Ditch Witch 8500 User Manual

8500 Tracking System
Operator’s Manual
CMW
®
Issue 2.0 053-1254
ORIGINAL INSTRUCTION
8500 Tracking System Manual Overview - 1
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bulleted Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
“Continued” Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FCC Statement - Internal Transmitter . . . . . . . . . . 4
RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . 4
CMW
Overview - 2 8500 Tracking System Operator’s Manual

Serial Number Location

Serial Number Location
Record serial numbers and date of purchase in spaces provided. Serial numbers are located as shown and displayed briefly in lower left corner of tracker and display screens when units are first powered up.
CMW
Item
date of purchase: tracker serial number: display serial number: accessory model and serial number: accessory model and serial number: accessory model and serial number:
8500 Tracking System Manual Overview - 3

Intended Use

Intended Use
The 8500 tracking system consists of an 8500TK tracker, an 8500D remote display, and an 850 series beacon. The system provides advanced locating features to 30’ (9 m) deep. It also provides offset locating and depth capability. The system provides projected direction information and offers a Drill-Thru guidance mode. The system can track grade drilling bores with the addition of an 850 series grade beacon and other grade drilling accessories.
The system is designed for operation in temperatures typically experienced in earth moving and construction work environments. Use in any other way is considered contrary to the intended use. The 8500 tracking system should be operated only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures. The system should be serviced only by Ditch Witch Electronics repair centers.

About This Manual

This manual contains information for the proper use of this equipment. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

“Continued” Indicators

indicates that a procedure is continued on the next page.
CMW
Overview - 4 8500 Tracking System Operator’s Manual

FCC Statement - Internal Transmitter

FCC Statement - Internal Transmitter
FCC ID: ITQ-8500TKR IC: 3598A-8500TKR
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication.
Changes or modifications not expressly approved by The Charles Machine Works, Inc. could void the user’s authority to operate the equipment.
N 16819

RF Exposure Statement

This equipment has been tested for RF exposure according to FCC rules for body-worn equipment. The equipment must be operated in accordance with manufacturer expectations to insure RF exposure compliance.
In order to comply with RF exposure requirements during normal operation, this device must be held in front of the body horizontally. The antenna must be vertical in line with the body with at least 4” (100 mm) separation distance from the body.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
CMW
8500 Tracking System Manual Foreword - 5

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
CMW
Foreword - 6 8500 Tracking System Operator’s Manual
8500 Tracking System
Operator’s Manual
Issue number 2.0/OM-5/10
Part number 053-1254
Copyright 2008, 2009, 2010
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.
CMW
8500 Tracking System Operator’s Manual Contents - 7

Contents

Overview
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact information
Safety
machine safety alerts and emergency procedures
Controls
machine controls and how to use them
System Operation
procedures for tracking beacon signals
Tracking Concepts
basic information for tracking beacon signals
Systems and Equipment
status messages, beacon information, TMS Plus interface instructions
1
5
9
13
33
47
51
Service
service intervals and instructions for this machine
Specifications
machine specifications including weights and measurements
Support
the warranty policy for this machine, and procedures for obtaining warranty consideration and training
61
65
71
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Contents - 8 8500 Tracking System Operator’s Manual
CMW
8500 System Operator’s Manual Safety - 9

Safety

Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 11
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Safety - 10 8500 System Operator’s Manual

Guidelines

Guidelines
Follow these guidelines before operating any jobsite equipment:
Complete proper training and read operator’s manual before using equipment.
Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. Have
all underground pipes and cables located and marked before operating equipment. If you damage a utility, contact utility company.
Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work
methods for jobsite.
Mark jobsite clearly and keep spectators away.
Wear personal protective equipment.
Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins.
Replace missing or damaged safety signs.
Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
Contact your equipment dealer if you have any question about operation, maintenance, or equipment
use.
CMW
8500 System Operator’s Manual Safety - 11

Safety Alert Classifications

Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the unit, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Watch for two other words: NOTICE and IMPORTANT. NOTICE can keep you from doing something that might damage the unit or someone's property. It can also
alert you against unsafe practices.
IMPORTANT can help you do a better job or make your job easier in some way.
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Safety - 12 8500 System Operator’s Manual

Safety Alerts

Safety Alerts
Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
Incorrect procedures could result in death, injury, or property damage.
Learn to use equipment correctly.
Moving traffic - hazardous situation. Death or serious injury could result.
Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.
Potential radio frequency (RF) hazard. Operating this device within 4” (100 mm) of your body may cause RF exposure levels to exceed FCC RF exposure limits and should be avoided.
CMW
8500 Tracking System Operator’s Manual Controls - 13

Controls

Chapter Contents
8500TK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8500D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Controls - 14 8500 Tracking System Operator’s Manual

8500TK

8500TK

Icons

1. Beacon battery life indicator
2. Beacon temperature
3. Beacon roll indicator
4. Beacon roll value
Item Description Notes
1. Beacon battery life indicator
c00ic072t.eps
Graphically indicates battery life remaining.
If beacon is within 5 minutes of entering sleep mode, a countdown timer will appear below icon.
An “L” appears in the icon if a Lithium battery is installed.
5. Communication indicator
6. Tracker battery life indicator
7. Frequency indicator
8. Beacon pitch
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8500 Tracking System Operator’s Manual Controls - 15
8500TK
Item Description Notes
2. Beacon temperature Displays beacon temperature
and flashes if temperature becomes too high.
Icon darkens as temperature rises and temperature is displayed numerically below the icon.
3. Beacon roll indicator Graphically indicates
beacon’s roll position.
4. Beacon roll value Numerically displays
beacon’s roll position in degrees, minutes or hours.
5. Communication indicator
Indicates tracker is transmitting.
IMPORTANT: An audible warning is activated when beacon temperature is 155°F (68°C).
c00ic075t.eps
6. Tracker battery Indicates amount of battery
power remaining for the tracker.
Flashes when batteries need to be replaced.
c00ic076t.eps
7. Frequency indicator Displays “11k” when high
frequency beacon is selected. Displays “2k” when low
frequency beacon is selected.
When using Li-ion smart battery pack, the estimated time remaining appears in the battery icon.
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Controls - 16 8500 Tracking System Operator’s Manual
8500TK
Item Description Notes
8. Beacon pitch Displays pitch of beacon in
percent grade or degrees. The arrow behind the value
indicates whether pitch is positive or negative.
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8500 Tracking System Operator’s Manual Controls - 17
8500TK

