Bosch DAF220 Original Instructions Manual

© Robert Bosch Tool Corporation 1800 W. Central Road Mt. Prospect, IL 60056-2230
Exportado por: Robert Bosch Tool Corporation Mt. Prospect, IL 60056-2230, E.U. A.
Importado a México por: Robert Bosch, S.A. de C. V., Calle Robert Bosch No. 405, Zona Industrial, Toluca, Edo. de México, C.P. 50070, Tel. (722) 2792300
2 609 140 572 (09/08) T Printed in Malaysia
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General Safety Rules
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Safety Rules for Anglefinders
f When using the angle informa-
tion provided by this tool to cut materials, always observe all of your saw’s instructions, includ­ing those for positioning and clamping the workpiece. In some cases, it may not be pos­sible to set the required angles on a particular saw or type of saw, and an alternative means of performing the cut will need to be used.
f For extremely acute (sharp)
angles, it may be necessary to make the cut using a taper jig with a table saw or circular saw.
Functional Description
Intended Use
The Bosch DAF220 Miterfinder™ is a versatile angle measuring tool de­signed for the following uses: – Anglefinder – Precisely mea-
sures the exact angle of existing structure or workpiece.
– Protractor – Precisely positions
the workpiece or intended cut line at the desired angle
– Miter Cut Calculator – Deter-
mines the exact miter setting needed for simple miter cuts
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– Compound Miter Cut Calcula-
tor – Determines the exact miter and bevel settings needed for compound miter cuts, such as crown molding cut
– Level – Built-in vertical and
horizontal spirit levels.
Product Features
1 Display Window 2 Adjustable Leg 3 Contact Edges 4 Battery Compartment Cover 5 RECALL/HOLD Button 6 Main Leg 7 End Cap 8 Spirit Level for vertical
alignment
9 Spirit Level for horizontal
alignment
10 LCD Display 11 ON/CLEAR/OFF & SIMPLE MTR
button
12 COMPOUND MTR button 13 Joint Cover 14 Leg Extension 15 Carrying Case
Display Element
a Angle Display b Battery Power Indicator c Spring Angle Indicator
(Input Angle No. 1 Indicator)
d Corner Angle Indicator
(Input Angle No. 2 Indicator)
e Miter Angle Indicator
f Bevel Angle Indicator
g HOLD (Memory) Indicator
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Technical Data
Description Digital
Angle Finder
Model number
DAF220
Miterfinder™
Order number
3 601 K14 210
Measuring range
0° … 220°
Measuring accuracy
±0.1°
Calculated angle accuracy
±0.1°
Operating temperature range
+15 °F … +120 °F
–10 °C … +50 °C
Storage temperature range
–5 °F … +185 °F
–20 °C … +85 °C
Power supply
Batteries or
rechargeable
batteries 4 x 1.5 V LR6 (AA) 4 x 1.2 V KR6 (AA)
Battery life (Typ.)
(4 x 1.5 V
Batteries)
Approx. 130 H
Automatic switch-off
After 3 minutes without activity
Weight (w/o exten­sion)
Approx.
2.4 lbs/1070 g
Weight (w/extension)
Approx.
2.7 lbs/1220 g
Leg length
16"/40 cm
Leg Extension Range
0"–6-3/4"
or 170 mm
Spirit level accuracy
±0.05°
(corresponds to
1 mm/m)
Dimensions
17"x1-3/8"x2-3/8"
(432x35x61) mm
U.S. Patent 6,104,480
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Spare Parts
Battery compartment
cover . . . . . . . . . . . . 1 609 203 928
End cap . . . . . . . . . .1 609 203 770
Joint cover. . . . . . . . 1 609 203 927
Preparation
Insert the batteries before putting into operation for the first time. Slide the battery compartment cover 4 in the direction of the rect­angle point and open. While insert­ing the batteries, make sure that they are properly oriented (see Figure B).
The tool automatically switches on after the insertion of the batteries. All display segments appear for about 5 seconds while the unit per­forms a self check and calibration. Once it is completed, the tool dis­plays the “current angle”; that is, the present angle between the legs.
When the battery indicator stays on, it indicates that the bat­teries are running low and that measurements can be made only for about another 1–2 hours. If the battery indicator starts to blink, power is so low that measurements are no longer possible, and the bat­teries must be replaced.
Switching On and Off
– ON: Press button 11. All seg-
ments of the angle display ap­pear briefly.
– OFF: When the tool is in the nor-
mal measuring mode, press but­ton 11 for less than 1 second.
After 3 minutes without button actuation or angle change, the tool switches off automatically to maxi­mize battery life.
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Exiting Special Modes
A press of 11 ON/CLEAR/OFF for less than 1 second while the tool is in the SIMPLE MTR or COMPOUND MTR modes (or when HOLD [mem­ory] is flashing) returns the tool to the normal measuring mode.
