Carpigiani 193 BAR USA N Installation Manual

APPLICARE

TARGA

CARATTERISTICHE

INSTRUCTIONS - HANDBOOK

193 BAR USA

We wish to thank you for the preference granted to us by purchasing one of CARPIGIANI machines.

To the best guarantee, since 1993 Carpigiani has submitted its own Quality System to the certification according to the international Standard ISO 9001-94.

Moreover, Carpigiani machines comply with following European Directives:

- “Machinery” Directive 98/37/EC,

- “Low Voltage” Directive 73/23/EEC,

- “EMC” Directive 89/336/EEC,

- “PED” Directive 97/23/EC,

- Regulation 2004/1935/EC relating to “Materials and articles in contact with foodstuffs”

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CARPIGIANI

Via Emilia, 45 - 40011 Anzola Emilia (Bologna) - Italy

Tel. 051-6505111 - Fax 051-732178

This handbook may not be reprinted, transferred, registered, recorded in a retrieval system, nor translated in other languages unless otherwise previously agreed with CARPIGIANI. The purchaser has the wright to reprint it for his own office use. CARPIGIANI policy pursues a steady reasearch and development, thus it reserves the right to make changes and revisions whenever deemed necessary and without being bound to previous statements to the purchaser.

INDEX

FOREWORD ......................................................................................5

INSTRUCTION HANDBOOK.................................................................................. 5

PURPOSE................................................................................................................... 5

HANDBOOK STRUCTURE ..................................................................................... 5

ADDITIONAL DOCUMENTATION ....................................................................... 5

CONVENTIONAL SYMBOLS................................................................................. 6

SAFETY ..................................................................................................................... 7

QUALIFICATION OF THE STAFF ......................................................................... 7

WARNING ................................................................................................................. 7

1 GENERAL INFORMATION ......................................................9

1.1 GENERAL INFORMATION ........................................................................... 9

1.1.1 MANUFACTURER'S IDENTIFICATION DATA .................................... 9

1.1.2 INFORMATION ABOUT SERVICE ......................................................... 9

1.1.3 INFORMATION TO THE USERS............................................................. 9

1.2 INFORMATION ABOUT THE MACHINE .................................................. 9

1.2.1 GENERAL DATA ...................................................................................... 9

1.2.2 MACHINE LAY-OUT .............................................................................. 10

1.2.3 TECHNICAL FEATURES ....................................................................... 10

1.2.4 MACHINE SETS LOCATION................................................................ 11

1.3 INTENDED USE .............................................................................................. 11

1.4 NOISE ............................................................................................................... 11

1.5 STORING A MACHINE................................................................................. 11

1.6 DISPOSAL OF PACKING STUFFS .................................................................. 11

1.7 WEEE .................................................................................................................. 11

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2 INSTALLATION ...........................................................................13

2.1 ROOM NECESSARY TO THE MACHINE USE ....................................... 13

2.2 MACHINE WITH AIRCOOLED CONDENSER........................................ 13

2.2.1 AIR FLOW ................................................................................................ 13

2.3 MACHINE WITH WATERCOOLED CONDENSER................................ 14

2.3.1 WATER VALVE ADJUSTMENT ........................................................... 14

2.4 ELECTRIC CONNECTION .......................................................................... 14

2.4.1 REPLACEMENT OF POWER SUPPLY CORD ..................................... 14

2.5 LOCATION ...................................................................................................... 14

2.6 REFILLING .................................................................................................... 14

2.7 MACHINE TESTING .................................................................................... 14

3 DIRECTIONS FOR USE ............................................................15

3.1 MACHINE CONFIGURATION .................................................................... 15

3.2 ELECTRONIC CONTROL KEYBOARD AND BUTTON FUNCTIONS15

3.3 SPIGOT HANDLE........................................................................................... 17

3.4 "R" PUMP.......................................................................................................... 17

3.5 GRAVITY - FEED MACHINE - FEEDING NEEDLE............................................ 17

3.6 PRELIMINARY OPERATIONS, WASHING AND SANITIZING ..................... 18

3.6.1 CLEANING ...................................................................................................18

3.6.2 SANITIZING ................................................................................................20

3.6.3 HYGIENE ......................................................................................................20

3.7 STARTING THE MACHINE .............................................................................. 21

3.7.1 STARTING MACHINES WITH PUMP .......................................................21

3.7.2 STARTING GRAVITY-FED MACHINES ....................................................21

3.8 PRODUCTION................................................................................................... 22

3.9 ALARMS ............................................................................................................22

3.9.1 BLACKOUT .................................................................................................23

3.10 PROGRAMMING FOR THE USER ................................................................. 23

4 SAFETY DEVICES ......................................................................25

4.1 SAFETY DEVICES ON THE MACHINE ............................................................ 25

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5 DISASSEMBLING AND CLEANING THE PARTS IN

