Carrier 38VNM218713, 38VNM327713, 38QUS036DS4, 38VNM436713, 42QHF009DS Installation Manual

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MULTI SYSTEM AIR CONDITIONER
INSTALLATION MANUAL
G B
ENGLISH
INSTALLATION MANUAL
I T
ITALIANO
F R
MANUEL D'INSTALLATION
D E
INSTALLATIONSHANDBUCH
DEUTSCH
E S
MANUAL DE INSTALACIÓN
N L
INSTALLATIEHANDLEIDING NEDERLANDS
FRANÇAIS
ESPAÑOL
P L
POLSKI
INSTRUKCJA MONTAŻU
The manufacturer reserves the right to change any product specifications without notice.
This product has been det ermined t o be in compl i ance with the Low Voltage Dire ct i ve (20 06/9 5/EC), and t he Electromagnetic Compatibility Direct ive (2004/108/E C) of the European Union.
Correct Disposal of This Product
(Wast e Electrical & Electronic Equip men t )
(When using this air conditioner in European countries, the following guidance must be followed)
- T his marking shown on the product or its literature, indicates that waste electrical and eletrical equipment (WEEE as in directive 2002/96/EC) should not be mixed with general household waste. It is prohibited to dispose of this appliance in domestic household waste. For disposal, there are several possibilities:
1. The municipality has established collection systems, where electronic waste can be disposed of at least free of charge to the user.
2. When buying a new product, the retailer will take back the old product at least free of charge.
3. The manufacture will take back the old appliance for disposal at least free of charge to the user.
4. As old products contain valuable resources, they can be sold to scrap metal dealers. Wild disposal of waste in forests and landscapes endangers your health when hazardous substances leak into the ground-water and find their way into the food chain.
42QSM012DS*/ 42SVM-12
Type Model Name Rated Voltage & Hz
38QUS018DS2*/ 38VNM218713
42QSM018DS*/ 42SVM-18
42QTD009DS*/ 42CVS-09
Console Type Indoor Unit
42QFA009DS*
38QUS027DS3*/ 38VNM327713
Duct Type Indoor Unit
38QUS036DS4*/ 38VNM436713
220-240V ~ 50Hz
900x315x860
845x320x700
800x188x275
Dimension
Wall Mounted Indoor Unit
920x635x210
570x570x260
700x600x210
42QHF009DS*/ 42HVF-09
990x345x965
GB-1
Outdoor Unit
800x188x27542QHF012DS*/ 42HVF-12
42QHF018DS*/ 42HVF-18 940x205x275
42QSM009DS*/ 42SVM-09 700x635x210
700x635x210
CassetteType Indoor Unit
42QTD012DS*/ 42CVS-12
42QTD018DS*/ 42CVS-18
570x570x260
570x570x260
42QFA012DS*
42QFA018DS*
700x600x210
700x600x210
CONTENTS
3
3
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6
6
8
14
19
23
23
23
23
24
24
25
25
25
26
26
26
27
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29
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30
30
30
1. PREPARING FOR INSTALLATION ·······································································
1.1 Safety Percautions ··························································································
1.2 Indoor Combination ·························································································
2. INDOOR UNIT INSTALLATION ············································································
2.1 Wall Mounted Indoor ·······················································································
2.2 Duct Type Indoor ·····························································································
2.3 Cassette Type Indoor ·······················································································
2.4 Console Type Indoor ························································································
3. OUTDOOR UNIT INSTALLATION ······································································
3.1 Select The Installation Site ················································································
3.2 Outdoor Unit Mounting Dimensions ·····································································
3.3 Space Requirements For Outdoor Unit ·································································
3.4 Install The Outdoor Unit ················································································
3.5 Install The Drain Pipe For Outdoor Unit ······························································
4. REFRIGERANT PIPING WORK ··········································································
4.1 Flaring  ·······································································································
4.2 Piping Work ·································································································
4.3 Refrigerant Pipe  ··························································································
4.4 Air Evacuation   ····························································································
4.5 Leakage Test ······························································································
5. WIRING ··········································································································
5.1 Wiring For Outdoor Unit ·················································································
5.2 Wiring For Indoor Unit ···················································································
6. FINAL CHECK AND TRAIL OPERATION ····························································
6.1 Final Check List ····························································································
6.2 Manual Operation ··························································································
6.3 Trail Operation ······························································································
7
GB-2
GB-3
1. PREPARING FOR INSTALLATION
1.1 SAFETY PRECAUTIONS
WARNING
This symbol indicates the possibility of personnel injury or loss of life.
