cybelec CybTouch 12 Technical Manual

TECHNICAL
DOCUMENTATION

Input/Output list

Connectors X2 to X6

=

Weidmüller B2L 3.5/28/180 SN BK

Max 4 A / connector pin.

1 15

X2

1

4

7

8

11

14

X3

1

15

18

4

7

21

8

22

25

11

28

14

Max. 8 mm

Section max = 1.0 mm

CybTouch 12 (16/20io SBC-200B)

X4

1

15

4

18

7

21

8

22

25

11

28

14

2

X5

1

15

4

18

7

21

8

22

11

25

14

28

X6

1

15

18

4

7

21

8

22

25

11

28

14

15

18

X8

21

22

25

28

X1

1 4

0V

24V

24V

0V

1

X7

i M4x6 max.

X1 Power Connector

X1 Signal Default I/0

1 24 V 24 VDC DNC

2 0 V 0 V DNC

3 0 V 0 V DNC

4 24 V 24 VDC DNC

The encoder’s cables being of a very
small section (0.14 mm2), crimp an end
sleeve on their end.

© Cybelec S.A. 2014

Oct14

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Input/Output list for CybTouch 12 PS

Generalities

◊ All 0V_I/O pins are connected together.
◊ The 24V_I/O pins from connectors X2 and X3 are connected together.
◊ The 24V_I/O pins from connectors X4 and X6 are connected together
◊ Digital outputs 1 to 12 are capable of driving a load up to 0.7A maximum (X2-

X3).

◊ Digital outputs 13 to 20 are capable of driving a load (for example valves) up to

3 A maximum (X4).

◊ Digital outputs are short-circuit and overload protected.
◊ Inductive loads must be equipped with surge suppressors.
◊ See basic diagram.

Crowning Wiring

A 4 wires shielded cable must be used for the potentiometer.

X2/27 and X2/28 terminals must be connected together at one side of the
potentiometer.

The cable shield must be connected to the chassis of the CybTouch using the
grounding system.

If a twisted pair cable is used, use twisted pair shown.

Earth and 24 VDC Wiring

X3

X2

1

1

15

18

4

4

7

7

21

8

8

22

25

11

11

28

14

14

It is recommended that each supply connections (24V & 0V) is
individually connected to the power supply. It is not recommended to
connect them in serie.

It is also recommended to separate the 24V I/O from the 24V NC.

X5

X4

1

15

4

18

7

21

8

22

25

11

28

14

X6

1

1

15

15

4

18

7

21

8

22

25

11

28

14

15

18

4

18

X8

7

21

21

1 4

8

22

22

X1

25

11

25

0V

24V

0V

28

14

24V

28

1

1

X7

X7

i M4x6 max.

i M4x6 max.

24V NC

2

4 mm

24V I/O

0 V

24 V

4 mm

2

230 V

Power

supply

AIN1+

AIN1 -

0V analog

10 V ref

max 10 mA

X2

X2

26

2-5 kOhms

27

28

25

© Cybelec S.A. 2014

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X2 I/O Connector

All pin attributions below are programmable. The list below corresponds to the default settings in machine parameters.

Input/Output list for CybTouch 12 PS

X2 Signal Default I/0

1 24V I/O 24 VDC electrical box

2 OUT 1 Pump motor ON

3 OUT 2 Machine ready

4 0 V I/O 0 V electrical box

5 OUT 3 Beam SP

6 OUT 4 Beam SN

7 0 V I/O 0 V electrical box

8 OUT 5 Beam LS

9 OUT 6 TDC sequence

10 0V I/O 0 V electrical box

11 AOUT 1 Y1 analog out

12 0V analog Y1 0V analog out

13 AOUT 2 Y2 analog out

14 0V analog Y2 0V analog out

X2 Signal Default I/0

15 24V I/O 24 VDC electrical box

16 IN 1 Permanent regulation

17 IN 2 Downward command

18 IN 3 Upward command

19 IN 4 Commutation HS-LS beam

20 0V I/O 0 V electrical box

21 IN 5

22 IN 6 Stop

23 IN 7 X index zone

24 IN 8 R index zone

25 10V ref 10 VDC reference (max 25 mA)

26 AIN1 + Crowning potentiometer / cursor *

27 AIN1 - Crowning potentiometer / 0V

28 0V analog

* Crowning depends on the machine and can be set or not in machine
parameters.

