Carpigiani JETWIP/G Instruction Handbook Manual
APPLICARE
TARGA
CARATTERISTICHE
INSTRUCTION HANDBOOK
JETWIP/G
JETWIP/G
We wish to thank you for the preference granted to us by purchasing one of
CARPIGIANI machines.
To the best guarantee, since 1993 CARPIGIANI has submitted its own Quality
System to the certifi cation according to the international Standard ISO 9001, nowa-
days its production has got UNI-EN-ISO 9001:2008 Certifi ed Quality System.
Moreover, Carpigiani machines comply with following European Directives:
- “Machinery” Directive 2006/42/EC,
- “Low Voltage” Directive 2006/95/EC,
- “EMC” Directive 2004/108/EC,
- “PED” Directive 97/23/EC,
- Regulation 2004/1935/EC relating to “Materials and articles in contact with foodstuffs”
CARPIGIANI
Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not
be reproduced, transmitted, transcribed, fi led in a data retrieval system or translated into other
languages, without the prior written permission of CARPIGIANI.
The purchaser has the wright to reprint it for his own offi ce use.
CARPIGIANI policy pursues a steady reasearch and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to previous
statements to the purchaser.
jetwip_EN - 2010/09 - Ed. 02
Edition: 02 Date: 2010/09
Editor: AS Verifi ed: AS Approved: RV
Modifi cations:
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GENERAL INDEX
FOREWORD
INSTRUCTION HANDBOOK ............................................................................5
PURPOSE .............................................................................................................5
HANDBOOK STRUCTURE ...............................................................................5
ADDITIONAL DOCUMENTATION ..................................................................5
CONVENTIONAL SYMBOLS ...........................................................................6
SAFETY ................................................................................................................7
QUALIFICATION OF THE STAFF ................................................................... 7
WARNING ............................................................................................................7
SECT. 1 GENERAL INFORMATION
1.1 GENERAL DATA ................................................................................................9
1.1.1 MANUFACTURER'S IDENTIFICATION DATA .................................. 9
1.1.2 INFORMATION ABOUT SERVICE ...................................................... 9
1.1.3 INFORMATION TO THE USER ........................................................... 9
1.2 INFORMATION ABOUT THE MACHINE ................................................. 10
1.2.1 GENERAL DATA .................................................................................. 10
1.2.2 MACHINE LAYOUT ............................................................................ 10
1.2.3 TECHNICAL FEATURES ................................................................... 10
1.3 INTEDED USE ..................................................................................................11
1.4 NOISE .................................................................................................................11
1.5 STORING A MACHINE .................................................................................. 11
1.6 DISPOSAL OF PACKING STUFFS .............................................................. 11
1.7
WEEE (Waste Electrical and Electronic Equipment) ...................................... 11
JETWIP/G
SECT. 2INSTALLATION
2.1 ROOM NECESSARY TO THE MACHINE USE ........................................ 13
2.2 ELECTRIC CONNECTION ............................................................................13
2.2.1 REPLACEMENT OF POWER CABLE ............................................... 13
2.3 POSITIONING ..................................................................................................13
2.4 CLEAN OUT .....................................................................................................13
2.5 REFILLING .......................................................................................................13
2.6 MACHINE TESTING .......................................................................................13
SECT. 3 INSTRUCTIONS FOR USE
3.1 MACHINE CONFIGURATION ......................................................................15
3.2 CONTROLS AVAILABLE TO THE OPERATOR ...................................... 15
3.3 DRIP TRAY ........................................................................................................16
3.4 PRELIMINARY WASHING AND STERILISATION OPERATIONS .... 17
3.4.1 CLEAN OUT ..........................................................................................17
3.4.2 STERILISATION ................................................................................... 18
3.4.3 HYGIENE ...............................................................................................18
3.5 PRODUCTION AND DISTRIBUTION OF WHIPPED CREAM ............... 18
3.5.1 CHOOSING THE LIQUID CREAM .................................................... 18
3.5.2 WHIPPED CREAM DISTRIBUTION..................................................19
3.5.3 AIR INTAKE REGULATION ............................................................... 20
3.6 STORAGE ..........................................................................................................20
SECT. 4 SAFETY DEVICES
4.1 MACHINE SAFETY DEVICES ..................................................................... 21
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SECT. 5 CLEANOUT DISASSEMBLING AND
REASSEMBLING OF PARTS IN CONTACT WITH
THE PRODUCT
5.1 HOW TO USE XSAN DETERGENT/SANITIZER ..................................... 23
5.2 CLEAN OUT .....................................................................................................24
5.3 SANITIZATION ................................................................................................25
5.4 HYGIENE ...........................................................................................................25
SECT. 6 MAINTENANCE
6.1 SERVICING TYPOLOGY ...............................................................................27
6.2 AIRCOOLING ...................................................................................................27
6.3 TABLE OF EQUIPMENT ............................................................................... 28
SECT. 7 TROUBLESHOOT GUIDE ........................................ 29
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FOREWORD
INSTRUCTION HANDBOOK
Editing this handbook, it was taken into due account European Community directions on safety
standards as well as on free circulation of industrial products within E.C.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
T opics relevant to a correct use of the machine have been analyzed in order to keep unchanged in
the long run quality features charachterizing CARPIGIANI machines all over the world.
A signifi cant part of this handbook refers to the conditions necessary to the machine use and to
the necessary procedure during cleanout as well as routine and special maintenance.