Installing, starting up, and servicing air-conditioning equipment can be hazardous due to system
ressures, electrical components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service engineers should install, start-up, and maintain this equipment. When working on the equipment, observe precautions in the literature and on tags, stickers, and labels
attached to the equipment.
Follow all safety codes. Wear safety glasses and gloves. Keep quenching cloth and fire extinguisher
nearby when brazing. Use care in handing, rigging, and setting bulky equipment.
Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to
the unit. Consult local building codes and National Electrical Code for special requirement.
Refrigerant gas is heavier than air and replaces oxygen. A massive leak could lead to oxygen
depletion, especially in basements, and an asphyxiation hazard could occur leading to serious injury or death.
When the air conditioner is installed in a small room, provide appropriate measures to ensure that
the concentration of refrigerant leakage occur in the room does not exceed the critical level.
If the refrigerant gas leaks during installation, ventilate the area immediately.
Refrigerant gas may produce a toxic gas if it comes in contact with fire such as from a fan heater, stove or cooking device.
Exposure to this gas could cause severe injury or death.
Disconnect from power source before attempting any electrical work. Connect the connective cable
correctly.
Wrongly connecting may result damaged electric parts.
Use the specified cables for electrical connections and attach the wires firmly to the terminal block
connecting sections so that the external force is not exerted to the terminal.
Be sure to provide grounding.
Do not ground units to gas pipes, water pipes, lightning rods or telephone wires. Incomplete grounding could cause a severe
shock hazard resulting in injury or death.
Safely dispose of the packing materials.
Packing materials, such as nails and other matal or wooden parts, may cause stabs or other injuries. Tear apart and throw away
plastic pacaging bags so that children will not play with them. Children playing with plastic bags face the danger of suffocation.
Do not install unit near concentrations of combustible gas or gas vapors. Be sure to use the supplied or exact specified installation parts.
Use of other parts may cause the unit to come to lose, water leakage, electrical shock, fire or equipment damage.
When installing or relocating the system, do not allow air or any substances other than the
specified refrigerant (R410A) to enter the refrigeration cycle.
Duct and Cassette type indoor is not accessible to the general public and intended to be
maintained by qualified service personnel and located at a level not less than 2.5m from floor.
Electrical work should be carried out in accordance with the installation manual and the national,
state and local electrical wiring codes.
Be sure to use a delicated power circuit. Never share the same power outlet with other appliance.
1. PREPARING FOR INSTALLATION
WARNING
CAUTION
This symbol indicates the possibility of property damage or serious consequences.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety
interlock switches.
In order to avoid a hazard due to inadvertent resetting of the thermal cut-out, this appliance must
not be supplied through an external switching device, such as a timer, or connected to a circuit that is regularly switched on and off by the utility.
Use the prescribed cables for electrical connection with insulation protected by insulation
sleeving having an appropriate temperature rating.
Unconformable cables can cause electric leak, anomalous heat prodcution or fire.
To avoid personal injury, be careful when handling parts with sharp edges. Do not install the indoor or outdoor units in a location with special environmental conditions. Do not install in a place that can amplify the noise level of the unit or where noise and discharged
air might disturb neighbors.
Perform the drainage/piping work securely according to the installation manual.
Improper drain piping may result in water leakage and property damage.
Do not instal the air conditioner in the following places.
-The place where there is mineral oil or arsenic acid.
-The place where corrosive gas (such as sulfurous acid gas) or combustible gas (such as thinner) can accumulate or collect, or where volatile combustible substances are handled.
-The place there is equipment that generates electromagnetic fields or high frequencey harmonics.
