Datasheet SA9105EFA, SA9105EPA Datasheet (SAMES)

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SA9105E
THREE PHASE UNIDIRECTIONAL POWER/ENERGY
METERING IC WITH INSTANTANEOUS PULSE OUTPUT
FEATURES
n Performs unidirectional one, two or
three phase power and energy measurement
n Meets the IEC 521/1036 Specification
requirements for Class 1 AC Watt hour meters
n Operates over a wide temperature
range
DESCRIPTION
The SAMES SA9105E Three Phase unidirectional Power/Energy metering integrated circuit generates a pulse rate output, the frequency of which is proportional to the power consumption. The SA9105E performs the calculation for active power.
The method of calculation takes the power factor into account.
Energy consumption is determined by the power measurement being integrated over time.
The output of this innovative universal three phase power/energy metering integrated circuit, is ideally suited for applications such as residential and industrial energy metering and control.
The SA9105E integrated circuit is available in 40 pin dual-in-line plastic (DIP-40), as well as in 44 pin plastic leaded chip carrier (PLCC-44) package types.
n Uses current transformers for current
sensing
n Excellent long term stability n Easily adaptable to different signal
levels
n Precision voltage reference on-chip n Three pulse rate options available n Protected against ESD
PIN CONNECTIONS
CIN1 CIP2
CIN2 CIP3 CIN3 IIN1 IIP1 IIN2 IIP2 IIN3
IIP3 COPP CONP
CIPP CINP V
SS
TP17 TP18
OSC1 OSC2
1 2 3 4 5 6 7 8
9
10
11 12 13 14 15 16 17 18 19 20
DR-00838
40 39 38 37 36 35 34 33 32 31
30 29 28 27 26 25 24 23 22 21
CIP1 COP1 CON1 CON2 COP2 GND IVP1
IVP2 IVP3 COP3 CON3 VREF V
DD TP27 TP26 TP25 TP24 FOUT3 FOUT2 FOUT1
Package: DIP-40
4262 PDS039-SA9105E-001 Rev. B 15-09-1995
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SA9105E
PIN CONNECTIONS
BLOCK DIAGRAM
16 CONNECTIONS
IVP1 IVP2
IVP3
IIP1 IIN1
IIP2 IIN2
IIP3 IIN3
GND
TP25
38
39 37 3536
40
TP26
41
TP27 V
42
DD
43
VREF
44
N.C.
1
CON3
2
COP3
3
IVP3
4
IVP2
5
IVP1
6
GND
8
7
CON2
DR-00840
COP2
Package: PLCC-44
FOR LOOPCAPS
ANALOG
SIGNAL
PRO-
CESSING
N.C.
FOUT3
FOUT2
FOUT1
TP24
34
12
10911
COP1
N.C.
CON1
CIP1
INTEG.
&
AVERAGE
OSC2
OSC1
CIN1
CIP2
TP18
151413
CIN2
TP17
3033 32 31
16
CIP3
29
17
SS
V
28 27 26 25 24 23 22 21 20 19 18
CIN3
POWER
TO
PULSE
RATE
CINP CIPP CONP COPP
N.C. IIP3 IIN3 IIP2 IIN2 IIP1 IIN1
VV
DD
SS
FOUT1 FOUT2 FOUT3
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VREF
DR-00839
REF
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TIMING & CONTROL
OSC
OSC1 OSC2
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SA9105E
ABSOLUTE MAXIMUM RATINGS *
Parameter Symbol Min Max Unit
Supply Voltage VDD-V Current on any Pin I Storage Temperature T Operating Temperature T
PIN
STG
O
SS
-0.3 6.0 V
-150 +150 mA
-40 +125 °C
-40 +85 °C
* Stresses above those listed under "Absolute Maximum Ratings" may cause permanent
damage to the device. This is a stress rating only. Functional operation of the device at these or any other conditions above those indicated in the operation sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(Over the temperature range -10°C to +70°C#, unless otherwise specified.)
