Ditch Witch 8500 User Manual

8500 Tracking System
Operator’s Manual
CMW
®
Issue 2.0 053-1254
ORIGINAL INSTRUCTION
8500 Tracking System Manual Overview - 1
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bulleted Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
“Continued” Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FCC Statement - Internal Transmitter . . . . . . . . . . 4
RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . 4
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Overview - 2 8500 Tracking System Operator’s Manual

Serial Number Location

Serial Number Location
Record serial numbers and date of purchase in spaces provided. Serial numbers are located as shown and displayed briefly in lower left corner of tracker and display screens when units are first powered up.
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Item
date of purchase: tracker serial number: display serial number: accessory model and serial number: accessory model and serial number: accessory model and serial number:
8500 Tracking System Manual Overview - 3

Intended Use

Intended Use
The 8500 tracking system consists of an 8500TK tracker, an 8500D remote display, and an 850 series beacon. The system provides advanced locating features to 30’ (9 m) deep. It also provides offset locating and depth capability. The system provides projected direction information and offers a Drill-Thru guidance mode. The system can track grade drilling bores with the addition of an 850 series grade beacon and other grade drilling accessories.
The system is designed for operation in temperatures typically experienced in earth moving and construction work environments. Use in any other way is considered contrary to the intended use. The 8500 tracking system should be operated only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures. The system should be serviced only by Ditch Witch Electronics repair centers.

About This Manual

This manual contains information for the proper use of this equipment. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

“Continued” Indicators

indicates that a procedure is continued on the next page.
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Overview - 4 8500 Tracking System Operator’s Manual

FCC Statement - Internal Transmitter

FCC Statement - Internal Transmitter
FCC ID: ITQ-8500TKR IC: 3598A-8500TKR
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication.
Changes or modifications not expressly approved by The Charles Machine Works, Inc. could void the user’s authority to operate the equipment.
N 16819

RF Exposure Statement

This equipment has been tested for RF exposure according to FCC rules for body-worn equipment. The equipment must be operated in accordance with manufacturer expectations to insure RF exposure compliance.
In order to comply with RF exposure requirements during normal operation, this device must be held in front of the body horizontally. The antenna must be vertical in line with the body with at least 4” (100 mm) separation distance from the body.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
CMW
8500 Tracking System Manual Foreword - 5

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
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Foreword - 6 8500 Tracking System Operator’s Manual
8500 Tracking System
Operator’s Manual
Issue number 2.0/OM-5/10
Part number 053-1254
Copyright 2008, 2009, 2010
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.
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8500 Tracking System Operator’s Manual Contents - 7

Contents

Overview
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact information
Safety
machine safety alerts and emergency procedures
Controls
machine controls and how to use them
System Operation
procedures for tracking beacon signals
Tracking Concepts
basic information for tracking beacon signals
Systems and Equipment
status messages, beacon information, TMS Plus interface instructions
1
5
9
13
33
47
51
Service
service intervals and instructions for this machine
Specifications
machine specifications including weights and measurements
Support
the warranty policy for this machine, and procedures for obtaining warranty consideration and training
61
65
71
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Contents - 8 8500 Tracking System Operator’s Manual
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8500 System Operator’s Manual Safety - 9

Safety

Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 11
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Safety - 10 8500 System Operator’s Manual

Guidelines

Guidelines
Follow these guidelines before operating any jobsite equipment:
Complete proper training and read operator’s manual before using equipment.
Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. Have
all underground pipes and cables located and marked before operating equipment. If you damage a utility, contact utility company.
Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work
methods for jobsite.
Mark jobsite clearly and keep spectators away.
Wear personal protective equipment.
Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins.
Replace missing or damaged safety signs.
Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
Contact your equipment dealer if you have any question about operation, maintenance, or equipment
use.
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8500 System Operator’s Manual Safety - 11

