Brother HE 120 User Manual

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GETTING READY

SEWING BASICS

UTILITY STITCHES

CPS5XV[Y

EMBROIDERY

APPENDIX

Easy Thread Cassette System

Operation Manual

Included Accessories

After opening the box, check that the following accessories are included. If any item is missing or damaged, contact your retailer.

Accessories

Note

(For U.S.A. only)

z Foot controller: Model N5V

This foot controller can be used on this machine model 500D/500, HE-120.

z The screw of the presser foot holder is available through your authorized dealer.

(Part code: XA4813-051)

1. 2. 3. 4.

6. 7.

10.* 11. 12. 13. 14. 15. 16. 17. 18. 19.

20.

26. 27.

21. 22. 23. 24. 25.

28.

29. 30. 31.

*75/11 2 needles 90/14 2 needles 90/14 2 needles: Ball point needle (gold colored)

No. Part Name

1 Buttonhole foot "A" XC2691-051 19 Foot controller XC1154-021 2 Overcasting foot "G" XC3098-051

4 Zipper foot "I" X59370-051 5 Zigzag foot "J" (on machine) XC3021-051 21 Needle-changing tool XC4551-020 6 Blind stitch foot "R" XC4051-051 22 Operation manual XC6369-121 7 Button fitting foot "M" X59375-151 23 Quick reference guide XC6375-021 8 Seam ripper X54243-001 24 Spool cap (special) XA5752-021 9 Bobbin (4) SA156 SFB:XA5539-151 25 Embroidery foot "Q" XC3829-021

10 Needle set X58358-051 26

11 Twin needle X59296-151 27

12 Cleaning brush X59476-051 28 Grid sheet set SA527 GS4:XC4549-051 13 Eyelet punch 135793-051 29 Scissors XC1807-121 14 Screwdriver XC4237-021 15 Spool cap (large) 130012-054 500 XC3839-023 16 Spool cap (small) 130013-154 17 Extra spool pin XC3834-021 500 XC5370-024 18 Spool net XA5523-050

Part Code

U.S.A. Others U.S.A. Others

No. Part Name

Thread cassette set

(1 set: on machine 1set: in carton)

Embroidery set (medium) H 10 cm X W 10 cm (H 4 inch X W 4 inch)

Embroidery bobbin thread (white)

30 Soft cover

31 Accessory case

SA250 TC1:XC4716-0233 Monogramming foot "N" X53840-351

SA432 EF62:XA6628-002

500D XC4530-023

500D XC5370-023

Part Code

SA-

EBT-CE:XC8375-001

EBT

Cover A

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Names of Machine Parts and Their Functions

The names of the various parts of the sewing machine and their functions are described below. Before using the sewing machine, carefully read these descriptions to learn the names of the machine parts.

Front view

1 2

a Thread cassette compartment cover

b Thread cassette compartment

Insert a thread cassette into the thread cassette compartment.

c Thread cassette eject lever

Press this lever to eject the installed thread cassette.

d Thread tension dial

Use the thread tension dial to adjust the tension of the upper thread.

e Thread cutter

Pass the threads through the thread cutter to cut them.

f Arm

Plug in the connector for the embroidery unit.

g Embroidery unit connector slot

Plug in the connector for the embroidery unit.

h Flap

Use the flap to create a table. When the sewing machine is not being used, store the machine with the flap folded up. Remove the flap to sew cylindrical pieces such as sleeve cuffs.

i Sliding leg

Pull out the sliding leg during free-arm sewing.

j Operation buttons

Use the operation buttons to start the sewing machine and raise and lower the needle. (page Cover D)

D C

k Operation panel

Select a stitch from those that appear in the operation panel. (page Cover E)

l Bobbin winder

Use the bobbin winder when winding the bobbin.

m Bobbin thread spool pin

Place the spool of thread for the bobbin onto this spool pin in order to wind the bobbin.

n Bobbin storage compartment

Store the bobbins designed specifically for this sewing machine in this compartment.

o Bobbin winder cover

Open this cover when winding the bobbin.

p Thread guide for bobbin winding

Pass the thread around this thread guide when winding the bobbin thread.

Cover B

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Needle and presser foot section

a Buttonhole lever

Lower the buttonhole lever when sewing buttonholes and bar tacks.

b Needle bar thread hooks

Pass the upper thread through the needle bar thread hooks.

c Needle plate

The needle plate is marked with guides for sewing straight seams.

d Bobbin cover/Shuttle

Remove the bobbin cover, and then insert the bobbin into the shuttle.

e Feed dogs

The feed dogs feed the fabric in the sewing direction.

f Presser foot

The presser foot applies pressure consistently on the fabric as the sewing takes place. Attach the appropriate presser foot for the selected stitching.

g Presser foot holder

The presser foot is installed onto the presser foot holder.