Buttons

Overview
1. Soft button
2. Soft button
Item Description Notes
1. Soft button Function depends on
selected mode and is indicated above button.
2. Soft button Function depends on
selected mode and is indicated above button.
3. Soft button Function depends on
selected mode and is indicated above button.
4. Power button To turn on, press once.
To turn off, press for 2 seconds.
3. Soft button
4. Power button
Button is also used to access quick functions.
Button is also used for quick functions.
Button is also used for quick functions.
Button is also used for quick functions.
si1017a-d.eps
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Controls - 18 8500 Tracking System Operator’s Manual
8500TK
Quick Functions
Contrast Adjustment
To adjust contrast, press and hold left button (1) and press button 2 to darken/increase contrast or button 3 to lighten/lessen contrast.
Backlight Toggle
To turn backlight on and off, press and hold left button (1) and press power (4) button. Don’t press power button for more than 2 seconds to avoid turning unit off.
CMW
8500 Tracking System Operator’s Manual Controls - 19
8500TK

Menu

Overview
12
3
1
2
4
3
+
-
6
1. Drill-Thru mode
2. Beacon settings
3. Radio options
Item Description Notes
1. Drill-Thru mode Highlight icon and press
select to enter the drill-thru mode.
501
0.1%
5
4. System settings
5. Display settings
6. Service menu
See “Drill-Thru Mode” on page 43.
4
2. Beacon settings Highlight icon and press
select to enter the “beacon settings” menu.
See “Beacon Settings” on page 21.
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Controls - 20 8500 Tracking System Operator’s Manual
8500TK
Item Description Notes
3. Radio options Highlight icon and press
select to enter the “radio options” mode.
4. Service menu Highlight icon and press
select to enter “service menu.”
5. Display settings Highlight icon and press
select to enter the “display settings” menu.
See “Radio Options” on page 22.
See “Service Menu” on page 22.
See “Display Settings” on page 21.
6. System settings Highlight icon and press
select to enter the “system settings” menu.
+
-
c00ic086t.eps
CMW
See “System Settings” on page 22.
8500 Tracking System Operator’s Manual Controls - 21
8500TK
Descriptions
Display Settings
Description Notes
LCD brightness Controls LCD backlight intensity.
Available settings: 0 (off) to 100 (brightest, default).
LCD contrast Controls contrast of LCD.
Available settings: -20 (lighter) to 20 (darker), 0 is default.
Units Controls displayed units of depth values, temperatures and other
numbers. Available distance settings: inches, ft in (default), decimal ft, meters, centimeters.
Depth disp. time Controls how long depth information is locked on the screen after
pressing depth button. Available settings: 0-60 seconds, 5 is default.
Roll angle disp. Controls display of numerical value of the roll indicator.
Available settings: off (default), degrees, minutes, hours.
Pitch disp. Controls display of beacon pitch indicator.
Available settings: percent (default), degrees.
Beacon Settings
Description Notes
Beacon freq. Sets tracker receiving frequency.
Available settings: high (default), low. Beacon calibration Calibrates tracker to beacon. Roll calibration Sets roll position for beacon equivalent to bit pointing up (12 o’clock, 0
minutes, 0°). Pitch calibration Sets 0.0% pitch position for grade beacon (1.0% limit). Depth adjustment Tracker automatically compensates for the 12” (30 cm) the tracker is
above the ground when the grade pole is zeroed.
Changes built-in adjustment of depth measurements.
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Controls - 22 8500 Tracking System Operator’s Manual
8500TK
Radio Options
Description Notes
Radio power Turns radio on and off.
Available settings: on (default), off.
Channel Sets telemetry channel
Available settings: 1 (default) through 15
OnGrade channel Sets channel for OnGrade pole communication
Available settings: 1 (default) through 3
Tracker Control Enables or disables thrust and rotation of drilling unit.
Available settings: Rig ON, Rig OFF (default).
Tracker Control code Selects code for Tracker Control feature corresponding to code on
display.
System Settings
IMPORTANT: Warning sounds such as beacon temperature alert are always audible.
Description Notes
Language Controls user interface language. Turn tracker off and on for language
setting to change.
Tracker sleep Controls tracker sleep feature.
Available settings: enabled (default), disabled.
Volume Controls volume of the signal sound and sound effects.
Available settings: mute, low, med, high (default).
Battery status Displays available battery information. Displays estimated runtime
remaining and battery health when using optional Li-ion smart battery
pack.
Service Menu
Description Notes
About Lists hardware and software versions, serial number, and copyright
information.
Uptime Displays uptime and life timers. Support Enters support menu. Factory Enters factory menu. Password protected.
CMW
8500 Tracking System Operator’s Manual Controls - 23

8500D

8500D

Icons

1. Beacon battery life indicator
2. Beacon roll indicator
3. Communication indicator
4. Display battery life indicator
Item Description Notes
1. Beacon battery life indicator
c00ic072t.eps
2. Beacon roll indicator Graphically indicates
Graphically indicates battery life remaining.
If beacon is within 5 minutes of entering sleep mode, a countdown timer will appear below icon.
An “L” appears in the icon if a Lithium battery is installed.
beacon’s roll position.
5. Beacon temperature
6. Beacon roll value
7. Beacon pitch
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Controls - 24 8500 Tracking System Operator’s Manual
8500D
Item Description Notes
3. Communication indicator
c00ic075t.eps
4. Display battery life indicator
Indicates tracker and display are communicating properly.
Indicates amount of battery power remaining for the display.
Flashes when batteries need to be replaced.
c00ic076t.eps
5. Beacon temperature Displays beacon temperature
and flashes if temperature becomes too high.
If unit is connected to external power, indicator changes to a plug.
Icon darkens as temperature rises and temperature is displayed numerically below the icon.
6. Beacon roll value Displays numeric value in
degrees, minutes or hours.
7. Beacon pitch Displays pitch of beacon in
percent grade or degrees. The arrow behind the value
indicates whether pitch is positive or negative.
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8500 Tracking System Operator’s Manual Controls - 25
8500D

