Dayton 2E511D, 3E219C, 3E218D User Manual

Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
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2E510D, 2E511D, 3E218D, and 3E219C
Dayton Portable Oil-Fired Heaters
Description
The Dayton models 2E510D, 2E511D, 3E218D, and 3E219C heaters are 30,000 to 150,000 Btu/Hr heaters. These heaters use Kerosene #1 fuel oil for combustion and electricity to run the motor. They are primarily intended for indoor and outdoor temporary heating of buildings under construction, alteration, or repair. They may be used in agricultural, industrial, and commercial environments.
1.Remove all packing items supplied with heater for shipment.
2.Remove all items from carton.
3.Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Figure 1 – Models 2E510D and 2E511D Figure 2 – Models 3E218D and 3E219C
GENERAL SPECIFICATIONS
Output Fuel Tank Capacity Fuel Consumption
Model Rating Btu Fuel (U.S. Gallons) (U.S. Gallons/Hr.) Motor RPM
2E510D 35,000 Kerosene or No. 1 fuel oil 3.0 0.3 1725 2E511D 55,000 Kerosene or No. 1 fuel oil 5.0 0.4 1725 3E218D 110,000 Kerosene or No. 1 fuel oil 9.0 0.8 3450 3E219C 150,000 Kerosene or No. 1 fuel oil 13.5 1.1 3450
Hot Air Air Pump Shipping Weight Heater Weight Spark Plug Gap
Model Output (CFM) Pressure (PSI) (Pounds) (Pounds - without fuel) (Inches)
2E510D 165 3.0 38 35 .055 2E511D 175 3.4 39 36 .075 3E218D 490 4.5 65 55 .075 3E219C 500 5.0 65 55 .075
Form 5S1792
ARL LOGO
© 1995 W.W. Grainger, Inc. Printed in U.S.A. 03430 0895/206/VCPVP
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Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
ELECTRICAL SPECIFICATIONS
Model Electrical Input (during normal run)
2E510D 120 Volt/60 Hertz 2.0 2E511D 120 Volt/60 Hertz 2.0 3E218D 120 Volt/60 Hertz 4.5 3E219C 120 Volt/60 Hertz 4.5
Amperage
Product Identification
Figure 3 – Models 2E510D and 2E511D
Hot Air Outlet
Hot Air Outlet
Lower Shell
Fuel Tank
Side Cover
Handle
Flame-Out Control Reset Button
Fuel Cap
Upper Shell
Fan Guard
Air Filter End Cover
Fuel Cap
Power Cord
Upper Shell
Figure 4 – Models 3E218D and 3E219C
Lower Shell
Side Cover
Flame-Out Control Reset Button
2
Fan Guard
Fuel Tank
Power Cord
101421
Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading,
installation, operat­ing and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMME­DIATE serious personal injur y or death.
Under this head-
ing, installation, operating, and maintenance proce­dures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in minor personal injury, product or property damage.
IMPORT ANT : Every possible circumstance that might involve a hazard cannot be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operat­ing or maintenance method you choose.
Carbon monoxide
poisoning may lead to death! Carbon monoxide poisoning: Some people are more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced.
Improper use of
this heater can
cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
• Use only kero-
sene or No. 1 fuel
oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Fueling
a) Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regard­ing the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accor­dance with the federal, state, or local authority having jurisdiction.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 BTU/Hr of rating. This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded extension cord.
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
General Safety Information
(Continued)
• Heaters used in the vicinity of tarpaulins, canvas, or similar enclo­sure materials shall be located a safe distance from such materials. The recommended minimum safe dis­tance is 10 feet. It is further recom­mended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleep­ing areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged­in heater.
• Never attach duct work to front or rear of heater.
THEORY OF OPERATION
THE FUEL SYSTEM: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber.
THE AIR SYSTEM: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
THE IGNITION SYSTEM: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
THE FLAME-OUT CONTROL SYSTEM: This system causes the heater to shut down if the flame goes out.
Combustion Chamber
Clean Heated Air Out
Fuel Tank
Nozzle
Air For Fuel System
FUELS
Use only kerosene
avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
or No. 1 fuel oil to
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build-up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONL Y container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to shut down heater. For eign matter may also require you to clean fuel system often.
Spark
Burner
Plug
Head
Fuel Filter
Air For Combus­tion and Heating
Motor
Air Line To Burner
Fan
Air Pump
Air Intake Filter
Electronic Ignitor
Fuel
Cool Air In
Air Output Filter
Figure 5 - Cross Section Operational View
4
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Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
General Safety Information
(Continued)
ASSEMBLY
(For Models 3E218D and 3E219C Only) These models are furnished with
wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton.
TOOLS NEEDED
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1.Slide axle through wheel support frame. Install wheels on axle.
Front Handle
Rear Handle
Screw
Hot Air Outlet
Fuel Tank Flange
Wheel Support Frame
Nut
Extended
Axle
Cap Nut
Figure 6 - Wheel and Handle Assembly, Models 3E218D and 3E219C Only
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Wheel
Hub
IMPORTANT: When installing wheels, point extended hub of wheels toward wheel support frame (see Figure 6).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame.