Right-side/rear view

a Handle

Carry the sewing machine by its handle when transporting the machine.

b Balance wheel

Turn the balance wheel toward you to raise and lower the needle to sew one stitch.

c Embroidery card slot

Insert the embroidery card.

d Main power switch

Use the main power switch to turn the sewing machine on and off.

e Power supply jack

Insert the plug on the power supply cord into the power supply jack.

f Foot controller jack

Insert the plug on the end of the foot controller cable into the foot controller jack.

g Air vent

The air vent allows the air surrounding the motor to be exchanged. Do not cover the air vent while the sewing machine is being used.

h Feed dog position switch

Use the feed dog position switch to lower the feed dogs.

Memo

z Refer to Cover B, C, D or E pages while you

are learning to use your machine.

Cover C

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Operation buttons

The operation buttons help you to easily perform various basic sewing machine operations.

a Thread cassette indicator

The indicator lights up or goes off depending on the condition of the sewing machine.

Green: A thread cassette can be inserted.

Red: A thread cassette cannot be inserted.

Off: The sewing machine has been turned

off or a thread cassette is already inserted.

b Thread cutter button

Press the thread cutter button after sewing is stopped to cut both the upper and the bobbin threads. For details, refer to "Cutting the thread" (page 52).

c Needle position button

Press the needle position button to raise or lower the needle. Pressing the button twice sews one stitch.

d Start/stop button

Press the start/stop button to start or stop sewing. The machine sews at a slow speed at the beginning of sewing while the button is depressed. When sewing is stopped, the needle is lowered in the fabric. For details, refer to "Starting to sew" (page 49). The button changes color according to the machine’s operation mode.

Green: The machine is ready to sew or is

sewing.

Red: The machine can not sew.

Orange: The machine is winding the bobbin

thread, or the bobbin winder shaft is moved to the right side.

e Presser foot lever

Raise and lower the presser foot lever to raise and lower the presser foot.

f Reverse/reinforcement stitch button

Press the reverse/reinforcement stitch button to sew reverse stitches or reinforcement stitches. Reverse stitches are sewn by keeping the button pressed down to sew in the opposite direction. Reinforcement stitches are sewn by sewing 3 to 5 stitches on top of each other. For details, refer to "Securing the stitching" (page 51).

g Sewing speed controller

Slide the sewing speed controller to adjust the sewing speed.

CAUTION

● Do not press the thread cutter button after the threads have already been cut, otherwise the needle may break, the threads may become tangled or damage to the machine may occur.

Note

z Do not press the thread cutter button if there

is no fabric under the presser foot or while the machine is sewing, otherwise damage to the machine may occur.

z When cutting thread thicker than #30, nylon

thread or other special threads, use the thread cutter on the side of the machine. For details, refer to "Cutting the thread" (page

52).

Cover D

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Operation panel

The front operation panel has an LCD (liquid crystal display) and operation keys.

a LCD (liquid crystal display) (touch panel)

Selected pattern settings and messages are displayed. Touch the keys displayed on the LCD to perform operations. For details, refer to "LCD (liquid crystal display) operation" (page 14).

b Back key

Press to return to the previous LCD display.

c Previous page key

Displays the previous screen when there are items that are not displayed on the LCD.

d Next page key

Displays the next screen when there are items that are not displayed on the LCD.

e Menu key

Select pattern group; and when it is in embroidery, returns to the initial embroidery screen.

f Settings key

Press to set the needle stop position, the buzzer sound, and more.

g Memory key

Press to enter character embroidery, combined stitch patterns, My Custom Stitch patterns, etc into the sewing machine memory.

h Sewing machine help key

Press to get help on using the sewing machine. Displays simple explanations of setting upper thread / bobbin winding / setting bobbin thread / needle replacement / embroidery unit attachment / embroidery frame attachment / embroidery foot attachment / presser foot replacement.

Cover E

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— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — O p t i o n a l A c c e s s o r ies

Optional Accessories

The following are available as optional accessories.

1. 2. 3. 4. 5.

6. 7. 8. 9.

10. 11.

No. Part Name

1 Side cutter "S" SA177 F054:XC3879-002 2 Quilting guide SA132 F016N:XC2215-002 3 Guide foot SA133 F017N:XC1957-002

4 Walking foot SA140 F033N:XC2214-002

5 Quilting foot SA129 F005N:XC1948-002 9 Embroidery card (Refer to next page.)

40 colors embroidery threads

40 colors country threads

22 colors embroidery

threads 21 colors country

threads 12 colors embroidery

threads

U.S.A. Others U.S.A. Others

SA740 ETS-40:X80928-100

CYT-40 CYT-40:X81078-102

SA741 ETS-22:X81276-102

CYT-41 CYT-21:X81269-102

SAETTS ETS-12:X81359-002

Part Code

No. Part Name

Embroidery bobbin

thread (black) Water soluble stabilizer SA520 BM4:X81267-001

Stabilizer material for embroidery

Embroidery set (small) H 2 cm X W 6 cm

(H 1 inch X W 2-1/2 inch)

Embroidery set (large)

H 17 cm X W 10 cm (H 6-7/10 inch X W 4 inch)

SAEBT

SA519 BM3:X81175-001

SA431 EF61:XA6630-002

SA434 EF71:XC2026-002

Part Code

EBT-CEB:XC1376-001

999

Memo

z To obtain optional accessories or parts, contact your sales representative or the nearest authorized

service center.

z All specifications are correct at the time of printing. The part codes are subject to change without

notice.

