CASIO AP20 Service Manual

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AP-20

ELECTRONIC KEYBOARD

CONTENTS

 

Safety Notice ......................................................................................

2

Specifications ....................................................................................

3

Block Diagram ...................................................................................

4

PCB Layout ........................................................................................

5

Disassembly Instructions .................................................................

6

Circuit Description ..........................................................................

10

Major Waveforms .............................................................................

12

Troubleshooting ..............................................................................

13

Wiring Diagram ................................................................................

17

Exploded View .................................................................................

18

Parts List ..........................................................................................

21

Schematic Diagrams .......................................................................

23

SAFETY NOTICE

CAUTION!

Danger of explosion if battery is incorrectly replaced. Replace only with the same of equivalent type recommended by the appliance manufacturer.Discard used batteries according to manufacturer's instructions.

— 2 —

 

 

SPECIFICATIONS

GENERAL

 

 

 

Number of keys

88

 

 

Polyphonic:

32-note

 

Preset tones:

10, PIANO 1, PIANO 2, ELEC. PIANO, HARPSICHORD, VIBRAPHONE,

 

 

PIPE ORGAN, STRINGS, CHOIR, W.BASS (Lower tone only),

 

 

E.BASS (Lower tone only)

 

Layer/Split function

Key transpose:

F#-C-F

 

Keyboard controls:

Tuning curve, Baroque pitch

Temperaments:

Equal Temperament, Kirnberger III, Werckmeister, Mean-Tone,

 

Just Intonation (Minor/Major), Pythagorean System

Effects:

Reverb (Room, Stage, Hall 1, Hall 2)/Chorus/Tremolo/Brilliance

Demo tunes:

8,

1. Polonaise "Héroïque" (F.F. Chopin)

 

 

2.

Frühlingslied Op. 62-6 (F. Mendelssohn)

 

 

3.

CASIO original

 

 

4.

Harmonious blacksmith (G.F. Händel)

 

 

5.

CASIO original

 

 

6.

Jesus, Bleibet Meine Freude (J.S. Bach)

 

 

7.

CASIO original

 

 

8.

CASIO original

Memory:

Number of Songs:

2 (A and B)

 

System:

 

Real-time recording

 

Memory Capacity:

Approximately 3,000 notes total

 

Memory Backup Battery:

Built-in lithium battery

 

 

 

Battery Life: Approximately 5 years

Pedals:

Soft, Sostenuto, Damper

 

Tuning control:

440Hz ±50 cents

 

Built-In Speakers:

16 cm dia. x 2 (Output: approx. 20 W + 20 W)

MIDI:

16-channel, multi-timbral reception

Terminals:

PHONES 1 and 2, MIDI (IN/OUT/THRU), LINE OUT L and R (Output Imped-

 

ance: 10 KΩ; Output Voltage: 2 V, RMS, max.), LINE IN R and L (Input Imped-

 

ance: 20 KΩ, Input sensitivity: 200 mV)

Power source:

120V (for U.S.A.),

 

 

120V, 220V, 230V and 240V (for other countries)

Power consumption:

65W (with 120V AC), 55W (with 220V, 230V and 240V AC)

Dimensions (HWD):

Without stand:

185 × 1340 × 520 mm (7-5/16 × 52-13/16 × 20-1/2 inches)

 

With stand:

820 × 1360 × 550 mm (32-5/16 × 53-9/16 × 21-11/16 inches)

Weight:

Without stand:

35.5 kg (78.3 lbs)/38.5 kg (84.0 lbs)

 

With stand:

45.5 kg (100.4 lbs)/48.5 kg (106.1 lbs)

Note: There are two models of AP-20, one has a keyboard cover, the other has no keyboard cover.

— 3 —

RAM 256K HM62256BLP-10

ROM 1M

MX23C1010PC12CA25

 

 

 

AVCC

 

AVDD

AVFF

VDD

 

+12V

 

+5V

–12V

 

+5V

 

 

 

Voltage Regulator

M5F78M12L × 2

M527BL05

T8, T9

 

 

 

 

 

 

 

 

 

 

Power Switch T101

 

 

 

 

 

 

 

Power Transformer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOCK DIAGRAM

 

 

 

MIDI

 

 

KC0 ~ 7 Keyboard

 

 

IN

OUT

P70 ~

Keyboard

 

 

PEDAL

 

P77

SF

 

 

Controller

 

 

MIDI

MIDO

HG52E35P

 

 

SS

 

 

DP

 

 

 

FI0 ~ 10

 

 

 

 

P12 ~

 

 

 

 

SI0 ~ 10

Switches

BRILLIANCE

 

 

P14

 

 

KC0 ~ 4

 

CPU

 

 

 

 

 

Switch & LED

 

 

HD6435328RC13F

 

 

 

 

Controller

 

 

 

 

 

 

 

 

 

 

µPD65005GF-419 KI0 ~ 3

 

 

 

L1 ~ 9

LEDs

D0 ~ 7

 

LA ~ J

 

RST

Reset IC

 

 

A0 ~ 14

MUTE

MB3771P

 

 

 

 

 

 

 

