form or by any means without perm ission in writing
from the publisher.
Specifications are subject to change without notice.
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PREFACE
This Service Manual is intended for use by service personnel and details the specifications,
construction, theory of operation, and maintenance for the Brother machines noted on the front
cover. It includes information required for troubleshooting and service--disassembly, reassembly,
and lubrication--so that service personnel will be able to understand equipment function, repair the
equipment in a timely manner and order spare parts as necessary.
To perform appropriate maintenance so that the machine is always in the best possible condition
for the customer, service personnel must adequately understand and apply this manual.
HOW THIS MANUAL IS ORGANIZED
This manual is made up of nine chapters and appendices.
CHAPTER 1 PARTS NAMES AND FUNCTIONS
Contains external views and names of components and describes their functions. Information
about the keys on the control panel is included to help you check operation or make adjustments.
CHAPTER 2 SPECIFICATIONS
Lists the specifications of each model, which enables you to make a comparison of different
models.
CHAPTER 3 THEORY OF OPERATION
Gives an overview of the scanning and printing mechanisms as well as the sensors, actuators, and
control electronics. It aids in understanding the basic principles of operation as well as locating
defects for troubleshooting.
CHAPTER 4 TRANSFER OF DATA LEFT IN THE MACHINE TO BE SENT FOR REPAIR
Describes how to transfer data left in the machine to be sent for repair. The service personnel
should instruct end users to follow the transfer procedure given in this chapter if the machine at the
user site cannot print received data due to the printing mechanism defective. End users can
transfer received data to another machine to prevent data loss.
CHAPTER 5 DISASSEMBLY/REASSEMBLY AND LUBRICATION
Details procedures for disassembling and reassembling the machine together with related notes.
The disassembly order flow provided enables you to see at a glance the quickest way to get to
component(s) involved.
At the start of a disassembly job, you check a disassembly order flow that guides you through a
shortcut to the object components.
This chapter also covers screw tightening torques and lubrication points to which the specified
lubricants should be applied during reassembly jobs.
CHAPTER 6 ADJUSTMENTS AND UPDATING OF SETTINGS REQUIRED AFTER PARTS
REPLACEMENT
Details adjustments and updating of settings, which are required if the head/carriage unit, main
PCB and some other parts have been replaced.
CHAPTER 7 CLEANING
Provides cleaning procedures not covered by the User's Manual. Before starting any repair work,
clean the machine as it may solve the problem concerned.
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CHAPTER 8 MAINTENANCE MODE
Describes the maintenance mode which is exclusively designed for the purpose of checks, settings
and adjustments using the keys on the control panel.
In the maintenance mode, you can update memory (EEPROM: electrically erasable programmable
read-only memory) contents for optimizing the drive conditions of the head/carriage unit, paper
feed roller or paper ejection roller (if they have been replaced) or for setting the CIS scanner area,
for example. You can also customize the EEPROM according to the shipment destination of the
machine concerned. In addition, you can perform operational checks of the LCD, control panel
PCB or sensors, perform a print test, display the log information or error codes, and modify
firmware switches (WSW).
CHAPTER 9 ERROR INDICATION AND TROUBLESHOOTING
Details error messages and codes that the incorporated self-diagnostic functions display if any
error or malfunction occurs. If any error message appears, refer to this chapter to find which
components should be checked or replaced.
The latter half of this chapter provides sample problems that could occur in the main sections of
the machine and related troubleshooting procedures. This will help service personnel pinpoint and
repair defective components.
APPENDIX 1 SERIAL NUMBERING SYSTEM
Shows the location of serial number labels put on some parts and lists the coding information
pertaining to the serial numbers.
APPENDIX 2 FIRMWARE INSTALLATION
Provides instructions on how to update firmware stored in the flash ROM on the main PCB or load
firmware to a new main PCB from the host PC.
No hardware replacement is required for updating.
APPENDIX 3 CUSTOMIZING CODES ACCORDING TO SHIPPING DESTINATION
Lists the customizing codes for the various preferences exclusively designed for each destination
(e.g. language). Those codes are stored in the memory (EEPROM) mounted on the main PCB. If
the main PCB is replaced with a new one, therefore, you will need to set the proper customizing
codes with the machine in the maintenance mode.
APPENDIX 4 FIRMWARE SWITCHES (WSW)
Describes the functions of the firmware switches, which can be divided into two groups: one is for
customizing preferences designed for the shipping destination (as described in Appendix 3) and
the other is for modifying preferences that match the machine to the environmental conditions.
Use the latter group if the machine malfunctions due to mismatching.
APPENDIX 5 WIRING DIAGRAM
Provides the wiring diagram that helps you understand the connections between PCBs.
APPENDIX 6 CIRCUIT DIAGRAMS
Provides the circuit diagrams of the NCU PCB and power supply PCB.
This manual describes the models and their versions destined for major countries.
The specifications and functions are subject to change depending upon each destination.