Operation
Normal Measuring Mode – Measuring the Angle of Structure or Workpiece (See Figure D–F)
1 Place both legs flat on the sur-
faces adjacent to the angle.
2 The “tool-interior angle” w (the
angle between the main leg 6 and the adjustable leg 2) is measured.
3 The angle measurement in
degrees is shown in the display.
Notes:
– Contact surfaces and contact
edges must be clean. A dirty surface will cause erroneous measurements.
– For increased ability to see the
measurement, there are displays on both the front and back sides of the tool.
– When the angle between the
legs is changed, the angle mea­surement displayed is automati­cally updated.
Using the Leg Extension (Optional Attachment)
The leg extension makes it possible to measure convex angles when one of the contact surface areas is too short to accommodate the length of the legs.
– Slide the leg extension 14 onto
the adjustable leg 2 in the direc­tion indicated by the arrow on the extension.
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– The leg extension can be extend-
ed out up to 6-3/4" or 170 mm (see Figure A).
– When the extension is used in
this way, the “tool-interior an­gle” w is displayed though it is
the “tool-exterior angle” v that is needed (see Figure G). To
determine the “tool-exterior angle”, subtract displayed angle measurement from 180° (v = 180°–w).
Examples of Leg Extension Usage
– Figure G illustrates the measure-
ment of a stairway step’s angle.
– Figure H illustrates the measure-
ment of the angle of the top of a ventilation shaft that is to be covered.
– Figure I illustrates the measure-
ment of a sloped window’s angle.
Transferring of Angles (See Figure D)
The Miterfinder™ can also be used to copy existing angles from one lo­cation to another: 1 Measure the angle to be copied
and keep the tool opened to that angle.
2 Place the contact edges of the
tool onto the structure or work­piece and use the tool as a straight edge to mark both legs of the intended angle location.
Protractor
The Miterfinder™ can also be used to position a workpiece or intended cut line at exactly the desired angle 1 Open the tool to the desired
angle.
2 Please the tool into the intended
position of the work.
3 Use the tool as a straight edge to
mark both legs of the intended angle location.
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HOLD (Memory)
The hold memory is a single-value memory that is useful for several purposes: – For storing a specific angle value
will be used repeatedly in com­pound cut calculations, such as the common 38° crown molding spring angle.
– For storing an angle measured in
a confined situation … y when the display cannot be
seen when the measurement is taken and
y when it is necessary to fold
the leg to move the tool so that the display can be seen. (For example, when measur­ing the angle of eaves from an attic.)
Procedure
To store an angle in the HOLD memory, – Press the RECALL/HOLD button
5 for more than 1 second.
– The display and HOLD indicator g
blink twice of to confirm the suc­cessful storage of the angle.
To recall the stored angle, simply press the RECALL/HOLD button 5 for less than 1 second. The recalled angle then flashes in the display.
Notes:
– The tool maintains the stored
angle even after the tool is shut­off manually or automatically.
– However, if the battery power is
exhausted or when the batteries are removed, the stored angle will be lost and need to be re­stored after new batteries are in­stalled.
– If the HOLD button is pressed
for more than 1 second when
0.0° is the displayed angle, any stored angle is deleted.
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Determining Angles for Simple Miter Cuts
The SIMPLE MTR feature deter­mines miter angles for miter cuts that are made with the blade verti­cally perpendicular to the work­piece; in other words, miter cuts for which the bevel setting is set at 0°. Such applications include mitering baseboard and base shoe, chair rail, picture rails, door frames, stair­case balusters, and picture frames.
Procedure 1 Measure the joint’s angle by
placing the legs flat against the surfaces adjacent to the angle.
2 Determine the miter angle by
pressing the SIMPLE MTR but­ton for more than 1 second.
3 The necessary miter angle is
displayed and “MTR” appears in the display.
4 Set the miter angle on the saw,
taking care to properly orient the workpiece according the saw’s instruction manual.
5 Return to the normal mea-
suring mode by pressing the ON/CLEAR/OFF button for less than 1 second.
Notes:
– To exit the SIMPLE MTR mode,
press ON/CLEAR/OFF for less than 1 second.
– The DAF220 Miterfinder™ pro-
vides miter angle values for saws with miter scales that have as the setting for a perpendicular cut. When making miter cuts us­ing tools that have 90° as the set­ting for perpendicular cuts (such as many table saw miter gauges), the MTR angle needs to be sub­tracted from 90° to calculate the setting needed on such saws:
90° – MTR = correct miter set­ting for saws with 90° perpen­dicularity setting.
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– Always observe all of your saw’s
instructions, including those for positioning and clamping the work pie ce. In s ome ca ses, it may not be possible to set the re­quired angles on a particular saw or type of saw, and an alter­native means of performing the cut will need to be used. For ex­tremely acute (sharp) angles, it may be necessary to make the cut using a taper jig with a table saw or circular saw.