Buttons

Overview
1. Save button
2. Review button
IMPORTANT:
Some icons and functions will change when display is properly connected to TMS Plus. These are shown and explained in the following table.
SD card must be installed and have active log file or display must be connected to TMS Plus to store, review or delete logged data.
3. Delete button
4. Power button
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Controls - 26 8500 Tracking System Operator’s Manual
8500D
Item Description Notes
1. Save button
Send button
2. Review button
Press to save data for current pipe.
When connected to TMS Plus or OGMS:
Press to send data for current pipe to TMS Plus or OGMS.
Press to review previous pipe data.
Press again to review pipe before that.
IMPORTANT: Display must have received a depth reading from tracker to save.
Recall button
CMW
When connected to TMS Plus:
Press to review target information for next pipe.
When connected to OGMS:
No function.
8500 Tracking System Operator’s Manual Controls - 27
8500D
Item Description Notes
3. Delete button Press to delete previous pipe
data.
4. Power/Menu button To turn on, press once.
To turn off, press for 2 seconds.
si1017a-d.eps
Press button less than 2 seconds to access menu.
Quick Functions
Contrast Adjustment
To adjust contrast, press and hold left button (1) and press button 2 to darken/increase contrast or button 3 to lighten/lessen contrast.
Backlight Toggle
To turn backlight on and off, press and hold left button (1) and press power (4) button. Don’t press power button for more than 2 seconds to avoid turning unit off.
CMW
Controls - 28 8500 Tracking System Operator’s Manual
8500D

Menu

Overview
1. File management
2. Time/Date settings
3. Radio options
Item Description Notes
1. File Management Highlight icon and press
select to start new job or review saved job files.
2. Time/Date settings Highlight icon and press
select to enter the “time/date settings” menu.
4. System settings
5. Display settings
6. Service menu
See “File Management” on page 31.
See “Date/Time Settings” on page 32.
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8500 Tracking System Operator’s Manual Controls - 29
8500D
Item Description Notes
3. Radio options Highlight icon and press
select to enter the “radio options” mode.
4. System settings Highlight icon and press
select to enter the “system settings” menu.
+
-
c00ic086t.eps
5. Display settings Highlight icon and press
select to enter the “display settings” menu.
See “Radio Options” on page 31.
See “System Settings” on page 32.
See “Display Settings” on page 30.
6. Service menu Highlight icon and press
select to enter “service menu.”
See “Service Menu” on page 32.
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Controls - 30 8500 Tracking System Operator’s Manual
8500D
Descriptions
Display Settings
Description Notes
LCD brightness Controls brightness.
Available settings: 0 (off) to 100 (brightest, default).
LCD contrast Controls contrast of LCD.
Available settings: -20 (lighter) to 20 (darker), 0 is default.
Units Controls displayed units of depth values, temperatures and other
numbers. Available distance settings: inches, ft in (default), decimal feet, meters, centimeters.
Depth disp. time Controls how long depth information is locked on the screen after depth
is received from tracker. Available settings: 0-60 seconds, 5 is default.
Log review time Controls how long log information is locked onscreen after pressing
any logging button. Available settings: 0-60 seconds, 5 is default.
Roll angle disp. Controls display of numerical portion of the roll indicator.
Available settings: off (default), degrees, minutes, hours.
Pitch disp. Controls display of beacon pitch indicator.
Available settings: percent (default), degrees.
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8500 Tracking System Operator’s Manual Controls - 31
8500D
File Management
Description Notes
Active file Indicates name of log file that is currently active. Load file Displays a list of log files currently on the SD card. Select a file to make
it the active log file. Create file Creates a new log file and makes it the active file. Delete file Displays a list of log files currently on the SD card. Select a file to
delete it. Delete all Deletes all files on the SD card and formats it for use. Make .750 files Creates .750 files out of all log files on the SD card for import into TMS
Plus. Select this before removing SD card and importing data into TMS
Plus. See “Data Transfer” on page 59. Upload all Uploads all log files to TMS Plus when connected through USB cable.
See “Data Transfer” on page 59. Follow prompts. Auto-Log Stores a log point every time depth information is sent from tracker.
Options: disabled (default), enabled.
IMPORTANT: Display must have SD card installed with valid log file
active or be connected to TMS Plus.
Radio Options
IMPORTANT: In order for information on tracker and display to match, ensure units are set on the same
channel.
Description Notes
Channel Sets telemetry channel
Available settings: 1 (default) through 15
Tracker Control code Displays code for Tracker Control feature.
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Controls - 32 8500 Tracking System Operator’s Manual
8500D
System Settings
Description Notes
Connect to TMS Plus Activates TMS Plus connected mode. Connect to OGMS Activates OGMS connected mode. Language Controls displayed user interface language. Turn display off and on for
language setting to change.
Date/Time Settings
Description Notes
Time format Controls display of time.
Available settings: 12 (default), 24 Year Sets year. Month Sets month. Day Sets day. Hour Sets hour. Minutes Sets minutes.
Service Menu
Description Notes
About Lists hardware and software versions, serial number, and copyright
information.
Uptime Displays uptime and life timers. Support Enters support menu. Factory Enters factory menu. Password protected.
CMW
8500 Tracking System Operator’s Manual System Operation - 33

System Operation

Chapter Contents
Beacon Tracking Overview . . . . . . . . . . . . . . . . . . 34
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Walkover Location Mode . . . . . . . . . . . . . . . . . . . . 36
Locate Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Depth Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Displayed Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Sample Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drill-Thru Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Drill-Thru View Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Beacon View Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Sample Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
CMW
System Operation - 34 8500 Tracking System Operator’s Manual

Beacon Tracking Overview

Beacon Tracking Overview
Potential radio frequency (RF) hazard. Operating this device within 4” (100 mm) of your body may cause RF exposure levels to exceed FCC RF exposure limits and should be avoided.
NOTICE:
This device must not be co-located with any other radio transmitter.
The maximum antenna gain is 2.5 dBi.
The tracker has two modes: walkover location and drill-thru. Use walkover location mode to find position of the beacon. Once tracker is in or near the beacon plane, select the depth view to determine the depth and the left/right offset. With tracker in front of and parallel to beacon, press the L/R button while in the main locate view to see the projected path of the beacon. In drill-thru mode, the tracker is placed along the intended bore path and provides the necessary steering corrections for the drilling unit operator to drill that path.
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8500 Tracking System Operator’s Manual System Operation - 35

