Page 1
Page 2
Structure of the Users Guide
Read here first.
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Before You Begin
Operating Procedures
Troubleshooting
Appendix
Page 3
Page 4
Important Information
• This manual is designed to help you to install, operate and maintain the trimmer. Please read and understand this manual, and keep it in a safe and convenient place.
• Do not operate the trimmer until you read and understand the instructions in this manual.
• Canon shall not be liable for incidental, consequential damages resulting from: improper or inadequate
maintenance by the customer, unauthorized modification or misuse, or operation outside of the environmental specifications for the product.
• Canon pursues a policy of continuing improvement in design and performance of the product. Therefore, the
product design and specifications are subject to change without prior notice and without legal obligation.
• All rights are reserved. No part of this manual may be photocopied, reproduced or translated to another language without the prior written consent of your local authorized dealer.
• This product applies to the CE Marking.
• This manual describes the operating procedures for the booklet trimmer-D1. For trimmer operations set from
the host machine (printer), see the operating manual of the host machine (printer.)
i
Page 5
Safe Use of Machine
To use this machine safely, proper operation and periodical maintenance are indispensable. Read the safety
precautions described in this manual thoroughly, and do not perform operations or maintenance procedures
until you understand them completely.
The operating procedures and safety precautions described in this manual are valid only for proper use of this
achine. Responsibility for any improper use or operation of this machine, lies with the user.
m
Safety precautions are indicated in this manual as follows:
Indicates a warning concerning operations that may lead to death or injury to per-
WARNING
CAUTION
sons if not performed correctly. In order to use the machine safely, always pay
ttention to these warnings.
a
Indicates a caution concerning operations that may lead to injury to persons, or
damage to property if not performed correctly. In order to use the machine safely,
always pay attention to these cautions.
This symbol indicates the range of acceptable values and operating conditions.
This symbol indicates useful supplementary information for operational procedures.
Operating Safety Precautions
WARNING
When moving the machine, be sure to turn off all of the power switches for the connected equipment, then disconnect the power cord and contact your local authorized dealer. Otherwise, the
cord may be damaged and may result in a fire or electric shock.
Do not remove the safety covers or deactivate the sensor switches for the safety covers. Otherwise, it may lead to severe injury.
CAUTION
When removing jammed booklets from the trim section, take care not to touch the blade. Or when removing
jammed booklets from Infeed section, do not put your hands and fingers close to the belt. Otherwise, if the
belt drives by some chance, your hands and fingers may be caught.
This machine weighs about 152 kg (335 lb). When you operate the machine, consider the
machine weight and use the machine safely.
To cut the power on this machine, unplug the power plug on the back of the machine.
Do not use paper which does not meet the specifications. Otherwise, it may cause paper jams.
Do not open the covers while machine operation, or the machine will stop and booklets will jam.
Use this machine at office or commercial environment. Do not use this machine at industrial environment.
ii
Page 6
Caution Label Locations
When removing jammed booklets
from the trim section, take care not
to touch the blade.
When removing jammed booklets
from Infeed section, do not put your
hands and fingers close to the belt.
Otherwise, if the belt drives by some
chance, your hands and fingers may
be caught.
FCC NOTICES
NOTICE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the
interference at this own expense.