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■ List of Embroidery Cards

No. Part Name

1 Alphabet SA298 X58317-001 37 Appliqué Alphabet SA337 XA5753-001 2 Flower SA299 X58321-001 38 Angel SA338 XA5781-001 3 Dinosaur SA300 X58362-001 39 Doll Face SA339 XA5978-001 6 Moskowitz’s World SA303 X58497-001 40 Sports 3 SA340 XA6111-001 7 Country Life SA304 X59322-001 41 Renaissance Alphabet SA341 XA6586-001 8 Holiday SA305 X59357-001 42 Farm SA342 XA6733-001

9 Hobby Craft SA306 X59511-001 43 Victorian SA343 XA6769-001 10 Monogram Emblem SA307 X59567-001 44 Lace2 SA344 XA6849-001 11 Frame SA311 XA0257-001 45 Fancy Work SA345 XA7770-001 12 Transportation SA312 XA0275-001 46 Australian Animals SA346 XA7893-001 13 Sports Emblem SA313 XA0517-001 47 Butterfly SA347 XA8206-001 14 Large Floral SA314 XA1223-001 48 Australian Flowers SA348 XA8250-001 15 Cute Kids SA315 XA1325-001 49 Folk Art SA349 XA8348-001 16 Dogs & Cats SA316 XA1406-001 50 Fairy & Floral SA350 XA8414-001 19 Marine SA319 XA2452-001 52 Bear Collections SA352 XA8511-001 20 Petite Designs SA320 XA2869-001 53 Scene SA353 XA8936-001 21 Needlework SA321 XA2873-001 54 Tea Time SA354 XA9129-001 25 Horse SA325 XA3791-001 55 Gardening SA355 XA9348-001 27 Birds SA327 XA4289-001 56 Asian SA356 XC0025-001 28 Christmas SA328 XA4502-001 60 Summer Fun SA360 XC1168-001 29 Lace SA329 XA4664-001 61 Blouse Embellishment SA361 XC1304-001 30 Wildlife Animals SA330 XA4771-001 62 Zodiac Signs SA362 XC1502-001 31 Large Flower II SA331 XA5037-001 63 Bunny SA363 XC1646-001 32 Musical Instrument SA332 XA5386-001 64 Grand Mom SA364 XC2176-001 33 Trees SA333 XA5567-001 65 Red Work SA365 XC4220-001 35 Cats & Dogs II SA335 XA5629-001 66 Pop Mix SA366 XC4819-001 36 Fruits & Vegetables SA336 XA5659-001

U.S.A. Others U.S.A. Others

Part Code

No. Part Name

Part Code

Memo

z Embroidery cards purchased in foreign countries may not work with your machine.

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— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Introduction

Introduction

Thank you for purchasing this sewing machine. Before using this sewing machine, carefully read the "Important Safety Instructions" (page 8), and then study this manual for the correct operation of the various functions. In addition, after you have finished reading this manual, store it where it can quickly be accessed for future reference.

Sewing Machine Features

a Thread cassette

Easily thread the upper thread by loading a spool of thread into the thread cassette. Then, simply insert the thread cassette into the compartment to thread the needle. (page 24)

b Simple bobbin-winding

The bobbin can quickly and easily be wound with thread. (page 18)

c Built-in stitches

You can select from the built-in stitches available, including utility stitches and decorative stitches. (page 66)

d One-touch lower threading

You can start sewing without pulling up the bobbin thread. (page 21)

e Automatic thread cutting

The thread can be cut automatically after sewing. (page 60)

f Embroidery

You can embroider built-in embroidery patterns, characters, framed decorations, and designs from optional embroidery cards. (page 127)

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Contents

Included Accessories............................................................................................... Cover A

Accessories ............................................................................................................................................ Cover A

Names of Machine Parts and Their Functions ......................................................... Cover B

Front view...............................................................................................................................................Cover B

Needle and presser foot section ............................................................................................................ Cover C

Right-side/rear view .............................................................................................................................. Cover C

Operation buttons .................................................................................................................................. Cover D

Operation panel...................................................................................................................................... Cover E

Optional Accessories...........................................................................................................1

Introduction ........................................................................................................................3

Sewing Machine Features....................................................................................................3

Important Safety Instructions ..............................................................................................8

GETTING READY 11

Turning the Machine On/Off.............................................................................................12

Power supply precautions ...............................................................................................................................12

Turning on the machine .................................................................................................................................. 13

Turning off the machine .................................................................................................................................. 13

