This tool is maintenance free, except always ensure that the air intake vents are
kept clean. If used in a dusty environment clean the tool with low pressure
compressed air.
•To prevent the gun from overheating, maintain a minimum distance of 3cm
between the end of the nozzle and the work piece.
•If the gun does overheat, the thermal overload will cut in. If this occurs switch
the gun OFF, carefully stand on its support stand and allow to cool. The
thermal overload will reset in due course.
Thank you for purchasing this CLARKE Hot Air Gun.
Please read this instruction leaflet thoroughly and follow the instructions carefully,
in doing so you will ensure the safety of yourself and that of others around you, this
will also ensure that the Hot Air Gun will give you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
CLARKE GUARANTEE
FORMING AND WELDING PLASTIC PARTS:
•When bending or forming plastic parts, work slowly and with great care
observing the effects of heat on such materials.
NOTE: With plastics, the temperature range between solid, pliable and liquid
states is narrow. Therefore great care should be taken.
WOOD STAINING:
Wood can be stained giving a ‘rustic’ effect.
•Fit the scraper nozzle to the front of the hot air gun.
•Do not hold the nozzle too close to the wood as this may cause the wood to
colour unevenly.
•Use a fine sandpaper to remove any singed wood fibres when finished.
HEAT SHRINK SLEEVE FITTING:
•Fit the reducing nozzle to the front of the hot air gun.
•Select a suitable size heat shrink sleeve for the work piece.
•Heat the sleeve evenly.
DEFREEZING WATER PIPES:
•Fit the reflector nozzle to the front of the hot air gun.
•Always heat frozen areas inwards from the edge to the centre.
•Take extra care when defrosting plastic pipes.
•Provide protection against heat damage to nearby paint and wall coverings
where necessary.
•Be aware that copper gas pipes can be difficult to distinguish from copper
water pipes, always check first.
•Copper pipes are soldered together, therefore should not be heated above
200°C.
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which is was
intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
Parts List ............................................................................................................ 9
Waste electrical products should not be disposed of with household waste. Please dispose of at your local
Please Note that details and specifications herein, are correct of time of going to print.
However CLARKE International reserve the right to change specifications at any time without prior notice.
Copyright CLARKE International All rights Reserved 2006.
recycling facility.
- 1 -- 8 -
GENERAL SAFETY PRECAUTIONS
WARNING:
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING
As with all power tools and machinery, there are certain hazards involved with
their operation and use. Exercising respect and caution will considerably lessen
the risk of personal injury. However, if normal safety precautions are overlooked
or ignored, personal injury to the operator or damage to property, may result.
•ALWAYS Learn the tools applications, limitations and specific potential hazards
peculiar to it. Read and become familiar with the entire operating manual.
•ALWAYS check for damage before use , any damaged part should be checked
to ensure that it will operate properly and perform it’s intended function. Check
for alignment of moving parts, breakage of parts, mountings, and any other
condition which may effect the machines operation. Any damage should
be properly repaired or the part replaced . If in any doubt DO NOT use the
machine. Consult your local dealer.
•ALWAYS disconnect the tool from the power supply before servicing and when
changing accessories.
•ALWAYS wear safety goggles, manufactured to the latest European safety
standards. Everyday glasses do not have impact resistant lenses, they are NOT
safety glasses.
•ALWAYS keep work area clean. Cluttered areas and benches invite accidents.
•ALWAYS ensure that adequate lighting is available. A minimum intensity of 300
lux should be provided. Ensure the lighting is placed so you will not be working
in your own shadow.
•ALWAYS keep children away. All visitors should be kept at a safe distance
from the work area, especially whilst operating the tool.
•ALWAYS maintain tool in top condition. Keep tools/machines clean for best
performance. Follow maintenance instructions.
•ALWAYS handle with extreme care, do not carry the tool/machine by it’s
electrical cable, or yank the cable to disconnect it from the power supply.
•ALWAYS concentrate on the job at hand, no matter how trivial it may seem. Be
aware that accidents are caused by carelessness due to familiarity.
•ALWAYS wear proper apparel. Loose clothing or jewellery may get caught in
moving parts. Wear protective hair covering to contain long hair.
•ALWAYS keep your proper footing and balance at all times DO NOT over
reach. For best footing wear rubber soled footwear. Keep floor clear of oil,
scrap wood etc.
•ALWAYS use recommended accessories, the use of improper accessories could
be hazardous.
•ALWAYS switch the tool OFF immediately the task is completed.
•ALWAYS ensure safety devices are in place and are working correctly, if not
DO NOT use the tool until rectified.
- 2 -- 7 -
SETUP AND OPERATION
•Before starting work it is recommended that you heat a test piece to ensure
you have the correct heat setting. In addition you should always take steps
to protect sensitive or delicate areas where the effect of heat could cause
damage (i.e. glass and plastics). Always plan ahead.
•After work has been completed, switch the gun OFF, disconnect from the
mains supply and allow to cool in a safe place on the support stand.
REMOVING PAINT AND DISSOLVING ADHESIVES:
•Fit the scraper nozzle to the front of the gun.
•With the ‘0/1/2’ switch in the ‘0’ (OFF) position plug the hot air gun into the
mains supply.
•When all preparations have been completed, switch the tool ON to position
1 or 2 as required. (ensuring the nozzle is pointing away from you).
•Bring the nozzle of the tool to the work piece approx. 3cm from the surface.
