Clarion DB345MP, DB346MP Service Manual
Clarion ( Malaysia) Sdn. Bhd.Clarion ( Malaysia) Sdn. Bhd.
Clarion ( Malaysia) Sdn. Bhd.
Clarion ( Malaysia) Sdn. Bhd.Clarion ( Malaysia) Sdn. Bhd.
Phase 3, Free Trade Zone One, 11900 Bayan Lepas, Penang, Malaysia
Tel: (60) 4-6148-400, Fax: (60) 4-6439-108
Clarion Co. Ltd.Clarion Co. Ltd.
Clarion Co. Ltd.
Clarion Co. Ltd.Clarion Co. Ltd.
Export Division : 50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Published by Clarion (Malaysia)
298-6124-00 FEB. 2004P
Printed In Malaysia
SeSe
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SPECIFICATIONS
Radio sectionRadio section
Radio section
Radio sectionRadio section
Model: PE-2640B-AModel: PE-2640B-A
Model: PE-2640B-A
Model: PE-2640B-AModel: PE-2640B-A
Tuning system: PLL synthesizer tuner
Receiving frequencies: FM 87.9 to 107.9MHz (0.20 MHz steps)
AM 530 to 1,710kHz (10 kHz steps)
Model: PE-2640K-AModel: PE-2640K-A
Model: PE-2640K-A
Model: PE-2640K-AModel: PE-2640K-A
Tuning system: PLL synthesizer tuner
Receiving frequencies: FM 87.0 to 108MHz (0.05 MHz steps)
AM 531 to 1,629kHz (9 kHz steps)
CD/MP3 player sectionCD/MP3 player section
CD/MP3 player section
CD/MP3 player sectionCD/MP3 player section
System: Compact disc digital audio system
Frequency response: 10Hz to 20kHz (+1dB/-1dB)
Signal to Noise ratio: 100dB (1kHz) IHF-A
Dynamic range: 95dB (1kHz)
Distortion: 0.01%
MP3MP3
MP3
MP3MP3
Decode Format: MPEG 1, 2 and 2.5-Layer 3
Sampling rate (kHz): MPEG-1: 32, 44.1, 48
MPEG-2: 16, 22.05, 24
MPEG-2.5: 8, 11.025, 24
Bit-rate (kbps): 8, 16, 24, 32, 40, 48, 56, 64, 80, 96, 112,
128, 144, 160, 192, 224, 256, 320, VBR
CD-ROM Format: ISO9660 Level 1, 2, Romeo and Joliet
Folder Level Limit: No limitation
Folder Support: 128
File Support: 254
Folder Name: Maximum 16 characters
File Name: Maximum 28 characters
GeneralGeneral
General
GeneralGeneral
Max. Power Output: 50W x 4
Line Output: 1.7V (with CD 1kHz, 10k ohm)
Bass Control Action: +14dB/-14dB (30Hz)
Treble Control Action: +14dB/-14dB (10 kHz)
Power supply voltage: DC 14.4V (10.8 to 15.6V allowable)
negative ground
Current consumption: Less than 15A
Speaker impedance: 4 ohm (4 ohm to 8 ohm allowable)
Dimensions (mm): 178 (W) x 50 (H) x 152 (D)mm
Weight: 1.1kg
Specification and design are subject to change without notice for further
improvement.
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AM/FM CD/MP3 PlayerAM/FM CD/MP3 Player
AM/FM CD/MP3 Player
AM/FM CD/MP3 PlayerAM/FM CD/MP3 Player
ModelModel
Model
ModelModel
ice Manualice Manual
ice Manual
ice Manualice Manual
(PE-2640B-A: For U.S.A.)
ModelModel
Model
ModelModel
(PE-2640K-A: For other countries)
NOTE
1. We cannot supply PWB with component parts in
principle. When a circuit on PWB has failure, please repair it
by component parts base. Parts which are not mentioned
in service manual are not supplied.
