Datasheet SA9108FFA, SA9108FPA Datasheet (SAMES)

Page 1
DESCRIPTION
The SAMES SA9108F Two Phase bidirec­tional Power/Energy metering integrated circuit generates pulse rate outputs for positive and negative energy directions, the frequency of which is proportional to the power consumption. The SA9108F performs the calculation for active power.
Energy consumption is determined by the power measurement being integrated over time.
The output of this innovative universal two phase power/energy metering integrated circuit is ideally suited for applications such as residential and industrial energy metering and control.
The SA9108F integrated circuit is available in 40 pin dual-in-line plastic (DIP-40), as well as 44 pin plastic leaded chip carrier (PLCC-44) package types.
SA9108F
TWO PHASE BIDIRECTIONAL POWER/ENERGY
METERING IC WITH INSTANTANEOUS PULSE OUTPUT
Package: DIP-40
1/12
PIN CONNECTIONS
4364 PDS039-SA9108F-001 Rev. B 09-01-97
sames
FEATURES
n Performs bidirectional one or two phase
power and energy measurement
n Meets the IEC 521/1036 Specification
requirements for Class 1 AC Watt hour meters
n Operates over a wide temperature
range
n Adaptable to different types of current
sensors
n Excellent long term stability n Easily adaptable to different signal
levels
n Precision voltage reference on-chip n Two pulse rate output formats available n Protected against ESD
DR-00940
TP11
11
COPP CONP
OSC2
OSC1
TP18
TP17
SS
CIPP CINP
V
16 17 18 19 20
12 13 14 15
CIN1
1
CIP2 CIN2
TP10
IIN1 IIP1
IIN2 IIP2
TP4 TP5
6 7 8 9
10
3
5
4
2
TP30
30
TP24
FOUT1
25
21
22
23
24
TP22
FOUT2
DIR
V TP27
TP26
DD
29 28 27 26
VREF
CIP1
40
GND
35
IVP1 IVP2
TP32 TP31
34
31
32
33
COP1 CON1 CON2 COP2
36
37
38
39
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BLOCK DIAGRAM
PIN CONNECTIONS
Package: PLCC-44
N.C.
N.C.
12
34
3
TP32
DR-00941
IVP2 IVP1 GND
CON2
COP2
5
4
6
7
CON1
COP1
CIP1
109811
TP27 V
DD
N.C. TP30 TP31
VREF
TP26
TP24
FOUT1
FOUT2
TP22
38
41
42 43 44 1 2
40
39
DIR
37 3536
IIP2
21
TP4
16
CIN1
CIP2
CIN2
151413
TP5
18
19
17
20
IIN1
IIP1
IIN2
OSC2
OSC1
TP18
TP17
SS
3033 32 31
27
22
24
25
26
23
28
V
29
CIPP
TP10
TP11
COPP
CONP
N.C.
CINP
INTEG.
&
AVERAGE
TIMING & CONTROL
GND
DR-00942
VREF
REF
12 CONNECTIONS
FOR LOOPCAPS
IVP2
IVP1
IIP2 IIN2
IIP1 IIN1
ANALOG
SIGNAL
PRO-
CESSING
OSC
OSC1 OSC2
SS
VV
DD
POWER
TO
PULSERATE
FOUT1 FOUT2 DIR
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ABSOLUTE MAXIMUM RATINGS *
Parameter Symbol Min Max Unit
Supply Voltage VDD-V
SS
-0.3 6.0 V
Current on any Pin I
PIN
-150 +150 mA
Storage Temperature T
STG
-40 +125 °C
Operating Temperature T
O
-40 +85 °C
* Stresses above those listed under "Absolute Maximum Ratings" may cause permanent
damage to the device. This is a stress rating only. Functional operation of the device at these or any other conditions above those indicated in the operation sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(VDD = 5V over the temperature range -10°C to +70°C#, unless otherwise specified.)
