Plate Paint : DOOSAN Black Alkyd

Film P/N A211662

A291592 On Chain Anchor STD Mast O.A.L's 2100 And Below

Boot P/N A158727

Levers Paints: Black A/C Urethane

Knob P/N A501490 Rotate Clockwise

A501492 Clamp-Close A501489 Load Pull A501491 Stabilizer

Paint DOOSAN Orange A/C Urethane

Paint :

Film P/N A402367

DOOSAN Orange A/C Urethane Only Inside

A331908 PVC Film (W/O Strobe)

(W/O Strobe)

A331908 PVC Film

(W/O Backup Alarm)

A211878 Plug

A211878 Plug (As Required)

As Required

Plug P/N A211878

A331908 PVC Film (W/O Combi Lamp)

D600061 Pin S5740990 Pin-Spring DS0401177 Washer

Film-Light S/W P/N A211763

Film :

Film-Warning P/N A211698

View M - M

View W - W

Plate : P/N A211744 US & Canada Delivered Machines Only(LP) On LP Tank MTG.Plate

P/N A252113 (LP Only)

Film P/N A211654 On Radiator Top Tank Next To Radiator Cap

Film Capacity (STD,FFT) Non US & Canadian Delivered Trucks Only

Trucks Only

P/N A271676 A271677 A271678 A271679

A271680 A271681 A271682 A271683 A271684 A271685 A271686 A271687

Film P/N A211730 US & Canada Delivered

EU Delivered Trucks Only Film P/N A211653

PVC Film P/N A331908

4 Required

M

L

mm

Film P/N A407011

A407013 A407014 A407015 A407016 A407017 A407018 A407019 A407031 A407020 A407021

Group No - A402514

Location Chart Part 2 of 2

Serial No. :

- 55 - SB1109

[Engine Ar. - Basic]

Fig.3-010-0

[Fan Drive Gp]

Fig.3-010-1

[Engine Mounting Gp ]

Fig.3-010-2

[Alternator Gp]

Fig.3-010-3

[Cylinder Block Gp]

Fig.3-020-0

[Cylinder Head & Bonnet Gp]

Fig.3-050-0

[Suction & Exhaust Manifold Gp]

Fig.3-060-0

[Camshaft & Driving Gear Gp]

Fig.3-070-0

[

Crankshaft & Piston Gp

]

Fig.3-080-0

[LUB. Oil System Gp]

Fig.3-090-0

[Gear Housing Gp]

Fig.3-030-0

[Flywheel Housing & Oil Pump Gp]

Fig.3-040-0

[Cooling Water System Gp]

Fig.3-100-0

[Alternator Ass'y]

Fig.3-010-3-1

Figure 3-000-0

Engine Part 1 of 2

Fig.3-010-0 ... A409416 ..... Engine Ar. - Basic - 2.0/2.5/3.0 Ton

A409417 ..... Engine Ar. - Basic - 3.3/3.5 Ton

Fig.3-010-1 ... A408024 ..... Fan Drive Gp - 2.0/2.5/3.0 Ton

A408068 .....

Fig.3-010-2 ... Fig.3-010-3 ... Fig.3-010-3-1

A408563 ..... Engine Mounting Gp

A408685 ..... Alternator Gp

..D167411 .... Alternator Ass’y

Fig.3-020-0 ... A409598 ..... Cylinder Block Gp

Fig.3-030-0 ... A409599 ..... Gear Housing Gp

Fig.3-040-0 ... A408406 ..... Flywheel Housing & Oil Pump Gp

Fig.3-050-0 ... A409600 ..... Cylinder Head & Bonnet Gp

Fig.3-060-0 ... A409601 ..... Suction & Exhaust Manifold Gp

Fig.3-070-0 ... A409602 ..... Camshaft & Driving Gear Gp

Fig.3-080-0 ... A409603 ..... Crankshaft & Piston Gp

Fig.3-090-0 ... A409604 ..... LUB. Oil System Gp

Fig.3-100-0 ...