4. Place front handle and rear handle on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel support frame. Attach nut finger tight after inserting each screw.
5. After inserting all screws, tighten nuts firmly.
VENTILATION
Follow the mini-
mum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh,
Air
outside air ventilation before running
Inlet
heater.
Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating. Provide extra fresh air if more heaters are being used.
Example: A 150,000 Btu/Hr heater requires one of the following:
• a two-car garage door raised six inches
• a single-car garage door raised nine inches
• two, thirty-inch windows raised twelve inches
Operation
Review and
understand the warnings in the Safety Information Section. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1.Follow all ventilation and safety
information.
2.Fill fuel tank with kerosene or No. 1
fuel oil.
3.Attach fuel cap.
4.Plug power cord of heater into
three-prong, grounded extension cord. Extension cord must be at least six feet long.
EXTENSION CORD WIRE SIZE REQUIREMENTS
• 6 to 10 feet long, use 18 AWG rated cord.
• 11 to 100 feet long, use 16 AWG rated cord.
• 101 to 200 feet long, use 14 AWG rated cord.
Flame-out Control Reset Button
Figure 7 - Flame-out Control Reset Button, Models 2E510D and 2E511D
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Operation (Continued)
Flame-out Control Reset Button
Figure 8 - Flame-out Control Reset Button, Models 3E218D and 3E219C
5. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet. Heater will start when extension cord is plugged into outlet. If not, push in flame-out control reset button (see Figures 7 and 8).
TO STOP HEATER
1.Unplug extension cord from outlet.
TO RESTART HEATER
1. Wait 2 minutes after stopping heater .
2.Repeat steps under To Start Heater.
UPPER SHELL REMOVAL
1.Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together (see Figures 9 and 10).
2.Lift upper shell off.
3.Remove fan guard.
Upper Shell
Fan Guard
Figure 9 - Upper Shell Removal, Models 2E510D and 2E511D
Upper Shell
1.Remove upper shell.
2. Use 1/8" Allen wrench to loosen setscrew which holds fan to motor shaft.
3.Slip fan off motor shaft.
4.Clean fan using a soft cloth moist­ened with kerosene or solvent.
5.Dry fan thoroughly.
6.(Models 2E510D, 2E511D, and 3E218D) Replace fan on motor shaft. Place fan hub flush with end of motor shaft (see Figure 11).
(Model 3E219C) Replace fan on motor shaft. Make sure set screw is touching back of flat surface on motor shaft (see Figure 12, page 7).
7. Place setscrew on flat of shaft. Tighten setscrew firmly (40-50 inch-pounds).
8.Replace fan guard and upper shell.
Fan
Motor
Setscrew
NOTE: For automatic operation, use Model 2E535 or Model 2E817 thermo­stat (see Accessories, page 20).
Maintenance
Never service
heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Fan Guard
Figure 10 - Upper Shell Removal, Models 3E218D and 3E219C
FAN IMPORTANT: Remove fan from motor
shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch.
6
Flush
Motor Shaft
Figure 11 - Fan Cross Section, Models 2E510D, 2E511D, and 3E218D
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Dayton Operating Instructions and Parts Manual
PRESSURE ADJUST
P
Models 2E510D, 2E511D, 3E218D, and 3E219C
Maintenance (Continued)
Motor
Fan
Setscrew
Figure 12 - Fan Cross Section, Model 3E219C
AIR OUTPUT, AIR INTAKE, AND LINT FILTERS
1. Remove upper shell (see Figure 10).
2.Remove filter end cover screws using 5/16" nut-driver.
3.Remove filter end cover.
4.Replace air output and lint filters.
5.Wash and dry with soap and water or replace air intake filter.
6.Replace filter end cover.
7.Replace fan guard and upper shell.
IMPORTANT: Do not oil filters.
Air Intake Filter
Lint Filter
Air Output Filter
Figure 13 - Air Output, Air Intake, and Lint Filters, Models 2E510D and 2E511D
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Motor Shaft
Filter End Cover
Fan Guard
Air Intake Filter
Filter End Cover
Lint Filter
Air Output Filter
Figure 14 - Air Output, Air Intake, and Lint Filters, Models 3E218D and 3E219C
Fan Guard
PUMP PRESSURE ADJUSTMENT
1.Remove pressure gauge plug from filter end cover (see Figure 15).
2.Install accessory pressure gauge (part number HA1180) (see Figure 16).
3.Start heater (see Operation, page 5). Allow motor to reach full speed.
4.Adjust pressure. Turn relief valve to right to increase pressure. Turn relief valve to left to decrease pressure. See specification chart below for correct pressure for each model.
Model Pressure
Pump
2E510D 3.0 PSI 2E511D 3.4 PSI 3E218D 4.5 PSI 3E219C 5.0 PSI
5.Remove pressure gauge. Replace pressure gauge plug in filter end cover.