Parameter Symbol Min Typ Max Unit Con dition
Supply Voltage VDD-V
SS
4.5 5.5 V
Supply Current I
DD
10 mA
Nonlinearity of Power Calculation -0.3 +0.3 % 1% -100% of rated
power Current Sensor Inputs (Differential) Input Current Range I
II
-25 +25 µA Peak value Voltage Sensor Inputs (Asymmetric) Input Current Range I
IV
-25 +25 µA Peak value Digital Outputs:
Output Low Voltage V
OL
VSS+1 V IOL = 5mA
Output High Voltage V
OH
VDD-1 V IOH = -2mA
Pulse Rate: FOUT1, FOUT2 f
p
0 64 Hz Specified linearity 0 180 Hz Min and max limits
Oscillator Recommended crystal:
TV colour burst crystal, f = 3.5795 MHz
Pin VREF With R = 24 k
Ref. Current -I
R
45 50 55 µA connected to V
SS
Ref. Voltage V
R
1.1 1.3 V Referred to V
SS
Extended Operating Temperature Range available on request.
#
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PIN DESCRIPTION
Pin Pin
PLCC-44 DIP-40
6 35 GND Ground
42 28 V
DD
Positive Supply Voltage
29 16 V
SS
Negative Suply Voltage 5 34 IVP1 Analog input for Voltage : Phase 1 4 33 IVP2 Analog input for Voltage : Phase 2
18 6 IIN1 Inputs for current sensor : Phase 1 19 7 IIP1 20 8 IIN2 Inputs for current sensor : Phase 2 21 9 IIP2 32 19 OSC1 Connections for crystal or ceramic resonator 33 20 OSC2 (OSC1 = Input; OSC2 = Output) 35 21 FOUT1 Pulse rate outputs 37 23 FOUT2 39 25 DIR Direction indication
9 38 CON1 Connections for outer loop capacitors of A/D
10 39 COP1 converters
8 37 CON2 7 36 COP2
26 13 CONP 25 12 COPP 13 1 CIN1 Connections for inner loop capacitors of A/D 11 40 CIP1 converters 15 3 CIN2 14 2 CIP2 28 15 CINP 27 14 CIPP 43 29 VREF Connection for current setting resistor 41 27 TP27 Test Pin. Connect to V
SS
16 4 TP4 Manufacturer's test pins (Leave unconnected) 17 5 TP5 22 10 TP10 23 11 TP11 30 17 TP17 31 18 TP18 36 22 TP22 38 24 TP24 40 26 TP26
1 30 TP30 2 31 TP31 3 32 TP32
Designation Description
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PIN DESCRIPTION (Continued)
Pin Pin
PLCC-44 DIP-40
12 NC Not connected 24 NC 34 NC 44 NC
FUNCTIONAL DESCRIPTION
The SAMES SA9108F is a CMOS mixed signal Analog/Digital integrated circuit, which performs two phase power/energy calculations over a dynamic range of greater than 1000:1, to an overall accuracy of better than Class 1.
The integrated circuit includes all the required functions for 2-phase power and energy measurement such as oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures.
The SA9108F generates pulses, the frequency of which is proportional to the power consumption. The pulse rate follows the instantenous power measured. Direction information is also provided.
1. Power Calculation
In the Application Circuit (Figure 1), the mains voltages from Line 1 and Line 2, are converted to currents and applied to the voltage sense inputs IVP1 and IVP2. The mains voltage (2 x 115 V) is divided down through voltage dividers to 14V. The resulting input currents into the A/D converters are 14 µA
RMS
through the resistors R
9
and R10. For the current sense inputs the voltage drop across the current transformers'
terminating resistors are converted to currents of 16µA
RMS
for rated conditions, by
means of resistors R5, R6, (Phase 1) and R7, R8 (Phase 2). The signals providing the current information are applied to the current sensor inputs
IIN1, IIP1 and IIN2, IIP2. In this configuration, with the mains voltage of 2 x 115 VAC and rated currents of
80A, the output frequency of the SA9108F energy metering integrated circuit at FOUT1 is 64Hz. In this case 1 pulse will correspond to an energy consumption of 2 x 9.2 kW/64Hz = 287.5 Ws.
