Bertazzoni PMB24300X, PM24400X Owner's Manual

Installation, Service and User Instructions
(French version page 11)
DIMENSIONS: 23 13/16’’ (605 mm)(W) x 20 1/2’’ (520 mm)(D)
Models PNM0..D7X (2 or 5)D PMB24300X Type ‘A’ Models PN40..D7X(2 or 5)D PM24400X Type ‘B’
PLEASE READ AND FOLLOW THESE IMPORTANT INSTRUCTIONS FOR THE SAFETY OF YOUR
HOME AND OF THE PEOPLE LIVING IN IT.
Save this Manual for local electrical inspector’s use. Read and save these instructions for future reference. Observe all governing codes, ordinances and regulations.
If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury or death.
WARNING!
Do not store or use gasoline or other flammable substances in the vicinity of this or any other appliance. Installation and service must be performed by a qualified installer, service agency or the gas supplier. In Massachusetts: All gas products must be installed by a "Massachusetts" licensed plumber or gasfitter. A
"T" handle type manual gas valve must be installed in the gas line connected to this appliance.
WHAT TO DO IF YOU SMELL GAS
Do not light any appliance. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas suppliers, call the fire department.
Installation must conform with local codes or in the absence of codes, the National Fuel Gas Code NSIZ223.1 / NFPA 54. Electrical installation must be in accordance with the National Electrical Code, ANSI/NFPA70 - latest edition and/or local codes. IN CANADA: Installation must be in accordance with the current CAN/CGA-B149.1 National Gas Installation Code or CAN/CGA-B 149.2, Propane Installation Code and/or local codes. Electrical installation must be in accordance with the current CSA C22.1 Canadian Electrical Codes Part 1 and/or local codes.
Installation of any gas-fired equipment should be made by a licensed plumber. A manual gas shut-off valve must be installed in the gas supply line ahead of the oven in the gas flow for safety and ease of service.
WARRANTY AND SERVICE
All Bertazzoni products are covered by a 2 years parts and labor warranty.
Service on all Bertazzoni products shall be carried out by factory-trained professionals only.
For warranty service please contact Customer Service at the numbers indicated below.
CUSTOMER SERVICE
English/Spanish hotline (866) 905-0010 French hotline (800) 561-7625
Fax (714) 428-0040 Email BERTAZZONIHELP@SERVICEPOWER.COM
Mailing address
SERVICEPOWER
1503 South Coast drive
Suite 320
Costa Mesa CA 92626
REPLACEMENT PARTS
Only Bertazzoni replacement parts may be used in performing service on the appliance.
Replacement parts are available from factory authorized parts distributors.
INDEX:
Installation Instructions……………………………………..……………………….. pag.3 Inserting the hotplate……………………………………………..………………….. pag.3 Requirements……………………………………..……………………………….….. pag.4 Attaching the hotplate……………………………………..…………………………. pag.4 Gas connection……………………………………..………………………………… pag.5 Electrical connection……………………………………..……………………….….. pag.6 Wiring diagrams……………………………………..…………………………….….. pag.6 Room ventilation…………………………………….………………………………… pag.6 Location and venting…………………………………….……………………………. pag.6 Replacement of nozzles……………………………………..……………………….. pag.6 Regulation of burners……………………………………………...…………………. pag.6-7 Descriptions……………………………………………………………………………. pag.7 Service & maintenance instructions……………………………..………………….. pag.7 User instructions……………………………………………..……………………….. pag.8 Using burners……………………………………………………..…………………… pag.8 Cleaning the appliance……………………………………………..………………… pag.9 Figures………………………………………………...…………..…………………… pag.21
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Installation instructions
This appliance shall only be installed by an authorized person. This appliance shall be installed in accordance with the manufacturers installation instructions, IMPORTANT: this appliance must be installed in accordance with the norms in force of the country concerned.
The installation of this appliance must conform to local codes and ordinances. In the absence of local codes, Installations must conforms to American National Standards, National Fuel Gas Code
ANSI Z223.1/NFPA54 or B149.1.