LCD (liquid crystal display) operation...............................................................................14

Viewing the LCD............................................................................................................................................. 14

Changing the Machine Settings ....................................................................................................................... 15

Checking machine operating procedures ........................................................................................................17

Winding/Installing the Bobbin...........................................................................................18

Bobbin precautions ......................................................................................................................................... 18

Winding the bobbin ........................................................................................................................................ 18

Installing the bobbin ....................................................................................................................................... 21

Upper Threading ...............................................................................................................23

About the spool of thread ................................................................................................................................ 23

Loading the spool into the thread cassette ....................................................................................................... 24

Threading the needle ...................................................................................................................................... 27

Using the extra spool pin ................................................................................................................................ 29

Thread the needle manually (without using the needle threader) ..................................................................... 30

Using the twin needle ..................................................................................................................................... 31

Pulling up the bobbin thread........................................................................................................................... 33

Replacing the Needle ........................................................................................................35

Needle precautions ......................................................................................................................................... 35

Needle types and their uses............................................................................................................................. 36

Checking the needle ....................................................................................................................................... 37

Replacing the needle....................................................................................................................................... 37

Replacing the Presser Foot ................................................................................................40

Presser foot precautions .................................................................................................................................. 40

Replacing the presser foot ............................................................................................................................... 40

Removing the presser foot holder .................................................................................................................... 42

Sewing Cylindrical Pieces..................................................................................................43

Free-arm sewing.............................................................................................................................................. 43

SEWING BASICS 45

Sewing...............................................................................................................................46

General sewing procedure ..............................................................................................................................46

Selecting stitching ........................................................................................................................................... 47

Positioning the fabric ...................................................................................................................................... 48

Starting to sew.................................................................................................................................................49

Securing the stitching ...................................................................................................................................... 51

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Cutting the thread ........................................................................................................................................... 52

Adjusting the Thread Tension............................................................................................54

Thread tension ................................................................................................................................................ 54

Changing the upper thread tension..................................................................................................................55

Adjusting the Stitch Width and Length..............................................................................56

Adjusting the stitch width ................................................................................................................................ 56

Adjusting the stitch length ............................................................................................................................... 57

Useful Functions................................................................................................................59

Automatically sewing reverse/reinforcement stitches .......................................................................................59

Automatically cutting the thread ..................................................................................................................... 60

Mirroring stitches ............................................................................................................................................ 61

Useful Sewing Tips ............................................................................................................62

Trial sewing .................................................................................................................................................... 62

Changing the sewing direction ........................................................................................................................ 62

Sewing curves ................................................................................................................................................. 62

Sewing thick fabrics ........................................................................................................................................ 63

Sewing thin fabrics .......................................................................................................................................... 63

Sewing stretch fabrics...................................................................................................................................... 63

Sewing an even seam allowance..................................................................................................................... 64

UTILITY STITCHES 65

Stitch Settings....................................................................................................................66

Utility stitches ................................................................................................................................................. 66

Other stitches..................................................................................................................................................71

Selecting Stitching.............................................................................................................72

Stitch types...................................................................................................................................................... 72

Selecting stitching ........................................................................................................................................... 72

Overcasting Stitches..........................................................................................................74

Sewing overcasting stitches using overcasting foot "G" .................................................................................... 74

Sewing overcasting stitches using zigzag foot "J" ............................................................................................. 75

Sewing overcasting stitches using the side cutter .............................................................................................76

Basic Stitching...................................................................................................................78

Basting ............................................................................................................................................................ 78

Basic stitching ................................................................................................................................................. 78

Blind Hem Stitching ..........................................................................................................80

Buttonhole Stitching..........................................................................................................82

Buttonhole sewing .......................................................................................................................................... 83

Button sewing ................................................................................................................................................. 87

Zipper Insertion.................................................................................................................89

Inserting a centered zipper .............................................................................................................................. 89

Inserting a side zipper ..................................................................................................................................... 91

Sewing Stretch Fabrics and Elastic Tape ............................................................................94

Stretch stitching............................................................................................................................................... 94

Elastic attaching .............................................................................................................................................. 94

Appliqué, Patchwork and Quilt Stitching ..........................................................................96

Appliqué stitching ........................................................................................................................................... 96

Patchwork (crazy quilt) stitching ..................................................................................................................... 98

Piecing ............................................................................................................................................................ 98

Quilting .......................................................................................................................................................... 99

Free-motion quilting...................................................................................................................................... 101

Satin stitching................................................................................................................................................ 102

Reinforcement Stitching..................................................................................................103

Triple stretch stitching ................................................................................................................................... 103

Bar tack stitching ........................................................................................................................................... 103

Darning......................................................................................................................................................... 105

Eyelet Stitching................................................................................................................107

Decorative Stitching........................................................................................................108

Fagoting ........................................................................................................................................................109

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Scallop stitching ............................................................................................................................................ 110

Smocking ...................................................................................................................................................... 110