Pressure Gauge Plug
Figure 15 - Pressure Gauge Plug Removal
Pressure Gauge
Figure 16 - Adjusting Pump Pressure
Relief Valve
FUEL FILTER
1.Remove side cover screws using 5/16" nut-driver.
2.Remove side cover.
3.Pull upper fuel line off fuel filter neck (see Figure 17, page 8).
4.Carefully pry bushing, fuel filter, and lower fuel line (Models 3E218D and 3E219C only) out of fuel tank (see Figure 18, page 8).
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Maintenance (Continued)
5.Wash fuel filter with clean fuel and replace in tank.
6.Attach upper fuel line to fuel filter neck.
7.Replace side cover.
Fuel Filter
Side Cover
Figure 17 - Fuel Filter Removal, Models 2E510D and 2E511D
Fuel Filter, Bushing, and Lower Fuel Line
Side Cover
Figure 18 - Fuel Filter Removal, Models 3E218D and 3E219C
Upper Fuel Line
Upper Fuel Line
SPARK PLUG
(Models 2E510D and 2E511D)
1. Remove upper shell (see page 6).
2. Remove fan (see page 6).
3. Remove fuel and air line hoses from nozzle assembly.
4. Remove spark plug wire from spark plug.
5. Remove two screws using 5/16" nut­driver and remove burner strap.
6. Place hex-body of spark plug into vise and tighten.
7. Remove spark plug mounting nut using 11/16" open-end wrench.
8. Remove burner strap from spark plug.
Combustion Chamber
Nozzle Assembly
Air Line Hose
Figure 19 - Spark Plug Removal, Models 2E510D and 2E511D
Figure 20 - Spark Plug Gap, Models 2E510D and 2E511D
Spark Plug Mounting Nut
Burner Strap
Spark Plug Wire
Spark Plug
Fuel Line Hose
Bend Here to Adjust Gap
Gap
Burner Strap
45°
Figure 21 - Spark Plug Rotation, Models 2E510D and 2E511D
9. Clean and regap spark plug elec­trodes to .055" 2E510D and .075" 2E511D gap.
10.Replace burner strap onto spark plug. Rotate burner strap to position spark plug electrodes (see Figure 21).
11.Tighten spark plug with spark plug mounting nut.
12.Release hex-body of spark plug from vise.
13.Replace burner strap onto combus­tion chamber.
14. Attach spark plug wire to spark plug.
15.Attach fuel and air line hoses to nozzle assembly.
16.Replace fan (see page 6).
17.Replace fan guard and upper shell.
SPARK PLUG
(Models 3E218D and 3E219C)
1.Remove upper shell (see page 6).
2.Remove fan (see page 6).
3.Remove spark plug wire from spark
plug.
4.Remove spark plug from burner
head using 13/16" open-end wrench.
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Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Maintenance (Continued)
Burner Head
Spark Plug Wire
Spark Plug
Figure 22 - Spark Plug Removal, Models 3E218D and 3E219C
5. Clean and regap spark plug elec­trodes to .075" gap.
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
Bend Here to Adjust Gap
.075 Gap
3. Remove fuel and air line hoses from nozzle assembly.
Combustion Chamber
Nozzle Assembly
Air Line Hose
Figure 24 - Removing Air and Fuel Line Hoses, Models 2E510D and 2E511D
Fuel Line Hose
4. Turn nozzle assembly 1/4 turn to left and pull toward motor to remove (see Figure 25).
5. Place plastic hex-body into vise and lightly tighten.
6. Carefully remove nozzle from the nozzle adapter using 5/8" socket wrench.
Nozzle Face
Nozzle Sleeve
Nozzle
Nozzle Adapter
Air Line Fitting
Figure 26 - Nozzle and Nozzle Adapter, Models 2E510D and 2E511D
Fuel Line Fitting
Figure 23 - Spark Plug Gap, Models 3E218D and 3E219C
8. Replace fan (see page 6).
9. Replace fan guard and upper shell.
NOZZLE
(Models 2E510D and 2E511D)
1. Remove upper shell (see page 6).
2. Remove fan (see page 6).
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Burner Strap
Nozzle Assembly
Figure 25 - Removing Nozzle Assembly, Models 2E510D and 2E511D
9
7. Blow compressed air through face of nozzle. This will free any dirt in nozzle area.
8. Inspect nozzle sleeve for damage.
9. Replace nozzle into nozzle adapter until nozzle seats. Tighten 1/3 turn more using 5/8" socket wrench (40­45 inch-pounds).
10.Attach nozzle assembly to burner strap.
11.Attach fuel and airline hoses to nozzle assembly.
12.Replace fan (see page 6).
13.Replace fan guard and upper shell.