A409605 ..... Cooling Water System Gp

Fan Drive Gp - 3.3/3.5 Ton

- 56 - SB1109

Figure 3-000-0

[Fuel Injection Pump Gp]

Fig.3-110-0

[Fuel Injection Valve Gp]

Fig.3-120-0

[Fuel Filter Gp]

Fig.3-130-0

[Starting Motor Gp]

Fig.3-140-0

[Gasket Set G]

Fig.3-150-0

Engine Part 2 of 2

Fig.3-110-0 ... A409606 ..... Fuel Injection Pump Gp

Fig.3-120-0 ... A409607 ..... Fuel Injection Valve Gp

Fig.3-130-0 ... A409608 ..... Fuel Filter Gp

Fig.3-140-0 ... A408417 .....

Fig.3-150-0 ...

A409609 ..... Gasket Set Gp

Starting Motor Gp

3

- 57 - SB1109

6

2

1

3

4

5

7

Figure 3-010-0

Group No - A409416 / A409417

Engine Ar. - Basic - 2.0/2.5/3.0 Ton / 3.3/3.5 Ton

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A403625 1 Engine Ass’y-Primary

(Include Figure 3-020-0~3-150-0)

Z - A409598 Cylinder Block Fig.3-020-0 Z - A409599 Gear Housing Fig.3-030-0 Z - A408406

Flywheel Housing & Oil Pump

Fig.3-040-0 Z - A409600 Cylinder Head & Bonnet Fig.3-050-0 Z - A409601

Suction & Exhaust Manifold

Fig.3-060-0 Z - A409602 Camshaft & Driving Gear Fig.3-070-0 Z - A409603 Crankshaft & Piston Fig.3-080-0 Z - A409604 LUB.Oil System Fig.3-090-0 Z - A409605 Cooling Water System Fig.3-100-0 Z - A409606 Fuel Injection Pump Fig.3-110-0 Z - A409607 Fuel Injection Valve Fig.3-120-0 Z - A409608 Fuel Filter Fig.3-130-0 Z - A408417 Starting Motor Fig.3-140-0 Z - A409609 Gasket Set Fig.3-150-0 Y 2 A408024 1 Y 2 A408068 1 Fan Drive Gp(3.3/3.5 Ton) Fig.3-010-1

Fan Drive Gp(2.0/2.5/3.0 Ton)

Fig.3-010-1

Y 3 A409446 1 Wiring Gp-Engine Fig.1-140-1 Y 4 A409447 1 Lines Gp-Fuel Fig.1-090-0 Y 5 A408563 1 Mounting Gp-Engine Fig.3-010-2 Z 6 A402603 1 Battery Cable Gp

(See;Figure 1-160-0 Ref No.3,15)

Y 7 A408685 1 Alternator Gp Fig.3-010-3

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

Y - Separate Illustration Z - Not Serviced Separately

- 58 - SB1109

6

1

2

3,4

5

Figure 3-010-1

Group No - A408024 / A408068

Fan Drive Gp - 2.0/2.5/3.0 Ton / 3.3/3.5 Ton

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A403999 1 Spacer-Fan 2 A408029 1 Fan-Cooling 3 S0509263 4 Bolt 4 D917092 4 Washer 5 A408023 1 Belt-V 5 A408062 1 Belt-V 6 - 1 Pulley-Fan

(Include Parts The E/G Ass’y) (See ; Fig.3-100-0 Ref.No.4)

6 A408066 1 Pulley-Fan

2.0/2.5/3.0 Ton

3.3/3.5 Ton

2.0/2.5/3.0 Ton

3.3/3.5 Ton

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 59 - SB1109

1

2

3

4

3

4

Figure 3-010-2

Group No - A408563

Engine Mounting Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A408564 1 Bracket Ass’y-LH 2 A408565 1 Bracket Ass’y-RH 3 S0512163 8 Bolt 4 D917093 8 Washer

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Part Name & Description

- 60 - SB1109

6

8

9

11

7

12

2

3

5

10

4

5

1

13

14

15

A

View A

Figure 3-010-3

Group No - A408685

Alternator Gp

Serial No. :

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Y 1 D167411 1 Alternator Ass’y 2 A408693 1 Pulley 3 D160251 1 Bolt 4 S4006543 1 Nut 5 D917004 2 Washer 6 S0509463 1 Bolt 7 D917168 1 Washer 8 A408683 1 Bar-Adjust 9 A408561 1 Boss 10 A408562 1 Spacer 11 D917092 1 Washer 12 S0555963 1 Bolt 13 A408717 1 Shield 14 S0508563 1 Bolt 15 S5020513 1 Washer

Fig.3-010-3-1

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Y - Separate Illustration

- 61 - SB1109

Figure 3-010-3-1

Group No - D167411

Alternator Ass’y

Serial No. :