FCC WARNING
Changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
iii
Page 7
CONTENTS
Important Information ...............................................................................................................i
Safe Use of Machine ...............................................................................................................ii
Operating Safety Precautions ..................................................................................................ii
Caution Label Locations ......................................................................................................... iii
FCC NOTICES ....................................................................................................................... iii
Section 1 Before You Begin
Machine Description ............................................................................................................1-2
Section Descriptions ............................................................................................................ 1-3
[1] Infeed Section ........................................................................................................... 1-3
[2] Trim Section .............................................................................................................. 1-4
[3] Booklet Lifter Section 1 .............................................................................................. 1-5
[4] Booklet Lifter Section 2 .............................................................................................. 1-6
[5] Conveyor Section ...................................................................................................... 1-7
Section 2 Operating Procedures
Trimmer Setup ..................................................................................................................... 2-2
Operation While Trimming ................................................................................................... 2-3
Section 3 Troubleshooting
Error Messages ................................................................................................................... 3-2
Service Call Error ........................................................................................................... 3-2
Error Message Chart ...................................................................................................... 3-3
Clearing Paper Jams ........................................................................................................... 3-4
Section 4 Appendix
Specifications ...................................................................................................................... 4-2
Specifications .................................................................................................................4-2
Index .................................................................................................................................... 4-3
iv
Page 8
Before You Begin
1
CHAPTER
Machine Description ............................................................................................................................ 1-2
Section Descriptions ............................................................................................................................ 1-3
[1] Infeed Section ............................................................................................................................ 1-3
[2] Trim Section............................................................................................................................... 1-4
[3] Booklet Lifter Section 1 .............................................................................................................. 1-5
[4] Booklet Lifter Section 2 .............................................................................................................. 1-6
[5] Conveyor Section....................................................................................................................... 1-7
1-1
Page 9
Machine Description
[6] [5] [3] [2] [1][4]
[1] Infeed Section (See page 1-3.)
[2] Trim Section (See page 1-4.)
[3] Booklet Lifter Section 1 (See page 1-5.)
[4] Booklet Lifter Section 2 (See page 1-6.)
[5] Front Cover
[6] Conveyor Section (See page 1-7.)
1-2 Machine Description
Page 10
Section Descriptions
Top-bottom Guides
These guides jog the booklet.
Transport Hooks
These hooks push each booklet
into the trim section.
Transport Belts
These belts move the booklets.
[1] Infeed Section
Booklets delivered from the host machine are received here. The booklets are jogged, and then
transported to the trim section.
Once the trimmer is installed, you cannot touch this section. When booklet jams in this section,
pull out the trim unit and remove the jammed booklet from the space on the trim unit (See page
1-4.).
Section Descriptions 1-3
Page 11
[2] Trim Section
1
2
1 2
Transport Belts
These belts move the
booklets.
Trim Section
Transport Belt Unit
[TC4]
When booklets jam in
the trim section, hold the
handle with green label
and open this mechanism to remove the
jammed booklets.
Trimmer Booklet
Waste Tray
Trim is collected in this
tray. When it is full, the
host machine displays
an error message.
If trim drops off inside
the machine when this
tray is pulled out,
make sure to remove
the dropped trim.
Trim Section
Entrance Transport
Belt Unit [TC3]
If a booklets jam in the trim
section entrance, hold the
green handle and open
this mechanism to remove
the jammed booklets.
Opening the
Transport Belt Unit
1. Hold and press the
handle.
2. Open to the right.
Opening the Transport Belt Unit
1. Hold and press the handle.
2. Pull to the right.
3. Lift the mechanism up.
Handle [TC2]
Hold this green
handle and pull out the
trim unit.
Manual Hand Wheel [TC1]
When booklets jam between the Infeed section and the trim section, turn this hand wheel
clockwise and transport the booklet completely to the trim section. Then pull out the
trim unit and remove the jammed booklet.
When removing jammed booklets from
the trim section, take care not to touch
the blade edge.
CAUTION
Removing Jammed Booklet in Infeed Section
1. Remove the jammed booklet from the space here.
Each booklet delivered from the Infeed Section is trimmed along its fore-edge, and then moved
to the booklet lifter section. To pull out the trim unit, hold the green handle.
1-4 Section Descriptions
Page 12
[3] Booklet Lifter Section 1
Booklet Lifter Section
Belt Unit [TB]
If a booklets jam in the booklet
lifter section, hold the green locking lever and open this mechanism to remove the jammed
booklets.
Opening the Transport Belt Unit
1. Hold the locking lever.
2. Turn the lever to the left.
Closing the Transport Belt Unit
1. Hold the locking lever.
2. Push the mechanism to the
right until it is locked.
Locking
Lever
This section lifts each booklet and delivers.
Section Descriptions 1-5
Page 13
[4] Booklet Lifter Section 2
Delivery Section Transport Belt Unit [TA]
If a booklets jam in the delivery section, hold the handle with green label and open this mechanism to
remove the jammed booklets.
Delivery Section Cover
If a booklets jam in the delivery
section, open this cover and
remove the jammed booklets.
