FCB (OC2) POST-MIX DISPENSER
WITH HOT-GAS DEFROST AND V4 ELECTRONICS (DEFROST/ERROR INDICATOR LIGHTS)
Illustrated Parts List
Release Date: July 7, 2003
Publication Number: 560001281IPL
Revision Date: March 14, 2012
Revision: D
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com 800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
Printed in U.S.A.
TABLE OF CONTENTS
Overcounter FCB Post-Mix Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Secondary CO2 Regulator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Control Box Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Secondary CO2 Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Blender and Tubing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tubing Assembly (Carb Water). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Tubing Assembly (Syrup). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Tubing Assembly (Blender to Freeze Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Tubing Assembly (Water Solenoid to Blender) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Tubing Assembly (Regulator to Blender) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Double Check Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Solenoid Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Blender Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Control Box & Display Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Faceplate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Dispensing Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Carbonator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Tubing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Drip Tray Drain Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Carbonator Tank and Linkage Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Beater Motor Drive Shaft/Seal Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual
OVERCOUNTER FCB POST-MIX DISPENSER
Figure 1. Overcounter FCB Post-Mix Dispenser
© 2003-2012, IMI Cornelius Inc. |
- 1 - |
Publication Number: 560001281IPL |
FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual
Table 1. Overcounter FCB Post-Mix Dispenser
Item |
Part No. |
Name |
|
No. |
|||
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||
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1 |
319941000 |
Screw, TR 08-32 HXWS 12 |
|
|
|
|
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2 |
325282000 |
Screw, SD 08-18 HXWS 16 |
|
|
|
|
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3 |
318418000 |
Washer, Ft .312 I.D. |
|
|
|
|
|
4 |
189429000 |
Nut, Hex 1/4-20 |
|
|
|
|
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5 |
560004690 |
Nut, Hex 5/16-18 |
|
|
|
|
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6 |
178025100 |
Gasket, 1/4 Male Flare |
|
|
|
|
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7 |
200498003 |
Nut, Hex 8-32 |
|
|
|
|
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8 |
560004335 |
Clamp |
|
|
|
|
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9 |
311304000 |
Gasket, 3/8 Male Flare |
|
|
|
|
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10 |
343304000 |
Washer SR .204 I.D. |
|
|
|
|
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11 |
320916000 |
Washer Ft .450 I.D. |
|
|
|
|
|
12 |
2604 |
Frame |
|
560003622 |
Frame Top Cond |
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|||
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13 |
2582 |
Receiver |
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14 |
186147000 |
Washer, Ft .375 I.D. |
|
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|
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15 |
150777000 |
Nut, Hex 3/8-16 |
|
|
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16 |
2613 |
Brkt, Recvr/Accum |
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|
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17 |
2581 |
Accum |
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18 |
325701000 |
Extension, Foam Pack |
|
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19 |
4409 |
Foam Pack |
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|
|
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20 |
325579000 |
Solenoid, Pull 208/240V 50/60HZ |
|
|
|
|
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21 |
326071000 |
Valve, Expan Solnd |
|
|
|
|
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22 |
60686 |
Dryer |
|
|
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23 |
2623 |
Base, Sub Compressor |
|
|
|
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24 |
3608 |
Grommet, Compr |
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|
|
|