Designation Description
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2. Analog Input Configuration
The current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping
diodes, in conjunction with the amplifiers input configuration. The feedback loops from the outputs of the amplifiers AI and AV generate virtual
shorts on the signal inputs. Exact duplications of the input currents are generated for the analog processing circuitry.
3. Electrostatic Discharge (ESD) Protection
The SA9108F integrated circuit's inputs/outputs are protected against ESD .
4. Power Consumption
The overall power consumption rating of the SA9108F integrated circuit is less than 40mW having a 5V supply.
VOLTAGE SENSOR INPUT
DR-00943
IVP
GND
SS
V
DD
V
CURRENT SENSOR INPUTS
II N
II P
DD
V
SS
V
SS
V
V
DD
A
V
I
A
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5. Pulse Output Signals
The calculated power is divided down to a pulse rate 64Hz, for rated conditions on FOUT1 and FOUT2.
Two formats of pulse output signals are available which provide both power/energy and direction information. The direction of the energy flow is defined by the mark/space ratio on FOUT1 while the pulse width defines the direction on FOUT2.
An integrated anticreep function ensures no metering at zero line currents.
The formula for calculating the Output Frequency (f) is given below: f = 11.16
*
FOUTX
*
FOSC * (II1 IV1) + (II2 IV2)
3.58MHz 2 * I
R
2
Where FOUTX = Nominal rated frequency (64Hz)
FOSC = Oscillator frequency (2MHz ...... 4MHz)
II1, I
I2
= Input currents for current sensor inputs (16µA at rated line current)
IV1, I
V2
= Input currents for voltage sensor inputs (14µA at rated line voltage)
I
R
= Reference current (typically 50µA)
DR-00944
Wave form on DIR
mm
Wave form on FOUT1
Wave form on FOUT2
Positive Energy Flow
pp = 1.1ms
pp
t
t
mm
pp
t
mm
t
mm
pn = 3.4ms
Negative Energy Flow
pn
t
t
pn
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TYPICAL APPLICATION
In the Application Circuit (Figure 1), the components required for a two phase power metering application, are shown. Terminated current transformers are used for current sensing.
The most important external components for the SA9108F integrated circuit are: C2, C6 and C7 are the outer loop capacitors for the integrated oversampling A/D
converters. The typical value of C2 is 2.2nF and the value of C6 and C7 is 560µF. The actual values determine the signal to noise and stability performance. The
tolerances should be within ± 10%. C1, C3 and C4 are the inner loop capacitors for the integrated oversampling A/D
converters. The typical value of C1, C3 and C4 is 3.3nF. Values smaller than 0.5nF and larger than 5nF should be avoided.
Terminated current sensors (current transformers) are connected to the current sensor inputs of the SA9108F through current setting resistors (R5, R6 and R7, R8).
The resistor values should be selected for an input current of 16µA
RMS
into the SA9108F,
at the rated line current. The values of these resistors should be calculated as follows: Phase 1: R5 = R6 = (IL1/16µA
RMS
) * R3/2 Phase 2: R7 = R8 = (IL2/16µA
RMS
) * R4/2 Where I
LX
= Secondary CT current at rated conditions.
R3 and R
4
= Current transformer termination resistors for the two phases.
R1 + R1A, R
13
and R9 set the current for the phase 1 voltage sense input. R2 + R2A, R12 + P2 and R10 set the currents for phase 2. The values should be selected so that the input currents into the voltage sense inputs (virtual ground) are set to 14µ A
RMS
for nominal line
voltage. Capacitors C8 and C9 are for decoupling and phase compensation. R11 and P1 defines all on-chip bias and reference currents. With a total resistance of
24k, optimum conditions are set. R
11
+ P1 may be varied within ± 10% for calibration purposes. Any change in resistance will affect the output quadratically (i.e: R = +5%, f = +10%).