Transport Belts
These belts move the
booklets.
Opening the Transport Belt Unit
1. Lift the handle up.
2. Pull to the right.
This section delivers each booklet to the conveyor.
1-6 Section Descriptions
Page 14
[5] Conveyor Section
Delivery
Transport
Rollers
Output booklets are
held by this roller.
The position of the
roller is set automatically to match the
booklet size.
Delivery Tray
*1
This tray holds the stacked
booklets. It is removable.
(When the tray is removed, the
conveyor full is not detected,
and the continuous operation is
possible.)
Transport Belts
This belt moves while booklets are being
output, after booklets are ejected, and
transports them.
Handle [TE]
Hold this handle and lift the roller unit when
removing the booklets on the conveyor.
*1
Removing the delivery tray.
1. Loosen two locking knobs.
2. Lift the delivery tray up to remove.
3. Tighten two locking knobs.
Booklet Detect
Sensor
This sensor detects
the conveyor full with
stacked booklets.
Delivery Tray
Locking Knobs
The booklets delivered from the booklet lifter section are laid out on the conveyor.
Section Descriptions 1-7
Page 15
1-8 Section Descriptions
Page 16
Operating Procedures
2
CHAPTER
Trimmer Setup ..................................................................................................................................... 2-2
Operation While Trimming ................................................................................................................... 2-3
2-1
Page 17
Trimmer Setup
1
Turn on the power switch on the saddle stitcher first, then turn on
the power switch on the host machine (printer).
Trimmer will also be powered on because it is connected to the saddle stitcher.
See the operation manual for the printer and set up the printer.
2-2 Trimmer Setup
Page 18
Operation While Trimming
Delivery Tray
Trimmer Booklet Waste Tray
When the conveyor is full with booklets, remove the booklets.
If the machine stops because the conveyor is full, remove the booklets, and the operation
restarts automatically.
· If you remove booklets before the conveyor is full, you can increase production
f
ficiency, without interrupting the operation.
e
· Be careful not to drop the book while removing.
When the trimmer booklet waste tray is full, open the front cover, pull
out the trimmer booklet waste
If trim drops off inside the machine when this tray is pulled out, make sure to remove the
dropped trim.
To reposition the trimmer booklet waste tray, insert until it reaches to the rear end.
Close the front cover, and the operation restarts automatically.
tray, and empty it.
Operation While Trimming 2-3
Page 19
If a booklets jam, open the cover or mechanism shown below to
Delivery Section Cover
Front Cover
Transport Belt Unit
Trim Unit
When removing jammed
booklets from the trim section, take care not to touch
the blade edge.
CAUTION
remove the jammed booklets.
· If the booklets jam frequently, refer to page 3-4 for instructions on correcting the
problem.
2-4 Operation While Trimming
Page 20
Troubleshooting
3
This section describes the cause and solution of the errors.
CHAPTER
Error Messages.................................................................................................................................... 3-2
Service Call Error ............................................................................................................................ 3-2
Error Message Chart....................................................................................................................... 3-3
Clearing Paper Jams ........................................................................................................................... 3-4
3-1
Page 21
Error Messages
WARNING
CAUTION
When an error occurs and the machine does not work properly, “SERVICE CALL ERROR”
appears on the LCD of the host machine (printer). If “SERVICE CALL ERROR” appears, perform
as follows:
Do not plug in or pull out the power plug with wet
hands. It may cause an electrical shock.
When you pull the power plug out, be sure to hold
the plug as you do so. If you pull it out by the power
cable, it may expose or cut the core wires and
cause a leak of electricity, which may result in fire or
electrical shock.
Service Call Error
When the SERVICE CALL ERROR appears on the LCD of the host machine, turn off the power
switch of the saddle stitcher and the printer. Wait about 10 seconds, and then turn on the power
switch again. If the SERVICE CALL ERROR is still shown on the LCD of the host machine, check
the following items, turn off the main power, and disconnect the power plug of the booklet trimmer-D1. Then contact your local authorized dealer.
- Product Name
- State of trouble
- Code number indicated on the touch panel display of the host machine (printer)
3-2 Error Messages
Page 22
Error Message Chart
B
2
1
3
C1
C2
E
A
C3
D
C4
When removing jammed booklets
from the trim section, take care not
to touch the blade edge.