FEATURES
1. Visible Blue Negative LCD and White Illuminated Buttons
2. Aluminium Detachable Faceplate
3. Rotary Volume for Easy Operation
4. Z-Enhancer with 3 Mode Sound Selector
5. MAGNA BASS EX for Dynamic Bass Tuning
6. FM Reception System
7. Seek/Manual Up/Down Tuning
8. 8-Times Oversampling Digital Filter and Dual 1-Bit
D/A Converters
9. Preset Station Scan (PS), Automatic Store (AS)
10. 4-Channel RCA Line Level Output
11. AM 1 band, FM 3 bands each 6 channels total 24
channels, Preset Memory Function
12. Repeat/Random Play/Intro Music Scan
13. 200W (50 W x 4) Maximum Power Output
14. IR Remote Control Included
15. MP3NAVI for Quick Music Folder and Track Search
16 MP3 File Playable with ID3-TAG Display
COMPONENTS
PE-2640B-A / PE-2640K-APE-2640B-A / PE-2640K-A
PE-2640B-A / PE-2640K-A
PE-2640B-A / PE-2640K-APE-2640B-A / PE-2640K-A
Source unit 1
Battery (SUM-3)
(PE-2640B only) 2
Remote Controller
(PE-2640B only) RCB-164-201 1
DCP Case 335-5734-05 1
Mounting bracket 300-7742-20 1
Escutcheon (Outer-Es)
(PE-2640B) 370-6100-00 1
(PE-2640K) 370-6096-00 1
Extension Lead 854-6391-60 1
Part’s bag 1
Removal key 331-2497-20 2
Stopper (PE-2640B only) 335-4899-20 1
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To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in charge of
repair or inspection can avoid suffering any risk or injury.
1. Use specified parts.
The system uses parts with special safety features
against fire and voltage. Use only parts with equivalent
characteristics when replacing them.
The use of unspecified parts shall be regarded as remodeling for which we shall not be liable.The onus of
product liability (PL) shall not be our responsibility in
cases where an accident or failure is as a result of
unspecified parts being used.
2. Place the parts and wiring back in their original
positions after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc., is involved. The wiring connection and routing to the PWB are specially planned
using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their
original positions after repair or inspection.
If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back
securely in their original position after repair. Ensure
for safety reasons there is no possibility of secondary
problems around the repaired spots.
If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing
company.
4. Caution in removal and making wiring connection to
the parts for the automobile.
Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with
the battery connected, a short circuit and/or fire may
occur. If extensive damage is caused due to negligence
of repair, the legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them
with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc.). The negative pole of
tantalum capacitors is highly susceptible to heat, so
use special care when replacing them and check the
operation afterwards.
6. Cautions in handling flexible PWB.
Before working with a soldering iron, make sure that the
iron tip temperature is around 270°C. Take care not to
apply the iron tip repeatedly (more than three times) to the
same patterns. Also take care not to apply the tip with
force.
7. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the
unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface
through the lens of the optical pickup. When checking
that the laser optical diode lights up, keep your eyes
more than 30cm away from the lens. Prolonged
viewing of the laser within 30cm may damage your
eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged
by electrostatic charge caused by your clothes and body.
Make sure to avoid electrostatic charges on your clothes
or body, or discharge static electricity before handling
the optical pickup.
9-1.Laser diode
The laser diode terminals are shorted for transportation
in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When removing
the pickup from the mechanism, short the terminals by
soldering them to prevent this damage.
9-2.Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteristics
will change. Ensure that no foreign substances enter
through the ventilation slots in the cover.
9-3.Cleaning the lens
Dust on the optical lens affects performance. To clean
the lens, apply a small amount of isopropyl alcohol to
lens paper and wipe the lens gently.
CAUTIONS
Use of controls, adjustments, or performance of procedures
other those specified herein, may result in hazardous
radiation exposure.
The compact disc player should not be adjustment or
repaired by anyone except properly qualified service
personnel.