Nevertheless, this handbook cannot meet all demands in details. In case of doubts or missing
information, please apply to:
CARPIGIANI Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
HANDBOOK STRUCTURE
This handbook is divided in sections, chapters and subchapters in order to be consulted more
easily.
JETWIP/G
Section
A section is the part of the handbook identifying a specifi c topic related to a machine part.
Chapter
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
Subchapter
It is that part of a chapter detailing the specifi c component of a machine part.
It is necessary that each person involved in the machine operation reads and clearly understands
those parts of the handbook of his/her own concern, and particularly:
• The Operator must read the chapters concerning the machine star-up and the operation
of machine components.
• A skilled technician involved in the installation, maintenance, repair, etc., of the machine
must read all parts of this handbook.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is supplied also with additional documentation:
• Part list: A list of spare parts which is delivered together with the machine for its main-
tenance.
• Wiring diagram: A diagram of wiring connections is placed in the machine.
Before using the machine read carefully the instruction handbook.
Pay attention to the safety instructions.
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CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK DANGER
The staff involved is warned that the non-obsevance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed fol-
lowing safety rules.
NOTE
It points out signifi cant information for the staff involved.
WARNINGS
The staff involved is warned that the non-observance of warning may cause loss of data and
damage to the machine.
PROTECTIONS
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
QUALIFICATION OF THE STAFF
MACHINE OPERATOR
He/she is an unskilled person , who has no specifi c expertise and can only carry out easy chores,
such as the machine operation by means of controls available on the push-button panel, and fi lling
and drawing of products used during operations.
MAINTENANCE ENGINEER
He/she is a skilled engineer for the operation of the machine under normal conditions; he/she is
able to carry out interventions on mechanical parts and all adjustments, as well as maintenance
and repairs. He/she is qualifi ed for interventions on electrical and refrigeration components.
CARPIGIANI ENGINEER
He/she is a skilled engineer the manufacturer assigned to fi eld interventions for complex jobs
under particular conditions or in accordance with agreements made with the machine's owner.
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SAFETY
When using industrial equipment and plants, one must be aware of the fact that drive mechanisms
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
Who is in charge of plant safety must be on the look-out that:
•any incorrect use or handling shall be avoided;
•safety devices must neither be removed nor tampered with;
•the machine shall be regularly serviced;
•only original spare parts are to be used especially as far as those components with safety functions are concerned (ex.: protection microswitches, thermostats);
•suitable personal protective equipment is worn.
To achieve the above, the following is necessary:
•at the working place an instruction manual relevant to the machine should be available;
•such documentation must be carefully read and requirements must conse quently be met;
•only adequately skilled personnel should be assigned to electrical equipment;
•be on the look out that no technician will ever carry out interventions outside his own knowledge and responsibility sphere.
QUALIFICATION OF THE STAFF
JETWIP/G
Staff attached to the machine can be distinguished according to training and responsibility as
follows:
OPERATOR
- A person who has not necessarily a high technical knowledge, just trained for ordinary operation
of the machine, such as: startup, stop, fi lling, basic maintenance (cleanout, simple blocking,
instrumentation checkings, etc.).
SKILLED ENGINEER
- A person enganged on more complicated operations of installation, maintenance, repairs, etc.
IMPORTANT!
One must be on the look-out that the staff does not carry out any operation outside its own sphere
of konwledge and responsibility.
NOTE:
According to the standard at present in force, a SKILLED ENGINEER is who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
WARNING
When installing the machine, insert a differential magnetothermal protection switch on all poles of
the line, adequately sized to the absorption power shown on machine data plate and with contact
opening of 3 mm at least.
•Never work on the machine with the hands during ice cream production or during washing
operations. When carrying out maintenance operations, ensure that the machine is first in
“STOP” and the main switch is OFF with the electricity plug disconnected from the wall
socket.
•It is forbidden to wash the machine by means of a bolt of water under pressure.
•It is forbidden to remove panels in order to reach the machine inside before having disconnected the machine.
•CARPIGIANI is not responsible for any accident that might happen during operation, cleaning and/or servicing of its units, if this warning has not been fully complied with.
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1. GENERAL INFORMATION
1.1 GENERAL DATA
1.1.1 MANUFACTURER'S IDENTIFICATION DATA
The machine has a data plate carrying manufactuer's data, machine type and serial number given
when it is manufactured.
AB F G
Legend:
JETWIP/G
100089654588-4
Matr.
ANZOLA EMILIA - BOLOGNA - ITALY
Cod.
V Hz kW
A
Gas kg
CDE H
I
A = Serial number
B = Machine type
C = Voltage
D = Fuse Current
E = Gas type and weight
F = Machine code
G = Condensation
A=Air W=Water
H = Frequency
I = Power input
1.1.2 INFORMATION ABOUT SERVICE
All operations of ordinary maintenance are described in section "Maintenance" of this handbook;
any further operation requiring radical interventions on the machine must be agreed with the
manufacturer, who will also examine the possibility of a direct action on the spot.
1.1.3 INFORMATION TO THE USER
- The manufacturer of the machine here described is at user's disposal for any explanation and
information about the machine operation.
- In case of need, the interlocutor is the distributor being present in user's country, or the manufacturer if there is no distributor in that market.
- Manufacturer's service department is at clients' disposal for any information about operation,
and requests of spare parts and service.
- The manufacturer reserves the right to carry out all machine changes deemed as opportune
without previous notice.
- Descriptions as well as pictures contained in this handbook are not binding.
- Reproduction rights are reserved to CARPIGIANI.
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