CAME ZL180 User Manual

CONTROL PANEL

h

ZL180 SERIES

FOR 24V OPERATORS

INSTALLATION MANUAL

ZL180

Englis

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“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

1 Legend of symbols

This symbol indicates sections to be read with particular care.

This symbol indicates sections concerning safety This symbol indicates notes to communicate to users.

ENGLISH

2 Intended use and application

2.1 - INTENDED USE

The ZL180 control panel is designed to control the F7024N, A3024N and A5024N swing gate operators. The use of this product for purposes other than as described above and installation executed in a manner other than

as instructed in this technical manual are prohibited.

2.2 - APPLICATION

Make sure you respect the distances and cable diameters as shown in “cable types and minimal thicknesses” table. The overall power of the motors must not exceed 300 W.

3 Reference Standards

For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental management it ISO 14001 certified. Came designs and manufactures entirely in Italy. This product complies with the following standards: see chapter 13 - Conformity declaration - pag. 21.

4 Description

This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations. Guaranteed 24 months if not tampered with.

The control panel works on 230 V AC of power, through the term

inals L-N, 50/60 Hz frequency.

Both command and control devices and accessories are 24 V

wered. Warning! Accessories must not exceed 34 W overall.

po The control unit is ﬁ tted with an amperometric device which

constantly regulates the motor’s drive coefﬁ cient. When the gate runs into an obstacle, the amperometric sensor immediately detects an overcharge in the drive and redirects the gate’s direction of movement, and:

- opens it if it is closing

- closes it if it is opening.

(1)

Warning!: in this case, after 3 consecutive obstacle detections, the gate will stop open excluding the automatic closing function; for movement to start again press the command button or use the remote control.

(1)

;

All connections are protected by quick fuses, see table. The card provides and controls the following functions:

- automatic closing after an open-command;

- pre-ﬂ ashing by the motion indicator;

- obstacle detection when gate is still in any position;

- continual monitoring of photocell operation.

The following command modes are possible:

- open/close;

- open/close and maintained action;

- partially open;

- complete stop;

- open/stop/close.

After detecting an obstacle and depending on the type of connection used, the photocells may cause:

- reopening of the gate when it is closing;

- partial stop.

Apposite trimmers regulate:

- the automatic closing run time;

- the second gate leaf’s motion time difference;

- the amperometric device’s detection sensitivity, in separately in terms of normal opening and closing and braking.

Further implemented options:

- controlling of just one gearmotor;

- peripheral speed reduction (for gate leaves of over 3 m);

- option to change opening endpoint fromt Stop to Deceleration. With the function of slowing down is mandatory setback mechanical;

- connecting up an electric lock (alternatively to the 2nd radio channel or the “Open Gate” indicator light) and possibly adding the “Ram Blow” function.

TECHNICAL FEATURES

Power supply 230 V - 50/60 Hz

max. rated power 300 W

Power draw when idling 85 mA

Max power of 24 V accessories 34 W

Insulation rating II

Material ABS

Protection rating IP54

operating temperature -20 / +55°C

FUSES

protection: fuse type:

Motor/s 6.4 A-F

Electronic board (power supply line) 1.6 A-F

Accessories 2 A-F

Control devices 630 mA-F

is

12 04/20109 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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4.1 - DIMENSIONS, SPANS AND ANCHORING HOLES

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4.2 - MAIN COMPONENTS

1 - Transformer

2

- Control unit fuse 3 - Trimmers (see page 9) 4 - Buttons for memorising the radio code 5 - Plug for the remote control frequency card 6 - Terminal board for connecting the antenna 7 - Terminal blocks for connecting accessories,

control and safety 8 - Terminal board for connecting the gearmotors 9 - Terminal board for 230 V AC power grid 10 - Line fuse 11 - M1 motor fuse 12 - M2 motor fuse 13 - Accessories fuse 14 - Fucntions selector 15 - Control and signalling LED unit

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A B C D E F G H I I

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ENGLISH

1

2

3

4

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

LINKS

THE TRANSFORMER

White

A =

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Black

B =

Violet

C = D =

Grey Orange

E =

Red

F =

Blue

G =

Brown

H = I =

Yellow

Warning! Before acting on the machinery, cut off the main power

supply and dis

connect any emergency batteries.

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5 Installation

5.1 - PRELIMINARY CHECKS

Before installing do the following:

• Check that the panel’s anchoring point is protected from possible blows, and that the anchoring surface is solid. Also check that the anchoring is done using the appropriate bolts, screws etc.

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power supply.

•

Make sure that any connections inside the case (that provide continuance to the protective circuit) are fitted with extra insulation

as compared to the other conductive parts inside;

ENGLISH

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage.