Setup

Setup
1. Install battery in beacon.
2. Place beacon in beacon housing away from metal objects.
3. Set up beacon and tracker 10’/305 cm (A) apart, as shown.
4. Select “Beacon Calibration” in “Beacon Settings” menu and follow prompts. See page 21.
IMPORTANT:
Error conditions will be reported onscreen below diagram.
Pressing “clear” button will restore factory default. This will not provide accurate depth and
offset measurements. Calibrate beacon and tracker properly.
Pressing “cancel” will exit calibration menu without changing tracker’s calibration.
If using a dual-frequency beacon, calibrate both frequencies.
5. Select “Roll Calibration” in “Beacon Settings” menu and follow prompts.
6. Select “Pitch Calibration” in “Beacon Settings” menu and follow prompts.
7. Select “Depth Adjustment” in “Beacon Settings” menu and follow prompts.
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System Operation - 36 8500 Tracking System Operator’s Manual

Walkover Location Mode

Walkover Location Mode

Locate Screen

1. Field balance bar
2. Signal strength
3. Locate arrows
Item Description Notes
1. Field Balance Bar Indicates tilt of tracker (hollow
circle) and magnetic field balance (solid circle).
2. Signal Strength Average signal strength is displayed numerically.
Gain and signal strength bars are also displayed to each side of numeric value.
4. L/R button
5. Send button
6. Depth screen button
Beacon is properly located when both circles are located in the square in the center of the bar and fore/aft arrows form diamonds.
Bars get longer as number gets smaller.
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8500 Tracking System Operator’s Manual System Operation - 37
Walkover Location Mode
Item Description Notes
3. Locate Arrows Indicate fore-aft direction to
move antenna pod to locate beacon plane.
Arrows change to diamonds when antenna pods are in beacon plane.
4. L/R Button Press and hold to display projected direction.
5. Send Button Press to send range to remote display.
6. Depth Screen Button Press to enter depth screen.
Longer arrows indicate the tracker is a greater distance from beacon plane.
Advanced depth features are available when both arrows or diamonds are solid.
Tracker pods must be parallel with beacon. See “Projected Direction” on page 39.
The displayed value is measured from the center of the tracker, along the centerline of the antenna pods, directly under the tracker.
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System Operation - 38 8500 Tracking System Operator’s Manual
Walkover Location Mode

Procedure

Incorrect procedures could result in death, injury, or property damage.
Learn to use equipment correctly. NOTICE: Do not stand or walk over the bore path while drill string is moving (during
drilling and backreaming).
The 8500 tracking system provides three ways to locate a beacon using walkover location mode. Choose which method to use based on your tracking situation.
Single-Point Location
If concerned with ghost signals or bore path is unknown, use single-point location to find general location of beacon.
1. Position tracker parallel (shown) to suspected bore path.
2. Walk along bore path until solid and hollow circles are approximately centered in field balance bar.
3. Rotate tracker 90° so that tracker is perpendicular to bore path.
4. Move tracker left or right to center both circles. Tracker is now roughly over the beacon.
5. To locate beacon more precisely, follow peak or advanced location procedure.
Peak Location
If beacon depth is greater than 30’ (9 m), use peak location procedure to position tracker over beacon. This procedure works well at any depth.
1. With tracker perpendicular to bore path (shown), follow locate arrows to beacon plane.
2. Move tracker laterally until signal strength is minimized.
3. Place tracker on the ground and press SEND button to take depth reading and send it to display.
The signal strength reading is the approximate distance from the beacon in inches. A reading of 122 means the tracker is 122” (3.1 m) from the beacon. This reading reflects how many inches the tracker is from the beacon regardless of the units setting in the display menu.
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8500 Tracking System Operator’s Manual System Operation - 39
Walkover Location Mode
Advanced Location
If beacon depth is less than 30’ (9 m), use advanced location procedure to position tracker over beacon.
1. With tracker perpendicular to bore path, follow locate arrows to beacon plane.
2. Place tracker on the ground and press DEPTH button. If desired, move tracker side-to-side until offset is at 0.
3. Press SEND button to take depth reading and send it to display. Press and hold SEND button for 1/2 second if 0.1” (1 cm) precision is required.
Quick Range
To get a quick estimate of how far away the beacon is, press the SEND button while the tracker is in walkover locate view. The average of the distance to the beacon for each pod will be displayed in place of the signal strength.
Projected Direction
1. Hold down the L/R button to switch from fore­aft arrows to left-right arrows.
2. Move approximately 10’ (3 m) in front of the beacon position and rotate tracker until tracker is parallel with bore path with left antenna pod closer to drilling unit.
3. Align arrows to check beacon heading.
4. When arrows turn solid, the projected depth will be displayed in a dotted box (shown below) in place of the signal strength value.
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System Operation - 40 8500 Tracking System Operator’s Manual
Walkover Location Mode

Depth Screen

1. Tracker tilt indicator
2. Depth
3. Locate mode button
Item Description Notes
1. Tracker tilt indicator Graphically represents the tilt
of the tracker antenna pods with a numeric reading to the left of the visual representation.
2. Depth Displays vertical depth measurement.
3. Locate mode button Press to return to locate screen.
4. View button Press to switch between depth and side views.
4. View button
5. Send button
6. Left/right offset
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8500 Tracking System Operator’s Manual System Operation - 41
Walkover Location Mode
Item Description Notes
5. Send button Press to send depth to
remote display. Press for 1/2 second to get
average with 0.1” (1 cm) resolution and send depth to display.
Continue pressing for continuous average. Release to send depth to display.
6. Left/right offset Indicates left/right offset with respect to center of beacon and middle of tracker handle.
Tracker provides both graphical and numeric offset information.