CONTACT WITH MIX ...............................................................27

5.1 PROGRAMMED CLEANING TIME ...................................................................27

5.2 DRAINING AND CLEANING ............................................................................. 27

5.3 PUMP FED MACHINES - DISASSEMBLING THE MIX PUMP ........................ 28

5.4 RAVITY FED MACHINES - DISASSEMBLING FEEDING NEEDLE ................28

5.5 DISASSEMBLE THE TANK MIXER .................................................................. 28

5.5DISASSEMBLING FRONT LID........................................................................ 29

5.6 PUMP FED MACHINE - DISASSEMBLING THE BEATER ............................. 29

5.7 GRAVITY FED MACHINE - DISASSEMBLING THE BEATER ........................ 29

5.8 WASHING AND SANITIZING COMPONENTS ............................................... 30

5.9 PUMP FED MACHINE - REASSEMBLING THE MIX PUMP ........................... 31

5.10 GRAVITY FED MACHINE - REASSEMBLING FEEDING NEEDLE ............... 31

5.11 PUMP FED MACHINES - REASSEMBLING BEATER ...................................32

5.12 RAVITY FED MACHINES - REASSEMBLING BEATER ............................... 32

5.13 REASSEMBLING FRONT LID...................................................................... 32

5.14 SANITIZING THE WHOLE MACHINE ...........................................................33

5.15 PRIMING THE MIX PUMP ............................................................................. 33

6 MAINTENANCE .........................................................................35

6.1 SERVICING TYPOLOGY .................................................................................. 35

6.2 WATERCOOLING............................................................................................. 36

6.3 AIRCOOLING.................................................................................................... 36

6.4 TABLE OF SPARE PARTS EQUIPMENT......................................................... 37

7 TROUBLESHOOT GUIDE .........................................................39

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FOREWORD

INSTRUCTION HANDBOOK

Editing this handbook, it was taken into due account European Community directions on safety standards as well as on free circulation of industrial products within E.C.

PURPOSE

This handbook was conceived taking machine users' needs into due account. Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features charachterizing CARPIGIANI machines all over the world. A significant part of this handbook refers to the conditions necessary to the machine use and to the necessary procedure during cleanout as well as routine and special maintenance. Nevertheless, this handbook cannot meet all demands in details. In case of doubts or missing information, please apply to:

CARPIGIANI Via Emilia, 45 - 40011 Anzola Emilia (Bologna) - Italy

Tel. 051- 6505111 - Fax 051-732178

HANDBOOK STRUCTURE

This handbook is divided in sections, chapters and subchapters in order to be consulted more easily.

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SECTION

A section is the part of the handbook identifying a specific topic related to a machine part.

CHAPTER

A chapter is that part of a section describing an assembly or concept relevant to a machine part.

SUBCHAPTER

It is that part of a chapter detailing the specific component of a machine part.

It is necessary that each person involved in the machine operation reads and clearly understands those parts of the handbook of his/her own concern, and particularly:

- The Operator must read the chapters concerning the machine star-up and the operation of machine components.

- A skilled technician involved in the installation, maintenance, repair, etc., of the machine must read all parts of this handbook.

ADDITIONAL DOCUMENTATION

Along with an instruction manual, each machine is supplied also with additional documentation:

- Part list: A list of spare parts which is delivered together with the machine for its maintenance.

- Wiring diagram : A diagram of wiring connections is placed in the machine.

ATTENTION

Before using the machine read carefully the instruction handbook.

Pay attention to the safety instructions.

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CONVENTIONAL SYMBOLS

CAUTION: ELECTRIC SHOCK DANGER

The staff involved is warned that the non-obsevance of safety rules in carrying out the operation described may cause an electric shock.

CAUTION: GENERAL HAZARD

The staff involved is warned that the operation described may cause injury if not performed following safety rules.

NOTE

It points out significant information for the staff involved.

WARNINGS

The staff involved is warned that the non-observance of warning may cause loss of data and damage to the machine.

PROTECTIONS

This symbol on the side means that the operator must use personal protection against an implicit risk of accident.

QUALIFICATION OF THE STAFF

MACHINE OPERATOR

He/she is an unskilled person, who has no specific expertise and can only carry out easy chores, such as the machine operation by means of controls available on the push-button panel, and filling and drawing of products used during operations.

MAINTENANCE ENGINEER

He/she is a skilled engineer for the operation of the machine under normal conditions; he/she is able to carry out interventions on mechanical parts and all adjustments, as well as maintenance and repairs. He/she is qualified for interventions on electrical and refrigeration components.

CARPIGIANI ENGINEER

He/she is a skilled engineer the manufacturer assigned to field interventions for complex jobs under particular conditions or in accordance with agreements made with the machine's owner.

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SAFETY

When using industrial equipment and plants, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. Who is in charge of plant safety must be on the look-out that

- An incorrect use or handling shall be avoided

- Safety devices must neither be removed nor tampered with

- The machine shall be regularly serviced

- Only original spare parts are to be used especially as far as those components with safety functions are concerned (ex.: protection microswitches, thermostats).

To achieve the above, the following is necessary:

- At the working place an instruction manual relevant to the machine should be available.

- Such documentation must be carefully read and requirements must conse quently be met.

- Only adequately skilled personnel should be assigned to electrical equipment.

- Be on the look out that no technician will ever carry out interventions outside his own

knowledge and responsibility sphere.