This product contains fluorinated gases covered by t he Kyo to P rot oco l
Chemical Name of Gas Global Wa rm i ng Potentia l (GWP) of Gas
R410A 2088
CAUTION
1. Paste the enclosed refrigerant label adjacent to the charging and/or recovering location.
2. Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink.
3. Prevent emission of the contained fluorinated gas. Ensure that the fluorinated gas is never vented to the atmosphere during installation, service or disposal. When any leakage of the contained fluorinated gas is detected, the leak shall be stopped and repaired as soon as possible.
4. Only qualified service personnel are allowed to access and service this product.
5. Any handling of the fluorinated gas in this product, such as when moving the product or recharging the gas, shall comply under (EC) Regulation No. 842/2006 on certain fluorinated greenhouse gases and any relevant local legislation.
6. Contact dealers, installers, etc., for any questions.
72GB-4
72GB-5
1. PREPARING FOR INSTALLATION
1.2 INDOOR COMBINATION
System 2
Single Indoor Two Indoors
09
12
18
09+09
09+12
12+12
System 3
Single Indoor Two Indoors
09
12
18
09+09
09+12
12+12
09+18
12+18
18+18
Three Indoors
09+09+09
09+09+12
09+12+12
09+09+18
12+12+12
System 4
Single Indoor Two Indoors
09
12
18
09+09
09+12
12+12
09+18
12+18
18+18
Three Indoors
09+09+09 09+09+02
09+12+12
09+09+08
09+12+18
Four Indoors
09+18+18 12+12+12
12+18+18
12+12+18
09+09+09+09 09+09+09+12 09+09+09+18
09+09+12+12 09+09+12+18 09+12+12+12 09+12+12+18 12+12+12+12
Total capacity of indoors should be less than 130% of capacity of outdoor. When capacity of indoor combination is higher than capacity of outdoor, performance may reduce if all indoors are working simultaneously .
CAUTION
18+09*
18+12*
[*] means two indoor unit shall not operate simultaneously due to performance reduction.
38QUS018DS2*/ 38VNM218713
38QUS027DS3*/ 38VNM327713
38QUS036DS4*/ 38VNM436713
7
GB-6
2. INDOOR UNIT INSTALLATION
2.1 WALL MOUNTED INDOOR
The following accessories are supplied with the indoor unit. The type and quantity may differ depending on the specifications.
1
1
5 or 8
Nam e of Accessories
Manual
Installation Plate
Hang the indoor unit
Q‘ty(pc)
Shape
Use
5 or 8
<User manual>, <Remote controller manual> (or <Wired controller manual>)
Anchor
Fix the installation plate.
Tapping screw B
Fix the installation plate
2.1.1 Accessories
1
Name of Accessories
Q‘ty(pc)
1
Shape Use
To remote
control the air conditioner
2
Battery
Tapped screw A
Remote controller holder
To hold the remote controller on the wall
For remote controller
2
Remote Controller
To fix the remote controller holder
Note: The accessories related to remote controller will be unavailable for the models with wired controller. For wired controller accessories, please refer to attached manual of wired controller.
The following accessories are related to remote controller.
2.1.2 Installation site choosing
Where it is out of direct sunlight.
Where the airflow is not blocked.
Where an optimum air distribution is ensured.
Where the condensate can drain correctly and safely.
Install the indoor unit on a wall/ceiling that prevents vibration and is strong enough to hold the product weight.
Maintain sufficient clearance around the indoor unit for maintenance and servicing.
Where the air filter can be removed and cleaned easily.
Where the piping between the indoor and outdoor units is within the allowable limits.
Install the indoor unit 1m or more away from the TV or radio to prevent the screen from being distorted or noise from being generated.
Install the indoor unit as far away as possible from fluorescent and incandescent lights so that the remote control can be operated well.
Recommended installation height for the lowest moving part of indoor unit shall be at least 2.3m.
7
GB-7
2. INDOOR UNIT INSTALLATION
SPACE REQUIREMENT FOR INDOOR UNIT
Right rear side refrigerant pipe hole φ65
Left rear side refrigerant pipe hole φ65
Indoor unit outline
45
09/12:(A:800, B:275, C:100, D:95)
A
C
D
B
Right rear side refrigerant pipe hole φ65
Left rear side refrigerant pipe hole φ65
Indoor unit outline
45
A
C
D
B
18: (A:940, B:275, C:110, D:100)
The dimension of installation plate
Unit: mm
Note: Ensure the spaces indicated by arrows from the wall, ceilling, fance or other obstacles.