Safety Alert Classifications

Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the unit, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Watch for two other words: NOTICE and IMPORTANT. NOTICE can keep you from doing something that might damage the unit or someone's property. It can also
alert you against unsafe practices.
IMPORTANT can help you do a better job or make your job easier in some way.
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Safety - 12 8500 System Operator’s Manual

Safety Alerts

Safety Alerts
Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
Incorrect procedures could result in death, injury, or property damage.
Learn to use equipment correctly.
Moving traffic - hazardous situation. Death or serious injury could result.
Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.
Potential radio frequency (RF) hazard. Operating this device within 4” (100 mm) of your body may cause RF exposure levels to exceed FCC RF exposure limits and should be avoided.
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8500 Tracking System Operator’s Manual Controls - 13

Controls

Chapter Contents
8500TK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8500D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Controls - 14 8500 Tracking System Operator’s Manual

8500TK

8500TK

Icons

1. Beacon battery life indicator
2. Beacon temperature
3. Beacon roll indicator
4. Beacon roll value
Item Description Notes
1. Beacon battery life indicator
c00ic072t.eps
Graphically indicates battery life remaining.
If beacon is within 5 minutes of entering sleep mode, a countdown timer will appear below icon.
An “L” appears in the icon if a Lithium battery is installed.
5. Communication indicator
6. Tracker battery life indicator
7. Frequency indicator
8. Beacon pitch
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8500 Tracking System Operator’s Manual Controls - 15
8500TK
Item Description Notes
2. Beacon temperature Displays beacon temperature
and flashes if temperature becomes too high.
Icon darkens as temperature rises and temperature is displayed numerically below the icon.
3. Beacon roll indicator Graphically indicates
beacon’s roll position.
4. Beacon roll value Numerically displays
beacon’s roll position in degrees, minutes or hours.
5. Communication indicator
Indicates tracker is transmitting.
IMPORTANT: An audible warning is activated when beacon temperature is 155°F (68°C).
c00ic075t.eps
6. Tracker battery Indicates amount of battery
power remaining for the tracker.
Flashes when batteries need to be replaced.
c00ic076t.eps
7. Frequency indicator Displays “11k” when high
frequency beacon is selected. Displays “2k” when low
frequency beacon is selected.
When using Li-ion smart battery pack, the estimated time remaining appears in the battery icon.
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Controls - 16 8500 Tracking System Operator’s Manual
8500TK
Item Description Notes
8. Beacon pitch Displays pitch of beacon in
percent grade or degrees. The arrow behind the value
indicates whether pitch is positive or negative.
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8500 Tracking System Operator’s Manual Controls - 17
8500TK

Buttons

Overview
1. Soft button
2. Soft button
Item Description Notes
1. Soft button Function depends on
selected mode and is indicated above button.
2. Soft button Function depends on
selected mode and is indicated above button.
3. Soft button Function depends on
selected mode and is indicated above button.
4. Power button To turn on, press once.
To turn off, press for 2 seconds.
3. Soft button
4. Power button
Button is also used to access quick functions.
Button is also used for quick functions.
Button is also used for quick functions.
Button is also used for quick functions.
si1017a-d.eps
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Controls - 18 8500 Tracking System Operator’s Manual
8500TK
Quick Functions
Contrast Adjustment
To adjust contrast, press and hold left button (1) and press button 2 to darken/increase contrast or button 3 to lighten/lessen contrast.
Backlight Toggle
To turn backlight on and off, press and hold left button (1) and press power (4) button. Don’t press power button for more than 2 seconds to avoid turning unit off.
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8500 Tracking System Operator’s Manual Controls - 19
8500TK

