Datasheet SA9122EFA, SA9122EPA Datasheet (SAMES)

Page 1
sames
SA9122E
SINGLE PHASE UNIDIRECTIONAL POWER/ENERGY
METERING IC WITH SEPERA TE 64 SEGMENT LCD DRIVER
FEATURES
n Performs unidirectional power and
energy measurement
n On-chip 64 segment LCD driver n Meets the IEC 521/1036 Specification
n Total power consumption rating below
n Adaptable to different types of current
sensors
n Operates over a wide temperature
range
n Different pulse rate options available
for power information
n LCD data input via a serial interface
25 mW
DESCRIPTION
PIN CONNECTIONS
The SAMES SA9122E Single Phase unidirectional active Power/Energy metering integrated circuit includes a seperate on­chip 64 segment Liquid Crystal Display driver. The power/energy metering circuit generates a pulse rate output, proportional to the power consumption, while the LCD driver is programmable via a serial interface.
The method of power calculation takes the power factor into account. Energy consump­tion is determined by the power measurement being integrated over time.
The LCD driver is capable of driving 8 decimal digits (7 segment) and 8 announciators on a 4 track multiplexed backplane display.
This innovative combination energy metering/ LCD display driver integrated circuit has been designed to provide meter designers with flexibility in the choice of the µ-controller employed, and is ideally suited for applica­tions such as residential municipal metering and factory energy metering and control.
The SA9122E integrated circuit is available in both 40 pin dual-in-line plastic (DIP-40), as well as 44 pin plastic leaded chip carrier
RX V
CIP CIN
COP CON IVN IIP IIN GND VREF CPON CPOP CPIN CPIP
V R[0]
R[1] R[2] R[3]
1 2
SS
3 4 5 6 7 8
9 10 11 12 13 14 15 16
DD
17 18 19 20
DR-00932
Package: DIP-40
(PLCC-44) package types.
4362 PDS039-SA9122E-001 REV. A 19-09-1995
FOUT2
40 39
FOUT1
38
OSC1 OSC2
37
S[15]
36 35
S[14] S[13]
34 33
S[12]
32
S[11]
31
S[10]
30
S[9]
29
S[8] S[7]
28 27
S[6]
26
S[5]
25
S[4]
24
S[3]
23
S[2]
22
S[1]
21
S[0]
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SA9122E
]
]
]
]
S[14]S[11
S[12
S[13
38
39 37 36 35
N.C.
S[10
34
S[9]
S[8]
33 32 31
S[7]
30
S[6]
29
S[5]
BLOCK DIAGRAM
IIP
IIN
IVP
GND
ANALOG
SIGNAL
PROCE-
S[15] OSC2 OSC1 FOUT1 FOUT2 N.C. RX
V
SS CIP CIN COP
DR-00934
SSING
40 41 42 43 44 1 2 3 4 5 6
7
CON
IVN
12
981011
IIP
IIN
N.C.
GND
13 14 15
Package: PLCC-44
POWER
INTEG­RATOR
VOLTAGE
REF.
OSC
16
17
CPON
CPIN
VREF
CPOP
FREQUENCY
SRAM
SERIAL
INTERFACE
28
S[4]
27
S[3]
26
S[2]
25
S[1]
24
S[0]
23
N.C.
22
R[3]
21
R[2]
20
R[1]
19
R[0]
18
V
CPIP
V
V
DD
SS
POWER
TO
SEGMENT
DRIVERS
BACKPLANE
DRIVERS
DD
FOUT1 FOUT2
S[15]
S[0]
R[3]
R[0]
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DR-00933
VREF OSC1
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OSC2 RX
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SA9122E
ABSOLUTE MAXIMUM RATINGS*
Parameter Symbol Min Max Unit
Supply Voltage VDD -V Current on any pin I Storage Temperature T Operating Temperature T
PIN
STG
O
SS
-0.3 6.0 V
-150 +150 mA
-40 +125 °C
-40 +85 °C
* Stresses above those listed under “Absolute Maximum Ratings” may cause permanent
damage to the device. This is a stress rating only. Functional operation of the device at these or any other condition above those indicated in the operational sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(VDD = 2.5V, VSS = -2.5V, over the temperature range -10°C to +70°C#, unless otherwise specified.)