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25 |
3609 |
Spacer, Comp Mount |
|
|
|
|
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26 |
186148000 |
Washer, Lk .319 I.D. |
|
|
|
|
|
|
3898 |
Kit, Comp 2HP 240/60 |
|
27 |
4274 |
Kit, Comp 3HP 230/5/6 |
|
|
629087545 |
Kit, Comp 3HP 220/50 |
|
|
|
|
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28 |
325673000 |
Washer, SR .384 I.D. |
|
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29 |
309524011 |
Cord, Jump (Not Shown) |
|
|
|
|
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30 |
0831 |
Clip, Retain Syr Line |
|
|
|
|
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31 |
3038 |
Shield, Wire Brkt |
|
|
|
|
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32 |
309338011 |
Clip, Sensor Small |
|
|
|
|
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33 |
1317 |
Filter, Elec Solnd |
|
|
|
|
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34 |
309338012 |
Clip, Sensor Large |
|
|
|
|
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35 |
560000929 |
Box, Elec Utility |
|
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|
|
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36 |
321811000 |
Nut, Hex 10-32 |
|
|
|
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37 |
325145000 |
Washer, SR .205 I.D. |
|
|
|
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38 |
325069000 |
Screw, MA 10-24 HXSL 16 |
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39 |
560000930 |
Cover, Elec Box |
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40 |
325776000 |
Switch, Press CO2 50-75PSI 240V |
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41 |
560001286 |
Harn, Wire Input (Not Shown) |
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42 |
560001288 |
Harn, Wire Output (Not Shown) |
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43 |
560001290 |
Harn, Wire Hot Gas (Not Shown) |
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44 |
3231 |
Strain Relief |
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45 |
560001283 |
Transfrmr, 230V 50/60HZ-115V |
|
|
|
|
Table 1. Overcounter FCB Post-Mix Dispenser
Item |
Part No. |
Name |
|
No. |
|||
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|
||
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46 |
3879 |
Cover, Motor |
|
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|
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47 |
3787 |
Coupling, Shaft |
|
|
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|
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48 |
3238 |
Brkt, Mtr Beat |
|
|
|
|
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49 |
320940000 |
Screw, SD 10-16 HXWS 20 |
|
|
|
|
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50 |
4210 |
Motor, Gear Kit 230/5/6 |
|
4689 |
Motor, Gear 230/5/6 120RPM |
||
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|||
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51 |
3156 |
Shaft, Drive Assy (See Figure 24) |
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52 |
176272396 |
Tube Conn .375 I.D. x 96” (See Figure |
|
20) |
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53 |
3236 |
Plate, Mtr Beat LH |
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54 |
3237 |
Plate, Mtr Beat RH |
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560001292 |
Panel, Top White |
|
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560004946 |
Panel, Top Top Cond White |
|
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560004315 |
Pane, Top Beige WL |
|
|
2685 |
Panel, Top Beige |
|
|
560005118 |
Panel, Top Top Cond New |
|
55 |
560004918 |
Panel, Top EXP Thai |
|
560003649 |
Panel, Top Black |
||
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|||
|
560004944 |
Panel, Top Top Cond Black |
|
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560001293 |
Panel, Top SST |
|
|
560003618 |
Panel, Top Top Cond |
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560004418 |
Panel, Top Top Cond SST |
|
|
3104 |
Pane, Top SST |
|
|
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56 |
2716 |
Cover, Cntrl Box Upper |
|
|
|
|
|
|
560000845 |
Panel, Back Wht |
|
|
560004935 |
Panel, Back Top Cond White |
|
|
2672 |
Panel, Back Beige |
|
57 |
560005119 |
Panel, Back Top Cond New |
|
|
560004919 |
Panel, Back Thai Beige |
|
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560003373 |
Panel, Back Black |
|
|
33103 |
Panel, Back Top Cond Black |
|
|
|
|
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58 |
3108 |
Screw, TC 10-32 PAPH 32 |
|
|
|
|
|
|
560000844 |
Panel, Side RH White |
|
|
560004936 |
Panel, Side RHTop Cond White |