If local codes permit, a flexible metal appliance connection with the new AGA or CGA certified design, max. 5 feet (1,5 m) long, ½” I.D. recommended for connecting this cooktop to the gas supply line. Do not bend or damage the flexible connector when moving the cooktop. The pressure regulator has ½” female pipe thread. You will need to determine the fitting required, depending on the size of your gas supply line, the flexible metal connector and the shutoff valve.
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system any pressure testing of that system at test pressure in excess of ½ psi (13,8” w.c. or 3,5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (13,8” w.c. or 3,5 kPa).
For use with a pressure regulator. The regulator supplied must be used with this appliance. The gas appliance pressure regulator must be set for the gas with which the appliance is used. This appliance can be used with Natural Gas and LP Gas. It is shipped from the factory adjusted for
use with Natural Gas: CONVERSION FIXED ORIFICES ARE LOCATEDIN THE LITERATURE PACK SUPPLIED WITH THE UNIT.
Injectors kit for the change of type of gas are contained inside the package jointly with the hob installation kit and Instruction booklet.
The maximum inlet gas supply pressure incoming to the gas appliance pressure regulator is ½ psi (13,8” w.c. or 3,5 kPa).
The minimum gas supply pressure for checking the regulator setting shall be at least 1“ w.c. (249 Pa) above the inlet specified manifold pressure to the appliance (this operating pressure is 4” w.c. (1.00 kPa) for Natural Gas and 11” w.c. (2.75 kPa) for LP Gas).
ATTENTION: A manual valve shall be installed in an accessible location in the gas line external to the appliance for the purpose of turning on or shutting off gas to the appliance
WARNING: Do not use aerosol sprays in the vicinity of this appliance while it is in operation
Inserting the hotplate
After having removed the various loose parts from the internal and external packing, make sure that the hotplate in not damaged and is suitable for the specific gas usage. The gas type label is on the underside of the hotplate base. In case of doubt, do not use the appliance and contact skilled personnel. Keep all the packing parts (polystyrene foam, cardboard, staples, etc.) away from children. Consider the critical dimensions of the appliance, before making an opening in the top surface of the bench top. (relative measurements as per Fig 1- 2).
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Requirements
1. Overhead clearances (Minimum values)
The minimum overhead clearances shall be in accordance with the minimum values indicated in the table n.1 and are shown and in the fig. 1- 2 Range hoods and exhaust fans shall be installed in accordance with the manufacturer’s instructions. However, in no case shall the clearance between the top of the highest burner of the cooking appliance and the range hood be less than 25 ½”( 650mm). Any other downward facing combustible surface less than 600mm above the top of the highest burner shall be protected for the full width and depth of the cooking surface area. However, in no case shall this clearance to any surface be less than 17 Maximum depth for the overheads cabinet is 13” (330mm)
2. Side clearances (Minimum values) The different side clearances shall be in accordance with the minimum values indicated in the table n.1 and
are shawn and in the fig. 1- 2 The cooking surface area is defined as that part of the appliance where cooking normally takes place and
does not include those parts of the appliance containing control knobs. Table n.1
Hobs models
Min. Clearances inches (mm) Min. Clearances inches (mm)
Type A Type B
Hobs
models
3/4”(450mm.)
Type A Type B
L1 L2 L3 L4 L5 L6 L7 L8 L9
(500)
1
9/16“ (40)
2
3/4” (70)
18” (457) 24” (610) 13” (330)
36
1/2“ (925)
1
9/16“ (40)
6
3/4” (172)
L10 L11
W
D B1 (*) B2 (*) B3 (*) B4 (*)
22 1/8” (560)
36“ (915)
23 13/16“ (605)
20
1/2“ (520)
2
3/8“ (60)
6“ (152)
2 3/8“ (60)
6“ (152)
20”
(*) Note:
-B1 is the min. clearance between the front edge of the appliance and the front edge of the cabinet.