Parameter Symbol Min Typ Max Unit Condition
Supply Voltage: Positive V Supply Voltage: Negative V Supply Current: Positive I Supply Current: Negative I
DD
SS
DD
SS
Current Sensor Inputs (Differential) Input Current Range I
II
Voltage Sensor Input (Asymmetrical) Input Current Range I
IV
Pins FOUT1, FOUT2
Output Low Voltage V Output High Voltage V
Pulse Rate FOUT1 f
FOUT2
1
OL
OH
P
f
P2
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2.25 2.75 V
-2.75 -2.25 V 57mA 57mA
-25 +25 µA Peak value
-25 +25 µA Peak value
VSS+1 V IOL = 5mA
VDD-1 V IOH = -2mA
10 1160 Hz Specified linearity
0.5 3000 Hz Min and max limits fP/290
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SA9122E
ELECTRICAL CHARACTERISTICS (Continued)
Parameter Symbol Min Typ Max Unit Condition
Oscillator Recommended crystal:
TV colour burst crystal f = 3.5795 MHz
Pin VREF With R = 24k
Ref. Current -I Ref. Voltage V
R R
45 50 55 µA connected to V
1.1 1.3 V Referred to V
SS
SS
LCD backplane Voltage V
LCD segment Voltage V
B
s
VDD &
V
SS
1/3 V 2/3 V
DD DD
R[0] ... R[3]
V V
S[0] ... S[15]
Note1: Two additional bondout options at FOUT2 are available on request: fp/4 and
fp/16.
#
Extended Operating Temperature Range available on request.
PIN DESCRIPTION
PLCC-44 DIP-40 Designation Description
11 10 GND Ground 18 16 V
3 2 V
DD SS
Positive Supply Voltage Negative Supply Voltage
8 7 IVN Analog input for Voltage 10 9 IIN Inputs for current sensor 9 8 IIP 42 38 OSC1 Connections for crystal or ceramic resonator 41 37 OSC2 (OSC1 = Input ; OSC2 = Output) 14 12 CPON Connections for outer loop capacitor of 15 13 CPOP A/D converter (Voltage) 16 14 CPIN Connections for inner loop capacitor of 17 15 CPIP A/D converter (Voltage)
4 3 CIP Connections for inner loop capacitor of 5 4 CIN A/D converter (Current) 6 5 COP Connections for outer loop capacitor of 7 6 CON A/D converter (Current)
13 11 VREF Connection for current setting resistor
2 1 RX Serial data input 44 40 FOUT2 Pulse rate outputs 43 39 FOUT1
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PIN DESCRIPTION (Continued)
PLCC-44 DIP-40 Designation Description
19 17 R[0] Output drivers for LCD back planes 20 18 R[1] 21 19 R[2] 22 20 R[3] 24 21 S[0] Output drivers for LCD segments 25 22 S[1] 26 23 S[2] 27 24 S[3] 28 25 S[4] 29 26 S[5] 30 27 S[6] 31 28 S[7] 32 29 S[8] 33 30 S[9] 35 31 S[10] 36 32 S[11] 37 33 S[12] 38 34 S[13] 39 35 S[14] 40 36 S[15] 1 NC Not connected 12 NC 23 NC 34 NC
SA9122E
FUNCTIONAL DESCRIPTION
The SA9122E is a CMOS mixed signal Analog/Digital integrated circuit, which performs power/energy calculations across a power range of 1000:1, to an overall accurancy of better than Class 1, and includes a seperate 64 segment LCD display driver function.