CAUTION
2
1
3
1
3
3
1
1
1
1
1
1
1
2
2
Perform the required remedies according to the error indicated on the host machine (printer).
Cause of Error Remedy
The delivery section cover is open. Close the delivery section cover .
The front cover is open. Close the front cover .
The trim unit is not inserted correctly. Hold the handle
end correctly.
The trimmer booklet waste tray is not
erted c
ins
The conveyor is full.
The trimmer booklet waste tray is full. Open the front cover , pull out the trimmer booklet
A booklet jam has occurred in
tion.
orrectly.
*1
D sec-
A booklet jam has occurred in C section.
A booklet jam has occurred in B section.
A booklet jam has occurred in
tion.
Booklet waste exists at delivery section.
*1
If this error message appears when the conveyor is not full, trim may exists at the sensor.
A sec-
Insert the trimmer booklet waste tray to the rear end
correctly.
Lift the E handle and remove the booklets from the conveyor.
waste tray , and empty it. Reposition the trimmer booklet waste tray and close the front cover .
Open the front cover and remove the jammed booklet
from the space on the trim unit. Then close the front cover
to restart the printing.
Open the front cover and turn the
dle clockwise to transport the jammed booklet to the trim
ompletely, then hold the
unit c
trim unit. Open the
and remove the jammed booklet. Reposition the
and C4
reposition
restart the printing.
Open the front cover and the
Remove the jammed booklet, reposition the
belt unit and the front cover to restart the printing.
Lift the E handle and remove the jammed booklet completely. Open the delivery section cover and the
transport belt unit. Remove the jammed booklet, close the
transport belt unit and hold the C2 handle to
the trim unit. Then close the front cover to
A transport belt unit and the delivery section cover
to restart the printing.
C2 and insert the trim unit to the rear
C1 manual han-
C2 handle to pull out the
C3 and C4 transport belt unit,
C3
B transport belt unit.
B transport
A
Error Messages 3-3
Page 23
Clearing Paper Jams
Jam in Trim Section
• Paper chip jams. (See procedure 1.)
• Transport belts are dirty.
(See procedure 2.)
Jam in Booklet Lifter Section 1
•
Paper chip jams. (See procedure 1.)
• Transport belts are dirty. (See procedure 2.)
When removing jammed booklets
from the trim section, take care
not to touch the blade edge.
CAUTION
Jam in Infeed Section
• Paper chip jams. (See procedure 1.)
• Transport belts are dirty. (See
procedure 2.)
Jam in Conveyor Section
• Paper chip jams. (See procedure 1.)
• Transport belts are dirty. (See
procedure 2.)
Jam in Booklet Lifter Section 2
•
Paper chip jams. (See procedure 1.)
• Transport belts are dirty. (See procedure 2.)
Procedure 1
Open the guide and check to see if there are any paper chips left on the booklet feed path. (See
page 3-3.)
Procedure 2
Transport belt cleaning is required. To clean the transport belt, contact your local authorized
dealer.
3-4 Clearing Paper Jams
Page 24
Appendix
4
CHAPTER
Specifications ....................................................................................................................................... 4-2
Index .................................................................................................................................................... 4-3
4-1
Page 25
Specifications
Specifications
Product Name Booklet Trimmer-D1
Description of Product Upper knife reciprocating fore-edge trimmer with delivery tray
Maximum Number of Sheets Trimmable
1, *2
*
Possible Trimming Size*
Possible Trimming Width Fore edge : 2 to 20 mm (0.08” to 0.78”)
Trimmer Booklet Waste Tray Capacity
Conveyor Capacity *
Machine Dimensions 1,575 (W) x 770 (D) x 1,040 (H) mm (62" x 30 3/8" x 41")
Weight Approximately 152 kg (335 lb)
Installation Space with Host Machine Installation space differs depending on the connected host
Voltag e From the Finisher
Power Consumption 300 W or less
Maximum Load Current 4 A
Noise Level 70 dBA or less
Environmental Temperature
3
4
in Use
Temperature
in Storage
Temperature
in Transportation
Humidity Compliant with the specification of the host machine (printer)
Pressure 608 to 1,013 hPa
Contamination
Level
50 sheets (80 gsm),
48 sheets (80 gsm) + 2 sheets (300 gsm)
A3, B4, A4R, 13" x 19.2" (330.2mm x 487.7 mm), 12" x 18", 11" x
17", LGL, LTRR, 12.60" x 17.72" (320 mm x 450 mm [SRA3])
(Above sizes are native sheet sizes before half folded.)