Shell tuck stitching ........................................................................................................................................ 111

Joining .......................................................................................................................................................... 112

Heirloom stitching ........................................................................................................................................ 113

Sewing the Various Built-In Decorative Patterns.............................................................116

Sewing beautiful patterns .............................................................................................................................. 116

Sewing patterns ............................................................................................................................................. 116

Changing satin stitch length .......................................................................................................................... 117

Realigning the pattern ................................................................................................................................... 117

Sewing combined patterns ..............................................................................................119

Combining patterns ....................................................................................................................................... 119

Storing a pattern ............................................................................................................................................ 121

Designing a Pattern (My Custom Stitch)..........................................................................123

Drawing a sketch of the pattern..................................................................................................................... 123

Entering the pattern data ............................................................................................................................... 124

Examples of designs ...................................................................................................................................... 126

EMBROIDERY 127

Embroidering neatly ........................................................................................................128

What to prepare ............................................................................................................................................ 128

Embroidery step by step ................................................................................................................................ 130

Attaching the embroidery foot ........................................................................................131

Attaching the embroidery foot ....................................................................................................................... 131

Removing the embroidery foot ...................................................................................................................... 133

Attaching the embroidery unit ........................................................................................134

Embroidery unit precautions ......................................................................................................................... 134

Attaching the embroidery unit ....................................................................................................................... 134

Removing the embroidery unit ...................................................................................................................... 136

Preparing the fabric.........................................................................................................138

Attaching a stabilizer material to the fabric ................................................................................................... 138

Setting the fabric in the embroidery frame ..................................................................................................... 139

Attaching the embroidery frame .....................................................................................142

Attaching the embroidery frame .................................................................................................................... 142

Removing the embroidery frame ................................................................................................................... 143

Selecting embroidery patterns.........................................................................................144

Copyright Information .................................................................................................................................. 144

Embroidery pattern types............................................................................................................................... 144

LCD (liquid crystal display) operation ........................................................................................................... 145

Selecting characters ...................................................................................................................................... 146

Selecting embroidery patterns ....................................................................................................................... 147

Selecting a frame pattern ............................................................................................................................... 148

Using an embroidery card ............................................................................................................................ 149

Embroidering...................................................................................................................150

Embroidering a pattern ..................................................................................................................................150

Appliquéing ................................................................................................................................................. 152

Convenient Functions......................................................................................................154

Adjusting the layout ...................................................................................................................................... 154

Storing characters.......................................................................................................................................... 155

Adjusting the thread tension .......................................................................................................................... 157

Resewing ......................................................................................................................................................157

Thread runs out partway through a design..................................................................................................... 158

Stopping while embroidering ........................................................................................................................ 158

APPENDIX 161

Maintenance....................................................................................................................162

Cleaning the machine surface ....................................................................................................................... 162

Cleaning the shuttle ...................................................................................................................................... 162

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Troubleshooting ..............................................................................................................164

Error messages .............................................................................................................................................. 169

Nothing appears in the LCD .......................................................................................................................... 172

Operation beep............................................................................................................................................. 172

Cancelling the operation beep ...................................................................................................................... 173

Index ................................................................................................................................174

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Important Safety Instructions

When using this machine, basic safety precautions should always be taken, including the following:

Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2. Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4. Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect, turn the main switch to the symbol " " position which represents off, then remove plug from outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10.Keep fingers away from all moving parts. Special care is required around the machine needle.

11.Always use the proper needle plate. The wrong plate can cause the needle to break.

12.Do not use bent needles.

13.Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14.Switch the machine to the symbol " " position when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, and the like.

15.Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16.This sewing machine is not intended for use by young children or infirm persons without supervision.

17.Young children should be supervised to ensure that they do not play with this machine.

18.If the Light unit is damaged, it must be replaced by authorized dealer.

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

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FOR USERS IN THE UK, EIRE, MALTA AND CYPRUS ONLY

If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.

IMPORTANT

If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut off and an appropriate three-pin plug fitted. With alternative plugs an approved fuse must be fitted in the plug.

NOTE

The plug served from the main lead must be destroyed as a plug with bared flexible cords is hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying the mark, rating as marked on plug. Always replace the fuse cover, never use plugs with the fuse cover omitted.

WARNING DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE

LETTER ‘E’, BY THE EARTH SYMBOL OR COLOURED GREEN OR GREEN AND YELLOW.

The wires in this main lead are colored in accordance with the following code:

Blue Neutral

Brown Live

As the colors of the wiring in the main lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows.

The wire which is colored blue must be connected to the terminal which is marked with the letter ‘N’ or colored black or blue.

The wire which is colored brown must be connected to the terminal which is marked with the letter ‘L’ or colored red or brown.

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CONGRATULATIONS ON CHOOSING OUR MACHINE

Your machine is one of the most advanced computerized household sewing machines. To fully enjoy all the features, we suggest that you study the manual before using the machine.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1. Be sure to keep your eye on the needle while sewing. Do not touch the balance wheel, thread take-up lever, needle, or other moving parts.