The integrated circuit includes all the required functions for 1-phase power and energy measurement such as two oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures. The SA9122E generates pulses, the frequency of which is proportional to the power consumption. Two frequency outputs (FOUT1 and FOUT2) are available, with additional frequency options available on request. The pulse rate follows the instantaneous power measured.
The separate Liquid Crystal Display driver function included on-chip, drives up to 64 segments on a 4 track muliplexed backplane display, programmable via a serial interface having a RS232 protocol.
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SA9122E
1. Power calculation
In the Application Circuit (Figure 1), the voltage drop across the shunt will be between 0 and 16mV (0 to 80A through a shunt resistor of 200µ). This voltage is converted to a current of between 0 and 16µA, by means of resistors R1 and R2.
The current sense input saturates at an input current of ±25µA peak. For the voltage sensor input, the mains voltage (230VAC) is divided down through
a divider to 14V. The current into the A/D converter input is set at 14µA
RMS
mains voltage, via resistor R4 (1MΩ). In this configuration, with a mains voltage of 230V and a current of 80A, the output
frequency of the SA9122E power meter chip at FOUT1 is 1.16kHz. In this case, 1 pulse will correspond to an energy consumption of 18.4kW/1160Hz = 15.9Ws.
The output frequency at FOUT2 is FOUT1 /290 (i.e. The frequency ouput at FOUT1 divided by 290).
2. Analog Input configuration
The input circuitry of the current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping
diodes. The feedback loops from the outputs of the amplifiers AI and AV generate virtual
shorts on the signal inputs. Exact duplications of the input currents are generated for the analog signal processing circuitry.
at nominal
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IIN
CURRENT SENSOR INPUTS
IIP
IVN
VOLTAGE SENSOR INPUT
DR-00935
V
DD
V
SS
V
DD
V
SS
V
DD
V
SS
GND
A
I
A
V
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3. LCD Programming Protocol
Programming of the SA9122E's on-chip Liquid Crystal Display memory is performed via a serial interface having a RS232 data format. The data for display is transferred on RX at 19 200 baud.
The format of the data as well as the data memory map, is given below:
Data format on RX
SA9122E
START
DR-00937
A1A0
A3A2 D2D0 D1 STOPD3
LCD memory map
Inserting a '1' into a memory location turns the segment on and a '0' turns the segment off.
A3 A2 A1 A0 D3 D2 D1 D0 Pin
0000 S[0] 0001 S[1] 0010 S[2] 0011 S[3] 0100 S[4] 0101 S[5] 0110 S[6] 0111 S[7] 1000 S[8] 1001 S[9] 1010 S[10] 1011 S[11] 1100 S[12] 1101 S[13] 1110 S[14] 1111 S[15]
R[3] R[2] R[1] R[0]
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SA9122E
4. Electrostatic Discharge (ESD) Protection
The SA9122E integrated circuit's inputs/outputs are protected against ESD according to Mil-Std 883C, method 3015.
5. Power Consumption
The power consumption rating of the SA9122E integrated circuit is less than 25mW.
TYPICAL APPLICATIONS
In the Application Circuit (Figure 1), the components required for this power metering application, are shown.
In Figure 1 a shunt resistor is used for current sensing. In this application, the circuitry requires a +2.5V, 0V, -2.5V DC supply.
The most important external components for the SA9122E integrated circuit are: C1 and C2 are the outer loop capacitors for the two integrated oversampling A/D
converters. The value of these capacitors is 560pF. The actual values determine the signal to noise and stability performance. The tolerances
should be within ±10%. C3 and C4 are the inner loop capacitors of the A/D converters. The optimum value is
3.3nF. The actual values are uncritical. Values smaller than 0.5nF and larger than 5nF should be avoided.
