Dayton 1XJX7, 1XJX8, 1XJX9, 1XJY1, 1XJY2 User Manual

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Operating Instructions & Parts Manual 1XJX7 thru 1XJX9, and 1XJY1 thru 1XJY4
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
roperty damage! Retain instructions for future reference.
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Dayton
Direct-Drive
Blowers
Description
ayton direct-drive blowers are specifically engineered for air-conditioning,
D heating and ventilating systems where the blower is mounted within a cabinet or plenum chamber. To minimize vibration, 4-point reinforced mounting brackets have been equipped with rubber isolators. Blowers can be mounted in four variable discharge positions. All motors are permanent split capacitor type (with appropriate capacitor attached) with automatic reset thermal protection.
Dimensions
Model x Width A B CDEFGHI
1XJX7 97/16 x 73/16 129/16 61/8 3/4 12¾ 713/16 71/8 91/8 619/32 1XJX8 97/16 x 97/16 15 77/32 19/16 159/32 10¼ 89/16 125/16 1113/16 6½ 1XJX9 9 1XJY1 11 x 7 1XJY2 11 x 10 1XJY3 13 x 9½ 19 1XJY4 13 x 9½ 199/32 91/16 15/8 205/16 133/8 119/16 135/16 123/16 85/16
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Figure 1 – Dimensions
General Safety Information
installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury.
Wheel Diameter
7
/16x 97/1
6
13
/16 169/16 77/8 19/32 175/16 113/8 95/8 11½ 10½ 6
9
/16 169/16 77/8 19/32 175/16 113/8 95/8 141/16 131/16 6
A
B
Disconnect power source before
15 77/3
9
/32 87/8 15/8 205/16 133/8 119/16 135/16 123/16 811/16
C
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1. Blower should be installed and
2. Follow all local electrical and safety
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serviced by a qualified technician only.
codes, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA) in the United States.
19/1
6
159/3
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2
10¼ 89/1
Unpacking
1. Inspect unit for any damage that may have occurred during transit.
2. Shipping damage claim must be filed with carrier.
3. Insure that blower wheel spins freely before installation.
Motor Component Recognition
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3. Motor must be securely and adequately grounded. This can be accomplished by wiring with a grounded, metal-clad raceway system by using a separate ground wire connected to the bare metal of the motor frame, or other suitable means.
4. Always disconnect power source before working on or near a motor or its connected load. Lock it in the open position and tag to prevent unexpected application of power.
5. In accordance with OSHA require­ments, guarding is required if blower is mounted less than 7 feet above floor or where workers have access.
6. Be careful when touching the exterior of an operating motor; it may be hot enough to cause injury. With modern motors, this condition is normal as they are built to operate at higher temperatures.
125/1
6
1113/166½
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Form 5S5843
Printed in China 09670 1007/240/VCPVP
ayton Operating Instructions and Parts Manual
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1XJX7 thru 1XJX9, and 1XJY1 thru 1XJY4
Dayton®Direct-Drive Blowers
General Safety Information
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enough to cause injury.
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7. Protect power cable from coming into
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contact with sharp objects.
8. Do not kink power cable and never
Do not touch motor. It may be hot
allow cable to come in contact with oil, grease, hot surfaces or chemicals.
9. Make certain that the power source conforms to the requirements of your equipment.
Do not use in a flammable or
explosive atmosphere.
Installation
1. Attach the housing supports (ordered separately) to the housing in the desired discharge position.
Specifications and Performance
Model
Wheel Dia. Width SP SP SP SP SP SP SP Speeds RPM HP 60 Hz Amps
Wheel .300” .400” .500” .600” .700” .800” .900” No. of Motor Volts Full Load
For safety, a
lockable disconnect switch should be located near blower so power can be positively disconnected while installing or servicing the fan.
Blower frame and
motor must be electrically grounded to a suitable electrical ground such as a grounded metallic raceway or ground wire system. Be sure the motor to housing ground wire is secure.
2. Wiring connections:
a. For Models 1XJX7 and 1XJX8
connect the two leads to the appropriate power source.
b.For Models 1XJX9, 1XJY1, 1XJY2,
1XJY3 and 1XJY4, refer to Figure 2, page 3 for wiring.