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Dayton Operating Instructions and Parts Manual
PFA/P 056B
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Dayton Portable Oil-Fired Heaters
Maintenance (Continued)
NOZZLE
(Models 3E218D and 3E219C)
1. Remove upper shell (see page 6).
2. Remove fan (see page 6).
3. Remove fuel and air line hoses from burner head.
4. Remove spark plug wire from spark plug.
5. Remove spark plug from burner head using 13/16" open-end wrench.
6. Remove three screws using 5/16" nut-driver and remove burner head from combustion chamber.
Combustion Chamber
Screw
Air Line Hose
0 BURNER HEAD DOM. PFA/P 021A
Figure 27 - Removing Burner Head, Models 3E218D and 3E219C
7. Place burner head into vise and lightly tighten.
8. Carefully remove nozzle from burner head using 5/8" socket wrench (see Figure 28).
9. Blow compressed air through face of nozzle. This will free any dirt in nozzle area.
Burner Head
Spark Plug
Fuel Line Hose
Spark Plug Wire
Nozzle Face
Nozzle Sleeve
Nozzle
Burner Head
Air Line Fitting
Figure 28 - Removing Nozzle, Models 3E218D and 3E219C
Fuel Line Fitting
10.Inspect nozzle sleeve for damage.
11.Replace nozzle into burner head and tighten firmly (80-110 inch-pounds).
12.Attach burner head to combustion chamber.
13.Install spark plug in burner head.
14. Attach spark plug wire to spark plug.
15.Attach fuel and airline hoses to burner head.
16.Replace fan (see page 6).
17.Replace fan guard and upper shell.
PUMP ROTOR
(Procedure if rotor is binding)
1. Remove upper shell (see page 6).
2. Remove filter end cover screws using 5/16" nut-driver.
3. Remove filter end cover and air filters.
4. Remove pump plate screws using 5/16" nut-driver.
Blade
Pump Plate
Air Intake Filter
Filter End Cover
Insert
Rotor
Air Output Filter
Fan Guard
Figure 29 - Rotor Location, Models 2E510D and 2E511D
Blade
Pump Plate
Air Intake Filter
Filter End Cover
Insert
Rotor
R-Domestic PFA/P 059A
Air Output Filter
Fan Guard
Figure 30 - Rotor Location, Models 3E218D and 3E219C
5. Remove pump plate.
6. Remove rotor, insert, and blades.
7. Check for debris in pump. If debris is found, blow out with compressed air.
8. Install insert and rotor.
9. Check gap on rotor. Adjust to .003"/ .004" if needed (see Figure 31, page 11).
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Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Maintenance (Continued)
Gap Adjusting Screw
.003"/.004" Gap Measured with Feeler Gauge
Rotor
Blade
Gap Adjusting Screw
Figure 31 - Gap Adjusting Screw Locations
NOTE: Rotate rotor one full turn to
insure the gap is .003"/.004" at tightest position. Adjust if needed.
10.Install blades, pump plate, air filters, and filter end cover.
11.Replace fan guard and upper shell.
12.Adjust pump pressure (see page 7).
NOTE: If rotor is still binding, proceed as follows.
13.Perform steps 1 through 6 (see page 10).
14.Place fine grade sandpaper (600 grit) on flat surface. Sand rotor lightly in “figure 8” motion four times (see Figure 32).
15.Reinstall insert and rotor.
16.Perform steps 10 through 12 above.
Sandpaper
Figure 32 - Sanding Rotor
Storing Trans
porting, or
Shipping
NOTE: If shipping, transport companies
require fuel tanks to be empty.
1. Drain fuel tank. NOTE: Some models have drain plug on underside of fuel tank. If so, remove drain plug to drain all fuel. If heater does not have drain plug, drain fuel through fuel cap opening. Be sure all fuel is removed.
2. Replace drain plug if provided.
3. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank, stir, and drain again. This will prevent excess debris from clogging filters during future use.
4. Replace fuel cap or drain plug. Prop­erly dispose of old and dirty fuel. Check with local automotive service stations that recycle oil.
5. If storing, store heater in dry place. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT: Do not store kerosene over summer months for use during next heat­ing season. Using old fuel could damage heater.
Preventative Maintenance Schedule
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Item
How Often
Fuel tank Flush every 150-200 hours of operation or as needed. See Storing, Transporting, or Shipping, Air output and Replace every 500 hours of operation or once a year. See Air Output, Air Intake, and Lint
lint filters Filters, page 7.
Air intake filter Wash and dry with soap and water every 500 hours of See Air Output, Air Intake, and Lint
operation or as needed. Filters, page 7. Fuel filter Clean twice a heating season or as needed. See Fuel Filter, page 7. Spark plug Clean and regap every 600 hours operation or replace as needed. See Spark Plug, page 8. Fan blades Clean every season or as needed. See Fan, page 6. Motor Not required/permanently lubricated.
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How To
above.