R2, R1 and RSH are the resistors defining the current level into the current sense input. The values should be selected for an input current of 16µA
into the SA9122E at
RMS
maximum line current. Values for RSH of less than 200µ should be avoided. R1 = R2 = (IL/16µA Where I
L
) * RSH/2
RMS
= Line current
RSH = Shunt resistor/termination resistor
R3, R6 and R4 set the current for the voltage sense input. The values should be selected so that the input current into the voltage sense input (virtual ground) is set to 14µA
RMS
R7 defines the reference current (IR). With R7 = 24k, optimum conditions are set. R may be varied within ±10% for calibration purposes. Any change to R7 will affect the output quadratically (i.e.: R7 = +5%, fP = +10%).
.
7
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The formula for calculating the output frequency is given below: f = 11.16
3.58MHz I
FOUTX
*
FOSC * II .I
*
V
2
R
Where FOUTX = Normal rated frequency (4Hz or 1160Hz)
FOSC = Oscillator frequency (2MHz ...... 4MHz)
SA9122E
I
I
I
V
I
R
= Input current for current sensor input (16µA at rated line current) = Input current for voltage sensor input (14µA at rated line voltage) = Reference current (typically 50µA)
XTAL is a colour burst TV crystal (f = 3.5795 MHz) for the oscillator. The oscillator frequency is divided down to 1.7897 MHz on-chip, to supply the digital circuitry and the A/D converters.
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SA9122E
Figure 1: Application Circuit using a Shunt Resistor for Current Sensing.
R0R1R2
R3
LCD
. .. . . . . . . . . . . .
FROM MICRO-
CONTROLLER
TO MICRO-
CONTROLLER
RX
FOUT2
FOUT1
403839
1C43
2
SS
V
XTAL
37
4
C2
353436
675
R4R1R2
32
33
31
SA9122E
8
9
10
R6
30
292827
IC-1
11
121314
C1
. .
26
252324
1617181920
15
DD
V
C3
22
21
DR-00936
R7
C7
R8
C6
R9
R3
C5
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LOAD
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RSH
+2.5
-2.5V
SUPPLY
Page 11
Parts List for Application Circuit: Figure 1
Item Symbol Description Detail
1 IC-1 SA9122E DIP-40/PLCC-44 2 XTAL Crystal, 3.5795MHz Colour burst TV 3 R1 Resistor, 1% metal Note 1 4 R2 Resistor, 1% metal Note 1 5 R3 Resistor, 390k, (230VAC) 1%, metal 6 R4 Resistor, 1M, 1/4W, 1%, metal 7 R6 Resistor, 24k, 1/4W, 1%, metal 8 R7 Resistor, 24k, 1/4W, 1%, metal
9 R8 Resistor, 820, 1/4W, 1% 10 R9 Resistor, 820, 1/4W, 1% 11 C1 Capacitor, 560pF 12 C2 Capacitor, 560pF 13 C3 Capacitor, 3.3nF 14 C4 Capacitor, 3.3nF 15 C5 Capacitor, 100nF 16 C6 Capacitor, 100nF 17 C7 Capacitor, 820nF Note 2 18 LCD LCD 64 Segment, 4 back plane 19 RSH Shunt Resistor Note 3
SA9122E
Note 1: Resistor (R1 and R2) values are dependant upon the selected value of RSH. Note 2: Capacitor (C7) to be positioned as close to Supply Pins (VDD & VSS) of IC-1 as
possible.
Note 3: See TYPICAL APPLICATIONS when selecting the value of RSH.
ORDERING INFORMATION
Part Number Package
SA9122EPA DIP-40 SA9122EFA PLCC-44
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SA9122E
Disclaimer: The information contained in this document is confidential and proprietary to South African Micro-
Electronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer.
Any Sales or technical questions may be posted to our e-mail address below: energy@sames.co.za
For the latest updates on datasheets, please visit out web site: http://www.sames.co.za
South African Micro-Electronic Systems (Pty) Ltd
P O Box 15888, 33 Eland Street, Lynn East, 0039 Koedoespoort Industrial Area, Republic of South Africa, Pretoria,
Republic of South Africa
Tel: 012 333-6021 Tel: Int +27 12 333-6021 Fax: 012 333-8071 Fax: Int +27 12 333-8071
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