NOTE: The purple lead in the wiring diagrams must always be used as one of the electrical connections. All leads not used must be “dead ended” (taped off).
3. Unit is ready for operation.
CFM Air Delivery @ RPM Shown
Operation
After the blower is installed and all duct work is re-attached, measure the current input to the motor and compare with the nameplate rating of the motor (See “Specifications and Performance”) to determine if the motor is operating under safe load conditions.
Make certain that
the blower is operating within the static pressure limits shown in the “Specification and Performance” chart; if not, motor overload will result.
Maintenance
Do not depend on
any switch as the sole means of disconnecting power when installing or servicing the fan. If the power disconnect is out-of-sight, lock it in the open position and tag to prevent application of power. Failure to do so may result in fatal electrical shock.
LUBRICATION
The motor bearings are permanently lubricated ball-bearings.
1XJX7 97/16“73/16 1009 1005 1001 929 838 692 1 1070 1/6 115 3.7 1XJX8 9
1XJX9
7
/16 97/16 1457 1340 1319 1301 1230 1117 715 1 986 1/4 115 4.9
7
/16 97/16 1638 1610 1545 1457 1358 1225 1050 4 1085 1/3 115 6.9
9
7
9
/16 97/16 1516 1496 1437 1373 1320 1139 926 4 1040 1/3 115 6.9
7
9
/16 97/16 1368 1310 1280 1256 1185 1052 826 4 937 1/3 115 6.9
7
/16 97/16 1132 1101 1083 1046 1012 896 813 4 858 1/3 115 6.9
9
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Dayton Operating Instructions and Parts Manual
Models 1XJX7 thru 1XJX9, and 1XJY1 thru 1XJY4
Specifications and Performance (Continued)
Model Dia. Width SP SP SP SP SP SP SP Speeds RPM HP 60 Hz Amps
Wheel Wheel .800” .900” 1.000” 1.100” 1.200” 1.250” 1.300” No. of Motor Volts Full Load
11“ 713/16 1857 1751 1654 1521 1188 938 4 1060 1/2 115 9.0
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1XJY1
11 7 11 7 11 7 11 10
1XJY2
11 10 11 10 11 10
Model Dia. Width SP SP SP SP SP SP SP Speeds RPM HP 60 Hz Amps
Wheel Wheel 1.200” 1.300” 1.400” 1.500” 1.600” 1.700” 1.800” No. of Motor Volts Full Load
1
/16 1706 1632 1546 1381 1033 863 – 4 1035 1/2 115 9.0
13
/16 1524 1458 1393 1208 925 841 4 989 1/2 115 9.0
13
/16 1327 1279 1162 1049 846 622 – 4 946 1/2 115 9.0
9
/16 2016 1864 1704 1399 1217 1171 4 1100 3/4 115 9.0
9
/16 1925 1776 1589 1255 1184 1122 4 1080 3/4 115 9.0
9
/16 1745 1636 1430 1209 1128 1074 4 1050 3/4 115 9.0
9
/16 1587 1474 1345 1152 1110 880 4 1027 3/4 115 9.0
13” 9½” 2701 2522 2373 2231 2057 1851 1655 3 1097 1 115 15.3
1XJY3 13 2480 2373 2218 2084 1910 1696 1384 3 1070 1 115 15.3
13 2248 2143 2032 1890 1685 1498 3 1038 1 115 15.3 13 2553 2465 2316 2149 1957 1671 1416 3 1086 1 230/208 7.2/6.9
1XJY4 13 2472 2401 2282 2116 1925 1680 1334 3 1062 1 230/208 7.2/6.9
13 2255 2204 2078 1959 1707 1333 3 1039 1 230/208 7.2/6.9
Single-Speed motor connection Diagram for models 1XJX7 and 1XJX8
Purple - Common
Black
Motor
Brown Brown
CFM Air Delivery @ RPM Shown
CFM Air Delivery @ RPM Shown
Line
3-Speed motor connection diagram for models 1XJY3 and 1XJY4
Purple - Common
Black
Blue
Motor
Red Brown
Brown
High
Med. Low
Line
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4-Speed motor connection diagram for models 1XJX9, 1XJY1 and 1XJY2
Purple - Common
Black-1
Motor
Yellow-2 Orange-3
Red-4 Brown Brown
Figure 2 – Wiring Diagrams
High
Line
Med. High
Med. Low
Low
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ayton Operating Instructions and Parts Manual
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For Repair Parts, call 1-800-323-0620
24 hours a day – 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
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1XJX7 thru 1XJX9, and 1XJY1 thru 1XJY4
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Figure 3 – Repair Parts Illustration for Direct-Drive Blowers
Repair Parts List for Direct-Drive Blowers