Displayed Features

Advanced depth features (vertical depth, left/right offset, 0.1”/1 cm precision) are not available when any of the following conditions are met:
Beacon is more than 30’ (9 m) away from tracker
Tracker tilt is greater than 20°
Beacon pitch is greater than 10% and tracker tilt is greater than 5°
Fore/aft arrows are hollow (tracker is outside the beacon plane)
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System Operation - 42 8500 Tracking System Operator’s Manual
Walkover Location Mode

Sample Screens

Depth screen, standard view
Beacon is pitched down at 0.5%, is offset from tracker 9” to the left and is 2’
3.3” deep. The tracker is level to the ground. Depth reading bar will become solid as values are averaged. Once it is solid, the value is locked and sent to remote display.
CMW
Depth screen, side view
Beacon is pitched down at 0.5%, is directly below the tracker and is 2’ 3” deep.
8500 Tracking System Operator’s Manual System Operation - 43

Drill-Thru Mode

Drill-Thru Mode

Drill-Thru View Screen

1. Pitch
2. Horizontal distance
3. Current depth
1. Pitch Displays pitch of beacon in percent grade or degrees.
The orientation of the icon indicates whether pitch is positive or negative.
2. Horizontal distance Displays distance from beacon to tracker.
3. Current depth Displays current depth of beacon relative to tracker position.
4. Projected depth Displays the projected depth when beacon reaches tracker if current pitch is maintained.
5. Locate mode button Press to return to locate mode.
4. Projected depth
5. Locate mode button
6. View button
6. View button Press to switch between drill­thru and beacon view.
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System Operation - 44 8500 Tracking System Operator’s Manual
Drill-Thru Mode

Beacon View Screen

1. Horizontal distance
2. Direction indicator arrows
3. Signal strength
4. Steering correction arrow
5. Projected depth
1. Horizontal distance Displays distance from beacon to tracker.
2. Direction indicator
arrows
3. Signal strength Displays numeric signal
4. Steering correction
arrow
5. Projected depth Displays the projected depth
6. Current depth Displays current depth of
Indicates beacon direction relative to the tracker.
strength value. Represents the direction of
steering correction needed.
when beacon reaches tracker if current pitch is maintained.
beacon relative to tracker position.
6. Current depth
7. Locate mode button
8. Current depth indicator
9. View button
Inward arrows mean the beacon is approaching tracker and outward arrows mean beacon is moving away.
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8500 Tracking System Operator’s Manual System Operation - 45
Drill-Thru Mode
7. Locate mode button Press to return to locate mode.
8. Current depth indicator Indicates current position relative to tracker.
9. View button Press to switch between drill­thru and beacon view.

Procedure

Incorrect procedures could result in death, injury, or property damage.
Learn to use equipment correctly.
NOTICE:
If location and depth are critical, confirm by hand-digging.
Do not stand or walk over the bore path while drill string is moving (during drilling and backreaming).
1. Place tracker on the ground along intended bore path with left pod closest to drilling unit.
2. Drill as usual.
While beacon is on the drilling unit side of tracker, a left/right steering correction arrow, current depth, horizontal distance and projected depth are provided.
After beacon passes under tracker, current depth and horizontal distance are provided. Projected depth and the left/right steering arrow are no longer provided.
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System Operation - 46 8500 Tracking System Operator’s Manual
Drill-Thru Mode

Sample Screens

Drill-Thru View
Beacon is approaching tracker pitched down 11.2%. Beacon is 27” deep and the projected depth at tracker is 30”. The horizontal distance to the tracker is 31”. The beacon must be steered to the right to pass under the tracker as indicated by the arrow in the center of the Beacon View.
Beacon View
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8500 Tracking System Operator’s Manual System Operation - 47
Drill-Thru Mode
Drill-Thru View Beacon View
Beacon is approaching tracker pitched up 82.2%. Beacon is 36” deep and the projected depth at tracker is 9”. The horizontal distance to the tracker is 32”. The beacon must be steered to the left to pass under the tracker as indicated by the arrow in the center of the Beacon View. The arrow will get longer as beacon gets farther off target and shorter as it gets closer to the target path.
Drill-Thru View
Beacon View
Beacon is past tracker pitched up 7.6%. Beacon is 27” deep and the horizontal distance from the tracker is 86”.
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System Operation - 48 8500 Tracking System Operator’s Manual
Drill-Thru Mode
CMW
8500 Tracking System Operator’s Manual Tracking Concepts - 47

Tracking Concepts

Chapter Contents
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . 48
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Beacon plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Drill-Thru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Ghost Signal Responses . . . . . . . . . . . . . . . . . . . . 50
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Tracking Concepts - 48 8500 Tracking System Operator’s Manual

Theory of Operation

Theory of Operation

System Overview

The 8500 tracking system uses a magnetic field generator in an 850 series beacon and two receiving antenna pods in an 8500TK advanced tracker to determine beacon position. The tracker detects the generated magnetic field and calculates the beacon’s position. Downhole information is relayed from the beacon to the tracker. The tracker sends all received and calculated data to a remote display over a radio link.
The dual antenna pod design provides the ability to approach the beacon location without encountering ghost signals and can determine the beacon’s location and heading. When placed along the intended bore path, the tracker can be used in Drill-Thru mode to provide the beacon’s current depth, projected depth at the tracker location, horizontal distance (range) and horizontal steering correction.

Beacon Plane

The 8500TK locates the beacon plane perpendicular to the center of the beacon. Once the tracker is within range of the beacon and within the beacon plane, the advanced depth calculations of the tracker are enabled.
The beacon plane extends outward from the center of the beacon and runs perpendicular to the beacon as shown. Because of this, the ground level location may be slightly in front of or behind the true vertical position of the beacon’s center. This is only apparent at extreme pitches and increasing depths. For example, at 30’ (9 m) deep and 10% pitch, the beacon plane and vertical plane will be approximately 3’ (914 mm) apart at ground level. The tracker calculates this difference and presents it in the depth mode side view.
Beacon plane: side view
Beacon plane: top view
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8500 Tracking System Operator’s Manual Tracking Concepts - 49
Theory of Operation

Drill-Thru

The tracker calculates the beacon’s current depth, horizontal distance to the tracker and the predicted depth at the tracker position. The tracker allows you to drill toward, under and away from the tracker while providing depth and horizontal distance. The horizontal steering guides the operator to the intended bore path, assuming a straight line along the tracker.
Sample beacon positions and resulting horizontal steering correction arrows. The horizontal beacon plane (plane extended out at each end) must pass below both pods of the tracker
for drill-thru and projected depth numbers to be valid.
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Tracking Concepts - 50 8500 Tracking System Operator’s Manual