2. Remember to turn off the power switch and unplug the cord when:

• Operation is completed

• Replacing or removing the needle or any other parts

• A power failure occurs during use

• Maintaining the machine

• Leaving the machine unattended

3. Do not store anything on the foot controller.

4. Plug the machine directly into the wall. Do not use extension cords.

For a longer service life

1. When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.

2. Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.

3. Do not drop or hit the machine.

4. Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.

For repair or adjustment

In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

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1 GETTING READY

The various preparations required before starting to sew are described in this chapter.

Turning the Machine On/Off ..................................................................................12

LCD (liquid crystal display) operation.....................................................................14

Winding/Installing the Bobbin.................................................................................18

Upper Threading .....................................................................................................23

Replacing the Needle ..............................................................................................35

Replacing the Presser Foot ......................................................................................40

Sewing Cylindrical Pieces........................................................................................43

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GETTING READY — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

Turning the Machine On/Off

This section explains how to turn the sewing machine on and off.

Power supply precautions

Be sure to observe the following precautions concerning the power supply.

WARNING

● Use only regular household electricity for the power source. Using other power sources may result in fire, electric shock, or damage to the machine.

● Turn off the main power and remove the plug in the following circumstances:

• When you are away from the machine

• After using the machine

• When the power fails during use

• When the machine does not operate correctly due to a bad connection or a disconnection

• During electrical storms

CAUTION

● Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or electric shock may result.

● Do not touch the plug with wet hands. Electric shock may result.

● When unplugging the machine, always turn off the main power first. Always grasp the plug to

remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

● Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord and cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

● Unplug the power cord if the machine is not to be used for a long period of time. Otherwise a fire may result.

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Turning on the machine

Prepare the included power cord.

Make sure that the sewing machine is turned

off (the main power switch is set to " "), and then plug the power supply cord into the power supply jack on the right side of the machine.

Insert the plug of the power supply cord into a

household electrical outlet.

a Power supply jack

Press the right side of the main power switch

on the right side of the machine (set it to "|").

X The sewing lamp comes on when the

machine is turned on.

Fold the flap at the front of the sewing

machine down toward you.

Turning off the machine

When you are finished using the sewing machine, turn it off. In addition, before transporting the sewing machine to another location, be sure to turn it off.

Make sure that the machine is not sewing.

Press the left side of the main power switch on

the right side of the machine (set it to " ").

X The sewing lamp goes off when the machine

is turned off.

Unplug the power supply cord from the

electrical outlet.

Grasp the plug when unplugging the power supply cord.

Unplug the power supply cord from the power

supply jack.

Note

z If a power outage occurs while the sewing

machine is being operated, turn off the sewing machine and unplug the power supply cord. When restarting the sewing machine, follow the necessary procedure to correctly operate the machine.

(For U.S.A. only)

z This appliance has a polarized plug (one

blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

Turning the Machine On/Off 13

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LCD (liquid crystal display) operation

Selected stitch, pattern settings and messages are displayed on the LCD (liquid crystal display) on the front of the sewing machine.

Viewing the LCD

When the power is turned on, the LCD comes on, and the following screen is displayed. The LCD display is changed using the keys on the right, and operations performed by directly touching the LCD.

■ Utility stitch selection screen

9 0

a Selected stitch b Presser foot to be used c Stitches d Stitch width (mm) e Stitch length (mm) f Automatic reverse/reinforcement g Automatic thread cutting h Horizontal mirror image key i Number of stitches in group j Number of the selected stitch k Increase value l Decrease value

■ Stitch group selection screen

Press (Menu key) to display the screen for selecting the stitch group. The details are explained in "Selecting stitching" (page 47).

Memo

z A different screen is displayed when the embroidery unit is attached. z Refer to "Error messages" (page 169) for messages displayed on the LCD. z Depending on the model of sewing machine, an animation may be displayed when the power is turned

on. When an animation is displayed, the screen above will be displayed if you touch the LCD with your finger.

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Changing the Machine Settings

Various sewing machine operations and sewing settings can be changed. The stitch or machine attributes that can be set are listed below.

Attribute Icon Details Settings

Thread color/Embroidery thread

Thread color/ needle count

You can switch among thread color/thread number/needle count when embroidering.

number/Country Embroidery thread number/Needle count/Time to

Embroider (after is pressed)

Needle position

Twin needle sewing

Thread color index

Automatic thread cutting for embroidery

Stitch width control

Vertical pattern adjustment

Buzzer

Opening screen

Specifies where the needle is positioned when the sewing machine is stopped.

Specifies the twin needle.

When embroidery data containing custom thread colors specified with the PE-DESIGN Ver.5.0 is saved on a blank card, the stored custom thread colors are displayed on the machine, if "ON" is selected for this setting.

Press this key to use the automatic thread cutting function when embroidering.

Allows the stitch width to be adjusted with the sewing speed controller.