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Dayton Operating Instructions and Parts Manual
2E510D, 2E511D, 3E218D, and 3E219C
For Replacement Parts, call 1-800-323-0620
Dayton Portable
Please provide following information:
-Model number
-Serial number (if any)
Oil-Fired Heaters
-Part descriptions and number as shown in parts list
Address parts correspondence to:
Grainger Parts Operations P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074
Figure 33 - Motor and Pump Assembly for Models 2E510D and 2E511D
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1
2
3
4
5
6
18
17
16
15
14
1
2
4
5
7
8
9
13
11
10
12
Figure 34 - Burner Head Assembly for Models 3E218D and 3E219C
3
7
6
17
10
11 9
12
8
7
5
2
4
6
3
1
16
15
14
Figure 35 - Motor and Pump Assembly for Models 3E218D and 3E219C
2
13
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Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Replacement Parts List
2E510D, 2E511D, 3E218D, and 3E219C
Models 2E510D, 2E511D, 3E218D and 3E219C Portable Oil-Fired Heaters
Motor and Pump Assembly for Models 2E510D and 2E511D - Figure 33
Ref. Part 2E510D 2E511D No. Description Number Qty. Qty.
1 Motor 102001-01 1 1 2 Pump Body 079975-02 1
Pump Body 079975-03 1 3 Insert M22009 1 1 4 Rotor M22456-1 1
Rotor M22456-2 1 5 End Pump Cover M29608 1 1 6 Lint Filter M29632 1 1 7 Intake Filter M29633 1 1 8 End Cover M29609 1 1 9 #10-32x1" Screw *M12461-31 3 3 10 Adjusting Screw M27694 1 1
(*) Standard hardware item, available locally.
Ref. Part 2E510D 2E511D
Ref. Part 2E510D 2E511D
No. Description Number Qty. Qty.
No. Description Number Qty. Qty.
11 Pressure Relief Spring M10993-1 1 1 12 Plug M22997 1 1 13 1/4" Diameter Steel Ball M8940 1 1 14 Output Filter M29612-01 1 1 15 #10-32x1" Screw *M12461-31 6 6 16 90° Elbow M50016 1 1 17 Blade M8643 4
Blade M8643-2 4
18 #10-32x1/4" Screw *FHPF3-5C 2
#10-32 x 5/8" Screw *FHPF3-6C 2
Burner Head Assembly for Models 3E218D and 3E219C - Figure 34
Ref. Part 3E218D 3E219C No. Description Number Qty. Qty.
1 Nozzle HA3009 1
Nozzle HA3011 1 2 Nozzle Washer M10659-1 2 2 3 Nozzle Spring M10809-1 1 1
Ref. Part 2E510D 2E511D
Ref. Part 3E218D 3E219C
No. Description Number Qty. Qty.
No. Description Number Qty. Qty.
4 Nozzle Sleeve M8882 1 1 5 Burner Head Body M50924-03 1 1 6 Barb Fitting M50820-02 2 1 7 Spark Plug HA3012 1 1
Motor and Pump Assembly for Models 3E218D and 3E219C - Figure 35
Ref. Part 3E218D 3E219C No. Description Number Qty. Qty.
1 End Filter Cover M16545 1 1 2 #10-32x1" Screw *M12461-31 10 10 3 Intake Filter M12179 1 1 4 Output Filter M12244-1 1 1 5 Lint Filter M11637 1 1 6 End Pump Cover M50545 1 1 7 Blade M8643 4 4 8 Rotor Pump M22456-1 1 1 9 Rotor Insert M22009 1 1
Ref. Part 2E510D 2E511D
Ref. Part 3E218D 3E219C
No. Description Number Qty. Qty.
No. Description Number Qty. Qty.
10 Pump Body 079975-02 1 1 11 #10-32x1/4" Screw *FHPF3-5C 2 2 12 Barb Fitting M50820-02 1 1 13 Plug M22997 1 1 14 Adjusting Screw M27694 1 1 15 Relief Spring M10993-1 1 1 16 1/4" Diameter Ball M8940 1 1 17 Motor 097300-02 1 1
(*) Standard hardware item, available locally.
101421
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13
Dayton Operating Instructions and Parts Manual
2E510D and 2E511D
For Replacement Parts, call 1-800-323-0620
®
Dayton Portable
Please provide following information:
-Model number
-Serial number (if any)
Oil-Fired Heaters
-Part descriptions and number as shown in parts list
Address parts correspondence to:
Grainger Parts Operations P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074
5
22
4
39
3
9
21
6
10 18
20
7
8
1
2
9-1
9-2
11
9-5
9-4
9-3
12
13
34
19
17
Figure 36 - Replacement Parts Illustration for Models 2E510D and 2E511D
35
38
30
32
31
33
23
41
25
36
27
16
24
40
26
28
29
37
15
14
14
101421
Dayton Operating Instructions and Parts Manual
Replacement Parts List
Models 2E510D, 2E511D, 3E218D, and 3E219C
2E510D and 2E511D
Models 2E510D and 2E511D Portable Oil-Fired Heaters
Ref. Part 2E510D 2E511D No. Description Number Qty. Qty.