Menu

Overview
12
3
1
2
4
3
+
-
6
1. Drill-Thru mode
2. Beacon settings
3. Radio options
Item Description Notes
1. Drill-Thru mode Highlight icon and press
select to enter the drill-thru mode.
501
0.1%
5
4. System settings
5. Display settings
6. Service menu
See “Drill-Thru Mode” on page 43.
4
2. Beacon settings Highlight icon and press
select to enter the “beacon settings” menu.
See “Beacon Settings” on page 21.
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Controls - 20 8500 Tracking System Operator’s Manual
8500TK
Item Description Notes
3. Radio options Highlight icon and press
select to enter the “radio options” mode.
4. Service menu Highlight icon and press
select to enter “service menu.”
5. Display settings Highlight icon and press
select to enter the “display settings” menu.
See “Radio Options” on page 22.
See “Service Menu” on page 22.
See “Display Settings” on page 21.
6. System settings Highlight icon and press
select to enter the “system settings” menu.
+
-
c00ic086t.eps
CMW
See “System Settings” on page 22.
8500 Tracking System Operator’s Manual Controls - 21
8500TK
Descriptions
Display Settings
Description Notes
LCD brightness Controls LCD backlight intensity.
Available settings: 0 (off) to 100 (brightest, default).
LCD contrast Controls contrast of LCD.
Available settings: -20 (lighter) to 20 (darker), 0 is default.
Units Controls displayed units of depth values, temperatures and other
numbers. Available distance settings: inches, ft in (default), decimal ft, meters, centimeters.
Depth disp. time Controls how long depth information is locked on the screen after
pressing depth button. Available settings: 0-60 seconds, 5 is default.
Roll angle disp. Controls display of numerical value of the roll indicator.
Available settings: off (default), degrees, minutes, hours.
Pitch disp. Controls display of beacon pitch indicator.
Available settings: percent (default), degrees.
Beacon Settings
Description Notes
Beacon freq. Sets tracker receiving frequency.
Available settings: high (default), low. Beacon calibration Calibrates tracker to beacon. Roll calibration Sets roll position for beacon equivalent to bit pointing up (12 o’clock, 0
minutes, 0°). Pitch calibration Sets 0.0% pitch position for grade beacon (1.0% limit). Depth adjustment Tracker automatically compensates for the 12” (30 cm) the tracker is
above the ground when the grade pole is zeroed.
Changes built-in adjustment of depth measurements.
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Controls - 22 8500 Tracking System Operator’s Manual
8500TK
Radio Options
Description Notes
Radio power Turns radio on and off.
Available settings: on (default), off.
Channel Sets telemetry channel
Available settings: 1 (default) through 15
OnGrade channel Sets channel for OnGrade pole communication
Available settings: 1 (default) through 3
Tracker Control Enables or disables thrust and rotation of drilling unit.
Available settings: Rig ON, Rig OFF (default).
Tracker Control code Selects code for Tracker Control feature corresponding to code on
display.
System Settings
IMPORTANT: Warning sounds such as beacon temperature alert are always audible.
Description Notes
Language Controls user interface language. Turn tracker off and on for language
setting to change.
Tracker sleep Controls tracker sleep feature.
Available settings: enabled (default), disabled.
Volume Controls volume of the signal sound and sound effects.
Available settings: mute, low, med, high (default).
Battery status Displays available battery information. Displays estimated runtime
remaining and battery health when using optional Li-ion smart battery
pack.
Service Menu
Description Notes
About Lists hardware and software versions, serial number, and copyright
information.
Uptime Displays uptime and life timers. Support Enters support menu. Factory Enters factory menu. Password protected.
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8500 Tracking System Operator’s Manual Controls - 23

8500D

8500D

Icons

1. Beacon battery life indicator
2. Beacon roll indicator
3. Communication indicator
4. Display battery life indicator
Item Description Notes
1. Beacon battery life indicator
c00ic072t.eps
2. Beacon roll indicator Graphically indicates
Graphically indicates battery life remaining.
If beacon is within 5 minutes of entering sleep mode, a countdown timer will appear below icon.
An “L” appears in the icon if a Lithium battery is installed.
beacon’s roll position.
5. Beacon temperature
6. Beacon roll value
7. Beacon pitch
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