(the exact distance between the nozzle and the work piece will be
dependent on the material being worked on).
•Paint will rapidly become soft and blister, at which point it can be removed
with the triangular shave hook. Do not allow paint to burn as this will make the
removal process more difficult.
•Most adhesives dissolve when heated and can then be removed, take care to
ensure that parts from which glue is being removed are heat resistant.
•Heating and paint removal are performed simultaneously
following the gun. Clean the shave hook blade quickly if paint/glue becomes
stuck to it.
•Profiled parts may be cleaned with a suitable wire brush once paint is softened.
•Normally only one pass is required to remove both thick and thin layers of paint.
REMOVING PAINT FROM WINDOW FRAMES:
•DO NOT point the gun directly at glass, ensure
it is adequately protected. A protection nozzle
is provided for use when stripping window
frames etc.
•Fit the glass protection nozzle to the front of the
heat gun and angle it so that the heat gun
can be placed up against the window, with
the cowl of the nozzle flat against the glass, as
shown in fig.1.
•It will be necessary to change the position of
the protection nozzle as you work around the window pane. Ensure you wear
adequate hand glove protection when doing so.
•The protection nozzle must be kept in contact with the work at all times, but
do not spend too much time in one area.
, with the shave hook
Fig.1
PACKAGE CONTENTS
Moulded Black Carry Case
Triangular Shave Hook
Reflector Nozzle
Glass Protection
Nozzle
Concentrator Nozzle
Scraper Nozzle
Triangular Shave
Hook Handle
CHG2000 Hot Air Gun
GENERAL SAFETY PRECAUTIONS CONTINUED
•ALWAYS remove plug from the electrical outlet when adjusting, changing parts,
or when working on the tool.
•NEVER operate the tool when under the influence of drugs, alcohol or any
medication.
•ALWAYS ensure an adequate electrical supply is close at hand so that the
operation is not restricted by the length of the cable.
•NEVER leave the tool running unattended. Turn power OFF. Do not leave the tool
until it comes to a complete stop.
•NEVER force the tool, it will do a better and safer job at the rate for which it
was designed.
•NEVER use power tools in damp or wet locations or expose them to rain. Keep
your work area well illuminated. Do NOT use in explosive atmosphere (around
paint, flammable liquids etc.). Avoid dangerous environments.
•DO NOT use the tool if the electrical cable, plug or motor are in poor condition.
•DO NOT allow the ventilation slots in the tool to become blocked.
•AVOID accidental starting, by switching off and isolating from the main
electrical supply by removing the plug from the socket when not in use.
•To reduce the risk of electric shock use a suitable RCD (residual current
device).
ADDITIONAL PRECAUTIONS FOR HOT AIR GUNS
PARTS DESCRIPTION
Air Nozzle CoverAir Intake Vent
Air Nozzle
OFF / Temperature Setting 1/2 Switch
Support HandleHandle
•ALWAYS keep the mains cable well away from the gun, particularly if laying
down temporarily during the operation - use the support handle.
•ALWAYS switch the gun OFF after use and allow to cool before storing.
•ALWAYS wear safety gloves and NEVER touch the nozzle.
•NEVER point the gun at any person or animal.
•NEVER use in a inflammable atmosphere, e.g. where petrol vapours etc. are
present.
•NEVER use the gun as a hair dryer.
•BE AWARE heat generated by the gun could cause materials in the vicinity
of the operation to ignite - particularly in confined spaces. Take all necessary
precautions - have a fire extinguisher, or means to extinguish a fire to hand.
•
BE AWARE that fumes given off by paint etc., COULD be toxic. Take all necessary
precautions - consult paint manufacturer etc., where necessary.
•DO NOT attempt any electrical repair yourself, consult a qualified electrician,
or our service department.
•When finished take great care to place the gun where it cannot cause
damage to property or other equipment, and cannot be accidentally
touched by persons in the area. Stand upright on support handle to cool.
•Take care not to drop the gun as this could seriously damage the heating
elements.
- 3 -- 6 -
ELECTRICAL CONNECTIONS
TECHNICAL SPECIFICATION
This product is provided with a standard 13 amp, 230 volt (50Hz) BS1363 plug, for
connection to a standard, domestic electrical supply. Should the plug need
replacing at any time, ensure that a plug of identical specification is used.
WARNING:
This appliance is double insulated.
Should it ever be necessary to change the plug, the wires in the
mains lead should be wired according to the following colour code:
BLUE - NEUTRAL
BROWN - LIVE
• Connect the BLUE coloured wire to the plug terminal marked with a
letter ‘N’ or coloured BLACK.
•
Connect the BROWN coloured wire to the plug terminal marked with
a letter ‘L’ or coloured RED.
IMPORTANT!:
If this appliance is fitted with a plug which is moulded on to the electrical cable
(i.e. non-rewireable) please note:
•The plug MUST be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
•NEVER use the plug without the fuse cover fitted.
•Should you wish to replace a detached fuse carrier, ensure that the correct
replacement is used (as indicated by marker or colour code).
•The fuse in the plug MUST be replaced with one of the same rating (13amps)
and this must be approved to BS1362.
IMPORTANT!:
If in any doubt, do not attempt any electrical repair yourself. Consult a qualified
technician.
IMPORTANT!:
Always use an approved cable extension suitable for the power rating of this tool
(see specifications), the conductor size should also be at least the same size as the
machine, or larger. When using a cable reel, ALWAYS unwind the cable completely.