Bottom View of
Main Unit
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- 2 -
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TROUBLESHOOTING
ProblemProblem
Problem
ProblemProblem
Power does not turn on.
(No sound is produced).
Compact disc cannot be
loaded.
Sound skips or is noisy.
Sound is bad directly after
power is turned on.
Nothing happens when buttons
are pressed.
Display is not accurate.
CauseCause
Cause
CauseCause
Fuse is blown. Replace with a fuse of the same amperage.
Incorrect wiring Read the attached “Installation/Wire connection
Guide” once again and wire properly.
Another compact disc is already
loaded.
Compact disc is dirty.
Compact disc is heavily scratched
or warped.
Water droplets may form on the
internal lens when the car is
parked in a humid place.
Microprocessor has
malfunctioned due to noise, etc.
Eject the compact disc before loading the new
one.
Clean the compact disc with a soft cloth.
Replace with a compact disc with no scratches.
Let dry for about 1 hour with the power on.
Turn off the power, then press the
button and remove the DCP.
Press the reset button for about 2 seconds with a
thin rod.
MeasureMeasure
Measure
MeasureMeasure
[RELEASE][RELEASE]
[RELEASE]
[RELEASE][RELEASE]
DCP or main unit connectors are
dirty.
Wipe the dirt off with a soft cloth moistened with
cleaning alcohol.
ERROR DISPLAYS
To protect the system, this unit has been equipped with self diagnostic functions. If a fault arises, a warning is
issued by various error displays. Follow the corrective measures and remove the fault.
Error Display
ER2
ER3
ER6
This error display indicates that a fault has arised in the mechanism of the
source unit (for example, the disc cannot be ejected).
!Check the source unit
This error display indicates that the pickup focus is off because of a scratched
disc or some other factor during source unit play.
!Check the compact unit
This indicates that the CD’s TOC (table of contents) cannot be read, because
the selected disc is upside-down.
Corrective Measure
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BLOCK DIAGRAM
MAIN UNIT SECTION
CD MECHANISM SECTION 929-0290-80
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EXPLANATION OF IC
uPD784215AYGC-129-8EU 052-3933-00
Master Micro computer
Outward FormOutward Form
Outward Form
Outward FormOutward Form
100 pins, plastic QFP
Terminal Description
1 VOL_CLK O E-VOL Control Clock output
2 VOL_DATA O E-VOL Control Data output
3 REM_DET I While protecting circuit motion, it
is at ‘HI’
4 OFFSET DET I While Power Amp IC is abnormal,
it is at ‘LOW’
5 PHONE_INT I NC
6NC -NC
7 MP3 REQ I REQ input from MP3 decoder
8NC -NC
9 V DD - Power supply terminal 5V
10 X_OUT - Crystal 12MHz (Main system
clock)
11 X_IN - Crystal 12MHz (Main system
clock)
12 VSS - GND
13 XT_OUT - NC
14 XT_IN - GND
15 RES ET - Reset port (When system is
reset, it is at ‘LOW’)
16 NC - NC
17 B/U DET I B/U detecting terminal
18 ACC DET I ACC detecting terminal
19 REMOCON I IR Sensor signal input for Remote
Control
20 KEY_INT I When this terminal turns low, key
A/D terminal detects the key
pushed (FNC, EJECT & DCP
keys)
21 SBSY I GS1-MC CD Sub-code block
sync detection input
22 TBASE I PLL Time Base signal input (8Hz)
23 AVDD - Analog Power supply 5V
24 AVREF0 - ADC Reference Voltage Input
25 KEY A/D I FNC/EJECT/DCP detection
terminal for A/D converter
26 TEST I TEST keys detection terminal
(For Test Mode purpose)
27 NC - NC
28 NC - NC
29 NC - NC
30 NC - NC
31 NC - NC
32 NC - NC
33 AVSS - Analog GND
Pin No PIN NAME I/O DESCRIPTIONPin No PIN NAME I/O DESCRIPTION
34 NC - NC
35 NC - NC
36 AVREF1 - DAC Reference Voltage Input
37 NC - NC
38 NC - NC
39 NC - NC
40 NC - NC
41 NC - NC
42 NC - NC
43 NC - NC
44 NC - NC
45 MP3 SDA I/O MP3 Data Communication Port
(I2C bus)
46 NC - NC
47 MP3 SCL O MP3 Clock Output (I2C bus)
48 MP3 RESET O When MP3 decoder is reset, it is
at ‘LOW’
49 MP3 STANDBY O When MP3 decoder is at standby
mode, it is at ‘LOW’
50 STANDBY O Power Amp IC control terminal
51 REM_ON O While Power on, it is at ‘HI’
52 CD_8V_REM O CD power supply control terminal
+8V
53 B/L + B O Illumination Control Output (While
ACC is ON, it is at ‘HI’)
54 C S1 I Destination Selection Input. Refer
Table 1.