Parameter Symbol Min Typ Max Unit Condition
Supply Voltage VDD-V Supply Current I
DD
4.5 5.5 V
SS
15 mA
Nonlinearity of Power Calculation -0.3 +0.3 % 1% - 100% of
rated power
Current Sensor Inputs (Differential) Input Current Range I
II
-25 +25 µA Peak value Voltage Sensor Inputs (Asymmetric) Input Current Range I
IV
-25 +25 µA Peak value Pins FOUT1,FOUT2,FOUT3
Output Low Voltage V Output High Voltage V
Pulse Rate: FOUT1 f
OL OH
p
VDD-1 V IOH = -2mA
10 1160 Hz Specified linearity
VSS+1 V IOL = 5mA
0.5 3000 Hz Min and max limits
FOUT2 f FOUT3 f
p2
p3
fp/4
fp/290
Oscillator Recommended crystal:
TV colour burst crystal, f = 3.5795 MHz
Pin VREF With R = 24 k
Ref. Current -I Ref. Voltage V
#
Extended Operating Temperature Range available on request.
R
R
45 50 55 µA connected to V
1.1 1.3 V Referred to V
SS
SS
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SA9105E
PIN DESCRIPTION
Pin Pin
PLCC DIP
6 35 GND Ground
42 28 V 29 16 V
5 34 IVP1 Analog input for Voltage : Phase 1 4 33 IVP2 Analog input for Voltage : Phase 2
3 32 IVP3 Analog input for Voltage : Phase 3 18 6 IIN1 Inputs for current sensor : Phase 1 19 7 IIP1 20 8 IIN2 Inputs for current sensor : Phase 2 21 9 IIP2 22 10 IIN3 Inputs for current sensor : Phase 3 23 11 IIP3 32 19 OSC1 Connections for crystal or ceramic resonator 33 20 OSC2 (OSC1 = Input ; OSC2 = Output) 35 21 FOUT1 Pulse rate outputs 36 22 FOUT2 37 23 FOUT3
9 38 CON1 Connections for outer loop capacitors of A/D 10 39 COP1 converters
8 37 CON2
7 36 COP2
1 30 CON3
2 31 COP3 26 13 CONP 25 12 COPP 13 1 CIN1 Connections for inner loop capacitors of A/D 11 40 CIP1 converters 15 3 CIN2 14 2 CIP2 17 5 CIN3 16 4 CIP3 28 15 CINP 27 14 CIPP 43 29 VREF Connection for current setting resistor 30 17 TP17 Manufacturer's test pins (Leave unconnected) 31 18 TP18 38 24 TP24 39 25 TP25 40 26 TP26 41 27 TP27
Designation Description
DD
SS
Positive Supply Voltage Negative Suply Voltage
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SA9105E
PIN DESCRIPTION (Continued)
Pin Pin
PLCC DIP
12 NC Not connected 24 NC 34 NC 44 NC
Designation Description
FUNCTIONAL DESCRIPTION
The SAMES SA9105E is a CMOS mixed signal Analog/Digital integrated circuit, which performs three phase power/energy calculations over a range of 1000:1, to an overall accuracy of better than Class 1.
The integrated circuit includes all the required functions for 3-phase power and energy measurement such as oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures.
The SA9105E generates pulses, the frequency of which is proportional to the power consumption. Three frequency outputs (FOUT1, FOUT2 and FOUT3) are available. The pulse rate follows the instantaneous power measured.
1. Power Calculation
In the Application Circuit (Figure 1), the mains voltages from Line 1, Line 2 and Line 3, are converted to currents and applied to the voltage sense inputs IVP1, IVP2 and IVP3.
The current levels on the voltage sense inputs are derived from the mains voltage (3 x 230 VAC) being divided down through voltage dividers to 14V. The resulting input currents into the A/D converters are 14µA through the resistors R15, R16 and R17.
For the current sense inputs the voltage drop across the current transformers terminating resistors are converted to currents of 16µA for rated conditions, by means of resistors R8, R9 (Phase 1); R10, R11 (Phase 2) and R12, R13 (Phase 3).
The signals providing the current information are applied to the current sensor inputs IIN1, IIP1; IIN2, IIP2 and IIN3, IIP3.
In this configuration, with the mains voltage of 3 x 230 V and rated currents of 80A, the output frequency of the SA9105E energy metering integrated circuit at FOUT1 is 1.16kHz. In this case 1 pulse will correspond to an energy consumption of 3 x 18.4 kW/1160Hz = 47.6 Ws.