- 62 - SB1109

Figure 3-010-3-1

Group No - D167411

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

Z 1 D913009 1 Nut-Lock Z 2 D167513 1 Nut 3 D167520 1 Brush Ass’y 4 D167508 1 Stator Ass’y 5 D167450 1 Slip Ting Ass’y 6 D167509 1 Rotor Ass’y 7 D167510 1 Collar 8 D167512 1 Bearing Ass’y-DE 9 D167511 1 Fan 10 D167514 1 Cover 11 D167463 3 Thru-Bolt 12 D167515 1 Pin-Brush 13 D167516 1 Stud Ass’y 15 D167517 1 Frame-SRE 16 D167522 1 Cover-Bearing 17 D167467 1 Bearing 18 D167518 1 Rectifier 19 D167521 1 Regulator 20 D167519 1 Buffle 21 D167477 1 Bushing

Alternator Ass’y

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

Z - Not Serviced Separately

- 63 - SB1109

Figure 3-020-0

Group No - A409598

Cylinder Block Gp

Serial No. :

- 64 - SB1109

Figure 3-020-0

Group No - A409598

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A409580 1 Block Ass’y, Cylinder 1 01 A408334 1 Plug 1 02 D460687 1 Plug 1 03 A408302 10 Bolt-Metal Cap 1 04 A408303 1 Bush-Camshaft 1 05 D460780 1 Seal Washer 1 06 D460706 2 Spring Pin 1 07 A408334 1 Plug 1 08 A408403 1 Bolt 1 09 A408300 1 Plug 1 10 A408334 1 Plug 1 11 A408305 8 Plug 1 12 A408306 2 Bearing Ass’y-Thrust

1A A408309 2 Bearing-Thrust(.25 OS) 3 A408073 18 Bolt 4 A409547 1 Gasket-Cylinder Head 5 A408308 5 Main Bearing(US=0.25) 6 A408075 5 Main Bearing Set

Cylinder Block Gp

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 65 - SB1109

Figure 3-030-0

Group No - A409599

Gear Housing Gp

Serial No. :

- 66 - SB1109

Figure 3-030-0

Group No - A409599

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Part Name & Description

1 A409579 1 Cover Ass’y-Gear Case 1 01 A408321 1 Seal, Oil 2 D460504 4 Parallel Pin 3 A409567 1 Cover-F.I Pump 4 D460483 1 Cover-Filler 5 A409534 1 Gear Case 6 A408112 1 Pump Ass’y-Lub.Oil 7 A409574 3 Stud Bolt 8 A408113 1 O-Ring 9 A408114 1 O-Ring 10 A408319 6 Bolt 11 A409511 1 Bolt 12 D460724 1 O-Ring 13 D460729 1 O-Ring 14 A408237 1 Bolt 15 D460742 3 Bolt 16 D460744 1 Bolt 17 A408348 5 Bolt 18 A408314 5 Bolt 19 A408314 3 Bolt 20 A408350 3 Nut

Gear Housing Gp

Ref.

Service

Code

Item

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 67 - SB1109

Figure 3-040-0

Group No - A408406

Flywheel Housing & Oil Pump Gp

Serial No. :

- 68 - SB1109

Figure 3-040-0

Group No - A408406

Flywheel Housing & Oil Pump Gp

Ref.

Service

Code

Item

Level

Part No.

1 D460504 2 Parallel Pin 2 A408324 1 Flywheel Housing 3 D465055 1 Cap-Flywheel Cover 4 A408326 9 Bolt 5 A408327 4 Bolt 6 A408072 1 Seal, Oil 7 A408328 1 Sump Ass’y-Oil 7 01 A408329 1 Drain Plug 7 02 A408288 1 Seal Washer 8 A408403 16 Bolt

Q’ty

Part Name & Description

Service

Code

Item

Ref.

Level

Part No.

Q’ty

Serial No. :

Part Name & Description

- 69 - SB1109

Figure 3-050-0

Group No - A409600

Cylinder Head & Bonnet Gp

Serial No. :

- 70 - SB1109

Doosan D20S-5, D25S-5, D30S-5D33S-5, D35C-5 Parts Book

Specifications and Main Features

Frequently Asked Questions

User Manual

FOREWORD

Common Part List

Maintenance Part

Contents