55 C S2 I Destination Selection Input. Refer
Table 1.
56 LCD SI I Serial data input communication
line to LCD Control IC
57 LCD SO O Serial data output communication
line to LCD Control IC
58 LCD SCK O Serial clock output communication
line to LCD Control IC
59 LCD CE O LCD chip enable output
60 VOL-CW I Use for rotary volume
61 VOL-CCW I Use for rotary volume
62 NC - NC
63 NC - NC
64 NC - NC
65 TR-B I GS1-MC CD Disc Detection Input
(HI: with disc, LOW: without disc)
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- 5 -
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66 S-STOP I GS1-MC CD Pick-up Inner Limit
Detection Input (HI: Limit, LOW:
Playable)
67 RST O GS1-MC CD Servo Reset Output
(While reset, it is at ‘LOW’)
68 BUCK O GS1-MC CD Servo Clock Output
69 Z-MUTE I GS1-MC CD DAC Zero Data
Detection Input (While Zero data
is detected, it is at ‘HI’)
70 D_OUT I NC
71 CCE O GS1-MC CD Servo Chip Enable
Output
72 VSS - GND
73 BUS3 I/O GS1-MC CD Servo Data
Communication Port
74 BUS2 I/O GS1-MC CD Servo Data
Communication Port
75 BUS1 I/O GS1-MC CD Servo Data
Communication Port
76 BUS0 I/O GS1-MC CD Servo Data
Communication Port
77 CHU-SW I GS1-MC CD Disc Chucking
Detection Input (HI: Chuck
uncompleted, LOW: Chuck
completed)
78 TR-A I GS1-MC CD 8cm Disc Detection
Input (HI: 12cm disc, LOW: 8cm
disc)
79 LD_MUTE O GS1-MC CD Sled Motor Standby
Output (HI: Operation, LOW:
Standby)
80 LD_COUNT O GS1-MC CD Loading/Eject
Control Output (HI: Eject, LOW:
Loading)
Pin No PIN NAME I/O DESCRIPTIONPin No PIN NAME I/O DESCRIPTION
81 VDD - Power supply terminal 5V
82 PLL DI I PLL Data Input
83 PLL DO O PLL Data Output
84 PLL CLK O PLL Clock
85 PLL CE O PLL Chip Enable
86 NC - NC
87 NC - NC
88 NC - NC
89 NC - NC
90 NC - NC
91 SD/ST_IND I AM/FM SD and Stereo Detection
Signal Input (HI: SD Off/Mono,
LOW: SD On/Stereo)
92 NC - NC
93 NC - NC
94 TEST/VPP - NC
95 REM 5V O System 5V power supply control
terminal
96 SYS_MUTE O Audio Mute Control Output (While
mute is ON, it is at ‘LOW’)
97 CD_5V_REM O CD power supply control terminal
+5V
98 NC - NC
99 NC - NC
100 NC - NC
TABLE 1.TABLE 1.
TABLE 1. The Destination Setting Terminal
TABLE 1.TABLE 1.