Adjusts the up and down position of the pattern (page 117).

Specifies whether or not a beep is sounded with each operation (page 173).

Sets whether or not to display the opening screen when the power is turned on. (There are models where this cannot be changed.)

Down Up

Normal needle Twin needle

-9 to +9

Language

LCD brightness

Turn on the sewing machine.

X The LCD comes on.

Allows the language used in the screens to be changed.

Adjusts the brightness of the LCD.

Press (Settings key) on the display panel.

LCD (liquid crystal display) operation 15

English, French, German, Dutch,

Spanish, Italian, Danish,

Norwegian, Finnish, Swedish,

Portuguese, Russian, Japanese,

Korean or others

Lighter Darker

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GETTING READY — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

X The settings screen appears.

Press the item to be set.

Switch screens using (Previous page key) and (Next page key).

When settings are complete, press (Back

key).

X The initial screen appears again.

Note

z The "Thread color index" is the color

number display used when embroidery cards made by "PE-Design" are used.

z The "NO." is the number for the sewing

machine.

z Settings that are changed are not lost when

the power is turned off.

• The items shown in reverse highlighting are the settings at the time of purchase.

 Example: Changing the needle stop position

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Press (Next page key) to switch to the

Checking machine operating procedures

Displays simple explanations of setting upper thread / bobbin winding / setting bobbin thread / needle replacement / embroidery unit attachment / embroidery frame attachment / embroidery foot attachment / presser foot replacement on the LCD.

Turn on the sewing machine.

X The LCD comes on.

next page.

If you press (Previous page key), you return to the previous page.

 Example: Upper threading

Press (Sewing machine help key) on the

display panel.

X The sewing machine help screen appears.

Press the item to be displayed.

a Threading the upper thread b Winding the bobbin c Installing the bobbin d Needle replacement e Embroidery unit attachment f Embroidery frame attachment g embroidery foot attachment h Replacing the presser foot

X The first screen describing the procedure for

the selected topic appears.

After you finish looking, press (Back key)

two times.

X The initial stitch screen appears again.

Note

z For details on each topic, refer to the

corresponding page in this Operation Manual.

• Pressing (Back key), returns you to the item selection screen.

LCD (liquid crystal display) operation 17

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GETTING READY — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

Winding/Installing the Bobbin

This section describes how to wind the thread onto the bobbin, and then insert the bobbin thread.

Bobbin precautions

Be sure to observe the following precautions concerning the bobbin.

CAUTION

● Only use the Bobbin (part code: SA156, SFB:XA5539-151) designed specifically for this sewing machine. Use of any other bobbin may result in injuries or damage to the machine.

● The included bobbin was designed specifically for this sewing machine. If bobbins from older models are used, the machine will not operate correctly. Use only the included bobbin or bobbins of the same type (part code: SA156, SFB:XA5539-151).

Actual size

11.5 mm

(7/16 inch)

This model

Older model

Winding the bobbin

Wind the thread around the bobbin to prepare the bobbin thread.

Turn on the sewing machine.

Open the bobbin winder cover at the top on

the right side of the sewing machine.

Raise until it stops with a click.

Swing up the bobbin thread spool pin.

Move the bobbin thread spool pin up as far as possible.

a Bobbin thread spool pin

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Place the bobbin on the bobbin winder shaft so

that the spring on the shaft fits into the notch in the bobbin.

a Notch b Bobbin winder shaft spring

Slide the bobbin winder shaft to the right.

Place the spool of thread for the bobbin onto

the bobbin thread spool pin.

Slide the spool cap onto the bobbin thread

spool pin.

With the rounded side of the spool cap positioned toward the left, slide the spool cap onto the bobbin thread spool pin as far as possible until the right side of the spool touches the right end of the bobbin thread spool pin.

CAUTION

● Two spool cap sizes are available, allowing you to choose a spool cap that best fits the size of spool being used. If the spool cap is too small for the spool being used, the thread may catch on the slit in the spool or the needle may break.

●

• Use the special Brother embroidery bobbin thread when embroidering.

Note

z If a spool of thread 12 mm (1/2 inch) in

diameter and 75 mm (3 inch) high is inserted onto the bobbin thread spool pin, use the special spool cap.

a 12 mm (1/2 inch) b 75 mm (3 inch)

Winding/Installing the Bobbin 19

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GETTING READY — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

Pull the thread to the right and pass it through

Memo

the slit in the bobbin winder seat.

z When using thread that winds off quickly,

such as transparent nylon thread or metallic thread, place the spool net over the spool before placing the spool of thread onto the spool pin. If the spool net is too long, fold it to fit the size of the spool.

a Slit in bobbin winder seat (with built-in cutter)

X The thread is cut to a suitable length.

a Spool net b Spool c Spool pin d Spool cap

Pull out some thread, and then thread the

thread guide for bobbin winding.

Be sure that the thread is fully in the two thread guides for bobbin winding.