1 Handle M51104-01 1 1 2 Upper Shell 098511-34 1 1 3 #10-16x3/4" Screw *M11084-29 2 2 4 #10-16x1/2" Screw *100647-01 6 6 5 Combustion Chamber 099961-01 1
Combustion Chamber 098512-32 1
6 #6-32x3/8" Screw *M10908-2 2 2 7 Photocell Bracket M16660 1 1 8 Photocell Assembly HA3019 1 1 9 Burner Assembly 1 1
9-1 Nozzle HA3006 1
Nozzle 100735-17 1
9-2 Spark Plug HA3013 1 1 9-3 Nozzle Adapter 079980-01 1 1 9-4 Bracket 097124-01 1 1
9-5 14mm Nut M29824 1 1 10 #10-16x3/8" Screw *M11084-26 2 2 11 Fan M30884 1 1 12 Motor Package Assembly 1 1 13 Fan Guard M51105-01 1 1 14 Power Cord 098219-18 1 1 15 Strain Relief Bushing M11143-1 1 1 16 Hex Lock Nut NTC-4C 2 2 17 #10-16x3/8" Screw *M11084-26 2 2 18 Rubber Bumper M50631 2 2 19 Side Cover M50899-03AA 1 1 20 Motor Bracket 098138-01 1 1 21 Bushing M30865-02 2 2
Ref. Part 2E510D 2E511D No. Description Number Qty. Qty.
22 Clip Nut M11271-8 6 6 23 Bushing (wires) M50104-02 1 1 24 #10-16x3/8" Screw *M11084-26 6 6 25 #8-18x1/2" Screw *M15823-39 1 1 26 Lower Shell 098511-14 1 1 27 Rubber Airline M29652-04 1 1 28 Ignitor 098557-06 1 1 29 #10-16x3/4" Screw *M11084-29 2 2 30 Fuel Line M29652-05 1 1 31 Fuel Filter Assembly M50876-04 1
Fuel Filter Assembly M50876-05 1 32 Rubber Bushing M10990-3 1 1 33 Wire Assembly (red, 8 1/2") M16841-57 1 1 34 Terminal Board 099125-02 1 1 35 Rivet 099157-01 1 1 36 Flame-out Control HA3003 1 1 37 Fuel Cap (Includes Gasket) 097702-01 1 1 38 Fuel Tank 098513-23 1
Fuel Tank 098513-24 1 39 Heat Shield M51108-01 1 1 40 3/8-27 Hex Nut *099177-01 1 1 41 Wire Assembly
(green/yellow, 15 7/8") M9900-192 1 1
General Information Decal 101685-01 1 General Information Decal 101685-02 1 Thermostat Control (opt.) 2E535 1 1 Thermostat Control (opt.) 2E817 1 1
(*) Standard hardware item, available locally. () Not shown. (†) Not available as an assembly, see pages 14 and 15.
101421
®
15
Dayton Operating Instructions and Parts Manual
3E218D
For Replacement Parts, call 1-800-323-0620
®
Dayton Portable
Please provide following information:
-Model number
-Serial number (if any)
Oil-Fired Heaters
-Part descriptions and number as shown in parts list
Address parts correspondence to:
Grainger Parts Operations P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074
2
3
4
6
7
5
23
19
24
28
12
25
1
39
14
8
13
15
11
9
10
16
17
36
35
30
31
20
22
21
38
43
26
42
40
26
27
18
44
37
32
41
33
34
Figure 37 - Replacement Parts Illustration for Model 3E218D
101421
16
Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Replacement Parts List
Model 3E218D Portable Oil-Fired Heater
3E218D
Ref. Part 3E218D No. Description Number Qty.
1 Upper Shell 098511-164 1 2 #10-16x1/2" Screw *100647-01 8 3 Combustion Chamber 098512-31 1 4 Photocell Bracket M16660 1 5 #6-32x3/8" Screw *M10908-2 2 6 Photocell Assembly HA3019 1 7 Burner Assembly † 8 #10-16x1/2" Screw *M11084-27 3 9 Fan 097293-01 1 10 Motor and Pump Assembly 1 11 Rubber Bumper M50631 2 12 Motor Mounting Bracket 098138-02 1 13 Solid State Relay 097061-01 1 14 #8-18x1/2" Screw *M15823-39 2 15 Hex Lock Nut NTC-4C 2 16 Fan Guard M51114-01 1 17 Ignitor 102482-01 1 18 #10-16x3/4" Screw *M11084-29 2 19 Fuel Line M51345-01 1 20 Fuel Filter M51150-01 1 21 Fuel Line Tube M51151-01 1 22 Rubber Bushing M10990-3 1 23 Airline M50814-03 1 24 Lower Shell 098511-163 1
Ref. Part 2E510D 2E511D
Ref. Part 3E218D
No. Description Number Qty. Qty.
No. Description Number Qty.