The output frequency at FOUT2 is FOUT1/4. At FOUT3 the output frequency is FOUT1/290.
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SA9105E
2. Analog Input Configuration
The current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping
diodes, in conjunction with the amplifiers input configuration. The feedback loops from the outputs of the amplifiers AI and AV generate virtual
shorts on the signal inputs. Exact duplications of the input currents are generated for the analog processing circuitry
V
DD
IIP
V
CURRENT SENSOR INPUTS
IIN
SS
V
DD
V
SS
V
DD
A
I
IVP
VOLTAGE SENSOR INPUT
DR-00524
V
SS
GND
A
V
3. Electrostatic Discharge (ESD) Protection
The SA9105E integrated circuit's inputs/outputs are protected against ESD according to Mil-Std 883 method 3015. The SA9105E integrated circuit's resistance to transients is also dependant upon the external protection components used.
4. Power Consumption
The overall power consumption rating of the SA9105E integrated circuit is less than 75mW with a 5V supply.
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SA9105E
TYPICAL APPLICATION
In the Application Circuit (Figure 1), the components required for a three phase power metering application are shown. Terminated current transformers are used for current sensing.
The most important external components for the SA9105E integrated circuit are: C7, C9, C10 and C11 are the outer loop capacitors for the integrated oversampling
A/D converters. The typical value of C7 is 2.2nF and the value of C9, C10 and C11 is 560pF.
The actual values determine the signal to noise and stability performance. The tolerances should be within ± 10%.
C4, C5, C6 and C8 are the inner loop capacitors for the integrated oversampling A/D converters. The typical value of C4, C5, C6 and C8 is 3.3nF. Values smaller than 0.5nF and larger than 5nF should be avoided.
Terminated current sensors (current transformers) are connected to the current sensor inputs of the SA9105E through current setting resistors (R8 ..R13).
The resistor values should be selected for an input current of 16µA into the SA9105E, at the rated line current.
The values of these resistors should be calculated as follows: Phase 1: R8 = R9 = (IL1/16µA) * R18/2 Phase 2: R10 = R11 = (IL2/16µA) * R19/2 Phase 3: R12 = R13 = (IL3/16µA) * R20/2 Where I
LX
R18, R19 and R
= Secondary CT current at rated conditions. = Current transformer termination resistors for the three phases.
20
R1 + R1A, R4 and R15 set the current for the phase 1 voltage sense input. R2 + R2A, R5 + P5 and R16 set the current for phase 2 and R3 + R3A, R6 + P6 and R17 set the current for phase
3. The values should be selected so that the input currents into the voltage sense inputs (virtual ground) are set to 14µA for nominal line voltage. Capacitors C1, C2 and C3 are for decoupling and phase compensation.
R
+ P14 defines all on-chip bias and reference currents. With R14+ P14 = 24k, optimum
14
conditions are set. R14 may be varied within ± 10% for calibration purposes. Any changes to R
will affect the output quadratically (i.e: R = +5%, f = +10%).
14
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SA9105E
The formula for calculating the Output Frequency (f) is given below: f = 11.16
3.58MHz 3 * I
FOUTX
*
FOSC * (II1 IV1) + (II2 IV2) + (II3 IV3)
*
2
R
Where FOUTX = Nominal rated frequency (4Hz, 290Hz or 1160Hz)
FOSC = Oscillator frequency (2MHz ...... 4MHz)
II1, II2, II3= Input currents for current inputs (16µA at rated) IV1, IV2, IV3= Input currents for voltage inputs (14µA at rated) I
R
= Reference current (typically 50µA)
XTAL is a colour burst TV crystal (f = 3.5795 MHz) for the oscillator. The oscillator frequency is divided down to 1.7897 MHz on-chip, to supply the digital circuitry and the A/D converters.
Figure 1: Application Circuit for Three Phase Power/Energy Measurement.