Approximately 1,500 sheets of trimmed strip (width 20 mm
[0.78"], A4, 80 gsm)
30 booklets (40 sheets of A4 booklet, 80 gsm, 20mm [0.78”] of trimming width)
(With conveyor section and delivery tray)
machine. Refer to the "Machine Dimension" described on the
manual of the host machine, and this machine.
Compliant with the specification of the host machine (printer)
-10 to 40°C (14 to 104°F)
-10 to 50°C (14 to 122°F)
Pollution Degree 2 (Office environment)
*1 If the cover sheet is thinner than the other sheets in the booklet, the cover sheet may be scratched. It is
recommended to use a thicker sheet for the cover sheet.
2
The maximum number of sheets trimmable can change depending on the connected host machine.
*
3
The possible trimming size can change depending on the connected host machine.
*
4
When the delivery tray is removed, the conveyor full condition is not detected, and the continuous opera-
*
tion is possible.
4-2 Specifications
Page 26
Index
B
Booklet Lifter Section 1 ............................ 1-2, 1-5
Booklet Lifter Section 2 ............................ 1-2, 1-6
Booklet Lifter Section Belt Unit .......................1-5
C
Conveyor Section ..................................... 1-2, 1-7
D
Delivery Section Cover ....................................1-6
Delivery Section Transport Belt Unit...............1-6
Delivery Transport Rollers ...............................1-7
Delivery Tray ............................................ 1-7, 2-3
E
Error Message Chart........................................3-3
Error Messages ................................................3-2
F
Front Cover.......................................................1-2
H
Handle....................................................... 1-4, 1-7
P
Paper Jams ...................................................... 3-4
S
Service Call Error............................................. 3-2
Specifications ................................................... 4-2
T
Top-bottom Guide............................................ 1-3
Transport Belt Unit........................................... 2-4
Transport Belts........................... 1-3, 1-4, 1-6, 1-7
Transport Hooks .............................................. 1-3
Trim Section ..............................................1-2, 1-4
Trim Section Entrance Transport Belt Unit .... 1-4
Trim Section Transport Belt Unit .................... 1-4
Trim Unit........................................................... 2-4
Trimmer Booklet Waste Tray ...................1-4, 2-3
Trimmer Setup ................................................. 2-2
I
Infeed Section........................................... 1-2, 1-3
J
Jam in Booklet Lifter Section...........................3-4
Jam in Infeed Section ......................................3-4
Jam in Trim Section .........................................3-4
L
Locking Lever ...................................................1-5
M
Manual Hand Wheel ........................................1-4
Index 4-3
Page 27
4-4 Index
Page 28
CANON INC.
30-2, Shimomaruko 3-chome, Ohta-ku, Tokyo 146-8501, Japan
CANON U.S.A., INC.
One Canon Plaza, Lake Success, NY 11042, U.S.A.
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6390 Dixie Road Mississauga, Ontario L5T 1P7, Canada
CANON EUROPA N.V.
Bovenkerkerweg 59-61 1185 XB Amstelveen, The Netherlands
(See http://www.canon-europe.com / for details on your regional dealer)
CANON LATIN AMERICA, INC.
703 Waterford Way Suite 400 Miami, Florida 33126 U.S.A.
CANON AUSTRALIA PTY. LTD
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CANON CHINA CO., LTD
15F Jinbao Building No.89 Jinbao Street, Dongcheng District, Beijing 100005, China
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1 HarbourFront Avenue #04-01 Keppel Bay Tower, Singapore 098632
CANON HONGKONG CO., LTD
19/F., The Metropolis Tower, 10 Metropolis Drive, Hunghom, Kowloon, Hong Kong
USRM2-0169-00
© CANON INC. 2011
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