-B2 and B4 are the min. clearance between the left/right side edge of the appliance and the side wall (if present).
-B3 is the min. clearance between the back edge of the appliance and the back wall.
Attaching the hotplate
To prevent liquids from leaking accidentally into the underlying storage space, the appliance is equipped with a special gasket. To apply this gasket, carefully follow the instructions in Fig. 3. Lay out the protective sealing strips along the edges of the opening in the bench top and carefully overlap the strip end. (See Fig. 3). insert the hotplate into the bench top opening. With a screwdriver assemble the brackets to the hotplate bottom by means of the screws . (See Fig. 4A-4B). Slide the hooks into position and secure them with the screws. Trim the part of the sealing strips which extend beyond the hotplate base
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Gas connection
Before connecting the appliance to the gas supply, first remove the plastic plug on which is press­fitted into the gas inlet union; to remove, just pull it off.
1. Check the ‘gas type’ sticker attached to the hotplate. Details of the injector sizes used are recorded on the data plate located on the base of the appliance.
2. This appliance shall be installed in accordance with installation requirements of the local gas authority of the appropriate installation code.
3. Before installing the hotplate consider the location of the gas supply and routing the gas line.(Refer fig.6)
4. For LPG models the gas supply is connected to the regulator which is supplied loose. The inlet connection has a 1/2” B.S.P. male thread. IT IS ESSENTIAL THAT THE ELBOW ON THE APPLIANCE BE HELD FIRMLY WITH A SPANNER WHEN CONNECTING THE SUPPLY. DO NOT OVER TIGHTEN. The regulated pressure For LPG is 11” w.c. (See Fig. 5).
5. For NG models the gas supply is connected to the regulator which is supplied loose. The inlet connection has a 1/2” B.S.P. male thread. IT IS ESSENTIAL THAT THE ELBOW ON THE APPLIANCE BE HELD FIRMLY WITH A SPANNER WHEN CONNECTING THE SUPPLY. DO NOT OVER TIGHTEN. The regulated pressure For NG is 4” w.c. (See Fig. 5).
6. For gas inlet position of appliance refer Fig 5, 6 and 7. After installing the gas supply and making all connections check thoroughly for possible leaks. Turn all control knobs on the unit to ‘OFF’ position. Open the valve on the gas supply. Using a soap and water solution check each gas connection one at the time, by brushing the solution over the connection. Presence of bubbles will indicate a leak. Tighten the fitting and re­check for leaks. If it is not possible to correct the leak, replace fitting. Under no circumstances use matches or flame for checking leaks.
It is essential that the gasket and the pressure test point stopper are properly installed to avoid gas leakage
7.To checking inlet pressure at the appliance operate as follow:
a) Disconnect electric power before pressure checki ng be carried out.
b) Take off one of the gas burner cap and the relative flame spreader in order to get access to the
burner injector.
c) Put in position the pressure detector directly on the burner injector afterward open the relative burner
knob at maximum position keeping it pressed, then measure the outlet pressure from the burner injector.
d) Once the pressure checking has been carried out, replace the burner cap and flame spreader in the
correct and original position and re-connect electric power to the appliance.
8. Turn on appliance control cock and light each burner. Check for a clear blue flame without yellow tipping. If burners show any abnormalities check that they are located properly and in line with the injector nipple.
9. Sometimes the burners will not ignite immediately and seem to ‘blow’ slightly when they do ignite. This usually due to air in the gas lines, which will clear itself within seconds.
10. If after following the instructions given, satisfactory performance cannot be obtained, contact the local gas authority for advice and assistance.
WARNING!
DO NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS!
Leak testing of the appliance shall be conducted according to the manufacturer's instructions. Before placing the oven into operation, always check for leaks with soapy water solution or other acceptable method. Check for gas leakage with soapy water solution or other acceptab le methods in all gas connections installed between inlet gas pipe of the appliance, gas regulator, till to the manual shut-off valve.