Crowning potentiometer / 0V
Refer to electrical box wiring diagram.

CAUTION! One 24VDC_I/O pin & one 0V_I/O pin must be connected to the power supply in the cabinet.

© Cybelec S.A. 2014

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X3 I/O Connector

Input/Output list for CybTouch 12 PS

X3 Signal Default I/0

1 24V I/O 24 VDC electrical box

2 OUT 7 Safety point

3 OUT 8 End of bend

4 0V I/O 0 V electrical box

5 OUT 9 End of product

6 OUT 10

7 0V I/O 0 V electrical box

8 OUT 11 X enable

9 OUT 12 R enable

10 0V I/O 0 V electrical box

11 AOUT 3 X analog out

12 0V analog X 0V analog out

13 AOUT 4 R analog out

14 0V analog R 0V analog out

X3 Signal Default I/0

15 24V I/O 24 VDC electrical box

16 IN 9

17 IN 10

18 IN 11

19 IN 12

20 0V I/O 0 V electrical box

21 IN 13

22 IN 14

23 IN 15

24 IN 16

25 0V analog 0V analog out

26 AIN2 +

27 AIN2 -

28 0V analog 0V analog out

© Cybelec S.A. 2014

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X4 I/O Connector

Input/Output list for CybTouch 12 PS

X4 Signal Default I/0

1 24V I/O 24 VDC electrical box

2 24V I/O 24 VDC electrical box

3 OUT 13

4 OUT 14

5 0V I/O 0V electrical box

6 OUT 15

7 OUT 16

8 0V I/O 0V electrical box

9 n/a

10 10V ref 10 VDC reference (max 25 mA)

11 0V analog

12 AIN3 +

13 AIN3 -

14 0V analog

CAUTION! One 24VDC_I/O pin & one 0V_I/O pin must be connected to the power supply in the cabinet.

X4 Signal Default I/0

15 24V I/O 24 VDC electrical box

16 24V I/O 24 VDC electrical box

17 OUT 17

18 OUT 18

19 0V I/O 0V electrical box

20 OUT 19

21 OUT 20

22 0V I/O 0V electrical box

23 n/a

24 n/a

25 0V analog

26 AIN4 +

27 AIN -

28 0V analog

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X5 Encoder Connector

Input/Output list for CybTouch 12 PS

X5 Signal Assignation

1 5V encoder 5V out for encoder Y1

2 0V encoder 0V out for encoder Y1

3 A1+ A signal of encoder Y1

4 A1 - A - signal of encoder Y1

5 0V encoder

6 5V encoder 5V out for encoder Y2

7 0V encoder 0V out for encoder Y2

8 A2+ A signal of encoder Y2

9 A2 - A - signal of encoder Y2

10 0V encoder

11 5V encoder 5V out for encoder X

12 0V encoder 0V out for encoder X

13 A3+ A signal of encoder X

14 A3 - A - signal of encoder X

Use twisted pair cables for encoder signals.

Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be powered externally with its own power supply. 0V encoder must be
common. See Encoder types (see page 9) for more details.

X5 Signal Assignation

15 Z1+ Index encoder Y1

16 Z1 - Index - encoder Y1

17 B1+ B signal of encoder Y1

18 B1 - B - signal of encoder Y1

19 0V encoder

20 Z2+ Index encoder Y2

21 Z2 - Index - encoder Y2

22 B2+ B signal of encoder Y2

23 B2 - B - signal of encoder Y2

24 0V encoder

25 Z3+ Index encoder X

26 Z3 - Index - encoder X

27 B3+ B signal of encoder X

28 B3 - B - signal of encoder X

Encoder inputs support encoders without inverted signals.

2

The encoder’s cables being of a very small section (0.14 mm

Do not invert index signals (normal and inverted, Z+ and Z-).
It will result in a bad indexation procedure (loss of precision), difficult to trace or no indexation at all. If this happens try to invert
index signals. Z+

and Z-

), crimp an end sleeve on their end.