U.S. Area Setting Outside U.S. Area Setting
CS1 (Pin 54) L H
CS2 (Pin 55) L L
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TC94A15F 051-6399-00
CD Mechanism IC
Outward FormOutward Form
Outward Form
Outward FormOutward Form
100 pins, plastic QFP
Terminal Description
1 IPF OUT O IP flag output
2 SB OK O O Sub code Q data CRCC OK
signal output
3 CLOCKIO I/O The clock pulse input/output for
the sub code reading
4 VDD - Positive supply voltage
5 VSS - Nagative supply voltage
6DATA ODATA
7 S F SY O O Playback frame synchronous
signal output
8 SB SY O O Sub code block sychronous
signal output
9 H S O O The play speed flag ouput
10 UHSO O The play speed flag output
11 AR SEL IN I Fix to the high level
12 AWRC O The control signal ouput for the
active wide range VCO
13 P VDD - PLL positive supply voltage.
14 P DO O Phase difference signal output of
EFMPLCK.
15 TMAX S O T max judgment output.
16 TMAX O T max judgment output.
17 LPF N I Inverted input of LPF for PLL.
18 LPF OUT O The output terminal for the Low
Pass Filter.
19 P Vref - PLL reference voltage.
20 VCO FILTER O Loop filter for VCO.
21 VCO Ref I VCO reference voltage input.
22 DTC N O For the analog slicer.
23 DTC P O For the analog slicer.
24 PLL VSS - PLL ground.
25 SLCO O Output of internal DAC for data
slice level generation.
26 RF IN I RF signal input.
27 RF RP I RF ripple input.
28 RF EQ OUT O The output of the RF equalizer.
29 A VDD - Positive supply voltage for the
Analog section.
30 RES IN - For reference current setting.
31 Vref OUT O The reference voltage output.
32 VMDIR O The reference voltage output.
33 TESTR O The compensation terminal for
RFEQO offset.
34 INVSEL I MDI polarity selection.
35 AGCI I The input terminal of RF AGC
amplifier.
36 RF DCI I The input terminal for RF peak
detection.
37 RF OUT O RF signal output.
Pin No PIN NAME I/O DESCRIPTIONPin No PIN NAME I/O DESCRIPTION
38 PN SEL I The transistor type selection
input for laser diode driver.
L=NPN, H=PNP.
39 EQ SET O The equalizer setting terminal.
40 RF VDD - RF power supply.
41 L DO O The laser diode drive output.
42 MDI I Monitor photo diode signal input.
43 RF VSS - RF ground.
44 FNI 2 I Main beam signal input.
45 FNI 1 I Main beam signal input.
46 FPI 2 I Main beam signal input.
47 FPI 1 I Main beam signal input.
48 TPI I Sub beam signal input.
49 TNI I Sub beam signal input.
50 FTEO O For test.
51 RF ZI I RF ripple zero cross signal input.
52 A VS S - Analog ground.
53 RF RP O RF ripple signal output.
54 RF DC O RF peak detection signal output.
(hologram suitable)
55 FE I O Focus error signal output.
56 SBAD O Sub beam add signal output.
57 TEI O Tracking error signal output.
58 TE Z IN I Tracking error signal inpur for
zero cross.
59 A VDD - Positive supply voltage for the
Analog section.
60 F OO O Focus equalizer output.
61 TR O O Tracking equalizer output.
62 Vref O Reference voltage output.
63 FMO O Field equalizer output / Speed
error output.
64 DM O O Disk equalizer output.
65 IO2A I/ O General input/output.
66 IO3A I/ O General input/output.
67 MON I T O Internal DSP signal monitor.
68 FG IN I FG input for the spindle CAV
servo.
69 VSS - Negative supply voltage.
70 VDD - Positive supply voltage.
71 TES IN I For test.
72 X VSS - Master clock analog ground.
73 X I N I Crystal connection.
74 X O O Crystal connection.
75 X VDD - Clock power supply.
76 D VS S - Digital ground.
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- 7 -
- 7 -- 7 -
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