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Electrical connection
The connection of the hobs to mains is effected via the flex and the three pin plug located underneath the hotplate. The appliance operate at a main voltage of 120V a.c., frequency 60Hz. Electric power absorption is about 1W.
WARNING: Electrical Grounding Instructions: This appliance is equipped with a (three-prong) grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded receptable. Do not cut or remove the grounding prong from this plug.
Wiring diagrams Wiring diagram description
For hotplate see Fig. 12. 1. Cable terminal
2. Ignition switch
3. Spark generator
4. Ignition spark L. Black N. White T. Green (earth)
Room ventilation – Location and venting.
ATTENTION: An exhaust fan may be used with the appliance; in each case it shall be installed in conformity with the national standards in force. ATTENTION: Exhaust hood operation may affect other vented appliances; in each case it shall be installed in conformity with the national standards in force.
Conversion to different types of gas
Before carrying out any maintenance work, disconnect the appliance from the gas and electric supply and extra appliance from final installation place in order to have access to the appliance for proper servicing intervention. For Natural Gas fit regulator assembly described in Fig. 5. For LP Gas fit assembly described in fig. 5.
- CHANGING THE NOZZLES FOR USE WITH OTHER TYPES OF GAS:
To change the nozzles of the burners use the following procedure: Lift up the burners and unscrew the nozzles ( Fig. 8) using an adjustable spanner of 7 mm and change the nozzles with those designed for the new gas supply according to the information given in TABLE A shown below.
TABLE A: Adapting to different types of gas
Burner Inj. size Gas Pressure Max Rate Min Rate By-pass size
1/100mm Type [i.w.c.] [BTU/h] [W] [BTU/h] [W] [1/100mm]
Auxiliary
Semi-Rapid
Rapid
Inner 80 NG 4” 2730 799 900 264 Regulated Dual 50 LP(Propane) 11” 2900 8479 900 264 29 burner Outer N°2 x 130 NG 4” 15000 4394 4500 1318 Regulated N°2 x 83 LP(Propane) 11” 16400 4804 4500 1318 65
CAUTION: save the orifices removed from the appliance for future use
92 NG 4” 3750 1100 900 260 Regulated 56 LP(Propane) 11” 3750 1100 900 260 29
117 NG 4” 6000 1759 1500 439 Regulated
73 LP(Propane) 11” 6300 1845 1500 439 37
155 NG 4” 10400 3046 2500 732 Regulated
98 LP(Propane) 11” 11400 3339 2500 732 47
Regulation of burners
Regulation of the "MINIMUM" on the burners
To regulate the minimum on the burners carry out the following procedure indicated below:
1) Turn on the burner and put the knob onto position MINIMUM ( small flame ).
2) Remove the knob ( Fig. 9) of the tap which is set for standard pressure. The knob is found on the bar of the tap itself.
3) Beside the tap bar on the work top, use a small screwdriver that fits the screw (gold) found on the lower part of the tap and turn the fixing screw to the right or left until the flame of the burner is regulated in the most suitable way to MINIMUM.
4) Make sure that that the flame does not go out when changing the position quickly from MAXIMUM to the MINIMUM position.
ATTENTION: The regulation described above can be carried out only with burners using natural gas, while with burners using propane gas the screw must be fully screwed in, in a clockwise direction.
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Adaptation of the pressure regulator for use with different type of gas
The pressure regulator supplied with the appliance is a convertible type pressure regulator for use with Natural Gas at a nominal outlet pressure of 4” w.c. or LP gas at a nominal outlet pressure of 11” w.c. and it is pre-arranged from the factory to operate with one of these gas/pressure as indicated in the pre-arranging labels affixed on the appliance, package and Instruction booklet.
To convert the regulator for use with the other gas different from which one it is pre-arranged it is enough perform the following operations:
1) Unscrew by hand the upper metal stopper of the regulator (Fig. 5).
2) Unscrew by hand the white plastic piece screwed under the above mentioned metal stopper, afterward screw it again in opposite way under the metal stopper (for gas reference see the written “LP” and “NAT” with relative indicating arrows on the white piece).