|
|
2671 |
Panel, Side RH Beige |
|
|
560005120 |
Panel, Side RH Top Cond Beige |
|
59 |
560004920 |
Panel, Side RH Thai Beige |
|
|
560003372 |
Panel, Side RH Black |
|
|
560004931 |
Panel, Side RH Top Cond Black |
|
|
3102 |
Panel, Side RH SST |
|
|
560003620 |
Panel, Side RH Top Cond SST |
|
|
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|
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60 |
320754000 |
Tube, Drain |
|
|
|
|
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61 |
320776000 |
Strap, Tube |
|
|
|
|
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62 |
3173 |
Shield, Wire Side |
|
|
|
|
|
|
560000843 |
Panel, Side LH White |
|
|
560004937 |
Panel, Side LH Top Cond White |
|
|
2670 |
Panel, Side LH Beige |
|
|
560005121 |
Panel, Side LH Top Cond Beige |
|
63 |
560004921 |
Panel, Side LH Thai Beige |
|
|
560003371 |
Panel, Side LH Black |
|
|
560004932 |
Panel, Side LH Top Cond Black |
|
|
3101 |
Panel, Side LH SST |
|
|
560003621 |
Panel, Side LH Top Cond SST |
|
|
|
|
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64 |
3832 |
Cover, Control Box |
|
|
|
|
|
|
326106000 |
Door, Frz Cyl Assy (See Figure17) |
|
65 |
Door, Frz Cyl Assy Lancer (See Figure |
||
560004156 |
|||
|
17) |
||
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||
|
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66 |
320553001 |
Nut, Hex 7/16-14 |
|
|
|
|
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67 |
317660000 |
Cup, Rest |
|
620708530 |
Cup, Rest, New |
||
|
|||
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|
|
Publication Number: 560001281IPL |
- 2 - |
© 2003-2012, IMI Cornelius Inc. |
FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual
Table 1. Overcounter FCB Post-Mix Dispenser
Item |
Part No. |
Name |
|
No. |
|||
|
|
||
|
|
|
|
|
317659029 |
Drip, Tray |
|
68 |
317659049 |
Drip, Tray Top Cond |
|
|
620046231 |
Drip, Tray, New |
|
|
|
|
|
69 |
3184 |
Leg, Leveler |
|
|
|
|
|
70 |
560003643 |
Panel, Front Splash |
|
560003645 |
Panel, Splash Long |
||
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|||
|
|
|
|
|
2739 |
Bracket, Drip Tray RH |
|
71 |
620051269 |
Bracket, Drip Tray RH, New |
|
560003980 |
Bracket, Drip Tray RH Top Cond |
||
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|||
|
620052091 |
Bracket, DripTray Rh Top Cond, New |
|
|
|
|
|
|
2738 |
Bracket, Drip Tray LH |
|
72 |
620051268 |
Bracket, Drip Tray LH, New |
|
560003647 |
Bracket, Drip Tray LH Top Cond |
||
|
|||
|
620052090 |
Bracket, Drip Tray LH Top Cond, New |
|
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|
|
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73 |
2392 |
Bushing, Split |
|
|
|
|
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74 |
2353 |
Body, Beater |
|
3432 |
Body, Beater W/Paddle |
||
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|||
|
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75 |
325457000 |
Blade, Scraper |
|
|
|
|
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76 |
326002000 |
Kit, Drain Drip Tray (Not Shown; See |
|
Figure 21) |
|||
|
|
||
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|
|
77 |
3113 |
Fan, 10” Diameter 5-Blade |
|
560004429 |
Fan, 11” Diameter 5-Blade |
||
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|||
|
|
|
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78 |
3247 |
Spacer, 0.192 ID X 0.500 OD |
|
|
|
|
|
79 |
2580 |
Condenser Coil Air Cooled |
|
560003623 |
Condenser Coil Top Condenser |
||
|
|||
|
|
|
|
|
2621 |
Shroud, Condenser Air Cooled |
|
|
Shroud, Condenser Top Condenser |
||
80 |
560003626 |
||
Shroud, Condenser 50 HZ Top Con- |
|||
|
560004333 |
||
|
denser |
||
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||
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|
|
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81 |
186154000 |
Screw, SE8-36 PHPH 12 |
|
|
|
|
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82 |
320539000 |
Washer, FT 0.191 ID |
|
|
|
|
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83 |
120227000 |
Washer, Block 0.194 ID |
|
|
|
|
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84 |
186770000 |
Screw, Machine 10-24 RDPH 20 |
|
|
|
|
|
|
309316000 |
Motor, Fan 35 W 240/60 1550 RPM |
|
85 |
560004264 |
Motor, Fan 50 W 230/50 1400 RPM |
|
|
560003636 |
Motor, Fan 35W 240/60HZ 1550 RPM |
|
|
|
|
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86 |
2944 |
Bracket, Motor Fan |
|
560004334 |
Bracket, Motor Fan 50sixHZ Top Cond |
||
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|||
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87 |
187394000 |
Cushion, Fan Mount |
|