Determining Angles for Compound Miter Cuts
The Miterfinder™ can be used to easily determine the miter and bevel angles needed to create pre­cision joints at compound angles. This is particularly useful when cut­ting crown molding laid flat on a compound miter saw.
Procedure
1) Set the Spring Angle
The spring angle is the angle be­tween the back of the crown mold­ing and the wall.
There are two ways to set the spring angle:
A) Open The Tool to The Spring
Angle
– Open the legs to crown mold-
ing’s spring angle (typically 38° or 45°).*
Ceiling
Ceiling
Spring Angle
Spring Angle
Wall
Wall
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– Set this value as the spring angle
by pressing the COMPOUND MTR button.
– The entry is confirmed by the
appearance of “SPR” in the dis­play.
OR
B) Recall A Spring Angle Stored
in “HOLD” (Recommended for easy repeated use.)
See “HOLD (Memory)” section
– Press the RECALL/HOLD for less
than 1 second to recall the stored angle.
– Set this value as the spring angle
by pressing the COMPOUND MTR button.
– The entry is confirmed by the ap-
pearance of “SPR” in the display.
– The main display reverts to
showing the angle to which the tool is opened.
* To determine the spring angle; see “How to Determine The Spring Angle of A Crown Molding” section below
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2) Measure the Corner Angle
– Place the legs flat on the walls.
– Store the corner angle by again
pressing the COMPOUND MTR button.
– The entry is confirmed by the ap-
pearance of “CNR” in the display.
3) Determine the Miter Angle & Bevel Angles
– Press the COMPOUND MTR
button again to display the nec­essary miter angle
– “MTR” appears in the display.
– Press the COMPOUND MTR
button again to display the nec­essary bevel angle.
– “BVL” appears in the display.
– If necessary, the miter angle can
be retrieved by pressing the COMPOUND MTR button again.
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4) Set the Miter and Bevel Angles on the Saw, taking care to prop-
erly orient the workpiece ac­cording the saw’s instruction manual.
5) Return to the Normal Measur­ing Mode
– Press the ON/CLEAR/OFF but-
ton (for less than 1 second) to exit the Compound MTR mode and return to the normal mea­suring mode.
– The current angle appears in the
main display.
Notes:
– When dealing with compound
angle situations other than the cutting of crown molding laid flat, one of the measured struc­ture or workpiece angles should be treated as though it were a spring angle (SPR) and the other as the corner angle (CNR).
– If a measured angle is outside
the range of 0° to 180°, “– – – –” appears in the display for about 2 seconds, then the tool reverts to the normal measuring mode.
– To exit the COMPOUND MTR
mode, press ON/CLEAR/OFF for less than 1 second.
– The DAF220 Miterfinder™ pro-
vides miter angle values for saws with miter scales that have as the setting for a perpendicular cut. When making miter cuts us­ing tools that have 90° as the set­ting for perpendicular cuts (such as many table saw miter gauges), the MTR angle needs to be sub­tracted from 90° to calculate the setting needed on such saws:
90° – MTR = correct miter set­ting for saws with 90° perpen­dicularity setting.
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– Always observe all of your saw’s
instructions, including those for positioning and clamping the work pie ce. In s ome ca ses, it may not be possible to set the re­quired angles on a particular saw or type of saw, and an alter­native means of performing the cut will need to be used. For ex­tremely acute (sharp) angles, it may be necessary to make the cut using a taper jig with a table saw or circular saw.
How to Determine The Spring Angle of A Crown Molding
1 Place the crown molding on the
Miterfinder™ as shown in Figure. Note that the back of the crown molding must be placed on the top of the tool’s main leg 6 and that the lower edge of the crown molding must face the adjustable leg 2.
2 Open the adjustable leg to the
angle that exactly matches the lower edge of the crown mold­ing.
3 Subtract displayed angle mea-
surement from 180° to deter­mine the spring angle.
Notes:
– The lower edge is typically the
more-detailed edge of the crown molding.
– The most common crown mold-
ing spring angles are 38° and 45°.
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Troubleshooting
Issue Remedy
Noise is coming from area between the tool’s legs
No action typically required. The sound is from the motor is used to measure the angle between the legs.
MTR value doesn’t correspond to the miter scale on a particular saw.
The Miterfinder pro­vides miter angle values for saws with miter scales that have 0° as the set­ting for a perpen­dicular cut.
When making miter cuts on tools that have 90° as the per­pendicular cut set­ting, the MTR angle provide by the Miterfinder needs to be subtracted from 90°.
It is not clear as to how to posi­tion the workpiece on the saw.
Follow the saw’s instructions regard­ing the positioning and clamping of the workpiece.
Battery symbol is flashing
Replace batteries
“– – – –” appears in display
The tool is not designed to per­form the desired operation
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