[ 7 ] Troubleshooting of the control panel..........................................................9-54
[ 8 ] Troubleshooting of fax functions................................................................9-56
X" messages...................9-5
APPENDIX 1 SERIAL NUMBERING SYSTEM
APPENDIX 2 FIRMWARE INSTALLATION
A2.1 INSTALLING THE UPDATE DATA TO THE MACHINE..................................App. 2-1
A2.2 SETTING ID CODES TO MACHINES..............................................................App. 2-9
APPENDIX 3 CUSTOMIZING CODES ACCORDING TO SHIPPING DESTINATION
APPENDIX 4 FIRMWARE SWITCHES (WSW)
APPENDIX 5 WIRING DIAGRAM
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APPENDIX 6 CIRCUIT DIAGRAMS
NCU PCB: MFC7420 (U.S.A. and CANADA models)
NCU PCB: MFC7820N (U.S.A. and CANADA models)
NCU PCB: MFC7420 (EUROPE models)
NCU PCB: MFC7820N (EUROPE models)
Power Supply PCB 100V (U.S.A. and CANADA models)
Power Supply PCB 200V (EUROPE models)
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SAFETY PRECAUTIONS
To use the MFC safely
Please keep these instructions for later reference and read them before attempting any maintenance.
NOTE: If there are faxes in the MFC's memory, you need to print them or save them before you turn
off the power and unplug the MFC. (For MFC-7420)
WARNING
There are high voltage electrodes
inside the MFC. Before you clean
the inside of the MFC, make sure
you have unplugged the telephone
line cord first and then the power
cord from the AC power outlet.
Do not handle the plug with wet
hands.
Doing this might cause an electrical
shock.
After you use the MFC, some
internal parts are extremely HOT!
To prevent injuries, be careful not to
put your fingers in the areas shown
in the illustration.
The fuser unit is marked with a
caution label.
Please do not remove or damage the
label.
To prevent injuries, be careful not to
put your hands on the edge of the
MFC under the scanner cover.
To prevent injuries, be careful not to
put your fingers in the area shown in
the illustrations.
Do not use a vacuum cleaner to clean up scattered toner. Doing this might cause the toner dust to
ignite inside the vacuum cleaner, potentially starting a fire. Please carefully clean the toner dust with
a dry, lint-free cloth and dispose of it according to local regulations.
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WARNING
• When you move the MFC, grasp the side hand holds that are under the scanner. DO NOT
carry the MFC by holdingit at the bottom.
• Use caution when installing or modifying telephone lines. Never touch telephone wires or
terminals that are not insulated unless the telephone line has been disconnected at the wall
jack. Never install telephone wiring during a lightning storm. Never install a telephone wall
jack in a wet location.
• This product must be installed near an AC power outlet that is easily accessible. In case of
an emergency, you must disconnect the power cord from the AC power outlet to shut off the
power completely.
• To reduce the risk of shock or fire, use only a No. 26 AWG or larger telecommunication line
cord.
CAUTION
Lightning and power surges can damage this product! We recommend that you use a quality
surge protection device on the AC power line and on the telephone line, or unplug the cords
during a lightning storm.
WARNING
IMPORTANT SAFETY INSTRUCTIONS
When using your telephone equipment, basic safety precautions should always be followed to
reduce the risk of fire, electric shock and injury to people, including the following:
1. Do not use this product near water, for example, near a bath tub, wash bowl, kitchen sink or
washing machine, in a wet basement or near a swimming pool.
2. Avoid using this product during an electrical storm. There may be a remote risk of electric
shock from lightning.
3. Do not use this product to report a gas leak in the vicinity of the leak.
4. Use only the power cord provided with the MFC.
SAVE THESE INSTRUCTIONS
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CHOOSING A LOCATION
Place your MFC on a flat, stable surface that is free of vibration and shocks, such as a desk. Put the
MFC near a telephone wall jack and a standard, grounded AC power outlet. Choose a location where
the temperature remains between 50°F and 90.5°F (10°C and 32.5°C).
CAUTION
• Avoid placing your MFC in a high-traffic area.
•
Do not place the MFC near heaters, air conditioners, water, chemicals, or refrigerators.
• Do not expose the MFC to direct sunlight, excessive heat, moisture, or dust.
• Do not connect your MFC to an AC power outlet controlled by wall switches or automatic
timers.
• Disruption of power can wipe out information in the MFC’s memory.
•
Do not connect your MFC to an AC power outlet on the same circuit as large appliances or
other equipment that might disrupt the power supply.
•
Avoid interference sources, such as speakers or the base units of cordless phones.
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CHAPTER
PARTS NAMES & FUNCTIONS
1
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CHAPTER 1 PARTS NAMES & FUNCTIONS
This chapter contains external views and names of components and describes their functions.
Information about the keys on the control panel is included to help you check operation or make
adjustments.