Ghost Signal Responses

Ghost Signal Responses
The locate arrows will change direction and point away from the beacon (as shown) as the tracker reaches a ghost signal. The distance from the beacon plane to the ghost signals increases with increasing depth.
To avoid locating ghost signals, rotate tracker parallel to bore path (shown below) and watch the solid circle in the field balance bar to get near the beacon plane.
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8500 Tracking System Operator’s Manual Systems and Equipment - 51

Systems and Equipment

Chapter Contents
8500TK Status Messages . . . . . . . . . . . . . . . . . . . 52
8500D Status Messages . . . . . . . . . . . . . . . . . . . . 54
850 Beacons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Sleep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Dual frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Beacon throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Li-ion Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . 57
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Storage and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LCD Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Battery Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Via cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Via SD card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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Systems and Equipment - 52 8500 Tracking System Operator’s Manual

8500TK Status Messages

8500TK Status Messages
Messages that communicate tracking system information requiring user intervention or provide important operation information appear in the top center area of the display as shown.
Message Description Solution
SATURATED Signal from beacon or other noise is too large to
receive accurate signal.
Auto-Gain Active... Tracker’s auto-gain feature is active. Some
features and data values will stop updating until auto-gain is complete.
Beacon Regulating Beacon is adjusting its output to provide a stable
signal. Depth values and beacon calibration are unavailable while beacon is regulating.
BEACON BATT LOW Beacon battery voltage is low. Replace Power Stick or
BEACON POWER LOW
TILT The tracker can no longer compensate for its
Beacon is close to being unable to provide a stable output signal (is out of throttle).
position when calculating depth and offset values. This occurs when the tilt of the tracker is greater than 20° or the beacon pitch is greater than 10% and the tracker tilt is greater than 5°.
Move tracker away from beacon (at least 2’/610 mm) or eliminate noise source.
Wait until message disappears.
Wait until message disappears.
lithium beacon batteries.
1. Replace Power Stick beacon battery.
2. Use lithium beacon battery.
3. Change to compatible beacon housing or call your Ditch Witch dealer.
Adjust tracker so it is closer to level until message disappears.
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8500 Tracking System Operator’s Manual Systems and Equipment - 53
8500TK Status Messages
Message Description Solution
No Comm Beacon signal is too weak to communicate with
tracker.
Out of Range Beacon is out of range for requested features.
Beacon must be within within 30’ (9 m) of tracker for advanced features.
TRACKER BATT LOW
F/A Align Tracker is too far out of the beacon plane to
Beacon Rolling... Beacon is rolling. Stop rolling beacon for more
BEACON MEM ERROR
BEACON HOT Beacon is reporting temperature above 155°F
Tracker batteries are low and unit will soon shut off.
enable advanced depth features while in depth screen.
Calibration memory of beacon has been corrupted.
(68°C). Permanent damage is imminent. An audible alert will also sound.
1. Ensure beacon and tracker are operating at same frequency.
2. Move tracker within range of beacon.
3. Ensure beacon is not asleep.
Move tracker within 30’ (9 m) of beacon.
Replace tracker batteries.
Use fore/aft arrows to move within beacon plane.
accurate readings. Return beacon for service.
Stop rotation, pull back 3’ (915 mm) and continue drilling fluid flow until beacon cools down.
HIGH NOISE The signal-to-noise ratio is too low for tracker to
receive reliable data from beacon. Depth calculation and beacon calibration are disabled.
Eliminate noise source or switch beacon and tracker operating frequencies.
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Systems and Equipment - 54 8500 Tracking System Operator’s Manual

8500D Status Messages

8500D Status Messages
Messages that provide important operation information appear in the top center area of the display as shown.
Message Description Solution
SATURATED Signal from beacon or other noise is too large to
receive accurate signal.
Auto-Gain Active... Tracker’s auto-gain feature is active. Some
features and data values will stop updating until auto-gain is complete.
BEACON BATT LOW Beacon battery voltage is low. Replace Power Stick or
BEACON POWER LOW
No Comm Beacon signal is too weak to communicate with
Beacon is close to being unable to provide a stable output signal (is out of throttle).
tracker.
Move tracker away from beacon (at least 2’/610 mm) or eliminate noise source.
Wait until message disappears.
lithium beacon batteries.
1. Replace Power Stick beacon battery.
2. Use lithium beacon battery.
3. Change to compatible beacon housing or call your Ditch Witch dealer.
1. Ensure beacon and tracker are operating at same frequency.
2. Move tracker within range of beacon.
DISPLAY BATT LOW Display batteries are low and unit will soon shut
off.
Beacon Rolling... Beacon is rolling. Stop rolling beacon for more
BEACON MEM ERROR
CMW
Calibration memory of beacon has been corrupted.
Replace display batteries.
accurate readings. Return beacon for service.
8500 Tracking System Operator’s Manual Systems and Equipment - 55

850 Series Beacons

Message Description Solution
BEACON HOT Beacon is reporting temperature above 155°F
(68°C). Permanent damage is imminent.
850 Series Beacons

Sleep

850 series beacons enter sleep (power-saving) mode after 20 minutes of inactivity. Rotate the beacon at least 3 times at 1 rotation per second to wake the beacon.
To enter Express Sleep mode, roll beacon to the Express Sleep window (shown) and leave it inactive. Beacon will enter power-saving mode after only 5 minutes.
Stop rotation, pull back 3’ (915 mm) and continue drilling fluid flow until beacon cools down.
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Systems and Equipment - 56 8500 Tracking System Operator’s Manual
850 Series Beacons

Dual Frequency

Select operating frequency when batteries are inserted or downhole.
Select at Power Up
The orientation of the flat top on the forward isolator when batteries are installed determines frequency.
If flat top (shown) is up, beacon will operate at
11.2 kHz.
If flat top is down, beacon will operate at 1.75 kHz.
Switch Downhole
1. Allow the beacon to enter sleep mode.
2. Wake the beacon within one minute of entering sleep mode and beacon will switch frequencies.