5.2 - TOOLS AND MATERIALS

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer. Here are some examples.

5.3 - FIXING AND MOUNTING THE BOX

Fix the base of the panel in a protected area; we suggest using round top Phillips recessed head screws of max. 6mm in diameter.

Perforate the pre-punched holes and insert the cable glands with the corrugated tubing for the electrical cables to travel through N.B.: the pre-punched holes have the following diameters: 23m 29 and 37 mm.

215

295

Assemble the pressure hinges.

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Insert the pressure hinges into the box (on the left or right as you wish) and set them using the provided screws and washers.

Snap the cover into place onto the hinges. Close it and fix it using the provided screws.

15 mm~

They must slide in order to turn

ENGLISH

After the adjustments and settings, fix the cover using the provided screws.

6 Electrical connections

6.1 - CABLE LIST AND MINIMUM THICKNESSES

Connections

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Control panel power supply 230 V

Type

of cable

Motor power supply 24 V 3 x 1 mm flashing lamp 2 x 0,5 mm Transmitter photocells 2 x 0,5 mm Receiver photocells 4 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Power supply to accessories 2 x 0,5 mm

9 © CAME cancelli automatici s.p.a. -

Control and safety devices 2 x 0,5 mm

Length of cable

1 < 10 m

3G x 1,5 mm

Length of cable

10 < 20 m

2

3G x 2,5 mm

3 x 1,5 mm

2 x 1 mm 2 x 0.5 mm 4 x 0,5 mm 2 x 0,5 mm

2 x 0,5 mm

2

Length of cable

20 < 30 m

3G x 4 mm 3 x 2,5 mm 2 x 1,5 mm 2 x 0,5 mm 4 x 0,5 mm

2 x 1 mm

2 x 0,5 mm

2

Antenna connection RG58 max. 10 m

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N.B.: If the cable length differs from that specified in the table power draw from the connected devices and according to the CEI EN 60204-1 standards.

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For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw

, then you must determine the proper cable diameter based on the actual

and distances. When connecting products that are not specified in this manual, please follow the documentation provided with said products.

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6.4 - POWER SUPPLY TO AND ACCESSORIES

Terminals for powering the following accessories:

- 24 V AC (normally alternated power)

- 24 V AC (continuous power) when the emergency batteries are in operation. Overall power allowed: 34 W

ENGLISH

Power supply 230 V AC 50/60 Hz

6.3- SIGNALLING AND LIGHTING DEVICES

+

-

Open gate indicator-light (socket rating: 24 V - 3 W max.).

- Turns on when the gate is ajar or open. It turns off when the gate is closed.

(Also see Chapt. 6.5)

Signal Flasher (socket rating: 24 V - 25 W max.)

- Flashes during opening and closing phases

12 04/20109 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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6.4 - CONNECTING TO THE GEARMOTORS

A302 4N-A5024N gearmotors

featuring delayed action on opening (M1),

24V DC gearmotor

Left-hand installed (inside view)

- Standard installation -

RA-RA = Opening-speed blocker microswitch

RC-RC = Closing-speed reduction microswitch

featuring delayed action on closing (M2),

24V DC gearmotor

Left-hand installed (inside view)

- Standard installation -

ENGLISH

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

04/2010

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featuring delayed action on closing (M2),

24V DC gearmotor

Left-hand installed (inside view)

- Standard installation -

RA-RA = Microswitch Opening programmable.

RC-RC = Closing-speed reduction microswitch

A302 4N-A5024N gearmotors

24V DC gearmotor

featuring delayed action on opening (M1),

Left-hand installed (inside view)

- Standard installation -

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F7024N gearmotors

24V DC gearmotor

featuring delayed action on opening

(M1),

Left-hand installed (inside view)

- Standard installation -

ENGLISH

RA-RA = Opening-speed blocker microswitch

RC-RC = Closing-speed reduction microswitch

24V DC gearmotor

featuring delayed action on closing

E

CAM

UNLOCK

LOCK

E

CAM

UNLOCK

CK LO

Left-hand installed (inside view)

(M2),

- Standard installation -

M = red

N = b

lack

featuring delayed action on closing

Left-hand installed (inside view)

RA-RA = Microswitch Opening programmable.

F7024N gearmotors

24V DC gearmotor

(M2),

- Standard installation -

E

CAM

UNLOCK

LOCK

24V DC gearmotor

featuring delayed action on opening

(M1),

Left-hand installed (inside view)

- Standard installation -

E

CAM

UNLOCK

CK LO

M = red

lack

N = b

12 04/20109 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

RC-RC = Closing-speed reduction microswitch

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