Face-down Output Tray
Support Flap with Extension
(Support Flap)
Manual Feed Slot
Rear view
Paper Tray
ADF Document Output Support Flap
Document Cover
Power Switch
Front Cover
AC Power Connector
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Back Cover
10/100 Baser TX Port
(MFC7820N only)
USB Interface Connector
Parallel Interface Connector
1.2 CONTROL PANEL
MFC-7420 and MFC-7820N have similar control keys.
12 11 10
9 8
1. One-Touch Keys
These 4 keys give you instant access to 8 previously
stored numbers.
To access One-Touch numbers 5 to 8, hold down Shift
as you press the One-Touch key.
Redial/Pause
Redials the last number you called. It also inserts a
pause in quick dial numbers.
Hook
Press before dialing if you want to make sure a fax
machine will answer, and then press Start. Also, press
this key after picking up the handset of an external
telephone during the F/T double/pseudo-ring.
Resolution
Sets the resolution when you send a fax.
2. Shift Key
3. Fax and Telephone Keys
6 5 4 3 2 1
Use these keys to dial telephone or fax numbers and as a
keyboard for entering information into the MFC.
The # key lets you temporarily switch the dialing mode
during a telephone call from Pulse to Tone.
6. Dial Pad Keys
7
7. Start Key
Lets you start sendi ng faxes or making cop i es.
8. Stop/Exit Key
Stops an operation or exits from the menu.
4. Mode Keys
Fax
Lets you access Fax mode.
Scan
Lets you access Scan mode.
Copy
Lets you access Copy mode.
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Print the Transmission Verification Report, Help List,
Quick-Dial List, Fax Journal, User Settings and Network
Configuration*. (*MFC-7820N only).
10. Liquid Crystal Display (LCD)
Displays messages on the screen to help you set up and
use your MFC.
9. Reports Key
5. Navigation Keys
Menu/Set
The same key is used for Menu and Set operations. Lets
you access the Menu to program and store your settings
in the MFC.
When listening to the speaker in Fax mode or on
standby, you can press these keys to adjust the volume.
Search/Speed Dial
Lets you look up numbers that are stored in the dialing
memory. It also lets you dial stored numbers by
pressing # and a three-digit number.
Press to scroll forward or backward to a menu selection.
or
Press to scroll through the menus and o ptions.
Enlarge/Reduce
11. Copy Keys (Temporary settings)
Lets you reduce or enlarge copies depending upon the
ratio you select.
Options
You can quickly and easily select temporary settings for
copying.
12. Printer Key
Job Cancel
You can cancel a print job and clear the printer memory.
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1.3 COMPONENTS
N
The equipment consists of the following major components:
ADF Unit
CU PCB
Inner Chute
Panel Unit
Scanner Unit
Speaker ASSY
Joint Cover ASSY
Rear Chute Cover
Rear Cover
Fixing Unit
Battery ASSY
Main PCB
Side Cover L
Laser Unit
Side Cover R
PS PCB Unit
Frame Unit
Front Cover
Paper Tray
High-voltage PS PCB
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CHAPTER
SPECIFICATIONS
2
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CHAPTER 2 SPECIFICATIONS
This chapter lists the specifications of each model, which enables you to make a comparison of
different models.
Print Engine
CPU Speed
Back up Clock
Operating Environment Temperature
Operating Environment Humidity
On/Off Switch
AC Cord inlet
Demo PrintYes (US only)Yes (US only)
Demo Model
Starter TonerStarterStarter
Simultaneous Operation
(Sleep/Standby/Peak)
Power Save ( CPU Sleep )
Sleep Mode (00-99min : w/ OFF
mode)
Energy Star Compliant ( USA Only )YesYes
Total Print pages Counter (Internal /
LCD / Print)
Copy pages Counter (Internal / LCD /
Print)
PC print pages Counter (Internal /
LCD / Print)
Fax RX pages counter (Internal / LCD
/ Print)
Warm up Time ( from SLEEP mode )
Paper Type(Media) Setting
120V AC
50/60
(Canada)Hz
MFC-7420
220-240V AC 50/60Hz
460W460W
AVERAGE 10W/75W/1032W
N/AN/A
Yes
N/A
Yes / Yes/ Yes
Yes / Yes/ Yes
Yes / Yes/ Yes
Yes / Yes/ Yes
Max. 18 sec. at 73.4 F (23C)
Yes
120V AC
50/60
(Canada)Hz
ALL-FB2
MFC-7820N
220-240V AC 50/60Hz
AVERAGE 10W/75W/1032W
Yes
N/A
Yes / Yes/ Yes
Yes / Yes/ Yes
Yes / Yes/ Yes
Yes / Yes/ Yes
Max. 18 sec. at 73.4 F (23C)
Yes
TELEPHONE
Handset
Off Hook Alarm
Power Failure Phone
Power Failure Dialing
Chain Dialing
Automatic Redial
PBX FeatureN/AYesN/AN/AYesN/A
Speaker Phone
Handset Volume
Speaker Volume
Buzzer Volume
Ring Volume
Hold/Mute Key
Music on Hold