XTAL is a colour burst TV crystal (f = 3.5795 MHz) for the oscillator. The oscillator frequency is divided down to 1.7897 MHz on-chip to supply the digital circuitry and the A/D converters.
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Figure 1: Application Circuit for Two Phase Power/Energy Measurement.
S A9108F
IC - 1
10
0V
C5
DR-00 945
16
XTAL
18
17
19
20
11 12
15
14
13
C3
C2
FROM CTs
VI1P VI1N VI2P VI2N
N
R4
R3
0V
M AINS VOLTAGES
LINE 2
LINE 1
4 5 6
7 8 9
R6 R7
R8
R5
1 2 3
C1
C4
R2
R1
R2A
R1A
31
R1 1
P1
0V
25 24
23
22 21
30 29 28 27 26
FOUT1
DIR FOUT2
0V
0V
+
C10
0V
P2
0V
C11
R10
R9
37
C7
36 35 34 33 32
40 39
38
C6
+ +C8C9
R15
R14
R12 R13
5V
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Parts List for Application Circuit: Figure 1
Item Symbol Description Detail
1 IC-1 SA9108FPA DIP-40 2 XTAL Crystal, 3.5795 MHz Colour burst TV 3 R1 Resistor, 120k, 1%, 1/4W 4 R1A Resistor, 82k, 1%, 1/4W 5 R2 Resistor, 120k, 1%, 1/4W 6 R2A Resistor, 82k, 1%, 1/4W 7 R13 Resistor, 24k, 1%, 1/4W 8 R12 Resistor, 22k, 1%, 1/4W
9 R14 Resistor, 820, 1%, 1/4W 10 R5 Resistor Note 1 11 R6 Resistor Note 1 12 R7 Resistor Note 1 13 R8 Resistor Note 1 14 R11 Resistor, 22k, 1%, 1/4W 15 R9 Resistor, 1M, 1%, 1/4W 16 R10 Resistor, 1M, 1%, 1/4W 17 R3 Resistor Note 1 18 R4 Resistor Note 1 19 R15 Resistor, 820, 1%, 1/4W 20 P2 Potentiometer, 4.7k Multi turn 21 P1 Potentiometer, 4.7k Multi turn 22 C8 Capacitor, electrolytic, 1µF, 16V Note 2 23 C9 Capacitor, electrolytic, 1µF, 16V Note 2 24 C4 Capacitor, 3.3nF 25 C1 Capacitor, 3.3nF 26 C2 Capacitor, 2.2nF 27 C3 Capacitor, 3.3nF 28 C6 Capacitor, 560pF 29 C7 Capacitor, 560pF 30 C5 Capacitor, 820nF Note 3 31 C10 Capacitor, 100nF 32 C11 Capacitor, 100nF
Note 1: Resistor (R5, R6, R7 and R8) values are dependant upon the selected values of
the current transformer termination resistors R3 and R4.
Note 2: Capacitor values may be selected for DC blocking and to compensate for phase
errors caused by the current transformers.
Note 3: Capacitor (C5) to be positioned as close to Supply Pins (VDD & VSS) of IC-1, as
possible.
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ORDERING INFORMATION
Part Number Package
SA9108FPA DIP-40
SA9108FFA PLCC-44
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For the latest updates on datasheets, please visit out web site: http://www.sames.co.za
South African Micro-Electronic Systems (Pty) Ltd
P O Box 15888, 33 Eland Street, Lynn East, Koedoespoort Industrial Area, 0039 Pretoria, Republic of South Africa, Republic of South Africa
Tel: 012 333-6021 Tel: Int +27 12 333-6021 Fax: 012 333-8071 Fax: Int +27 12 333-8071
Disclaimer: The information contained in this document is confidential and proprietary to South African Micro­Electronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer.
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