Beacon Throttle

The beacon continuously monitors and adjusts its output power in order to maintain a constant signal strength. Beacon housing properties, battery chemistry and battery voltage impact the beacon’s ability to maintain this output. Beacon throttle is a measure of the remaining time a beacon will be able to maintain its output level.
CMW
8500 Tracking System Operator’s Manual Systems and Equipment - 57
850 Series Beacons

Li-ion Battery Pack

Handling
Avoid shorting the battery.
Do not immerse in water.
Do not disassemble or deform the battery. Never use a battery that appears to have suffered abuse.
Do not expose battery to fire. Do not dispose of the battery in fire.
Avoid excessive physical shock or vibration.
Charging
Battery must be charged in an appropriate charger only. Never use a modified or damaged charger.
Charge at 32°F to 113°F (0°C to 45°C) in less than 80% relative humidity.
Storage and Disposal
Dispose of in accordance with local regulations.
Store in a cool, dry, and well-ventilated area. Storage limits: -4°F to 140°F (-20°C to 60°C), <80% relative humidity.
For best results, store battery pack in an environment free from corrosive gas at a temperature less than 70°F (21°C). Extended exposure to temperatures above 113°F (45°C) could degrade battery performance and life.
If storing battery pack for an extended period, charge or discharge to pack to 30-50% remaining capacity. This will give at least 6 months of shelf life at room temperature before electronics go into shutdown mode. Charge the battery every 6 months if longer storage is required.
After the battery has self-discharged for an extended time, the electronics will disconnect from the internal cells. The battery will exist in this storage state for approximately one year at room temperature before the cells discharge to the point beyond which they should not be charged.
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Systems and Equipment - 58 8500 Tracking System Operator’s Manual
850 Series Beacons
LCD Indication
The battery displays its current charge condition. Each LCD segment represents 20% of the battery capacity.
If the battery pack has been fully discharged, there will be no LCD indication.
Capacity LCD Segments
Battery Calibration
Calibration adjusts the battery’s fuel gauge to maintain an acceptable level of accuracy. If the remaining time or percentage appears to be inaccurate, or the battery information screen indicates that conditioning is required, calibrate the battery.
Method 1
Insert the battery pack in the charger and press the calibrate button.
Method 2
1. Completely discharge the battery by disabling the tracker’s power saving sleep feature and operating tracker until it shuts off due to low battery.
2. Charge the battery completely.
CMW
8500 Tracking System Operator’s Manual Systems and Equipment - 59

Data Transfer

Data Transfer

Via Cable

Follow prompts in TMS Plus or OGMS. Connect cable at connector (shown).

Via SD Card

1. Remove cover (shown).
2. Press SD card down. Card will pop up.
3. Remove card from slot.
4. Transfer data to TMS Plus or OGMS and install SD card in display.
5. Install cover.
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Systems and Equipment - 60 8500 Tracking System Operator’s Manual
Data Transfer
CMW
8500 Tracking System Operator’s Manual Service - 61

Service

Chapter Contents
General Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
As Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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Service - 62 8500 Tracking System Operator’s Manual

General Care

General Care
Under normal operating conditions, tracking system components need only minor maintenance. Following these care instructions can ensure longer equipment life:
Do not drop the equipment.
Do not expose the equipment to high heat (such as in the rear window of a vehicle).
Clean equipment with a damp cloth and mild soap. Never use scouring powder.
Do not immerse in any liquid.
Inspect housing daily for cracks or other damage. If housing is damaged, contact your equipment dealer for replacement.
Do not mix new and used batteries.
Remove battery if storing for an extended period.

As Needed

Location Task Notes Tracker Change alkaline batteries 6 “C” alkaline
Charge/change Li-ion battery pack 1 Li-ion battery pack
Display (in Case) Change batteries 6 “C” alkaline Beacon Change batteries 1 Lithium or Power Stick

Tracker

Change Alkaline Batteries
IMPORTANT: Do not mix new and used
batteries. Do not mix battery brands or types.
Use six C-cell alkaline or rechargeable Ni-MH batteries in tracker.
1. Remove battery caps.
2. Insert batteries as shown.
3. Install and tighten battery caps.
4. Check operation.
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8500 Tracking System Operator’s Manual Service - 63
As Needed
Charge/Change Li-ion Battery Pack
Use one Li-ion battery pack in tracker. Charge or change battery pack as needed. See “Li-ion Battery Pack” on page 57.
1. Remove battery caps.
2. Insert battery pack as shown.
3. Install and tighten battery caps.
4. Check operation.
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Service - 64 8500 Tracking System Operator’s Manual
As Needed

Display (in Case)

Change Batteries
IMPORTANT: Do not mix new and used
batteries. Do not mix battery brands.
Use 6 C-cell alkaline batteries in cased display.
1. Open battery cover.
2. Insert batteries as shown.
3. Close and tighten battery cover.
4. Check operation.

Beacon

Change Battery
Use one lithium or one Power Stick battery in beacon.
1. Remove battery cap.
2. Insert battery as shown.
3. Install and tighten battery cap.
4. Check operation.
CMW
8500 Tracking System Operator’s Manual Specifications - 65

Specifications

Chapter Contents
8500TK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8500D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
850 Beacons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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Specifications - 66 8500 Tracking System Operator’s Manual

8500TK

8500TK
Dimensions U.S. Metric
H Height 6.4” 163 mm L Length 13.2” 335 mm W Width 35.5” 902 mm
Operating weight 8.3 lb 3.8 kg
Operation U.S. Metric
Operating temperature range -4°F to 122°F -20°C to 50°C Operating modes: 1.75 kHz beacon, 11.2 kHz beacon U.S. radio channels: 14 U.S. radio frequency: 466 MHz (U.S.) Non-U.S. radio channels: 1 (Finland), 2 (Belgium/Hungary/India, Argentina/Portugal/Spain),
3 (Denmark), 4 (Australia/New Zealand), 11 (U.K., Sweden), 15 (Euro Harmonic, Canada, Germany/ Switzerland, Netherlands)
Non-U.S. radio frequency: 433 MHz (Euro Harmonic, Germany/Switzerland, Denmark), 439 (Sweden), 458 (U.K., Belgium/Hungary/India, Netherlands), 464 MHz (Canada), 468 (Finland), 469 (Argentina/Portugal/Spain), 472 MHz (Australia/New Zealand),
Radio range (U.S., Canada, Australia) 1 mi 1.61 km Radio range (Euro Harmonic) 2000’ 609.6 m
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8500 Tracking System Operator’s Manual Specifications - 67
8500TK
Batteries
Alkaline
6 C-cell primary or Ni-MH rechargeable Life (use at 70°F/21°C): approximately 8 hours
Li-ion pack
Inspired Energy NF2040HD Life (use at 70°F/21°C): approximately 14 hours
Battery saver: unit shuts down after 5 minutes if no key is pressed and no beacon communication is detected. This feature can be disabled in a menu setting.
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Specifications - 68 8500 Tracking System Operator’s Manual