QUALIFICATION OF THE STAFF

Staff attached to the machine can be distinguished according to training and responsibility as follows:

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OPERATOR

- A person who has not necessarily a high technical knowledge, just trained for ordinary operation of the machine, such as: startup, stop, filling, basic maintenance (cleanout, simple blocking, instrumentation checkings, etc.).

SKILLED ENGINEER

- A person enganged on more complicated operations of installation, maintenance, repairs, etc.

IMPORTANT!

One must be on the look-out that the staff does not carry out any operation outside its own sphere of konwledge and responsibility.

NOTE:

According to the standard at present in force, a SKILLED ENGINEER is who, thanks to

- training, experience and education,

- knowledge of rules, prescriptions and interventions on accident prevention,

- knowledge of machine operating conditions, is able to realize and avoid any danger and has also been allowed by the person in charge of plant safety to carry out all kinds of interventions.

WARNING

When installing the machine, insert a differential magnetothermal protection switch on all poles of the line, adequately sized to the absorption power shown on machine data plate and with contact opening of 3 mm at least.

• Never put your hand into the machine, alike during production and cleaning operations.

Before carrying out any maintenance operation, make sure that the machine is in “STOP”

position and main switch has been cut out.

• It is forbidden to wash the machine by means of a bolt of water under pressure.

• It is forbidden to remove panels in order to reach the machine inside before having

disconnected the machine.

• CARPIGIANI is not responsible for any accident that might happen during operation,

cleaning and/or servicing of its units, if this warning has not been fully complied with.

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1 GENERAL INFORMATION

1.1 GENERAL INFORMATION

1.1.1 Manufacturer's identification data

The machine has a data plate carrying manufacturer data, machine type and serial number, assigned when it is manufactured. Copy of machine data plate to be found on first page of this handbook.

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1.1.2 Information about service

All operations of routine maintenance are here described in section "Maintenance"; any additional operation requiring technical intervention on the machine must be cleared with the manufacturer, who will also examine the possibility of a factory technician field intervention.

1.1.3 Information to the user

 The manufacturer of the machine is at user's disposal for any explanation and information

about the machine operation.

 In case of need, please call the local distributor, or the manufacturer if no distributor is

available.

 Manufacturer's service department is available for any information about operation, and

requests of spare parts and service.

1.2 INFORMATION ABOUT THE MACHINE

1.2.1 General data

Counter-top machine to immediately produce and distribute soft express ice cream in two flavours + mixed, available with pump to ensure a higher overrun. CARPIGIANI recommends to always use high quality mix for ice cream production in order to satisfy your customers, even the most hard-to-please ones. Any saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself.

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Bearing in mind the above statements, please take heed of the following suggestions:

- Make your mixes yourselves from high quality natural ingredients or buy them from reliable companies.

- Follow closely instructions given by your mix supplier for the preparation of the mixes.

- Do not alter your mix supplier's recipies, by adding, for instance, water or sugar.

- Taste ice cream before serving it and start selling it only if entirely satisfactory.

- Make sure your staff always keeps the machine clean.

- Have your machine serviced always by companies authorized by CARPIGIANI.

1.2.2 Machine layout

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820

Aircooled unit

1.2.3 Technical features

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RAB391 003 71+71

* Hour output may vary depending on mix used Performances featured by a room temperature of 77°F and a water temperature of 68°F.

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1.2.4 Machine sets location

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caption:

1 control panel 2 Freezing cylinder front lid 3 Drip tray shelf 4 Mix tank cover 5 DX and SX (right and left) drip tubes 6 Drip drawer

1.3 INTENDED USE

The machines must be used solely for the purpose described in chapter 1.2.1, "General information" within the functional limits decribed below.

Voltage ±5% Min air temperature 50°F Max air temperature 110°F Min water temperature 50°F Max water temperature 85°F Min. water pressure 0,1 MPa (1 bar) Max water pressure 0,8 MPa (8 bar) Max relative humidity 85%

The machine has been designed for its use in places which are not subject to explosion-proof standards; its use is thus bound to conforming places and normal atmospher

1.4 NOISE

The steady acoustic pressure level weighed A in a working place alike by watercooled and by aircooled machines is less than 70 dB(A).

1.5 STORING A MACHINE

The machine must be stored in a dry and dump-free place. Before storing the machine, wrap it in a cloth in order to protect it against dust and else.

1.6 DISPOSAL OF PACKING STUFFS

When opening the packing crate, divide packing stuffs per type and get rid of them according to laws in force in machine installation country.

1.7 WEEE (Waste Electrical and Electronic Equipment)

In accordance with European Directive 2002/96/EC on WEEE (W aste Electrical and Electronic Equipment), the presence of the above symbol on the product or on its packaging indicates that this item must not be disposed of in the normal unsorted municipal waste stream. Instead, it is the user’s responsibility to dispose of this product by returning it to a collection point designated for the recycling of electrical and electronic equipment waste. Separate collection of this waste helps to optimize the recovery and recycling of any reclaimable materials and also reduces the impact on human health and the environment.

For more information concerning the correct disposal of this product, please contact your local authority or the retailer where this product was purchased.

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