© Cybelec S.A. 2014

Oct14

V3.4

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X6 Encoder Connector

Input/Output list for CybTouch 12 PS

X6 Signal Assignation

1 24V I/O 24 VDC electrical box

2 24V I/O 24 VDC electrical box

3 n/a

4 n/a

5 0V I/O

6 n/a

7 0V I/O

8 5V encoder 5V out for encoder R

9 0V encoder 0V out for encoder R

10 A4 + A signal of encoder R

11 A4 - A - signal of encoder R

12 0V analog

13 AOUT 5 Pressure

14 0V analog 0V Pressure

Use twisted pair cables for encoder signals.

X6 Signal Assignation

15 24V I/O 24 VDC electrical box

16 24V I/O 24 VDC electrical box

17 n/a

18 n/a

19 0V encoder

20 n/a

21 0V I/O

22 Z4 + Index encoder R

23 Z4 - Index - encoder R

24 B4 + B signal of encoder R

25 B4 - B - signal of encoder R

26 0V analog

27 AOUT 6 Crowning*

28 0V analog 0V Crowning

* Crowning depends on the machine. Can be set in machine parameters
depending on the machine.

Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be powered externally with its own power supply. 0V encoder must be
common. See Encoder types (see page 9) for more details.

Encoder inputs support encoders without inverted signals.

2

The encoder’s cables being of a very small section (0.14 mm

Do not invert index signals (normal and inverted, Z+ and Z-).
It will result in a bad indexation procedure (loss of precision), difficult to trace or no indexation at all. If this happens try to invert
index signals. Z+

and Z-

), crimp an end sleeve on their end.

© Cybelec S.A. 2014

Oct14

V3.4

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Input/Output list for CybTouch 12 PS

X7 Serial Port Connector USB - Micro A/B Memory stick

1 2 3 4 5

6 7 8 9

X7 Signal

1 /

2 IN RXD

3 OUT TXD

4 OUT DTR

5 0V encoder

6 IN DSR

7 OUT RTS

8 IN CTS

9 /

Micro USB A/B port for memory sticks only.

Not operational for keyboard or mouse.

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Encoder types

A+

24 VDC

+

-

Schaffner Filter

FN332-1/05

or similar

Input/Output list for CybTouch 12 PS

12 / 24 V Single Ended (Unipolar) Encoders

Encoder inputs support 12VDC and 24VDC signals. In this case encoder must be
powered externally with its own power supply. 0V encoder must be common.
Encoder inputs support encoders without inverted signals.

Emitter follower

Emitter follower encoder outputs must

CybTouch

encoder inputs

A+

0V encoder

Open collector

CybTouch

encoder inputs

A-

0V encoder

Push pull

CybTouch

encoder inputs

A+

0V encoder

external
12/24V encoder

0V encoder

external
12/24V encoder

0V encoder

external
12/24V encoder

0V encoder

be connected to the A+ B+ inputs on
the CybTouch.
Any unused inputs must be left
disconnected.
5V single ended encoders may take
their 5V power supply from the
CybTouch.

Open collector encoder outputs
must be connected to the A – B –
inputs on the CybTouch

Any unused inputs must be left
disconnected.
5V single ended encoders may take
their 5V power supply from the
CybTouch.

Push-pull encoder outputs must be
connected to the A+ B+ inputs on the
CybTouch.
Any unused inputs must be left
disconnected.
5V single ended encoders may take
their 5V power supply from the
CybTouch.

5 V Differential Encoders / Emulated Encoders

Differential

CybTouch

encoder inputs

5V encoder

A+

A-

0V encoder

Differential encoders (TTL / 422 / 485)
are usually 5V powered. All channels
must be connected.

Emulated encoder on motor drives

The 5V of emulated encoders
(servo-drives) output must NOT

CybTouch

encoder inputs

5V encoder 5V

A+

A-

0V encoder

not connected

A+

A-

0V encoder

be connected to the 5V encoder
of the CybTouch.

This may be dangerous for the drive or
the CybTouch.
But some drives are fully opto-coupled
and 5V encoder must be provided like
for a normal encoder.
Please refer to the drive datasheet.

External Encoder

CybTouch

encoder inputs

0V encoder

CybTouch
power X1

0V

24V

When wiring an external encoder, it is important that the
power supplies be connected as explained here.

24V encoder

0V encoder

© Cybelec S.A. 2014

Oct14

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Default Configuration for Press Brakes

Input/Output list for CybTouch 12 PS

© Cybelec S.A. 2014

Oct14

V3.4

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