25 Bushing M50104-03 2 26 Bushing M50104-01 2 27 #10-16x1/2" Screw *M11084-27 6 28 Clip Nut M11271-8 8 29 #8-18x1/2" Screw *M15823-39 1 30 Fuel Tank 098513-21 1 31 Fuel Cap (Includes Gasket) 097702-01 1 32 Flame-out Control HA3003 1 33 Strain Relief Bushing M11143-1 1 34 Power Cord 098219-19 1 35 Side Cover M51077-01AA 1 36 #10-16x1/2" Screw *M11084-27 4 37 Terminal Board 099125-03 1 38 Rivet 099157-01 1 39 Wire Assembly (red, 16") 079010-20 1 40 Wire Assembly (red, 8 1/2") M16841-57 1 41 3/8-27 Hex Nut *099177-01 1 42 Button Plug 099213-01 1 43 Drain Plug (Includes O-ring) M27417 1 44 Wire Assembly M9900-192 1
Thermostat Control (opt.) 2E535 1 Thermostat Control (opt.) 2E817 1 General Information Decal 101685-03 1
(*) Standard hardware item, available locally. () Not shown. (†) Not available as an assembly, see pages 14 and 15.
101421
®
17
Dayton Operating Instructions and Parts Manual
3E219C
For Replacement Parts, call 1-800-323-0620
®
Dayton Portable
Please provide following information:
-Model number
-Serial number (if any)
Oil-Fired Heaters
-Part descriptions and number as shown in parts list
27
2
3
4
6
7
5
23
19
24
28
12
25
13
1
39
14
8
11
15
Address parts correspondence to:
Grainger Parts Operations P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074
42
9
10
23
16
17
36
Figure 38 - Replacement Parts Illustration for Model 3E219C
35
30
31
44
20
22
21
38
26
29
41
40
26
27
18
45
37
32
43
33
34
18
101421
Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Replacement Parts List
Model 3E219C Portable Oil-Fired Heater
3E219C
Ref. Part 3E219C No. Description Number Qty.
1 Upper Shell 098511-164 1
2 #10-16x1/2" Screw *100647-01 8
3 Combustion Chamber 098512-28 1 4 Photocell Bracket 099229-01 1
5 #6-32x3/8" Screw *M10908-2 2
6 Photocell Assembly HA3019 1 7 Burner Assembly 1
8 #10-16x1/2" Screw *M11084-27 3
9 Fan 097293-01 1 10 Motor and Pump Assembly 1 11 Rubber Bumper M50631 2 12 Motor Mounting Bracket 098138-02 1 13 Solid State Relay 097061-01 1
14 #8-18x1/2" Screw *M15823-39 2
15 Hex Lock Nut, 1/4-20 NTC-4C 2 16 Fan Guard M51114-01 1 17 Ignitor 102482-01 1
18 #10-16x3/4" Screw *M11084-29 2
19 Fuel Line M51345-02 1 20 Fuel Filter M51150-01 1 21 Fuel Line Tube M51151-02 1 22 Rubber Bushing M10990-3 1 23 Airline M50814-03 1 24 Lower Shell 098511-163 1
Ref. Part 3E219C No. Description Number Qty.
25 Bushing M50104-03 2 26 Bushing M50104-01 2 27 #10-16x1/2" Screw *M11084-27 8 28 Clip Nut M11271-8 8 29 #8-18x1/2" Screw *M15823-39 1 30 Fuel Tank 098513-55 1 31 Fuel Cap (Includes Gasket) 097702-01 1 32 Flame-out Control HA3003 1 33 Strain Relief Bushing M11143-1 1 34 Power Cord 098219-19 1 35 Side Cover M51077-01AA 1 36 #10-16x1/2" Screw *M11084-27 4 37 Terminal Board 099125-03 1 38 Rivet 099157-01 1 39 Wire Assembly (red, 18") 079010-20 1 40 Wire Assembly (red, 8 1/2") M16841-57 1 41 Drain Plug (includes O-ring) M27417 1 42 #10-16x3/8" Screw *099230-01 2 43 3/8-27 Hex Nut *099177-01 1 44 Button Plug 099213-01 1 45 Wire Assembly M9900-192 1
Thermostat Control (opt.) 2E535 1 Thermostat Control (opt.) 2E817 1 General Information Decal 101685-04 1
(*) Standard hardware item, available locally. () Not shown. (†) Not available as an assembly, see pages 14 and 15.
101421
®
19
Dayton Operating Instructions and Parts Manual
®
Dayton Portable Oil-Fired Heaters
Replacement Parts List for Handle and Wheel Group Models 3E218D and 3E219C
Ref. Part Number No. Description 3E218D 3E519C Qty.