Ref. Part Number for Models: No. Description 1XJX7 1XJX8 1XJX9 1XJY1 1XJY2 1XJY3 1XJY4 Quantity
1 Motor with capacitor 2JFF9 2JFF3 2JFF5 2JFF6 2JFF4 2JFF8 2JFF7 1
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Dayton Operating Instructions and Parts Manual
Models 1XJX7 thru 1XJX9, and 1XJY1 thru 1XJY4
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Excessive noise
Insufficient air flow
Too much air flow
Unit fails to operate
1. Blower wheel striking housing
2. Foreign material inside housing
3. Loose or leaking duct work
1. Motor speed inadequate
2. Leaks in duct work
3. Shutters and/or registers closed
4. Obstruction in system
1. Motor speed too fast (multi-speed units only)
2. Registers or grilles not installed
3. Insufficient static pressure
1. Blown fuse or open circuit breaker
2. Defective motor/motor capacitor
1. Realign
2. Clean
3. Repair and/or secure properly
1. Make speed adjustment
2. Repair
3. Open
4. Remove
1. Lower speed
2. Install to match system requirements
3. Check your static pressure calculations and correct system accordingly
1. Replace fuse or reset circuit breaker
2. Replace
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ayton Operating Instructions and Parts Manual
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1XJX7 thru 1XJX9, and 1XJY1 thru 1XJY4
Dayton®Direct-Drive Blowers
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LIMITED WARRANTY
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DAYTON ONE-YEAR LIMITED WARRANTY. DAYTON®DIRECT-DRIVE BLOWERS, MODELS COVERED IN THIS MANUAL, ARE
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WARRANTED BY DAYTON ELECTRIC MFG. CO. (DAYTON) TO THE ORIGINAL USER AGAINST DEFECTS IN WORKMANSHIP OR
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MATERIALS UNDER NORMAL USE FOR ONE YEAR AFTER DATE OF PURCHASE. ANY PART WHICH IS DETERMINED TO BE
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DEFECTIVE IN MATERIAL OR WORKMANSHIP AND RETURNED TO AN AUTHORIZED SERVICE LOCATION, AS DAYTON
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DESIGNATES, SHIPPING COSTS PREPAID, WILL BE, AS THE EXCLUSIVE REMEDY, REPAIRED OR REPLACED AT DAYTON’S
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OPTION. FOR LIMITED WARRANTY CLAIM PROCEDURES, SEE “PROMPT DISPOSITION” BELOW. THIS LIMITED WARRANTY GIVES PURCHASERS SPECIFIC LEGAL RIGHTS WHICH VARY FROM JURISDICTION TO JURISDICTION.
LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, DAYTON’S LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. DAYTON’S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID.
WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION AND ILLUSTRATE THE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION AND ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR IMPLY A WARRANTY THAT THE PRODUCTS ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE, OR THAT THE PRODUCTS WILL NECESSARILY CONFORM TO THE ILLUSTRATIONS OR DESCRIPTIONS. EXCEPT AS PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER THAN AS STATED IN THE “LIMITED WARRANTY” ABOVE IS MADE OR AUTHORIZED BY DAYTON.
Technical Advice and Recommendations, Disclaimer. Notwithstanding any past practice or dealings or trade custom, sales shall not include the furnishing of technical advice or assistance or system design. Dayton assumes no obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice, installation or use of products.
Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While attempts are made to assure that Dayton products comply with such codes, Dayton cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.
Prompt Disposition. A good faith effort will be made for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.
Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714-4014 U.S.A.
Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A.
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