CAUTION

● Be sure to cut the thread as described. If the bobbin is wound without cutting the thread using the cutter built into the slit in the bobbin winder seat, the thread may become tangled in the bobbin or the needle may bend or break when the bobbin thread starts to run out.

Slide the sewing speed controller to the right

(so that the speed will be fast).

a Sewing speed controller

Press (Start/stop button) once.

a Thread guide for bobbin winding b Two slits

Wind the thread that was pulled out onto the

bobbin.

Wind the thread that was pulled clockwise five or six times without any slack.

a Start/stop button

• If it does not start when the start/stop button is pressed, an animation is displayed on the LCD. Press the start/stop button after touching the LCD.

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X The bobbin starts spinning and winding the

thread, and "Winding bobbin thread..." appears on the LCD.

X When winding is complete, the bobbin stops

spinning or spins freely.

Installing the bobbin

Install the bobbin wound with thread.

CAUTION

When the bobbin either stops spinning or spins

freely, press (Start/stop button).

X The sewing machine stops, and the

"Winding bobbin thread..." display disappears from the LCD.

Use scissors to cut the end of the thread

wound around the bobbin.

Slide the bobbin winder shaft to the left.

● Use a bobbin that has been correctly wound with thread, otherwise the needle may break or the thread tension will be incorrect.

● The bobbin was designed specifically for this sewing machine. If bobbins from older models are used, the machine will not operate correctly. Use only the included bobbin or bobbins of the same type (part code: SA156, SFB:XA5539-

151).

Remove the bobbin from the shaft.

Remove the spool cap and spool.

Swing down the bobbin thread spool pin, close

the bobbin winder cover, and then slide the sewing speed controller back to its original position.

Memo

z When the sewing machine is started or the

balance wheel is turned after winding the bobbin, the machine will make a clicking sound; this is not a malfunction.

Actual size

11.5 mm

(7/16 inch)

This model Older model

Slide the bobbin cover latch to the right.

a Bobbin cover b Latch

X The bobbin cover opens.

Remove the bobbin cover.

Winding/Installing the Bobbin 21

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GETTING READY — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

Hold the bobbin with your right hand and hold

the end of the thread with your left.

• Be careful not to drop the bobbin.

Insert the bobbin into the shuttle so that the

thread unrolls to the left.

• Be sure to insert the bobbin correctly.

CAUTION

● Be sure to hold down the bobbin with your finger and unroll the bobbin thread correctly, otherwise the thread may break or the thread tension will be incorrect.

Lightly hold down the bobbin with your right

hand, and then guide the thread as shown with your left hand.

Pass the thread through the slot as shown, and

then pull the thread out toward the front.

a Cutter

X The cutter cuts the thread.

Reattach the bobbin cover.

Insert the tab in the lower-left corner of the bobbin cover, and then lightly press down on the right side.

Memo

z The order that the bobbin thread should be

passed through the shuttle is indicated by marks around the shuttle. Be sure to thread the machine as indicated.

X The bobbin threading is finished.

Next, thread the upper thread. Continue with the procedure in "Upper Threading" (on the next page).

Memo

z You can begin sewing without pulling up the

bobbin thread. If you wish to pull up the bobbin thread before starting to sew, pull up the thread according to the procedure in "Pulling up the bobbin thread" (page 33).

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Upper Threading

In this section, the procedures for positioning the spool for the upper thread and threading the needle are described.

CAUTION

● When threading the upper thread, carefully follow the instructions. If the upper threading is not correct, the thread may become tangled or the needle may bend or break.

When using the extra spool pin, attach either the

About the spool of thread

With this sewing machine, a spool of thread can be loaded into the thread cassette, and then the thread cassette can be threaded. Information about the spools of thread is described below.

■ Spools that can be loaded into the thread cassette

Normally, a spool of thread is loaded into the thread cassette and used. The spools that can be loaded must have a diameter smaller than the orange spool cap and a height shorter than the mark on the cover of the thread cassette.

large or small white spool cap, depending on the size of the spool. Use the spool cap with a diameter that is slightly larger than the diameter of the spool.

a Spool cap (orange) b Spool c Mark on thread cassette compartment cover

■ Spools that cannot be loaded into the thread cassette

When using spools that cannot be loaded into the thread cassette, use the extra spool pin.

a Spool cap (large) b Spool cap (small) c Spool

Memo

z For details on using the extra spool pin, refer

to "Using the extra spool pin" (page 29).

z When using a spool of cross-wound thread,

install the small white spool cap with some space between the cap and the spool.

a Spool cap (small) b Gap c Spool

Upper Threading 23

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GETTING READY — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

CAUTION

Loading the spool into the thread cassette

Load the spool of thread into the thread cassette to prepare the upper thread.

Memo

z The order for threading the thread cassette is

indicated on the thread cassette. Also check the markings on the thread cassette while threading it.

Turn on the sewing machine.

Open the thread cassette compartment cover

at the top on the left side of the machine.

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