Fix the mounting pate horizontally and level on the wall. In case the wall is brick, concrete or similar material, drill 5mm diameter holes and insert anchors for the appropriate mounting screws. Secure the mounting plate with 5 or move B-type screws.
2.1.3 Install the mounting plate
X
O
X
Drill a 65mm hole on the wall which is slightly tilted towards the outsides.
2.1.4 Drill hole in the wall
Indoor Outdoor
The drain line must not have a trap anywhere in its length, must pitch downwards, and must be insulated up to the outside wall.
2.1.5 Drainage
Bend
S shape
Drain end into water
O
X
X
X
The position of drain pipe interface can be selected according to installation position. During the adjustment of drain hose, the unused interface should be sealed by rubber plug.
Piping is possible in the rear, left, left rear right direction.
2.1.6 Wrap the piping
Right
Rear
Left rear
Left
For proper orientation of the refrigerant piping, electrical cable and drain lines, refer to below Figure.
- Place the drain hose below the refrigerant piping.
- Make sure that the drain hose is not heaved or snaked.
Run refrigerant lines through hole in the wall. Hang indoor unit on upper hook of mounting plate,then push lower part of indoor unit up on wall to lower hook. Move indoor unit from side to side, up and down to check if it is hooked securely.
2.1.7 Hang the indoor unit
7
GB-8
1
Nam e of Accessories
Q‘ty(pc)
1
Shape Use
To remote
control the air conditioner
2
Battery
Tapped screw
Remote controller holder
To hold the remote controller on the wall
N/A
For remote controller
The following accessories are supplied with the unit. The type and quantity may differ depending on the specifications.
2
1
Note: Confirm that there is enough room for installation and maintenance.
Remote Controller
To fix the remote controller holder
Connecting wire for display (2m)
Wire between display and control board.
Note: The accessories related to remote controller will be unavailable for the models with wired controller. For wired controller accessories, please refer to attached manual of wired controller.
2
2
1
Nam e of Accessories
Manual
Pipe insulation material
Insulation
Q‘ty(pc)
Shape
Use
<User manual>, <Remote controller manual> (or <Wired controller manual>)
The following accessories are related to remote controller.
Inspection Opening
600mmX600mm
300mm or more
200mm or more
Seal sponge
For changing of air intake direction.
2. INDOOR UNIT INSTALLATION
2.2 DUCT TYPE INDOOR
2.2.1 Accessories
2.2.2 Installation site choosing
Where it is out of direct sunlight.
Where the airflow is not blocked.
Where an optimum air distribution is ensured.
Where the condensate can drain correctly and safely.
Install the indoor unit on a wall/ceiling that prevents vibration and is strong
enough to hold the product weight.
Maintain sufficient clearance around indoor unit for maintenance and servicing.
Where the air filter can be removed and cleaned easily.
Where the piping between the indoor & outdoor units is within the allowable limits.
Install the indoor unit 1m or more away from the TV or radio to prevent the
screen from being distorted or noise from being generated.
Install the indoor unit as far away as possible from fluorescent and incandescent
lights so that the remote control can be operated well.
7
GB-9
SPACE REQUIREMENT FOR INDOOR UNIT
Air filter
Air filter
Electric control cabinet
Electric control cabinet
The size of Outline dimension and air outlet opening
The size of air return opening
The size of descensional ventilation opening
The size of mounted lug
Unit: mm
T
M
P
N
O
Air outlet opening size
Air return opening size
Size of mounted hook
New air
inlet
Outline dimension
920 210 635 570
65 713 35 119 815 200 80 960 350
ABCDEFGHIJKLM
18
N
O
26
20
26
20
700 210 635 570
65 493 35 119 595 200 80 740 350
09/12
1010
790
P
Φ90
Φ90
T
Model
2. INDOOR UNIT INSTALLATION
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