3) Screw again by hand the metal stopper in the original position on the regulator. Operating in this way the gas regulator is converted for use with the other gas/pressure.
Descriptions
DESCRIPTIVE CAPTION FOR HOB DESCRIPTION OF HOBS
1. Dual burner Model ‘A’ Fig. 10
2. Rapid burner Model ‘B’ Fig. 11
3. Medium burner
4. Small Burner
5. Dual in burner control knob
6. Dual out burner control knob
7. Rapid burner control knob
8. Medium burner control knob
9. Small burner control knob
Service & maintenance instructions
Service and maintenance only to be carried out by an authorised person
To replace parts such as burners, valves and electric components, the hotplate must be removed from the bench top by releasing the attachment hooks, loosening the attachment screws of each burner, unscrewing the hotplate attachments nuts which are visible at the bottom of the surface, removing the hotplate top and finally replacing the defective parts.
Note: if the valves must be replaced, first disassemble the ignitions switches wires. It is recommended to replace the valve gaskets each time the valve is replaced, thus ensuring a perfect seal
between the body and the gas train.
WARNING: Disconnect power before servicing unit. For the location of the wall receptable for the connection of the three-pin earthed plug of the
appliance, see indications given in Fig. 1- 2 WARNING: After first installation of the appliance or after any service intervention concerning main
gas parts of the appliance, make the leak test using water with soap on the gas connections in order to verify the correct installation. Do not use fire for gas leak testing.
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User instructions
WARNINGS: Keeping appliance area clear and free from combustible materials, gasoline and other flammable
vapors and liquid.
Do not store dangerous or flammable material in the cabinet areas above appliance; store them in a safe place in order to avoid potential hazards.
For safe use of appliance, do not use it for space heating. Do not use aerosol sprays in the vicinity of this appliance while it is in operation
For description of hotplates refer to installation instructions.
SURFACE BURNER OPERATION
THERMOCOUPLE SAFETY VALVE Each surface burner of a Bertazzoni range is equipped with a thermocouple safety device. The thermocouple opens the flow of gas to the burner only when hot. Should the flame go off, the
thermocouple will immediately close the gas flow to the burner eliminating any risk to your home. For faster activation of the thermocouple, always light the burners on maximum power. This will allow the
thermocouple to reach the optimum temperature in the fastest time.
ELECTRIC IGNITION
To activate the electric ignition, simply turn the control knob counter-clockwise to maximum power ( position). Press the knob to start the flow of gas and the ignition spark. The spark will released at the metal tip of the white ceramic pin located on the side of the burner. Once the flame is on, release the control knob gently.
If the flame turns off, repeat the above procedure. The dual power-burner is composed by two burners (inside and outside). Each burner is activated by a
separate control knob. The two burners can be operated separately or together for maximum power. To activate the power-burner, turn on the central burner first, then turn on the external ring.
ATTENTION: do not ignite burners if the black burner cap is not installed or not centred. The flame will be irregular.
MANUAL IGNITION Manual ignition is always possible even when the power is cut off or in the event of power failure.
Turn the control knob counter-clockwise to the MAXIMUM position. Light the flame with a kitchen lighter or with a match.
Using burners
A diagram is etched on the control panel above each knob which indicates which burner corresponds to that knob.
Manual ignition: Manual ignition is always possible even when the power is cut off or in the event of prolonged power failure. Turn the knob that corresponds to the burner selected counterclockwise to the MAXIMUM position at the etched star (large flame) and place a lit match up to the burner. Burners fitted with a safety device (thermocouple): Turn the knob that corresponds to the burner selected counterclockwise to the MAXIMUM position at the etched star (large flame) and then press the knob down to activate the spark ignition. Once ignited, keep pressing the knob for about 10 seconds to allow the flame to heat the thermocouple. If the burner does not remain alight after releasing the knob repeat the above procedure,
IMPORTANT: Take care of reset all worktop/oven/broiler burners controls in OFF position after use of the appliance.
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