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88 |
321484000 |
Grommet |
|
|
|
|
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89 |
326073012 |
Lead, Thermostat Sensor |
|
|
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90 |
319739000 |
Transformer, 230V 50/60HZ-24V 50VA |
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91 |
0666 |
Condenser Coil Water Assembly |
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92 |
560003002 |
Bracket Condenser Water Cool |
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93 |
560003003 |
Shield, Wire Bracket Water |
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94 |
|
Secondary CO2 Regulator Compo- |
|
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nents (See Figure 2) |
||
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95 |
|
Control Box Components (See Figure |
|
|
3) |
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96 |
|
Blender & Tubing Components (See |
|
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Figure 7) |
||
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97 |
|
Control Box & Display Panel Compo- |
|
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nents(See Figure 16) |
||
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||
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98 |
|
Carbonator Components (See setFig- |
|
|
ure 19) |
||
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||
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|
© 2003-2012, IMI Cornelius Inc. |
- 3 - |
Publication Number: 560001281IPL |
FCB (OC2) Post-Mix Dispenser Illustrated Parts List Manual
SECONDARY CO2 REGULATOR COMPONENTS
Table 2. Secondary CO2 Regulator Components
Item |
Part No. |
Name |
|
No. |
|
||
|
|
|
|
|
|
|
|
1 |
178025100 |
Casket, 1/4 Male Flare |
|
|
|
|
|
2 |
140594000 |
Tubing Vinyl 0.312 ID (Sold by the foot) |
|
|
|
|
|
3 |
174061196 |
Tube, Conn 0.265 ID X 96” (See Fig- |
|
ure 5) |
|
||
|
|
|
|
|
|
|
|
4 |
2827 |
Tube Prod 0.250 ID X 60” (See Figure 6) |
|
560003991 |
Tube Prod 0.250 ID X 45” (See Figure 6) |
|
|
|
|
||
|
|
|
|
5 |
176193000 |
Fitting Straight 1/4 MF X 2 |
|
|
|
|
|
6 |
3049 |
Reg S 60 X 2 100 PSI (See Figure 4) |
|
|
|
|
|
7 |
174058000 |
Tubing Poly 0.156 ID Sold by the foot |
|
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|
|
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8 |
317528000 |
Fitting, T-Barb 1/8 (3) |
|
|
|
|
|
9 |
174058000 |
Tubing Poly 0.156 ID Sold by the foot |
|
|
|
|
|
10 |
300393000 |
Fitting T-Barb 11/60 4X3/8 (2) |
|
|
|
|
|
11 |
174058000 |
Tubing Poly 0.156 ID Sold by the foot |
|
|
|
|
|
12 |
140594000 |
Tubing Vinyl 0.312 ID Sold by the foot |
|
|
|
|
Figure 2. Secondary CO2 Regulator Components |
|
|
|
|
CONTROL BOX COMPONENTS |
|||
|
Table 3. Control Box Components |
||
|
|
|
|
Item |
Part No. |
Name |
|
No. |
|
||
|
|
|
|
|
|
|
|
1 |
319941000 |
Screw, TR 8-32 HXWS 12 |
|
|
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2 |
3831 |
Box, Control Lower |
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3 |
320620000 |
Relay, 208/240V 50/60 HZ |
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40285 |
Relay, Start |
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4 |
560004269 |
Relay, Start-If Comp CS27K3E-PFZ |
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620314019 |
Relay, Start-If Comp CS24K6E-PFZ |
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5 |
3595 |
Strap, Capac |
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560003369 |
Cap Srt 330V 50/60HZ |
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6 |
40284 |
Cap Srt 220V |
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560004267 |
Cap Srt 330V-If Comp CS27K3E-PFZ |
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||
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560002378 |
Cap Srt-If Comp CS24K6E-PFZ |
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325518000 |
Cap Srt 330V 50/60HZ |
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Cap Srt 330V |
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7 |
161192005 |
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Cap Srt 370V 50/60HZ-If Comp |
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620314309 |
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CS24K6E-PFZ |
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8 |
325192000 |
Bushing, Snap |
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9 |
3310 |
Cord, Jump |
Figure 3. Control Box Components |
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Publication Number: 560001281IPL |
- 4 - |
© 2003-2012, IMI Cornelius Inc. |
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