MAINS VOLTAGES
LINE 1 LINE 2
LINE 3
N
R1 R2
R3
R1A R2A
R3A
C4
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FROM CTs
VI1P VI1N VI2P VI2N VI3P
VI3N
2.5V
0V
R18
R19
R20
0V
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2.5V
C5
C6
R8 R9
R10 R11 R12 R13
C7
C8
XTAL
DR-00233
1 2 3 4 5 6 7
SA9105A
8 9
DIP-40
10
IC-1
11 12 13 14 15 16 17 18 19 20
C12
40 39
C9
38 37
C10
36 35
R15
C1 R16 R17
C11
+
+
C13
0V
0V
C2+
C3
5V
FOUT3 FOUT2
FOUT1 0V
R6
R5 R4 R21
P60VP5
34 33
32 31 30 29 28 27 26 25 24 23 22 21
R14 P14
5V
R7
2.5V
C14
0V
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Parts List for Application Circuit: Figure 1
Item Symbol Description Detail
1 IC-1 Integrated SA9105E DIP-40/PLCC-44 2 XTAL Crystal, 3.5795 MHz Colour burst TV 3 R1 Resistor, 200k, 1%, ¼W 4 R1A Resistor, 180k, 1%, ¼W 5 R2 Resistor, 200k, 1%, ¼W 6 R2A Resistor, 200k, 1%, ¼W 7 R3 Resistor, 200k, 1% , ¼W 8 R3A Resistor, 180k, 1%, ¼W
9 R4 Resistor, 24k, 1%, ¼W 10 R5 Resistor, 22k, 1%, ¼W 11 R6 Resistor, 22k, 1%, ¼W 12 R7 Resistor, 820, 1%, ¼W 13 R8 Resistor Note 1 14 R9 Resistor Note 1 15 R10 Resistor Note 1 16 R11 Resistor Note 1 17 R12 Resistor Note 1 18 R13 Resistor Note 1 19 R14 Resistor, 22k, 1%, ¼W 20 R15 Resistor, 1M, 1%, ¼W 21 R16 Resistor, 1M, 1%, ¼W 22 R17 Resistor, 1M, 1%, ¼W 23 R18 Resistor Note 1 24 R19 Resistor Note 1 25 R20 Resistor Note 1 26 R21 Resistor, 820, 1%, ¼W 27 P5 Potentiometer, 4.7k Multi turn 28 P6 Potentiometer, 4.7k Multi turn 29 P14 Potentiometer, 4.7k Multi turn 30 C1 Capacitor, electrolytic, 1µF, 16V Note 2 31 C2 Capacitor, electrolytic, 1µF, 16V Note 2 32 C3 Capacitor, electrolytic, 1µF, 16V Note 2 33 C4 Capacitor, 3.3nF 34 C5 Capacitor, 3.3nF 35 C6 Capacitor, 3.3nF 36 C7 Capacitor, 2.2nF 37 C8 Capacitor, 3.3nF 38 C9 Capacitor, 560pF 39 C10 Capacitor, 560pF 40 C11 Capacitor, 560pF
SA9105E
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SA9105E
Parts List for Application Circuit: Figure 1 (Continued)
Item Symbol Description Detail
41 C12 Capacitor, 820nF Note 3 42 C13 Capacitor, 100nF 43 C14 Capacitor, 100nF
Note 1: Resistor (R8, R9, R10, R11, R12 and R13) values are dependant upon the selected
values of the current transformer termination resistors R18, R19 and R20.
Note 2: Capacitor values may be selected to compensate for phase errors caused by the
current transformers.
Note 3: Capacitor (C12) to be positioned as close to Supply Pins (VDD & VSS) of IC-1, as
possible.
ORDERING INFORMATION
Part Number Package
SA9105EPA DIP-40 SA9105EFA PLCC-44
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Notes:
SA9105E
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SA9105E
Disclaimer: The information contained in this document is confidential and proprietary to South African Micro-
Electronic Systems (Pty) Ltd ("SAMES) and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer.
South African Micro-Electronic Systems (Pty) Ltd
P O Box 15888, 33 Eland Street, Lynn East, Koedoespoort Industrial Area, 0039 Pretoria, Republic of South Africa, Republic of South Africa
Tel: 012 333-6021 Tel: Int +27 12 333-6021 Fax: 012 333-8071 Fax: Int +27 12 333-8071
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