A0 ~ 3

RA0 ~ 19

 

 

 

 

 

 

 

 

 

 

ROM

 

 

RD0 ~ 15

 

8M + 16M

 

 

HN62418PD25

 

 

 

DSP

 

 

HN624116D44

HG51B155FD

EA0 ~ 14

 

 

 

 

 

RAM

 

 

 

 

 

 

ED0 ~ 15

 

256K × 2

 

 

HM65256BLSP-

 

 

 

 

10 × 2

SOLM, SOLP

BDK, WOK1, SORM, SORP

 

 

 

D/A Converter

D/A Converter

 

 

 

µPD6376CX

µPD6376CX

 

 

 

Filter

Filter

 

 

 

Main

 

 

 

 

Volume

 

 

 

 

LINE IN

Mixer, Mute Circuit

T6, T7, T10, T11

Power Amp.

STK4132MK

— 4 —

PCB LAYOUT

MA2M

PS1 MA1M

 

 

 

 

 

 

 

 

 

 

 

IF1M

 

 

 

 

 

 

 

 

HALL 2

 

 

 

 

CONTROL

 

VOLUME

BRILLIANCE

 

 

TONE

LOWER TONE

REVERB

MEMORY

 

TUNE

DEMO

 

 

 

 

 

 

 

 

HALL 1

TREMOLO

 

CN3M

ON

MIN

 

MAX MELLOW

BRIGHT PIANO 1

PIANO 2

E.PIANO HARPSICHORD VIBRAPHONE PIPE ORGAN STRINGS CHOIR

W.BASS E.BASS

STAGE

CHORUS

START/

OFF

 

 

SONG A SONG B RECORD STOP

POWER

 

CN2M

 

 

 

CN1M ROOM

 

 

 

 

 

TP10-KY1M

 

 

 

 

 

TP10-KY2M

MA4M MA5M

 

 

 

 

 

 

 

 

 

 

Note: IF1M PCB is a terminal board for the keyboard PCBs, and included in the main PCB.

PCB

JCM433-

Components

 

 

 

Main PCB

MA1M

CPU, DSP, Sound Source ROM Working storage

 

 

RAM, Effect RAM Reset IC, DAC, Filter, Key con-

 

 

troller, Power amp, Power supply circuit

 

 

 

Jack PCBs

MA2M

LINE IN/OUT jack, MIDI jacks

 

 

 

 

MA4M

Phone jacks

 

 

 

 

MA5M

Power indicator

 

 

 

Console PCBs

CN1M

Gate array (Button controller/LED driver), LEDs,

 

 

Buttons

 

 

 

 

CN2M

Main Volume, Brilliance volume

 

 

 

 

CN3M

Tune Buttons, Demo button

 

 

 

Power PCB

PS1

Fuse, Noise filter

 

 

 

— 5 —

DISASSEMBLY INSTRUCTIONS

1. Disassembling top board

1-1. Remove 8 screws on the rear.

1-2. Slide the top board towards the rear.

The top board will be free from catches on the case.

1-3. Lift the top board.

For keyboard-cover model

2. Disassembling keyboard cover

2-1. Slide the keyboard cover to open fully. 2-2. Passing the gear into the opening on each

rack, lift the keyboard cover.

For no-keyboard-cover model

2. Disassembling the front cover

2-1. Remove 4 screws at both ends of the front cover. 2-2. Remove the front cover.

— 6 —

3. Disassembling console panel

Note: To avoid scratch on the side board, put paper between the console panel and the side board at both ends.

3-1. The console panel is fixed with screws and nuts. Holding the nut, remove the screw.

3-2. Remove the screw fixing a grounding wire at the transformer. 3-3. Slide the console panel towards the front to free from catches. 3-4. Turn round the console panel.

3-5. Remove the 2 screws fixing the power switch.

Insert paper here.

Insert paper here.

4. Disassembling front cover

4-1. Remove 5 screws at the front edge on the bottom.

4-2. Disconnect the connector for phone jacks from the main PCB.

4-3. Watching the phone-jack cable, pull out the front cover towards the front.

— 7 —

CASIO AP20 Service Manual

5. Disassembling keyboard unit

5-1. Remove 6 screws at both ends on the bottom, and a screw at the middle.

5-2. Remove 2 screws at both ends of keyboard unit.

5-3. Disconnect 2 connectors for the keyboard unit from the main PCB.

5-4. Moving the keyboard unit towards the front, remove the unit from the case.

6. Disassembling keys

6-1. Peel the red felt and sponges off the keyboard unit. 6-2. Using a long-nose plier, remove key springs.

6-3. Pressing the hook with a long-nose plier. Lift the key.

— 8 —

7. Disassembling keyboard PCBs

7-1. Turn round the keyboard unit to face the PCB up.

7-2. Disconnect the connector at the middle of keyboard.

7-3. Remove screws on the keyboard PCBs.

8. Replacing the main PCB

Note: The main PCB contains a lithium battery for memory back-up. Please remove the jumper before replacing the PCB. And make sure that the jumper is reset on new main PCB after replacing the PCB. Because no jumper is set on a spare part of the main PCB.

Jumper

— 9 —

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