8500D

8500D
Module Only U.S. Metric
Operating weight 2.5 lb 1.1 kg Power input: 6.5V DC - 16V DC @ approximately 150 mA Interface connectors: USB-B Data storage: SD card U.S. radio channels: 14 U.S. radio frequency: 466 MHz (U.S.) Non-U.S. radio channels: 1 (Finland), 2 (Belgium/Hungary/India, Argentina/Portugal/Spain),
3 (Denmark), 4 (Australia/New Zealand), 11 (U.K., Sweden), 15 (Euro Harmonic, Canada, Germany/ Switzerland, Netherlands)
Non-U.S. radio frequency: 433 MHz (Euro Harmonic, Germany/Switzerland, Denmark), 439 (Sweden), 458 (U.K., Belgium/Hungary/India, Netherlands), 464 MHz (Canada), 468 (Finland), 469 (Argentina/Portugal/Spain), 472 MHz (Australia/New Zealand),
Radio range (U.S., Canada, Australia) 1 mi 1.61 km Radio range (Euro Harmonic) 2000’ 609.6 m
Module with Case
Operating weight 6.5 lb 3.0 kg Type: 6 C-cell alkaline Life (intermittent use at 70°F/21°C): approximately 20 hours Interface: USB-B Antenna: TNC female
CMW
8500 Tracking System Operator’s Manual Specifications - 69

850 Series Beacons

850 Series Beacons
Dimensions U.S. Metric
L Length 17.6” 447 mm W Width 1.5” 38 mm
Weight 2.2 lb 998 g
Operation U.S. Metric
Operating frequency: 1.75 kHz, 11.2 kHz Roll: 60 positions (every 6 degrees) Depth range
850B/850BG 50’ 15.2 m 850BH/850BGH 60’ 18.3 m 850BD/850BGD (11.2 kHz) 50’ 15.2 m 850BD/850BGD (1.75 kHz) 30’ 9.1 m 850BHD/850BGHD (11.2 kHz) 60’ 18.3 m
850BHD/850BGHD (1.75 kHz) 40’ 12.2 m Maximum temperature 176°F 80°C Maximum fluid pressure 60 psi 4 bar Pitch
850 series: 1% increments up to 100%
850 grade series: 0.1% increments up to 100%
Batteries
Type: 1 CC lithium or 1 CC Power Stick Life (intermittent use at 70°F/21°C): approximately 20 hours (10 hours with H option) Battery saver: unit shuts off after 20 minutes of inactivity or 5 minutes of inactivity in Express Sleep
window.
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Specifications - 70 8500 Tracking System Operator’s Manual
CMW
8500 Tracking System Operator’s Manual Support - 71

Procedure

Support

Procedure
Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment. Always give model, serial number, and approximate date of your equipment purchase. This information
should be recorded and placed on file by the owner at the time of purchase. Return damaged unit to dealer for inspection and warranty consideration if in warranty time frame. All repairs must be done by an authorized Ditch Witch Electronics repair facility. Repairs done elsewhere
will void warranty.

Resources

Publications

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CMW
Warranty - 72 8500 Tracking System Operator’s Manual

Limited Product Warranty Policy

Warranty

Limited Product Warranty Policy

Warranty Periods

New Product
A twelve-month period starts on the date of delivery to the end user:
trackers, remote displays, receivers, transmitters, radars, fault finders
A six-month period starts on the date of delivery to the end user:
directional and locate beacons
A three-month period starts on the date of delivery to the end user:
accessories: cables, clamps, canoes, bags, and adapters
Used Product (Cosmetics)
A three-month warranty starts on the date of delivery to the end user on used and refurbished products sold from Ditch Witch Electronics dealers. Used products are non-returnable.
Service and Repair
A one-month warranty on labor starts on the date the unit is repaired, and a three-month warranty on parts starts on the date the unit is repaired for all products.
Extended Warranty
The extended warranty may be purchased at the time the equipment is sold or anytime within the original warranty period. The extension is for an additional twelve or twenty-four months, for a total coverage of twenty-four to thirty-six months. Exclusions: All beacons and accessories.
CMW
8500 Tracking System Operator’s Manual Warranty - 73
Limited Product Warranty Policy
Details and Exclusions
The warranty includes only Ditch Witch Electronics products and accessories that are manufactured and distributed by Ditch Witch Electronics. The warranty compensates on defects in material or workmanship.
Defects will be determined through inspection by Ditch Witch Electronics or authorized repair centers. Original purchaser must make the defective item available for inspection within 30 days of the date the part fails.
The warranty is limited to replacement of the defective part. The replacement part may be new or remanufactured. Repair and installation of defective part will be at no charge when product or item is delivered to Ditch Witch Electronics or an authorized repair center. The product or item will be returned at no charge for return freight.
The warranty periods do not represent the useful life of Ditch Witch Electronics products and accessories.
If Ditch Witch Electronics products are purchased for commercial purposes, as defined by the Commercial Code, no warranties extend beyond the specific terms set forth in this limited warranty. All other provisions of this limited warranty apply, including the duties imposed.
Ditch Witch Electronics products have been tested to deliver acceptable performance in most conditions.
This limited warranty applies to the original purchaser only. Some states or jurisdictions do not allow exclusion or limitation of incidental or consequential damages, so above limitation may not apply. This limited warranty gives original purchaser specific rights that vary from state to state or jurisdiction to jurisdiction.
Each serial-numbered piece of equipment must be registered by the selling dealer to determine warranty start date.
When a registration is not received, the Ditch Witch Electronics shipping date is used to establish the warranty period start date.
Product inspection and estimates may require that the unit be disassembled and tested.
Out-of-warranty inspection costs include labor accrued at the full labor rate plus return freight.
Approved out-of-warranty repair costs include parts, labor accrued at full labor rate, plus return freight.
Revision F, September 2006
CMW
Warranty - 74 8500 Tracking System Operator’s Manual
Limited Product Warranty Policy
CMW
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