1 Front Handle HA2203 HA2204 1 2 Rear Handle HA2203 HA2204 1 3 Oval Head Screw,
#10 - 24 x 1 3/4" M12345-33 M12345-33 8 4 Wheel Support Frame M12342-3 M12831-3 1 5 Torque Lock
Hex Nut, 10-24 NTC-3C NTC-3C 8 6 Axle M51015-01 M16801-2 1 7 Wheel 097896-01 097896-01 2 8 Cap Nut M28526 M28526 2
3
4
5
8
1
7
2
6
Maintenance Kits
Figure 39 - Handle and Wheel Assembly
Part Numbers for Models
2E510D 2E511D 3E218D 3E219C
Flame-out Control * HA3003 HA3003 HA3003 HA3003 Spark Plug * HA3013 HA3013 HA3012 HA3012 Filter Kit * HA3014 HA3014 HA3017 HA3018 Nozzle Kit HA3006 100735-17 HA3009 HA3011 Rotor/Air Pump Kit * HA3004 HA3005 HA3004 HA3004 Handle HA2203 HA2204 Photocell * HA3019 HA3019 HA3019 HA3019 Pump Adjustment HA3020 HA3020 HA3020 HA3020 Tune Up Kit 5E196 5E196 5E198 5E197
(*) Included in Tune Up Kit
Accessories
2E510D 2E511D 3E218D 3E219C
Air Gauge Kit HA1180 HA1180 HA1180 HA1180 Standard Wheels and Handle Kit HA1206 HA1206 —— —— Heavy Duty Wheels and Handle Kit HA1202 HA1202 —— —— Interchangable Thermostat 2E535 or 2E817 for All Models (2E535 is Hydraulic, 2E537 is Bi-Metal)
20
101421
Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Wiring Diagrams
Power Plug
120V/60Hz
White
White
Motor
Green
Ignitor
Spark Plug
Terminal
Board
Red
Red
Figure 40 - Wiring Diagram for Models 2E510D and 2E511D
White
White
Motor
Green
Ignitor
Spark Plug
Terminal
Board
Red
Red
White
Power Plug
120V/60Hz
White
White
Red
White
Green
Green
Red
Black
White
Blue
Photocell
Black
White
Blue
Photocell
Blue
Blue
B
Flame-
Out
Control R
B
Flame-
Out
Control
R
Reset
Button
Reset
Button
Black
Figure 41 - Wiring Diagram for Models 3E218D and 3E219C
101421
Relay
Red
®
21
Dayton Operating Instructions and Parts Manual
®
Dayton Portable Oil-Fired Heaters
Troubleshooting Chart
Symptom
Heater ignites, but flame-out control shuts off heater after a short period of time
Heater will not ignite, but motor runs for a short period of time
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Possible Cause(s)
1.Wrong pump pressure
2. Dirty air output, air intake and lint filters
3.Dirty fuel filter
4.Dirt in nozzle
5.Dirty photocell lens
6.Bad flame-out control
1.Wrong pump pressure
2.Carbon deposits on spark plug and/ or improper gap
3.Dirty fuel filter
4.Dirt in nozzle
5.Water in fuel tank
Corrective Action
1. See Pump Pressure Adjustment, page 7
2.See Air Output, Air Intake and Lint Filters, page 7
3.See Fuel Filter, page 7
4.See Nozzle, page 9
5.Clean photocell lens
6.Replace flame-out control
1. See Pump Pressure Adjustment, page 7
2.See Spark Plug, page 8
3.See Fuel Filter, page 7
4.See Nozzle, page 9
5.Drain and flush fuel tank with clean kerosene. See Storing, Transporting, or Shipping, page 11
Motor does not start when heater is plugged in, fan rotates slowly or does not turn
High Voltage!
6.Electronic ignitor not grounded
7.Bad electronic ignitor
1.Flame-out control not reset
2.Solid state relay not allowed to reset
3.Binding pump rotor
22
6.Make sure electronic ignitor mount­ing is tight
7.Replace electronic ignitor
1.Press flame-out control reset button
2.Wait two minutes before trying to restart heater
3.If fan is hard to turn, see Pump
Rotor, page 10
101421
Dayton Operating Instructions and Parts Manual
Models 2E510D, 2E511D, 3E218D, and 3E219C
Notes
____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________
101421
23
®
Dayton Operating Instructions and Parts Manual
2E510D, 2E511D, 3E218D, and 3E219C
Dayton Portable Oil-Fired Heaters
LIMITED WARRANTY
Dayton One-Year Limited Warranty. Portable Oil-Fired heaters, Models 2E510D, 2E511D, 3E218D and 3E219C, are warranted by Dayton Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or materials under normal use for one year after date of purchase. Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Dayton’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from state to state.
Limitation of Liability. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is expressly disclaimed. Dayton’s liability in all events is limited to, and shall not exceed, the purchase price paid.
Warranty Disclaimer. Dayton has made a diligent effort to illustrate and describe the products in this literature accurately; however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the products are merchantable, or fit for a particular purpose, or that the products will necessarily conform to the illustrations or descriptions.
Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY” above is made or authorized by Dayton.
Product Suitability. Many states and localities have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, please review the product application, and national and local codes and regulations, and be sure that the product, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some states do not allow limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this limited warranty, any implied warranties of merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.
Prompt Disposition. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.
Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714 U.S.A.
Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714
101421 01
NOT A UPC
101421-01 Rev. C 03/98
®
Version B - For Reduction G016.J
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